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Get to k
       know your Setra
                 S     S 417
                           7 suspensio
                                     on
The Setrra suspensio on system is a wonderful thing — but before you can   c truly undderstand it, yo ou have
to know how the coa  ach air systemm works. The  ere are three
                                                             e delivery line
                                                                           es leaving thhe air dryer: primary
                                                                                                      p
(drive axxle) brakes, secondary
                      s                                       d accessory (everything eelse) air.
                                 (frront/tag axle ) brakes, and
Since the
        e suspension          ssory air pre ssure, that's the circuit we're
                   n uses acces                                       w     going too examine.
All air prressure for th
                       he coach acc cessories (wiith the excep ption of the ZF transmissiion) goes thrrough a
pressure  e-protection valve,
                        v     presett to 120 psi. OOn all 2003-2010 S 417 coaches, thiss valve is loc cated on
the brake  e air panel lo           e rear of the sspare-tire compartment. See Figure 11.
                        ocated in the
                                                Figure 1
On all cooaches made e from 2011 to present (S
                                             S 417 TC and S 407 CC)), the valve iss mounted on n the
rear of th
         he accessoryy air panel (s
                                  swing-down p           e roof of the spare-tire coompartment. See
                                             panel) on the
Figure 2.
                                                    Figure 2
Next, thee air goes thrrough a pres
                                  ssure regulattor, set to 95 psi, and on to a distributtion block. Th
                                                                                                     here are
four of th
         hese pressurre regulators in the accesssory system  m, and three are
                                                                          a used for the suspens     sion. The
fourth is for the entra
                      ance door annd the rest off the accessoory air. See Figure
                                                                          F      3.
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                                                   Figure 3
From thee distribution             oes to three leveling valv
                     n block, air go                        ves: one for the front susppension and two for
the rear suspension. Photos on the right in Fiigure 4 show  w earlier mufffler (obsoletee); all valves should
be upgraaded to the red muffler sh hown on left..
                                                  Figure 4
These th
       hree leveling valves contrrol the ride h
                                              height of the coach.
                                                            c      To av
                                                                       void confusioon, refer to th
                                                                                                  he air
                    gure 5 offers an accessorry-system ov
schemattic below. Fig                                      verview.
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                                                 Figure 5
Figure 6 shows the air
                    a routing fro
                                om the tank tthrough the 120
                                                           1 psi presssure protectioon valve (A), through
a 95 psi pressure reg
                    gulator (B) and on to the distribution block
                                                           b     (C).
                                                 Figure 6
Figure 7 shows air flo
                     ow from the distribution b
                                              block to each
                                                          h of the leveling valves.
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                                                  Figure 7
Lastly, F
        Figure 8 show
                    ws air flow fro
                                  om the leveliing valves to
                                                           o each of the axle air belloows.
                                                   Figure 8
An addittional feature
                     e of the Setra
                                  a suspensionn is the inclus
                                                            sion of two pressure reguulators incorp
                                                                                                  porated
into the d
         drive-axle su
                     uspension. These regulattors are set tot 60 psi and are an "insuurance policyy" to
maintainn some air prressure in the
                                  e drive-axle ssuspension in
                                                            i the event of
                                                                         o a major aiir-system faillure.
Refer to the components identifie ed with the a rrows in Figu
                                                            ure 8.
                                                     4