Prospectus

POST DIPLOMA IN
TOOL & DIE MANUFACTURING
(PDTDM)

MSME TOOL ROOM, BHUBANESWAR

Micro, Small & Medium Enterprises, A Govt. of India Society
B-36, Chandaka Industrial Area, Near Infocity CENTRAL TOOL ROOM & TRAINING CENTRE
Bhubaneswar-751024, Odisha, India
Phone : 0674-3011755, 3011733/734, Fax: 0674-3011706, 2743061
Bhubaneswar, Odisha
E-mail: cttc@cttc.gov.in, Website: www.cttc.gov.in
 NSQF Complied Long Term Courses POST DIPLOMA IN TOOL & DIE MANUFACTURING (PDTDM)
Introduction to CTTC:
MSME Tool Room Bhubaneswar (Central tool Room & Training Centre) established in the year 1991,
Today stands as the premier Tool Room & Training Centre in India. Under the Technical Co- operative
programme between Government of India and Govt. of Denmark the Centre was established as a Govt.
of India Society. The management of affairs of the Centre rests with the Governing Council constituted
by Govt. of India. Additional Secretary & Development Commissioner (MSME), Govt. of India, is the
President of the Society & Chairman of the Governing Council.
MSME Tool Room –Bhubaneswar is on the way of achieving its set goal with its extension Centre at
Rayagada and Kalinga nagar, Odisha. It believes its bench marking its standards not only against the
tool room and training centers in India and the world. The zeal and experience and commitment of
employees has been pushing the Centre to achieve the greater height of quality industry oriented
training programs for different levels and different discipline students and production of highly
precision components for tool and die making, automobile and aerospace components.

Objectives of this course

Upon completion of this course
Ÿ Learners who attain this qualification are competent in Tool and Die Manufacturing and can get a
job as Tool Room Engineer or Production Engineer or become an entrepreneur.
Ÿ Qualifying learners attain skills to work in Production department to carry out Manufacturing of Jigs
and Fixtures, Press Tools, Moulds and Die Casting Dies using CNC Technology and CAM Software.

Who can avail this opportunity:

Diploma in mechanical/production/Automobile engineering or equivalent is eligible for taking
admission. The company sponsored candidates will be preferred. Unemployed /fresh diploma holders
and those final year students awaiting result can be apply.
NSQF Qualification: Level – 6
Duration: 1560Hrs.
Occupation of Qualification: Tool Room Engineer
Progression of Occupation from Qualification: After completion of course and after 2 years of field
experience the trainee can work as a Sr. Tool Room Engineer after that 5 years of experience, the person
can work as Manager (Tool Room) and has vertical progression up to Sr. Manager (Tool Room).

Fee:
₹ 54,000/-per participant to be paid in the following instalments.
At the time of registration - ₹ 1,000/-
First Instalment - ₹ 13,000/-(At the time of admission)
Second Instalment - ₹ 13,000/- (After completion of two month)
Third Instalment - ₹ 13,000/-(After completion of six month)

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Fourth Instalment - ₹ 14,000/- (After completion of nine month) Minimum Marks to class test – 40%
Insurance Fee - ₹ 300/- (At the time of admission) Minimum Marks to pass viva / oral exam – 60%
NSQF Assessment Fee - ₹ 800/- (At the time of admission only for general) Minimum Marks to pass Project report and presentation exam – 60%
22.5%seats are reserved for SC/ST candidates for whom no course fee will be charged subject to DETAILED COURSE PLAN FOR 1 YEAR:
production of two photocopies of caste certificate dully attested by Greeted Officer. However, all other
fees/deposits is to be paid in case of admission. Caste Certificate in Original from competent authority is Course Name Contents (chapters/topics)
to be produced for verification at the time of admission which may be revivified from the issuing authority.
Introduction to CNC technology and CNC programing, CNC Programing,
CNC Programming
COURSE CONTENT : CNC Machining – Lathe, CNC Machining –Milling, CNC Machining
& Machining
–EDM & WEDM, Modern CNC Systems.
Sr. No. Title and identification code of component Mandatory / Estimated
Optional size (HRS) INTRODUCTION: Auto CAD ,co-ordinate system, DRAFTING:
introduction to drafting, curve creations, use of functional keys, utilization
1 CNC Programming & CNC Machining Mandatory 160 of layer, block, wblock, attribute Edit, text creation methods, use of
template., SOLID MODELING: solid creation commands, UCS
2 Computer Aided Design Mandatory 120 movements, 3D visualization, photo realistic, rendering and
(CAD-Auto Cad and Solid Works) customization SKETCH: Introduction to sketch, positioning sketch, smart
Computer Aided
picking method, simple profile, predefine profile, constraints and Repair
3 Fundamentals of Tools & Dies Mandatory 120 Design (AutoCAD &
sketch, SOLID MODELING: All boss feature, all cut feature, all feature
Solid works)
(round, chamfer), feature modification using feature manager tree and
4 Engineering Metrology and Quality Assurance Mandatory 40 reference geometry. ASSEMBLY: Introduction, bottom up & top down
assembly, assembly constraint, move component, assembly pattern,
5 Production Planning & Controls Mandatory 40 motion study, mechanical mate, exploded view, assembly feature,
checking interface & clearance between parts, GENERATIVE DRAFTING:
6 Computer Aided Manufacturing. (Master Cam & Mandatory 160 Defining drawing sheet, creating, import template.
Unigraphics Cam)
Fundamentals of
7 Advance CAM (Del CAM – 3 Axis and 5 Axis) Mandatory 80
Jigs & Fixture, Press tool , Manufacturing concept Of Press Tool, Mold,
Tool & Die
Manufacturing Concept of Mold , Die Casting Dies.
Manufacturing
8 Engineering Materials and Heat Treatment Mandatory 40
Engineering Principles of measurement, Length Standards, Limits, fits and Tolerances,
9 Total Quality Management Mandatory 40 Metrology & Types of Inspection, Straightness and flatness, Screw Thread
Quality Assurance Measurement, Gear Measurement, Introduction to Quality Assurance.
10 Metal Cutting And Cutting Tool Design Mandatory 80 Production Planning Introduction & Preplanning, Production Planning, Production and
& controls Inventory Control, Productivity Human Factors & Ergonomics.
11 Entrepreneurship Mandatory 40
Introduction to Unigraphics CAM environment. Brief concept of CAM.
12 Project Work Mandatory 640 Machining environment, creating new operation. Manufacturing
applications, Work piece & MCS Setting.2D Tool path Generation,
ELIGIBILITY TO APPEAR IN THE EXAM: Various Milling & Turning Operations (Roughing, Semi Finishing,
Computer Aided
Finishing) Simulation with Machine, Post Process Generation, Milling &
Minimum 80% attendance is compulsory for the students to appear for the assessments. Manufacturing
Turning with IPW, Introduction to master Cam, Sketches on master cam
(Master CAM &
PASSING MARKS: NX CAM)
with sketch tools, different operations on sketch. Surface modeling, differ
types of modeling & operations. Solid modeling with its tools. Generation
Passing criteria is based on marks obtain in attendance record, term works , assignments, practical's of 2D tool path in milling. Generation of 3D tool path in milling(roughing,
performance, viva or oral exam, module test, class test, practical exam and final exam semi finishing & finishing).NC code generation. Different types of turning
Minimum Marks to pass practical exam – 60% operations & NC code Generation.
Minimum Marks to pass theory exam- 40%

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 Introduction to delcam environment, Wireframe modelling, Work planes, Placement Help:
Advance CAM
Surface modelling & solid modelling, 3d tool path generation - finish, Nc
(DELCAM ) CTTC placement cell will make efforts to contact & invite companies to conduct campus interviews;
utility & machining of job with nc programs.
however, no guarantee can be given for placement/employment. Interested trainees can be registered
Engineering by paying ₹3,000/- each towards placement registration at start of the programme and in case of trainee
Alloys and phase diagrams, Heat treatment, Mechanical properties and
Materials & is not successful from getting placement he/she may be refunded ₹2,000/-.
testing, Ferrous and nonferrous metals, Non-metallic materials.
Heat Treatment
GENERAL RULES & REGULATIONS FOR TRAINEES:
Introduction, Need for quality, Evolution of quality, Definition of quality,
Basic concepts of TQM - Definition of TQM – TQM Framework - Ÿ CTTC reserves the right to reject any application without assigning any reason. Incomplete
Contributions of Deming,, Juran and Crosby – Barriers to TQM. The seven applications are liable to be rejected.
traditional tools of quality – New management tools – Six-sigma:
Ÿ Registration Fee is Non Refundable, in case any candidate cancels his admission for any reason.
Total Quality Concepts, methodology, applications to manufacturing, service sector
Management including IT, Bench marking, FMEA – Stages, Types. Quality circles, Ÿ Course Fee once paid will not be refunded & Registration/ Course Fee is not transferrable.
Taguchi quality loss function, TPM Need for ISO 9000- ISO 9000-2000
Ÿ Insurance & other charges as specified for the course to be paid but the trainee in addition to the
Quality System Elements, Documentation, Quality auditing- QS 9000 –
course fee as applicable.
ISO 14000 Concepts, Requirements and Benefits Case studies of TQM
implementation in manufacturing Ÿ All the trainee will be ensure discipline within the campus.

Metal Cutting & Theory of Metal Cutting, Ernst Merchant Theory and Heat Generation in Ÿ Trainee shall be required to wear uniform & shoes as prescribed by the institute and possess I-Card
Tool Design Metal Cutting:, Machinability and Grinding, Cutting Tool Design. compulsory during training.
Entrepreneurship and the entrepreneurial process, Entrepreneurship Ÿ Mobile Phones, Pen Drives, CD any other related items are not permitted inside CTTC premises.
framework and the entrepreneurial personality, Start-up factors, Ÿ Regular attendance will have to be maintained by the trainee as per course schedule & 80%
Entrepreneurship organizational planning and women, Entrepreneurship, Organizational
attendance is compulsory in all subjects individually.
structure and forms of ownership, Stages of growth and strategic
management process, Intellectual property concept and innovation. Ÿ Trainees will abide by the examination rules and regulations displayed on Notice Board of CTTC
and as amended.
How to apply:
Ÿ Leave without information/ permission will not be entertained.
Application form attached with the broacher be filled up & mailed to Sr. Manager (Training) along with
Ÿ Trainees going on leave or home during vacation should inform course coordinator compulsorily.
a D/D of ₹1000.00 on or before ____________________ In the event of selection this money will be
adjusted in the course fee otherwise refund will be given on or before one week of course starts. Ÿ No trainee shall be organize/ conduct any meeting within the campus.
Admission notification will be issued immediately after the last date of receipt of application and Ÿ The Machines/ Equipment/ Furniture must be handled carefully. No act of damage to CTTC properly
selected candidates will be required to pay fees within 15 days on or before shall be carried out by the trainee, any loss or damage to property, including water & electricity
______________________and report for training from ________________________ . usage.
Hostel Accommodation: Ÿ Smoking & chewing tobacco, possessing or drinking alcoholic beverages in any form is strictly
prohibited within CTTC premises.
Dormitory accommodations can be arranged in the CTTC guest house which can be booked on
advanced request. The accommodation charges will be ₹1500.00 per month per bed. Ÿ Ragging is strictly prohibited in the premises.

Uniform: Ÿ Writing any Comment/ Remarks/ Name on doors, walls, toilet, and notice board is strictly
prohibited.
The candidates will have to get uniforms, dress stitched at their own cost as per the colour & design
Ÿ Violation of above & any other Rules, Regulations, Disciplines and Conduct are liable for
specified by the center.
disciplinary action.
Certification:
After successful completion of training main certificate with grade, mark sheet & project certificate will
be issued separately to the trainees.

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