Se GLOBAL 103-D Instruction & Parts ManualFOR SAFE OPERATION To avold electrical shock hazards, nelther open the cover of the electrical box for the motor or touch the components mounted inside the electrical box. > 0. ‘To avoid personal inury, never operate the machine with any of the belt cover, fingor guard or safety devices removed. ‘To prevent possible personal injurles caused by being caught In the machine, keep your fingers, head and clothes away from the handwheel, V belt and the motor while the machine | operation. in adition, place nothing around them. “To avold personal injury, never put your hand under the needle when you turn “ON” the powor ‘switch or operate the machine. ‘To avold personal injury, never put your fingers into the thread take-up cover while the ‘machine isin operation. “The hook rotates ata high speed while the machine isin operation. To prevent poselible injury ‘to hands, be sure to keep your hands awsy from the vicinity of the hook during operation. in ‘addition, be sure to turn OFF the power to the machine when replacing the bobbin. ‘To avold possible personal inurles, be careful not to allow your fingers In the machine when {lingraising the machine hoad. ‘To avold possible accidents because of abrupt start of the machine, turn OFF the power to the machine when ting the machine head or removing the belt cover and the V belt. {your machine is equipped with a servo-motor, the motor does not produce nolee while the ‘machine ie at rest. To avold possible accidents due to abrupt atart ofthe machine, be sure to ‘tur OFF the power to the machine, ‘To avoid electrical shock hazarde, never operate the sewing machine with the ground wire for the power supply removed, ‘To prevent possible accidents because of electric shock or damaged electrical component(s), ‘urn OFF the power ewitch in prior tothe connection/alaconnection ofthe power plug.IMPORTANT SAFETY INSTRUCTIONS. ultting sewing ayatems Into operation ls prohibited until Ithas been asoeratined thatthe eowing systema n which these eewing machines willbe bult into, have conformed withthe safety regulations in your coutry. Technical service for those sewing systoms is also prohibited 1. Observe the basic safety measures, including, bul not limited tothe following ones, whenever you use the machine. 2. Read allthe Instructions, Including, but not limited to this instruction Mancal before you tse the machine. In ‘addition, keep this instruction Manual so that you may read Kat anytime when necessary. 3. Use the machine after It has been ascertained that conforms with safety rules/standards valid in your country. ‘4. Allsafety devices must bo in position when the machine le ready for work or In operation. The operation without the apecttied safety devices Is not allowed. ‘5. This machine shall be operated by appropriately-trained operators. ‘6. For your personal protection, we recommend that you woar safety glasses. 7. For the following, turnoff the power ewitch or dloconnect the powar plug of the machine from the receptacle. 7-1 For threading needlo(s), looper, spreader etc. and replacing bobbin, 17-2 For replacing parta(s) of needle, presser toot, throat plate, looper, spreader, feed dog, needle guard, folder, cloth guide et. 7-9 For repair work. ‘7-4 When leaving the working place of when the working place is unattended. 7-5 When using clutch motors without applying brake it has to be waited untl the motor stopped totally. 8, Ifyou should allow oll, grease, etc. use with the machine and devices to come I ‘or awallow any of auch liquid by mi "Tampering with the live parts and dovices, regardless of whether the machine Is powered, fe prohiblied. 10. Repair, remodeling and adjustment works must only be done by appropriately trained technicians or specially ‘skilled personnel. Only spare parts designated by can be used for repal 11. General maintenance and inspection works have to be done by appropriately trained pesonnel 12. Repair and maintenance works of electrical componente shall be conducted by qualiled electric techniclans oF tundor the audit and guidance of specially skilled personnel. ‘Whenever you find afallure of any of electrical components, immediately stop the machine. 18. Before making repair and maintenance works on the machine equipped with pneumatic parts auch a6 an alr cylinder, the alr compressor has to be detached from the machine and the compressed alr supply has to be cut ‘off. Existing residual alr pressure after disconnecting the alr compressor trom the machine has to be expelled. Exceptions to thie are only adjustments and performance checks done by appropriately trained tochnielane or ‘pecially skilled personnel. 14, Periodically clean the machine throughout the period of use. Grounding the machine Is always necessary forthe normal operation of Ure machine, The machine has to be ‘operated in an environment that Is free from strong nolee sources auch as high-trequency welder. 16, An appropriate power plug has to be attached to the machine by electric technicians. Power plug hes tobe ‘connected to a grounded receptacle, 17, ‘The machine Is only allowed to be used for the purpose Intended, Other used are not allowed, 18, Remodel or modify the machine In accordance withthe safety rules/standerds while taking all the atfactve safety ‘measures, assumes no responsibilty for damage caused by remodeling or modulation ofthe machine, 18. Warning hints are marked with the wo shown symbole,BEFORE OPERATION ‘CAUTION: ‘To avold malfunction and damage of the machine, confirm the following. + Before you put the machine into operation forthe first time after the set-up, clean it thoroughly, + Remove all dust gathering during transportatin and oll it well. ‘Confirm that the voltage has been correctly set. * Confirm that the power plug has been properly connected to the power supply. + Nover use the machine in the state where the voltage type Is different from the designated on *Gonitem that the direction of rotation of the motor pulley is correct.CONTENTS BEFORE OPERATION eee Sea INSTALLATION pee ere cece ; LUBRICATION : ADJUSTING THE AMOUNT OF OIL (ou. sPoTs) INTHE HOOK: |. ATTACHING THE NEEDLE - : SETTING THE BOBBIN INTO THE BOBBIN CASE - ‘THREADING THE MACHINE HEAD - - ADJUSTING THE STITCH LENGTH eb pete e eres THREAD TENSION: ---- = a6 Sei biesaiaeite (eepaenren ates ‘THREAD TAKE-UP SPRING ccc . HAND LIFTER * . 11, PRESSER FOOT PRESSURE - - 12, ADJUSTING THE FEED TIMING - 13, HEIGHT OF THE FEED DOG: - - 14, NEEDLE-TO-HOOK RELATIONSHIP - - 15. ADJUSTING THE HEIGHT OF THE PRESSER FOOT 16. ADJUSTING THE THREAD TAKE-UP STROKE 17. INSTALLING THE BELT COVER AND THE BOBBIN WINDER 418. ADJUSTING THE HEIGHT OF THE KNEE LIFTER 19. SPECIFICATIONS 3 ana 20, MOTOR PULLEYS AND BELTS «=== == = * oe 21. PARTS « ar . rc cee1. INSTALLATION ° @ 2.5mm 18.5 mm ZA & —_—o oO 1) Theol pan should rest onthe Four comers ofthe machine table groove. 2 Fix two rubber seats @on side @ (operator's side) using nails @ as illustrated above. Fix two cushion seats © on side ® chinged side) using arubber-based adhesive, Then place cil pan @ on the Fixed seats, 3) Fithinge@ into the opening inthe machine bed, and ithe ‘machine head to table rubber hinge@before placing the ‘machine head on cushions @ on the four comers.2. LUBRICATION 1. nformation on lubrication 1) Fitloil pan@ with New Deft Oil up to HIGH mark @ 2} When thecil level lowers below LOW mark @ efile cit ‘pan with the specified ct ‘When you operate the machine after lubrication, you will see splashing ol through ol sight window @ ifthe lubrica- tion is adequate. [Note that the amount ofthe splashing oi is unrelated to the amount of the lubricating oi 3 4 (Precaution) When you frst operate your machine after, setup or aftr an extended period of diause, run your machine at 3,000 «.p.m. for about ‘ominutes for the purpose of breakin ‘WARNING: “Turn OFF the power before starting the work ‘80 a9 to prevent accidents caused by abrupt star of the aewing machine, 2. Adjusting the amount of oll supplied to the tace plate parts, 1) Adjust the amount of oit supplied to the thread take-up and needle bar crank @ by turing adjust pin @. 2) The minimum amount of et is reached when marker dot is brought close to needle bar crank @ by twening the adjust pin in direction @ . 3) The maximum amount of ol is reached when marker dot © is brought tothe position just opposite from the needle bar eank by turing the adjust pin indirection @