Operator'S Manual: Tecumsehpower
Operator'S Manual: Tecumsehpower
H30-40
Operator’s Manual
Four-Cycle Engine • Horizontal Crankshaft • Air-Cooled
Table of Contents
IMPORTANT NOTICE! Safety Definitions.........................................ii
I.General Safety Precautions ............................................................. 1
II.How to Get Service .......................................................................... 3
III.Oil and Fuel Specifications............................................................... 3
IV. Before Starting Your Engine............................................................. 4
V. Starting Your Engine ........................................................................ 6
VI. Stopping Your Engine and Short-Term Storage ............................. 12
VII. Maintenance .................................................................................. 12
VIII.Transporting Your Engine............................................................... 16
IX. Storing Your Engine ....................................................................... 16
X. Preventing Forest, Brush and Grass Fires..................................... 18
XI. Maintenance Intervals .................................................................... 18
California & US EPA Emission Control Warranty Statement.......... 20
Emission Control System Warranty ............................................... 21
XII. Warranty Information...................................................................... 22
181-789-14
(English) 1/01/08
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IMPORTANT NOTICE!
Safety Definitions
Statements in this manual preceded by the following words
and graphics are of special significance:
! WARNING
Or
! WARNING
NOTE
Refers to important information and is placed in italic type.
It is recommended that you take special notice of all items
discussed on the next two pages and wear the appropriate
safety equipment.
Before operating this engine it is your responsibility to read
this Operator’s Manual. Follow these basic rules for your
personal safety:
• Keep this manual handy at all times for future
reference.
• Read it carefully and familiarize yourself with
operating, maintenance, components and safety
instructions.
©Copyright 2007
Tecumseh Power Company
All Rights Reserved
! WARNING
Use of this engine on fun-carts, go-karts or mini-bikes
could result in serious injury or death. Tecumseh
manufactures the Power Sport line of engines for use in
such applications. Consult your local Authorized
Figure 1. DO NOT Use Without Engine Shaft Guard
Tecumseh Servicing Dealer, call 1-800-558-5402, or go
to www.TecumsehPower.com for additional information.
1
F. Avoid Burns and Fire from Hot Surfaces
The muffler and other engine parts become extremely hot
during operation and remain hot after the engine has
stopped.
• To avoid severe burns on contact,
NEVER operate the engine without 2
the muffler guard in place, see
Figure 2. and avoid hot areas of the
engine.
• To reduce the risk of fire keep all
materials that can burn, including
grass and leaves, away from muffler and rest of 1. Muffler Guard
engine. DO NOT operate, idle or park the engine 2. Flywheel Guard
application in long dry grass or other dry ground
cover. Figure 2. Typical Engine Guard Locations
G. Avoid Accidental Starts
To prevent accidental starting when working on equipment
always:
• Disconnect spark plug wire and keep it away from
spark plug. See Figures 3 and 4.
• Keep the disconnected spark plug wire
securely away from metal parts where arcing
could occur.
• Attach the spark plug wire to the grounding
post, if provided.
• Disconnect battery at negative terminal first, if
engine is equipped with an electric starter. Figure 3. Disconnecting/Connecting Spark Plug
• Turn off all engine switches.
• Remove ignition key, if provided.
H. Use Hearing Protection
Engine noise may cause hearing damage. Always wear
hearing protection when operating an engine.
LV195EA
NOTES
Do not overfill oil filler. Doing so may result in oil carry-over
to the air cleaner and equipment malfunction or damage.
Do not allow oil level to fall below the “ADD” mark on
dipstick. Doing so may result in equipment malfunction or
damage.
Contact your Authorized Tecumseh Servicing Dealer for
Tecumseh Oil Part Numbers.
NOTES
Remove and discard white plastic fuel tank insert, if Figure 10. Fuel Cap Insert Symbol
provided. See Figure 10.
Replace a damaged or missing gas cap only with a genuine
Tecumseh replacement anti-splash fuel fill cap. Failure to do Front View
so may VOID YOUR WARRANTY. See Figure 11.
6. Be sure fuel valve (optional) is open. See Figure 12.
Bottom View
V. Starting Your Engine
An adult should start the engine.
! WARNING
Only allow children to start engine if Figure 11. Possible Anti-Splash Fuel Fill Cap(s)
an adult has determined they are experienced and capable
of such operation.
If you are unable to start this engine Fuel Tank
! WARNING
after following instructions in this
manual, contact your Authorized Tecumseh Servicing
Dealer. To avoid serious burn injuries or damage to your
engine, DO NOT attempt to start or troubleshoot this
engine in any other way. For example:
• DO NOT use starting fluid. Turn Valve Clockwise
• DO NOT spray flammable vapors into carburetor or To “Off” Position
onto air cleaner. Fuel Valve “Open” Position Shown
• DO NOT operate engine or pull on starter rope with This section contains starting instructions for several
spark plug removed. Fuel can spray from spark plug different types of engines. In order to locate the instructions
hole and ignite. that apply to your engine, first determine what type of
starter you have. If you have an electric starter See "A.
Engines with Electric Starters" instructions on next page. If
you have a manual recoil starter see "B. Engines with
Recoil Starters" instructions on page 9.
NOTES
If restarting a warm engine after a short shutdown, move
Equipment Control to “FAST” position and Choke Control to
“NO CHOKE” position. See Figures 17, 19 and 20. 1. No Choke Position
2. 1/2 Choke Position
Some engines are equipped with an optional Spring Loaded
Throttle Control. This spring loaded control is used to 3. Full Choke Position
ensure the throttle will return to engine idle speed if it is
released or if the cable fails. The throttle control must be in Figure 17. Choke Control Positions
the idle position when starting engine.
DO NOT operate an electric starter for more than 5 seconds
each attempt. Fuel Tank
4. Push starter button or turn ignition switch key (see
equipment manufacturer’s instructions) to start engine.
5. When engine starts:
a. Release starter button or ignition switch key.
b. Momentarily move Choke Control to “1/2 CHOKE”
Turn Valve Clockwise
position until engine runs smoothly. See Figures 17.
To “Off” Position
c. Next, move Choke Control to “NO CHOKE” position. Fuel Valve “Open” Position Shown
6. Move Engine Speed Control to desired speed in “RUN”
range. See Figures 19 and 20.
Figure 18. Optional Fuel Valve Positions
NOTES
If engine starts but falters when Choke Control is moved to 7. If engine fires but does not continue to run, move
“NO CHOKE” position: Choke Control to “NO CHOKE” position and start
engine.
a. Momentarily move Choke Control back to “FULL
CHOKE” position. See Figure 17. 8. If engine fails to start after 3 attempts in the “NO
CHOKE” position, move Choke Control to “FULL
b. Next, move Choke Control to “1/2 CHOKE” until
CHOKE” position and start engine.
engine runs smoothly.
9. If engine does not start after following steps 1 thru 8,
c. Finally, move Choke Control to “NO CHOKE”
contact your Authorized Tecumseh Servicing Dealer.
position.
DO NOT attempt to start or troubleshoot this engine in
If engine dies after Choke Control is moved to “NO CHOKE” any other way.
position repeat steps 2 thru 6 to restart engine.
NOTE
Following the instructions listed in the steps above avoids
potential damage to the recoil mechanism.
6. If engine fails to start after 3 attempts, repeat steps 2
thru 5 and try again.
7. If engine does not start after following steps 1 thru 6,
contact your Authorized Tecumseh Servicing Dealer.
DO NOT attempt to start or troubleshoot this engine in
any other way. Figure 22. Starter Cord Handle
NOTES
If restarting a warm engine after a short shutdown, move Figure 23. Optional Fuel Valve Positions
Equipment Control to “FAST” position and Choke Control to
“NO CHOKE” position. See Figures 25 and 26.
Some engines are equipped with an optional Spring Loaded
Throttle Control. This spring loaded control is used to STOP
ensure the throttle will return to engine idle speed if it is
released or if the cable fails. The throttle control must be in STOP SLOW RUN FAST CHOKE PRIMER
the idle position when starting engine.
Figure 24. Typical Engine Symbols
Remote Models
1. High Speed
2. Low Speed
3. Stop
NOTE
Following the instructions listed in the steps above avoids
potential damage to the recoil mechanism.
5. When engine starts:
1. No Choke Position
a. Momentarily move Choke Control “1/2 CHOKE” 2. 1/2 Choke Position
position until engine runs smoothly. See Figure 26.
3. Full Choke Position
b. Next, move Choke Control to “NO CHOKE” position.
6. Move Engine Speed Control to desired speed in “RUN” Figure 26. Choke Control Positions
range. See Figures 24 and 25.
NOTE
If engine starts but falters when Choke Control is moved to
“NO CHOKE” position:
a. Momentarily move Choke Control back to “FULL
CHOKE” position. See Figure 26.
b. Next, move Choke Control to “1/2 CHOKE” position
until engine runs smoothly.
c. Finally, move Choke Control to “NO CHOKE”
Figure 27. Recoil Starter Handle
position.
If engine dies after Choke Control is moved to “NO CHOKE”
position, repeat steps 2 thru 6 to restart engine.
7. If engine fires but does not continue to run, move
Choke Control to “NO CHOKE” position and start
engine.
8. If engine fails to start after 3 attempts in the “NO
CHOKE” position, move Choke Control to “FULL
CHOKE” position and start engine.
9. If engine does not start after following steps 1 thru 8,
contact your Authorized Tecumseh Servicing Dealer.
DO NOT attempt to start or troubleshoot this engine in
any other way.
VII. Maintenance
An adult should perform
! WARNING
maintenance on this engine.
Only allow children to perform maintenance if an adult has
determined they are experienced and capable of such
operation.
To prevent accidental starting when
! WARNING
working on equipment always: Figure 29. Typical Spark Plug Connection
• Disconnect spark plug wire and keep it away from • Keep the disconnected spark plug wire securely
spark plug. See “G. Avoid Accidental Starts” away from metal parts where arcing could occur.
instructions on page 2. See Figures 28 and 29.
• Attach the spark plug wire to the grounding post, if
• Keep the disconnected spark plug wire provided.
securely away from metal parts where arcing
could occur.
• Attach the spark plug wire to the grounding
post, if provided.
• Disconnect battery at negative terminal first, if
engine is equipped with an electric starter.
• Turn off all engine switches.
• Remove ignition key, if provided.
A. Checking and Changing Oil
To avoid engine damage, it is important to:
• Check oil level before each use and every 5
operating hours. See A. “Checking Oil Level”
instructions on page 4.
• Change oil after first 2 operating hours and every 25
operating hours thereafter; more often if operated in
extremely dusty or dirty conditions. Engine should
still be warm but not hot from recent use.
1. Be sure you find the correct drain plug location, if pro-
vided. See Figures 30, 31 and 32.
2. Disconnect spark plug wire and keep it away from
spark plug. See “G. Avoid Accidental Starts” instruc-
tions on page 2. See Figures 28 and 29.
NOTE
Used oil must be disposed of at a proper
collection center.
7. Install oil drain plug and tighten
4
securely.
8. Fill with recommended oil. See “III. Oil and Fuel Speci-
fications” instructions on page 3. See Table 1 on page 5
3 and Table 2 on page 4.
1. Optional Extended Oil Fill Cap and Dipstick
9. Wipe away any spilled oil.
2. Spark Plug Cap
10. Carefully disconnect spark plug wire from grounding
3. Fuel Fill Cap
post, if provided.
4. Oil Fill Cap
11. Carefully re-connect spark plug wire to spark plug. See
5. Optional Oil Drain
Figures 28 and 29.
2 2
1 1
NOTE
A resistor spark plug must be used for replacement. Contact
your Authorized Tecumseh Servicing Dealer for a
Tecumseh Resistor Spark Plug. 2
1
D. Cleaning/Replacing Air Cleaner
1. Levers and Linkage
Your engine has an air cleaner which helps prevent
premature engine wear and failure. NEVER run engine 2. Air Intake Screen
without complete air cleaner installed on engine. Your air 3. Muffler Guard
cleaner periodically needs to be cleaned or replaced. To do 4. Cooling Fins
this, you first need to determine the type of air cleaner on
your engine. Your engine will be equipped with one of the
following air cleaners; Type A or B. Follow instructions for Figure 33. Debris Removal Areas
the air cleaner type that resembles your model.
NOTE 2 3
Contact your Authorized Tecumseh Servicing Dealer for
Tecumseh Air Cleaner.
Never store the engine with fuel in 1. Disconnect spark plug wire and keep it away from
! WARNING spark plug. "G. Avoid Accidental Starts" instructions on
the fuel tank inside a building with
potential sources of ignition such as hot water and space page 2. See Figures 37 and 38 on next page.
heaters, clothes dryers, electric motors, etc. • Keep the disconnected spark plug wire
securely away from metal parts where arcing
NOTE could occur.
Instead of using a fuel preservative/stabilizer, you can
empty the fuel tank as described under "I. Draining Fuel" • Attach the spark plug wire to the grounding
instructions. See "B. Extended Storage" instructions. post, if provided.
If you have prepared your fuel for short term storage it is not 3. Squirt 1oz. (30ml) of clean engine oil into spark plug
necessary to drain fuel that contains stabilizer from your hole.
carburetor. See "A. Short Term/Seasonal Storage" 4. Cover spark plug hole with rag to prevent fuel from
instructions on page 16. spraying from spark plug hole when starter rope is
pulled.
To avoid severe injury or death,
! WARNING NOTES
DO NOT pour fuel from engine or
For engines equipped with recoil starters proceed to Step 5.
siphon fuel by mouth.
For engines equipped with electric starters proceed to Step
1. To prevent serious injury from fuel fires, empty fuel tank
6.
by running engine until it stops from lack of fuel. DO
NOT attempt to pour fuel from engine. 5. Grasp starter cord handle and pull out slowly using a
full arm stroke. Repeat once. (This will distribute oil
2. Run the engine while waiting until the remaining fuel is
throughout the cylinder to prevent corrosion during
consumed.
storage.) Proceed to Step 8.
NEVER leave the engine
! WARNING 6. Push starter button or turn ignition switch key (see
unattended when it is running and
equipment manufacturer’s instructions) to cycle the
NEVER run engine in enclosed areas.
engine for one to two seconds.
3. Begin servicing the cylinder bore. See "II. Oil Cylinder
7. Turn ignition switch key to “OFF” position. Repeat Step
Bore" instructions.
6. and Step 7. (This will distribute oil throughout the cyl-
inder to prevent corrosion during storage.)
8. Remove rag covering spark plug hole and install spark
plug.
9. Carefully disconnect spark plug wire from grounding
post, if provided.
NOTE
Connect spark plug wire before attempting to start engine
once engine is out of storage.
III. Oil
Change oil if not changed within the last 3 months, see "A.
Checking and Changing Oil" instructions on page 12.
IV. Battery
See equipment manufacturer’s instructions for proper
battery storage if machine is equipped with a battery.
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Every 200 Hours or Seasonally
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1.Replace Spark Plug
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IMPORTANT!
The emission Regulations may be different for your country. The emissions Control Warranty Statement is only applicable
to engines with an emissions compliance statement and decal that references “Emissions Regulations”.
IMPORTANT!
The emission Regulations may be different for your country. The emissions Control Warranty Statement is only applicable
to engines with an emissions compliance statement and decal that references “Emissions Regulations”.
(1) 2 years for Member States of the European Union. Consumers may have additional legal rights not affected by the terms of this warranty pursuant to EU Directive
1999/44/EC and the national legislation of certain Member States of the European Union.
(2) 1 year for Australian/New Zealand for rotary mower engines.
(3) 2 years on engine and 10 years (the first 5 years covering parts and labor only; the second 5 years covering parts only) on electronic ignition.
(4) For purposes of this warranty policy, “consumer use” shall mean consumer’s personal, residential, household use by the original retail purchaser.
(5) For purposes of this warranty policy, “commercial use” shall mean all other uses, including use for commercial, income producing, or rental purposes.
(6) The engine warranty category of your engine can be determined by review of the engine model number on the “Important Engine Information” decal. One letter in the
engine model number will be surrounded by parenthesis (A), (B), (C), (D), (E), (H) (K) or (M) and that letter is your engine warranty category designation.
(7) Qualification for three (3) year consumer use warranty under engine warranty category (M) may be determined by notation of an (M) designation on the “Important
Engine Information” decal located on the engine housing or an addendum decal affixed adjacent thereto.
THIS EXPRESS WARRANTY IS SUPPLEMENTED BY THE TECUMSEH CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT, if any.
THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its affiliates makes any warranties, representations, or
promises, written or oral, as to the quality of the engine or any of its parts, other than as set forth herein. ANY IMPLIED WARRANTY OF MARKETABILITY,
MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EITHER MAY APPLY TO ANY TECUMSEH ENGINE OR PART(S)
THEREOF, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESS WARRANTIES SHOWN IN THE WARRANTY PERIOD CHART ABOVE AND TO
THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INDIRECT,
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES, INCLUDING, BUT NOT LIMITED TO, ANY LOSS OF TIME, INCONVENIENCE,
LOSS OF UNIT USE OR ANY COST OR EXPENSE OF SUBSTITUTE UNITS DURING PERIODS OF MALFUNCTION OR NON-USE. Some states do not allow
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not
apply to you. This Limited Warranty gives you specific legal rights and you may also have other legal rights which vary from state-to-state.
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or liabilities in connection with or with
respect to any Tecumseh product or parts. The seller or dealer of a Tecumseh Product or part has
n
Revised January, 2004
! WARNING
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains chemicals known TecumsehPower
to the State of California to cause cancer, birth defects or other
reproductive harm.
181-789-14
(English) 1/01/08
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