I.E Questions
I.E Questions
Formula
1. Prime Cost/Direct Cost=Direct labour cost +Direct material cost+ Direct expense
(Direct expenses are cost of design, drawing, cost of experimental work done, procuring of
special types of pattern, jigs, moulding etc.)
(Factory expenses are cost like lubrication oils, grease, coolant, cotton waste, polishing material,
salary of supervisors, inspectors, sweeper, watchman, helper etc.)
(Administrative expense are salary of manager, office superintendents, clerk, typist, welfare
officer, personnel officer, medical officer, canteen employee, security staff etc.)
(Selling expense are salary of agent, sales manager , advertisement cost and publicity, tender
preparation cost etc.)
(Distribution expense are cost of packing, holding , dispatching, salary of package men, store
officer, storekeeper and assistant etc.)
1. A certain product is manufactured in batches of 100. The direct material cost is Rs. 500, direct
labour costs is Rs 750 and factory overhead are 50% of the prime cost. If the selling expenses
are 30% of the factory cost, what would be the selling price of each product so that the profit is
10% of the total cost ?
2. The catalogue price of drilling m/c is Rs. 600 and the discount allowed to distributor is 20 % .
The administrative and selling expense are 50% of the factory cost and the material cost, labour
cost and factory overheads are in the ratio of 1:3:2. If the cost of labour on the manufacture of
the machine is Rs. 1200, determine the profit on each machine.
3. A factory owner employed 100 worker during the month of April 1985. The following are the
details of expenditure :
(e) Total overhead expenses = Rs. 10,000. The worker were paid over time for 300 hours.
4. A company manufacture pocket transistors. The details of its expenditure are as follows:
Direct labour cost =200 hour at the rate of Rs. 5 per hour
5. A product can be manufactured either by hand or by machine under mass production. In the
first cases. The time consumed per product is 2 hours and the factory overheads are 20% of the
labour costs. In the second case. time consumed to manufacture 100 products in hours but
factory overheads are 120% of the labour cost. If the material cost per product is Rs. 2.50 and the
labour cost is Rs. 2.00 per man hour in each case, determine the ratio of their factory costs.
6. A factory manufactures steel bolts and nuts and makes an estimates as shown below on the
basis of lots of 2000bolts and nuts.
Threading Rs. 75
Drilling Rs. 50
Chambering Rs. 45
3. Direct Expenses
4. on costs
If the selling price of each nut and bolt is Rs. 1.50, determine whether the factory is making a
profit or loss. If so, by what amount per piece?
7. In a factory cost of an article made from solid brass bar 38 mm diameter and 25mm length.
The machining time taken to finish the part is 90 minutes and the labour rate is Rs. 5.00 per hour.
Factory overhead are 40% of direct labour cost. The density of the material is 8.6 gm per cub-
cm and its cost is Rs. 4.5 per netwon.
Grade I Grade II
8. Find the factory of an article made from solid brass bar 38mm diameter and 25mm length.
The machining time taken to finish the part is 90 minutes and the labour rate Rs. 5.00 per hour.
Factory overheads are 40 % of direct labour cost. The density of the material is 8.6 gm per cub-
cm and its cost is Rs. 4.5 per newton.
9. An article is being sold in the market for Rs. 300.00. Find the manufacturing cost assuming
25% profit of the selling price and selling expenses to be 40% of production cost. If the cost of
material used for the article is Rs. 75.00 and the overhead of charges are 40% of labour cost find
the time taken for its manufacture if the labour rate is Rs. 800 per hour.
10. The output of an electric bulb factory is 400bulbs per month. Its variable cost is Rs.3 each
and the fixed overheads are Rs. 6.00 per month. The selling price is Rs. 5 per bulb. Work out the
minimum monthly production which may not cause any loss to the owner.
11. From the following data, find (a) material cost (b) Prime cost (c)Direct cost (d)Factory cost
(e) Administrative Overhead (f) Cost of production (g)Selling and distribution overhead (h)
Total cost (i) Selling cost. Assume a net Profit of Rs. 10,000.
Rs
12. A factory producing 150 electric bulbs a day, involves direct material cost of Rs.250 , direct
labour cost of Rs. 200 and factory overheads of Rs. 225. Assuming a profit of 10% of the selling
price and selling on cost (overhead) 30% of the factory cost, calculate the selling price of one
electric bulb.
13. A cast iron foundry employs thirty persons, It consumes material worth Rs. 25,000, pays
workers at the rate of Rs.10 per hour and incurs total overhead of Rs. 10,000. In a particular
month (25days) worker had an overtime of 150 hours and were paid at double their normal rate.
Find (i) the total cost (ii) main hour rate of overheads. Assume an eight hour working day.
14. Two molder can cast twenty five gears in a day. Each gear weight 3kg and the gear material
costs Rs. 12.50 per kg. If the overhead expense are 150% of direct labour cost and two molders
are paid Rs.70 per day. calculate the cost of producing one gear.
15. A drill process costs of Rs. 6,000 . A discount of 25% of this price is given to the distributor.
If labour cost, material cost and factory overheads are as 4:1:2 and selling expenses are 25% of
the factory , calculate the profit of the factory for one drill press. Assume a factory overheads of
Rs. 800.
16. A factory is making a pipe of fitting by (a) casting (b) forging . The cost data is as follows
Casting Forging
17. A fabrication concern for the year of 1975-1976 had factory overheads of Rs. 4000 and the
direct labour cost of Rs. 12,000. (a) Find the percentage overhead using percentage of direct
labour cost method.
(b) If the production order "z" had a direct labour cost of Rs. 60, find the overhead cost for the
production order.
18. (a) A sugar mill had its overheads Rs. 60,000 while it purchased sugarcane worth of Rs.
240000. Find the percentage overhead using the percentage of direct labour cost method.
(b) If a particular batch had a direct material cost of Rs 30,000, determine it overheads.
19. A fabrication and assembly shop had its total overheads of Rs. 10,000. It used direct material
worth Rs. 10,000 and paid Rs. 15,000 as direct labour charge. Calculate the % overhead.
(b) If one product has its prime cost as Rs. 5,000, determine overheads or on cost related to it
20. A fabrication and assembly shop had its factory overheads of Rs. 120000 and the
production for the period in terms of direct labour was 24,000 hours. Find the rate per direct
labour hour
(b) If a particular job takes 20 labour hours , calculate the overhead applied.
21. A machine shop has 10 lathes, 6 drill pressed and 2 milling machines. Calculate the
machine hour rate for lathes if the factory expenses for a particular period and other data are as
follows.
22. Using the data given in the above example, calculate rate per machine hour for
23. If the estimated overhead costs of factory making two band transistor ratio is Rs. 8000 in a
particular period and if the number of transistor ratio produced during that period is 400
(b) If the production order "Z" schedule making 100 such radios, determine the factory
overhead to be applied to the production order " Z".
24. A certain product is to be manufacture in batch es of 100 . The direct material cost if found
to be Rs. 320, direct labour cost Rs. 560, overheads chargeable to Rs. 420. If the selling cost is
50% of the factory cost, What will be the selling price of each product to realize a profit of 15%
of the selling price?
Formula
                       Sales−SalesatBEP Χ 100
Margin of safety in %=         Sales
Pr ofit Χ Sales
Sales−Variable cos t
=Profit/P/V ratio
Total sales
= S-V×100
or Fixed costs+Profit×100
Sales
B.E.P= F
SP-VC
=FC/C
SP-VC
Sales
P/V ratio
• TR = P × N = F + ( V × N )
Sales volume
Contribution/unit
• P–V
• N1=F + Profit
•   There being two costs—variable and fixed, change takes place in both variable and fixed
    costs
• N= F + Profit
• P-V
• N1= F + Profit
• P1 – V1
• then P1 – V1 = P–V
• or P1= (P – V) + V1 = P + (V1 – V)
• Similarly P1=P + F1 – F
• N
• 1. % on Prime cost
                          Prime cost
    2. % on direct labour cost
Sales Profit
Rs. Rs.
    3. A factory producing only one item, which itself for Rs. 12.50 per unit has a fixed cost
    equal to Rs. 60,000 and variable cost Rs. 7.50 per unit
6. The fixed costs for the year 1984-85 are Rs. 1,00000. The estimated sales are Rs.
3,00,000. The variable cost per unit for the single product made is Rs. 5.00. If each unit
sells at Rs. 30 and the number of units involved coincided with the expected volume of
output, construct the break even chart.
7. The fixed costs for the years 1987-90 are Rs. 8,00000, variable cost per unit is Rs. 30.
The estimated sales for the period are valued at Rs. 24,00,000. Each unit sells at Rs.
180.
Determine
(I) B.E.P
(II) Rs. 18,00,000 will be the likely sales turn over for the next budget period. calculate
the estimated contribution and profit.
(III) If a profit target of Rs. 950000 has been budget. compute the turn over required
8. The fixed costs for the years 1975-76 are Rs. 80,000. The estimated sales for the period
are valued at Rs. 20000. The variable cost per unit for the single product made is Rs. 4.
If each unit sells at Rs. 20, and number of units involved coincides with the expected
volume of output, construct the Break even chart
(ii) Above how many units, the company should produce in order to seek profit
(iii) Determine the profit earned at a turnover of Rs. 160,000.
8. A drill press costs Rs. 60,000. A discount of 25% of this price is given to the
distributor. If the labour cost, material cost and factory overheads are 4:1:2; and selling
expenses are 25% of the factory cost, calculate the profit of the factory for one drill
press. Assume factory overheads of Rs. 8000.
Casting Forging
Calculate and compare the total cost of each pipe fitting in two cases.
10. Find the factory cost of a component made from solid steel bar 5cm along and 2cm
diameter. The machining operation requires 1.5 hours. Assume the following date:
11. A factory is producing 6000 components per month. The fixed overheads for the
month are Rs. 9000 and the variable cost of each components is Rs. 10. If the selling
price of each components Rs. 12 , estimate the minimum montly production that may not
cause any loss to the factory owner.
12. AC. foundry employes 25 persons. It consumes material worth Rs. 35000 pays
worker at the rate of Rs. 5 per hour and incurr total overheads of Rs. 20,000. In a
particular month (25 days) , workers had an overtime of 150 hours and were paid double
than the normal rate find (i) the total cost and (ii) the man hour rate of overheads
Assume an 8 hours working days.
Q.13. A small firm at Allahabad is producing 1000 pens per days. The cost of direct
material is Rs. 1600 and that of direct labour is Rs. 2000,factory overheads chargeable to
it are Rs. 2500. If the selling on cost is 40% of the factory cost. what must be the selling
price of each pen to realise a profit of 20% of the selling price?
Q.14. A manufacturer sells the product at Rs. 6 each and variable cost per unit is Rs.
50. The estimated sales revenues are Rs. 25,00,000.Each units sells at Rs. 225 each:
(b) What would be the break even point if the firm spends Rs. 4000 on R& D.
(c) If a profit target of Rs. 800000 has been budgeted , compute the turn over required.
Q.15. Following information is given to you about a company for two periods
I 120,000 9,000
II 140,000 13,000
Calculate
(b) BEP
Q.16. The fixed costs for the year 1990-91 are Rs. 80,000, the estimated sales for the
period are valued at Rs. 2,00,000. The variable cost per unit is Rs. 4. If each unit sells at
Rs. 20 and the number of units involved coincides with the expected volume of output,
construct the break even chart and determine:
(i) B.E.P
(a) BEP
Q.18. A company is planning to launch a new product. For any volume of production
below 400 units the fixed cost is Rs. 6,000 and the variable cost is Rs. 20 per unit. If the
volume is to be more than 400, large equipment will be needed and the fixed cost will
be Rs. 10,000. . However , the variable cost will reduce to Rs. 10 per unit. At any
volume the selling price is Rs. 30 per unit.
(b) What is the profit or loss if the volume is fixed at 500 units/
(ii) If the fixed cost increases to Rs. 125,000 and variable cost reduces to Rs. 90 per unit.
obtain the new BEP
(iii) For (i) calculated the number of components needed to be produced to get a profit of
Rs. 20,000.
Q. The initial cost for machine A is Rs. 12,000 and the unit production cost of the
machine is Rs. 6 each. For the other machine B, the initial cost is Rs. 48,000 and the unit
production cost is Rs. 1.20 each. Do the break even point analysis.
                 Depreciation (Formulas & Questions)
Method of calculation Depreciation
8. Annuity Method
9. Revaluation Method
C=Initial cost
S=Scrap/Salvage value
N=Estimated life
3. Sink fund method
(1+R)N-1
This method covers the risk if the machine become unserviceable before its estimated
life.
= C-S
8. Annuity Method
[1-(1+R)N]
9. Revaluation Method
Depreciation for this period=Value of the asset at beginning- value of the asset at the end
of the year.
QUESTIONS
Q. 1. A machine costing Rs. 24,000 was purchased on 1st Dec. 1985. The installation
and erection charges were Rs. 1,000 and its useful life is expected to be 10 years. The
scrap value of the machine at the end of the useful life is Rs. 5,000. Calculate the yearly
depreciation by straight line method.
Q.2. An engine lathe was purchased for Rs. 20,000. Its useful life was estimated as ten
years and the salvage value as Rs 5,000. Using the diminishing balance method, calculate
the depreciation ratio (%). Also estimate the depreciation fund at the end of two year.
Q.3. Estimate the rate of depreciation from the following data, using the sinking fund
method:
Q.4. If the original cost is Rs. 20,000. Scrap value is Rs. 5,000 and N=5 years. find out
the depreciation using sum of the year method/Fixed Installment method.
Q. 5. A machine costing Rs. 450,000 has a scrap value of Rs. 50,000 after 10 years of
service. The estimated rate of production is 12 units per hour. Using the productive unit
method calculate the rate of depreciation and also depreciation per year. Assume 50
week per and 48 working hours per week.
Q.7. Find out the depreciation annuity by the annuity charging method after 3 years
when the cost of the machine is Rs. 8,000 and the scrap value is Rs. 4,000 only. Rate of
interest is 5 percentage. Also calculate the value of the machine after 2 years.
Q.8. A melting unit for a steel foundry was purchased for Rs. 30,000. Rs 5,000 more
were spent on its erection and commissioning. The estimated residual value after 10 years
was Rs. 7000. Calculate (i) annual rate of depreciation .
(ii) Determine the depreciation fund collected at the end of seven years after the purchase
of the melting unit.
Q. 9. An old car was purchased for Rs. 32,000. Its life was estimated as ten years and the
scrap value as Rs.18,000.Using the reducing balance method, calculate
Q.10. Two machines are purchased , each for Rs. 12,000. The estimated useful life of the
machine is 5 years. The estimated scrap value is Rs. 2,000. For a machine A, the straight
line method and for B, the reducing balance method with p=30% is used to calculate the
depreciation every year. Compare the depreciation charge in each case.
Q.11. A machine costing Rs. 2,00,000 has a residual value of Rs. 100000 after 10 years
of service. The estimated rate of production 8 units per hour. Using the production unit
method calculate the rate of depreciation. Assume a 50 week year and 46 hours week.
Q.12. A machine costing Rs.15,000 has scrap value of Rs. 5,000.at he end of 10 years of
its service life. If the machine runs for 2100 hours per years. Calculate the depreciation
rate per hour of the machine and the total annual depreciation.
Q.13. Cost of air conditioning unit is Rs. 100,000. During an estimated life of 10 year,
two major overhauls were carried out. Each involving Rs. 20,000.If the scrap value of
the plant is Rs. 15,000. Calculate the depreciation rate on the basis of repair provision
method.
Q.14. The cost of the machine is Rs. 6,000. and its scrap value after 4 years is Rs. 3,000.
Assuming the rate of interest is 4% per year. Find the depreciation rate per year.
Q.15. Calculate the annual rate of depreciation from the following data, using the sinking
fund method.
Cost of asset Rs. 6,000 , Scrap value Rs. 3,000, Interest rate 4% (compound), Useful life
period 3 years.
Q. 16. The cost of a vehicle is Rs. 190,000. The residual (scrap) value after a period of 5
year is estimated as Rs. 40,000.Using the sum of the digit method, calculate the
depreciation rate every years.
Q. 17. The cost of a machine is Rs. 75,000 and its scrap value is Rs. 15,000. Estimated
life of the machine is 5 years. Determine the depreciations charges every year by :
    Q.18. A car was purchased for Rs. 30,000. Its life was estimated as 10 years and the
    scrap value of Rs. 7500 using the Reducing Balance Method. Calculate:
    Q. 19. The cost of machine is Rs. 6000 and its scrap value after 4 years is Rs. 3000.
    Assuming an interest rate of 6 percent in a year. Find the depreciation rate per year.
    Q. 20. An industrial plant with initial value of Rs. 2,20,000 and the scrap value of Rs.
    40,000 at the end of 20 years is sold for Rs. 195,000 at the end of 1 year. What is the
    profit or loss if sinking fund depreciation method at 8% compounded annually was
    adopted?
    Q.21. An industrial plant with initial value of Rs. 200000 and the salvage value of Rs.
    20,000 at the end of year 20 years but sold for Rs. 145,000 at the end of 10 years. What
    is the profit or loss if sinking fund method is adopted and interest charged at 9% is
    compounded annually?
    Q.22. The original asset of company are Rs. 580,000. The life of the plant is 9 years. If
    the scrap value is Rs. 80,000.Calculate the depreciation at the end of each year by Sum
    of the year digit method.
• When customers buy products and pay their bills, a company has a gross cash income.
•   The gross cash flow not only pays all of a company's day-to-day expenses, but also
    includes money that recovers the decline in the value of machines and buildings because
    of their wearing out.
•   A company's net cash flow, then is equal to retained profits after taxes and dividends,
    plus depreciation on machines, equipment, and buildings, plus any income from the sale
    of fixed assets.
•   A good bit of this net cash is spent for new machines or other new capital investment
    projects as the year goes along.
•   The rest of this cash, free of immediate commitment to current bills, comes in company's
    credit and the management is to decide how to use the money.
•   The cash money received a year from now is valued at less than that received today since
    it can be invested and earn interest during the year.
•   It can be understood that Rs. 1.10 one year from now is equivalent to Rs. 1.00 received
    to-day when the annual interest rate is 10 percent.
•   The concept of equivalence allows one to compare alternatives realistically with different
    time periods of receipts and disbursements.
•   Cash Flow Diagram :-As Engineering Economy deals with sums of money at different
    times in future. Cash flow measures the flow of fund s into or out of an enterprise . It is a
    series of actual or estimated payment (or cost) and receipts (or income) of an enterprise
    over a period of time. The procedure of this graphical called "Cash flow diagram" Refer
    figure 5.5
•   Beginning of -period payment with uniform series:- In this uniform annual series above ,
    the amount "A" occurs at the end of each period. However , if a beginning of period
    payment "Ab" is required , it can be done as
• F=A, P= Ab , n=1
• A= Ab (1+i)
•   Deffered Annuity:- If the first cash flow does not take place at he end of first period
    but after some time periods, the annuity is called as "Deffered Annuity" Refer figure 5.6
• Net worth present (NPW) = Present worth of income- Present worth of costs
         TC /Year
•   NPV=     I
• Discount Cash flow (DCF):- It is the rate of return for which NPW is zero.
•   Basic Methods of economy studies (Selection method) :- The following are the
•   1. Payback Period method
• 5. Explicit Method
                                  Initialcapitalinvestment
    Payback Period method=         Annualreturn exp ected
      Required Investment
    = Annual receipt-annual disbursement
• 2. Present worth
Net P.W= PW of cash inflows (Receipts) -PW of cash out flows (payments)
    the annuity equivalent to the capital recovery cost of the initial investment minus the
    discounted salvage value (if any), and added to it other annual costs.
           Netprofit /Cashincome
    R.O.I=     Su min vested
                           [I
                              n    ]
Ans.:- (a)Hint : A=F ( I + I ) −1 where A is Uniform annual amount & F is
total sum available, I =interest, n = time period or Given= F=A(F/A,I%, n)
         [ I(1+I )
                 n
(b) P=F ( I + I ) −1
                       ]   or Given A=P (A/P, I%, n)
                 [
             (1+I )n −1
Payment= P=A I (1+I )
                      n    ]    Given P=A(P/A, I%, n)
Q.4. Select the economical machine out of A and B for which the data is
given below:
 Data                      A                            B
 First cost. Rs.           46,000                       60,000
 Salvage value Rs          8000                         10,000
 Operating charges. Rs.    10,000                       9200
 Economic Life, years      10                           15
 Interest rate             8                            8