Coriolis Mass Flow
Meters For Bulk Measurement
By Andre Verdone, KROHNE, Inc.
courate measurement of liquids is
important foe alle and gas industry
predtion or consumption sites. This
is especially true for bulk transfer
‘devices where lage volumes of products are
being moved and must be monitored, includ
ing crude oil pipelines, depos, gasoline and
jet fuel tank farms, refineries and even cruise
Tine terminals
nthe past, mass transfer was measured in
buches with weigh seals or load eels. However
inallaton, calibration, and maintenance activi>
ties ofa seae o load el are costly, dificult 0
do, ime consuming, and dot work for contins-
fs processes. For tise processes, such me
fds 28 orifice plates and magnetic low tubes
fan measure volumetic low, but additional
instruments are needed to measure temperate
fnd pressure fo compensate for fd: density
‘changes. Inzoducingaditiona instrumentals
Inoduces errors, which can result in an overall,
‘measurement enor rte a high as 3%.
‘Now, several measurement standards are
roving toward use of Coriolis mass flow
meters, which can measure mass flow directly,
at the Same time as they measure temperature
tnd density. Whats more, tansfer measure-
rent by mass isthe most accurate method,
sine mass is independent of, and unaffected
by, changing process fluid characteristics,
including. pressure, temperature, viscosity,
conductivity, and gravity
‘Among the Coriolis devices available, the
saght tbe design i being hailed as the mest
accurate and easiest to install and. maintain.
Especial for measurement skids, widely wed in
the ol and as industy, the staght ube Coils
meter can be a factor in minimizing kid ize
‘The Coriolis Effect
What is the effect and why does it help
with bulk measurement? In physics, the
Coriolis effect is a deflection of moving
‘objects when they are viewed in a rotating
Teference frame, In a reference frame with
clockwise rotation, the deflection is Yo the
left of the motion of the object. In a reference
frame with counter-clockwise rotation, the
deflection is tothe right. The mathematical
‘expression for the Coriolis Taree appeared
in an 1835 paper by the French scientist
Gaspard Gustave Coriolis, in connection with
the theory of water wheels.
Figure 1 provides a simple overview of a
Coriolis measuring system, which makes use
of the effect by using a symmetrical design
ovatenyon or
Figure 1:
consisting of one or two measuring tubes,
bither straight or curved. >A driver sets the
measuring tube (AB) into a uniform funda-
‘menial oscillation mode.
‘When the flow velocity (v) equals O meters!
second feetisecond (Oms0f), the Coriolis
farce (Fe) is also 0, At flowing conditions,
wine the flow velocity (¥) > 0 m/s0 fs, the
‘uid particles inthe product are accelerated
‘between points AC and decelerated between
points CB,
Tho Coriolis force (Fe) is generated by
the inertia oF the fluid particles accelerated
‘twoen points AC and of those decelerted
‘between points CB,
This force causes an extremely slight dis-
tortion of the measuring tube that is super-
imposed on the fundamental component snd
is directly proportional tothe mass flow rat.
‘This distortion is picked up by special sensors.
Since the oscillatory characteristics of the
‘measuring tube are dependent on temperature,
the temperature is measured continuously and
the measured values corrected accordingly
na dualsube Coriolis meter, a manifold
splits the flow through each ofthe two tubes,
‘The fall low always goes through the sensor
‘The two vibrating tubes rotate around the (wo
fixed end points, creating a Coriolis effect
when mass flows through,
‘Mechanical Meters
“Measurement of petoleum fluids has been
around for hundreds of years and has been per-
Formed fairly reliably with the use of a wide
sange of mechanical meters,
‘One significant drawback to mechanical meters
is that hey experience serious wear and er, rd
‘an be plagued by high maintenance cass andthe
eed fo lequent replacement pars
Mechanical meters have 10 be calibrated
‘ona single grade, making recalibration, also
Jnown a5 meter proving, necessary each time
different product is measured. For example,
80 Pipetine & Gas journal {July 2012 / werw.pgiotine.com
suppose a facility is handling cre oil from
Venezuela one day and ffom Texas on another
day. Since these have a different fuid bas
the meter would have t0 be re-proved since
the meters calibration factor is affected by 3
‘arety of Muid conditions, especially density.
Custody system operators often need (0 use
8 prover for measuring one batch to another,
reproving for every different uid transaction
"AL ofthis comes witha time and money.
cost, Usually the facility operator outsources
these activities, which adds othe cost of ran
hing the facility.
‘Advances in manufacturing technology have
led the receat ability to make Coriolis meters
in lamer sizes, making them viable for oil and
1s applications that have heretofore been the
domain of mechanical meters. Coriolis meters
have no moving parts, so they have fewer parts
to maintain. Also, unlike mechanical meter
measurements that are used fr custody transfer
‘which have to be corrected using pressure and
temperature compensation, the Coriolis meter
ressures product mass drety independent of
pressure and temperate
Direct mass flow measurement with Coriolis.
sass flow meters means that one flow meter
witha single point of measurement can obtain
‘multiple measured values, ineluding mass flow
and mass total, density and concentration, vo
‘ume flow and volume toa, and temperature It
Figure 2:
also reduces overal costs because theres only
‘Single instrument to buy and maintain, cables
and power consumption are reduced, and com
‘wos are simplified. Figure 2 shows a rophic
portrayal of a system that could be used for
‘volumetric ow measurement
Reduced Pressure Drop
Reduction in pressure drop is ne ofthe impor
tant diflerentiating factors berwoon mechanical
meters and Cerois mass flow meters. Pushing
Mids pasta mechanical meter always creates
1 pressure drop which 8 ot recoverable. Every
time one imposes a pressure drop, it must best nominally five right tank, or tll he operator if he Dreet
i nary mores hftr or cooler than expected. More DEY
toe is ibility allows operators to maintain her
cued dif congo, which utimately lads Tess waste
minimal as com=
fared to devices Ontario Re
pared io devcee__Atone petroleum refinery site in Ona
canada that produces refined gasoline, jet fuel
sar other petroleum products, the operators
Figure: Coril metall ship and meer proguct through aan, 6-inch
‘overcome withthe use of pump and maitsn, Expeilly for measurement pipeline that comes, ‘Canadian
eae i meme, hese willbe skids that may Dae 10 Sacly pipeline, which in turn delivers the product
reco op aon ec Inost_ small forint, Te, OSI tothe Greater Toronto area. They needed 49
no et pee tubes andthe only presse meter akes uP he maes Me rcnle measure the product leaving the plant site and
mass ating fw ino ew roots piping, THe Sa seria the product going tthe shipping pipeline 9d
dro te te meter. Usng te apt pipe consierbly, Sc igh ey the bent wanted a density reading atthe same time The
pie sie ee eas he permanent ube version, Shisha vecoaitetinery ships diferent products trough one
fresucedrop dan de bout ube ares: tube eine, and muck simpler tan ge and hao confi int Shey WS shipe
rete op pet important benefit equalent mechanic! Nthveh would ping the correct prod.
a Ti te ue ofthe Cols meter The alo rogue est ee ce Gpotream. "The pipeline was large the available 123!
gained wil erates wing mechanical Figure 3 shows how te mele er TD Erinlo estate in the existing location was limited,
ast majority ote runnng separate presse th easement seetncy did not want to do a large-scale
foe mes Ses, ay the mechanical A ial beetle contols, modification to install additional structural
and temper em ysne acercy err, which provide more Denso AS, of
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she prs mee ee mcerauter everthing Sats OHMS the uid a
rrr, and he Pere combed ina flow including volumes AP To flow, den-
When tose va or ihe overall caused ty, and tempera, Ns for
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Figur
"2000 Carllis meter.
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