elex: JOLLY2 AND JOLLY4 INSTRUCTION MANUAL F0362 (E) RG - 09/06elex: ADDITIONAL INFORMATION : HOW TO SET THE REQUESTED PARAMETERS AT STARTUP The display models Jolly2 and Jolly4 request the user to perform a setting during the first startup : OPERATING MODE * The operating mode has to be set to 1-Set THEORETICAL INSTRUMENT CALIBRATION (the information to perform this calibration can be retrieved from the datasheet of the load cell or from the load cell itself) * The CELL parameter has to be set to 10% of the system full scale, for example for the FTO 2000 load cell (the most commonly used model) you must set to 200 * The nU-U parameter has to be set to the cell sensitivity in mV/V. For the FTO 2000 model, the value is 2,000 (two) * The suggested value for the rlSO parameter is x1 * The suggested value for the dECP parameter is 0 © The suggested value for the unit parameter is 0 = kg Further details about the parameter setting are in the following pages.ENGLISH Se ENGLISH Se ENGLISH Se ENGLISH Installation user’s manual version 3.3 Warning! electrical scheme DATA TO BE FILLED OUT BY modified THE INSTALLER (Page 1) JANUARY 2005 JOLLY2 6 different operating modes selectable C € 2014/30/EU (EMC) - 2014/35/EU (LVD) ENGLISH Se ENGLISH Se ENGLISH Se ENGLISHTABLE OF CONTENTS SELECTING THE OPERATING MODE. TECHNICAL FEATURES.. ELECTRICAL CONNECTIONS... TEST : LOAD CELL SIGNAL (MV) - INPUTS/OUTPUTS .... INSTRUMENT START UP... THEORETICAL INSTRUMENT CALIBRATION. TARE ZERO-SETTING INSTRUMENT CALIBRATION CHECK AND CORRECTING DISPLAYED WEIGHT..... WEIGHT INDICATOR WITH TWO ALARM THRESHOLDG..... LOADING: BATCHING OF 1 PRODUCT WITH TWO SPEEDS .. LOADING: BATCHING OF 2 PRODUCTS IN SUCCESSION. UNLOADING: BATCHING OF 1 PRODUCT WITH TWO SPEEDS... UNLOADING: BATCHING OF 2 PRODUCTS IN SUCCESSION WEIGHT INDICATOR WITH ONE ALARM THRESHOLD. JAN Caution! High Voltage. A Caution! This operation has to be carried out only by specialized personnel Wy wl Pay particular attention to the following indications. LEGENDA GUARANTEE the replace pats andor Al shpping and sacking cost are pais by fe customer. tis posse ona tha opal n guaranie on as ot bean rested draped or repaved wiht aunorzaten No rare apslesblcnreturtoa produc wthout he og ranae ages nse. Batre Lavras provide 1 year uaarios ore dale dev ol, gat malaria eels cr ally manwacring fs. Disposal of Waste Equipment by Users in Private Household in the European Union Tis len be pat or pay nate li ol mat lt ted ny oe tue a, Bi ty to spose of our was 6 Parag toe lesion poi fr he reojlng of waste eecroal ugmen. Th sn yet you wave ego of posal wilh conor rata sou lard ensure ats reyled ra manne tha rots huan hath and fhe enfennent. Fr ore oration about were yu can op of waste equgment x eyeglass contac yor local cy ofc, your housenol! waste disposal servic rh ear.(My THE INSTRUMENT IS SUPPLYED WITH CALIBRATION: 10000 KG, SENSITIVITY 2mvViV; RESOLUTION =1. OPERATING MODE SELECTION BY THE INSTALLER. SELECTING THE OPERATING MODE Switch off the instrument, then turn on by keeping pressed “Wand Ad (atthe same time), the "JOL.2=0" message appears ; you can select the folowing operating mode by using the arrows : “1 =2SEt" Weight indicator with two alarm thresholds normally activated “2=1CAr” Loading: batching of 1 product with two speeds “3=2CAr" Loading: batching of 2 products in succession “4=1SCA” Unloading: batching of 1 product with two speeds “5=2SCA” Unloading: batching of 2 products in succession “6=1SEt” Weight indicator with one alarm threshold normally deactivated Then press ENTER to restore the instruments, the selected operating mode appears followed by the version's number. My you press ENTER while “JOL.2=0" is displayed, the “JOL.2" message will appear again and the instrument will be DEACTIVATED. VVI] tn case of automatic reset, when the instrument switches on, the “JOL.2" message appears ad no command is accepted; select the operating mode again. TO BE FILLED OUT BY THE INSTALLER (ALSO THE INSTRUMENT’S LABEL): 2SEt 41CAr 2CAr 1SCA 2SCA 1SEt CELL: nU-U: iSO: dECP:TECHNICAL FEATURES iy The instrument is able to read up to 19.999 divisions, when the 9.999 value is reached the visualized weight will restart again from 0 and will start blinking in order to inform that the above mentioned value has been passed. POWER 230 Vac +/- 10% ; 50/60 Hz ; 5 VA consumption LOAD CELLS SUPPLY 5 Vdc /60 mA LOAD CELL CONNECTIONS max 4 load cells (350 ohm) or max 8 load cells (700 ohm) INTERNAL DIVISIONS 20000 DISPLAY RANGE - 999 ; +19999 MEASURING RANGE -4mV + 16.5 mV READING RESOLUTION x1 ,x2,x3,x4,x5 CONVERSION RATE 10 readings/sec LOAD CELLS SIGNAL READING (mV) see Test page 2 - connection checks LOGIC OUTPUTS 2 RELAY free contacts max 115Vca 2A. LOGIC INPUTS 2 UNIT OF MEASURE kg or t FRONT PANEL PROTECTION |P64 DISPLAY semi-alphanumeric display 4 digits, 20 mm in seven segments DECIMAL POINT (selectable) xXx ; 200 ; XKXX 5 XXXK HUMIDITY (condensate free) max 90% STORAGE TEMPERATURE -20° +70°C OPERATING TEMPERATURE -10° + 50°C ELECTRICAL CONNECTIONS WARNING: The procedures here below described have to be carried out by J specialized personnel only. Be sure to switch off the instrument before carrying out any connections at all. Connect the load cells by means of a terminal board in a water-proof junction box connecting the leads having the same colour; perform the same operation for the shields. By means of a shielded 4-wire cable with a section not lower than 0,5 mmq connect the terminal board to the JOLLY instrument. The cable routing shall be far away from the power cables and possibly protected by a metal pipe. Connect the jo shielded cable to the ground | ot _excirar. + ii sent—re BI 8 aes HH Ei 3 ee He EIT sereisiow ay hs Ist nerenoesleror | — [IF EES sen ERO-SETTING >| START Ie BI aA 230 VAC |DISPLAYING ALARMS “C.C.” : It appears when a short circuit happens on load cell excitation cores and when the displayed weight is higher in negative than the absolute valueprogrammed in the “A.cc” constant. “SEGn’” : It appears when one or two signal wires are disconnected. “AL.” :Itappears when one or two excitation wires are disconnected, “CELL” : It appears when the load cell response signal core is higher than 20 mV. yy During the alarms displaying, outputs will be open. LOAD CELL SIGNAL TEST (mV) - INPUTS/OUTPUTS TEST Switch the instrument on by keeping pressed the 4M key, the LOAD CELLS VALUE ( expressed in mV) will appear . Press AX , the * ~ ~~ 4" message appears, press ENTER to close / open the relay 1, by ensuring the changeover from“ — "to “_ _ _" when the relative input changes from open to closed. Press AQ . the" ~ ~ 2” message appears, press ENTER to close / open the relay 2, by ensuring the changeover from“ "to “_ _ _” when the relative input changes from open to closed. Press A to exit until the weight is displayed.INSTRUMENT START-UP: ‘Switch on the instrument and wait for about 5 minutes until all the components will reach a steady temperature, Verify that the displayed weight is positive and that it increases if one subjects the container to a force weight. In case a negative value is displayed check the load cells connections and their correct installation ( direction of charge ). Check also that the container is correctly installed ( tubes position, links, etc). Ifthe “JOL.2” message appears, select the desired operating mode, see page 1. THEORETICAL INSTRUMENT CALIBRATION: ‘Switch off the instrument, then tum on by keeping pressed the MENU key, the °C.0.S.c.”, message appears, press ENTER and the following will appear: “dECP" , set the number of decimals (max. 3 decimals) using the Wand A® keys, Confirm with ENTER , the folowing will appear “CELL” , set 10% of the system's full scale by using the WW and A% keys (For example with 3 load cells of 100 kg ; full scale = 100 x 3 = 300.0 kg ; 10% of 300.0 kg = 30.0 kg). Confirm with ENTER , the following will appear: “nUU" st the load cell sensitivity expressed in mVIV (normaly 2,000) using the WY and A keys. Confirm with ENTER , the following will appear: “80”, set the system resolution by using the W and A&® keys: x1, 2,3, 4, 6 . Confirm with ENTER. the following wil appear: “unit” , set the unit of measure using the Wand a keys: 0=kg; 1=t. Confirm with ENTER , the following will appear: “tare” , set the tare value, if you knows it, by using the Wand 4% keys. Confirm with ENTER and ‘C.0,S.c.” message appears again Press MENU to exit. TARE ZERO-SETTING: Make sure tha the container is empty and press theAM key, the "tArE* message wil be displayed, keeping pressed Ai press the ENTER key at the same lime and the tare will be set fo zero. By pressing AW , after 1 second, the tare value appears. It is also possible to set the tare to the zero by using the ZERO-SETTING EXTERNAL CONTACT (ONLY FOR “2SEt” OPERATING ); in this case the LED of DOSA key will start blinking. wv WARNING: TURNING OFF THE INSTRUMENT, THE DIVISIONS SET TO ZERO BY EXTERNAL CONTACT WILL BE LOST. -4-A INSTRUMENT CALIBRATION CHECK: Make sure that the container is empty and that the instrument displays zero. Place a significant quantity of product in the container (at least 50% of the maximum quantity of product that is to be weighed but in any case less than 9,999) and make sure that the instrument displays the correct value. - If there is a significant difference between the displayed value and effective amount ( greater than 1-2% ) check that this is not caused by a mechanical fault and check the electrical connections of the cell and the cell loading position. - If the difference is_not_significant_ but around 1-2 %, then proceed to CORRECTING DISPLAYED WEIGHT FROM KEYBOARD. A CORRECTING DISPLAYED WEIGHT FROM KEYBOARD: When the weight is displayed, press \W’. The display will show “CAL I”, Hold down the W’ key and press ENTER. The display will show the weight value blinking. Use the ‘Wand 4® keys to correct it and set the value of the real quantity loaded in the container. Press ENTER to confirm. The display will show “CAL /* for an instant, then the correct value will appear. parameters “CELL” and “nU-U”. Repeat the calibration (see “ Theoretical calibration “) If the display shows " CAL /", this means that incorrect values have been set for the YY restoring the laboratory setting.“ 2SEt " PROGRAM Weight indicator with two alarm thresholds The instrument will be set to zero by pressing the DOSA key or closing the external button NETIGROSS (the Led of DOSA key will light up) this function allows to the operator to load additional quantities of product. To display the gross weight press again the DOSA key or closing the external button NET/GROSS for more 3 seconds (the related Led will light off) The condition of relays changes because of gross weight. For weight lower than the programmed SET values, relays are activated. For weight equal or greater than the programmed SET values, relevant relays are deactivated. The relay changeover is performed for decreasing weight according to the hysteresis values ("VOL.1" e “VOL.2") If “SEt. 1 = 100” and “VOL. 1 = 10”, an increasing weight will set the relay to 100, a decreasing weight will set the relay to 90. “ 2SEt " PROGRAMMING Press the MENU key (the related Led wil blink), the following will appear “$Et.1”, program the weight for SET 1(max 9999) by using the Wand A® keys, then confirm with ENTER, the following will appear: “SEt.2”, program the weight for SET 2(max 9999) by using the “Wand A keys, then confi with ENTER, the following will appear: “VOL.1”, program the isheresys for SET 1 by using the “Wand A® keys, the condition ofthe relay will change for decreasing weight when the weight will be equal to the programmed SET 1 value (‘SEt. 1") minus the one programmed in this constant. “VOL.2”, program the istheresys for SET 2 by using the “Wand AM keys, then confirm with ENTER, the following will appear: “FiLt” , program the filter to reduce the weight oscillations, set a value included between 0,1 and 9,9 seconds by using the W and the Ad keys, Confirm with ENTER to exit By pressing MENU you can exit in any moment.“4Car” PROGRAM Loading: batching of 1 product with two speeds By closing the START contact or the DOSA key, the instrument checks that the weight in the container less the weight set in “sett” is not smaller than the minimum set weight (if it is higher than the max weight the “P ~ " message appears for 3 seconds and the batching can not start). Then the instrument checks that the weight present in the container (negative or positive) is lower than the minimum weight, in this case ‘ " appears for 3 seconds and the batching can not start. Once all the conditions are met, the instrument executes the autotare (if enabled), "zero" appears and the Led of DOSA key will ight up. The SET‘ and SET2 relays will be activated (the weight increase is displayed while the weight is extracted), when the SET‘ value less the slow value is reached, the instrument will open the SET2 contact ; when the SET( value less the fall value is reached, the instrument will open the SETI contact, After “PAUS” time has elapsed, the gross weight will appears and Led of DOSA key will switch off. Press STOP to interrupt the batching in any moment; otherwise by pressing DOSA (the “Alt " message appears) the batching will be temporarily interrupted; press the ENTER key to start again the batching, by pressing the DOSA key again you can stop the batching definitely “4Car” PROGRAMMING Press the MENU key (only if the Led of DOSA key is switch off), the relevant Led begins to blink, the following will appear: “SEt.1”, program the weight for SET 1(max 9999) by using the arrows keys, then confirm with ENTER, the following will appear: “LEnt”, (Set.2) program the slow value by using the arrows keys, then confirm with ENTER, the following will appear: “VOLO”, set the “fal” value (product in fal" at the stop of the extractor), 0= manual fall or 1=automatic fall (The instrument will calculate on itself the fall value) by using the arrows keys, then confirm with ENTER, the following will appear: “VOL.1”, program the “fal” value by using the arrows (if the automatic fall has been selected, the fall value calculated by the instrument appears). Ifthe power break down this value will be lost. Confirm with ENTER, the following will appear: “AtAr”, program O= autotare disabled or 1 = autotare enabled , by using the arrows, then confirm with ENTER, the following will appear: “P___”, program the min. weight (max 9999) by using the arrows; normally 20 is programmed, then confirm with ENTER, the following will appear: “”p “, program the maximum weight (max 9999) by using the arrows, then confirm with ENTER, the following will appear: “PAUS”, program the “pause" time (max 9,9 seconds) by using the arrows. This is the time elapsed between the conclusion of the batching and the displayed gross weight. then confirm with ENTER, the following will appear: “FiLt” , filter to reduce the weight oscillations, program a value included between 0,1 and max 9,9 seconds. Confirm with ENTER to exit By pressing MENU you can exit in any moment.“2CAr” PROGRAM Loading; batching of 2 products in succession By closing the START contact or the DOSA key, the instrument checks that the weight in the container less the weight set in “set1” and “set2” is not smaller than the minimum set weight (if it is higher than the max weight the "P — ” message appears for 3 seconds and the batching can not start). Then the instrument checks that the weight present in the container (negative or positive) is lower than the minimum weight, in this case “P_ _ _" appears for 3 seconds and the batching can not start. Once all the conditions are met, the instrument executes the autotare ( if enabled), “zero” appears and the Led of DOSA key will light up. The SET1 relay will be activated. When the SET1 value less the “VOL1” value is reached, the instrument will open the SET1 contact. After “PAUS" time has elapsed, the instrument executes the autotare again and closes the SET2 contact, when the SET2 value less the "VOL2" value is reached, the SET2 contact will be opened. After “PAUS" time has elapsed, the gross weight will appears and Led of DOSA key will switch off. Press STOP to interrupt the batching in any moment; otherwise by pressing DOSA (the “Alt” message appears) the batching will be temporarily interrupted: press the ENTER key to start again the batching, by pressing the DOSA key again you can stop the batching definitely. “ 2CAr” PROGRAMMING Press the MENU key (only if the Led of DOSA key is switch off), the relevant Led begins to blink, the following will appear: “SEt.1”, program the weight for SET 1{max 9999) by using the arrows keys, then confirm with ENTER, the following will appear: “SEt.2”, program the weight for SET 2 by using the arrows keys, then confirm with ENTER, the following will appear: “VOLO”, set the “fall” value (product in "fll" at the stop of the extractor ). 0= manual fall or 1=automatic fall (The instrument will calculate on itself the fall value) by using the arrows keys, then confirm with “VOL.1”, program the “fal” value by using the arrows (if the automatic fall has been selected, the fall value calculated by the instrument appears). Ifthe power break down this value will be lost. Confirm with ENTER, the following will appear: “VOL.2”, value of “fall” 2 . Confirm with ENTER, the following will appear: “AtAr”, program 0= autotare disabled or 1 = autotare enabled , by using the arrows, then confirm with ENTER, the following will appear: “P ___”, program the min. weight (max 9999) by using the arrows; normally 20 is programmed, then confirm with ENTER, the following will appear: “"p *, program the maximum weight (max 9999) by using the arrows, then confirm with ENTER, the following will appear: “PAUS”, program the “pause” time (max 9,9 seconds) by using the arrows. This is the time elapsed between the conclusion of the batching and the displayed gross weight, then confirm with ENTER, the following will appear: “FILA” , filter to reduce the weight oscillations, program a value included between 0,1 and max 9,9 seconds, Confirm with ENTER to exit. By pressing MENU you can exit in any moment. -8-“4SCA” PROGRAM Unloading: batching of 1 product with two speeds By closing the START contact or the DOSA key, the instrument checks that the weight present in the container less the value programmed in the “set1” parameter is not lower than the min. weight (if it is lower than the min. weight the "P__ _” message appears for 3 seconds and the batching can not start) Then the instrument executes the autotare, “zero” appears and the Led of DOSA key will light up. The SET1 and SET2 relays will be activated , the weight begins to increase, when the SET1 value less the slow value is reached, the instrument will open the SET2 contact ; when the SET‘ value less the fall value is reached, the instrument will open the SET1 contact. After “PAUS" time has elapsed, the gross weight will appears and Led of DOSA key will switch off. Press STOP to interrupt the batching in any moment; otherwise by pressing DOSA (the “Alt” message appears) the batching will be temporarily interrupted; press the ENTER key to start again the batching, by pressing the DOSA key again you can stop the batching definitely. “4SCA” PROGRAMMING Press the MENU key (only if the Led of DOSA key is switch off), the relevant Led begins to blink, the following will appear: “SEt.1”, program the weight for SET 1(max 9999) by using the arrows keys, then confirm with ENTER, the following will appear: “LEnt”, (Set.2) program the slow value by using the arrows keys, then confirm with ENTER, the following will appear: “VOLO”, set the “fall value (product in "fall" at the stop of the extractor ). 0= manual fall or 1=automatic fall (The instrument will calculate on itself the fall value) by using the arrows keys, then confirm with ENTER, the following will appear: “VOL.1”, program the “fall” value by using the arrows (if the automatic fall has been selected, the fall value calculated by the instrument appears). Ifthe power break down this value will be lost, Confirm with ENTER, the following will appear: “P___” , program the min, weight (max 9999) by using the arrows; normally 20 is programmed, then confirm with ENTER, the following will appear: “PAUS”, program the “pause” time (max 9,9 seconds) by using the arrows. This is the time elapsed between the conclusion of the batching and the displayed gross weight, then confirm with ENTER, the following will appear: “FiLt” , filter to reduce the weight oscillations, program a value included between 0,1 and max 9,9 seconds. Confirm with ENTER to exit By pressing MENU you can exit in any moment.“2SCA” PROGRAM Unloading: batching of 2 products in succession By closing the START contact or the DOSA key, the instrument checks that the weight present in the container less the values programmed in the “set1" and “set2" parameters is not lower than the min. weight (if itis lower than the min. weight the *P___" message appears for 3 seconds and the batching can not start). Then the instrument executes the autotare, “zero” appears and the Led of DOSA key will light up. The SET1 relay will be activated , the weight begins to increase, when the SET1 value less the "VOL" value is reached, the instrument will open the SET2 contact ; when the SET1 value less the fall value is reached, the instrument will open the SET1 contact. After “PAUS” time has elapsed, the instrument executes the autotare again and closes the SET2 contact, when the SET2 value less the *VOL2' value is reached, the SET2 contact will be opened After “PAUS" time has elapsed, the gross weight will appears and Led of DOSA key will switch off Press STOP to interrupt the batching in any moment; otherwise by pressing DOSA (the “Alt” message appears) the batching will be temporarily interrupted; press the ENTER key to start again the batching, by pressing the DOSA key again you can stop the batching definitely, “2SCA” PROGRAMMING Press the MENU key (only if the Led of DOSA key is switch off), the relevant Led begins to blink, the following will appear: “SEt.1”, program the weight for SET 1(max 9999) by using the arrows keys, then confirm with ENTER, the following will appear: “SEt.2”, program the weight for SET 2 by using the arrows keys, then confirm with ENTER, the following will appear: “VOLO”, set the “fal” value (product in "fall" at the stop of the extractor ). 0= manual fall or 1=automatic fall (The instrument will calculate on itself the fall value) by using the arrows keys, then confirm with “VOL.1”, program the ‘fal’ value by using the arrows (if the automatic fall has been selected, the fall value calculated by the instrument appears). Ifthe power break down this value will be lost. Confirm with ENTER, the following will appear: “VOL.2”, value of “all” 2 . Confirm with ENTER, the following will appear:"P _ _ _” , program the min. weight (max 9999) by using the arrows; normally 20 is programmed, then confirm with ENTER, the following will appear: “PAUS”, program the “pause” time (max 9,9 seconds) by using the arrows. This is the time elapsed between the conclusion of the batching and the displayed gross weight, then confirm with ENTER, the following will appear: “FiLt” , filter to reduce the weight oscillations, program a value included between 0,1 and max 9,9 seconds. Confirm with ENTER to exit By pressing MENU you can exit in any moment. -10-“ 1SEt ” PROGRAM Weight indicator with an alarm threshold y This program not use inputs (terminals 11, 12, 14) and the second relay (terminals 6, 7, 8). The condition of the SET1 relay changes because of gross weight. For weight lower than the programmed SET value, relay is deactivated. For weight equal or greater than the programmed SET, the relay is activated. “4SEt” PROGRAMMING Press the ENTER key (the related Led will blink), the following will appear: “SEt.1”, program the weight for SET (max 9999) by using the Wand AB keys, then confirm with ENTER, the following will appear: “FiLt” , program the filter to reduce the weight oscillations, set a value included between 0.1 and 9.9 seconds by using the W and the A keys, Confirm with ENTER to come back to the weight displaying. -11-