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Turning Milling Exercises

The document provides a set of exercises for CNC turning and milling training. It includes 18 turning exercises with details on raw materials, cutting tools, and dimensions. It also mentions CNC milling machining. The exercises provide instructions and practice for operations like step turning, taper turning, profile turning, drilling, threading, grooving, and internal and external profiles.

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Deep Ahire
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© © All Rights Reserved
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100% found this document useful (1 vote)
578 views39 pages

Turning Milling Exercises

The document provides a set of exercises for CNC turning and milling training. It includes 18 turning exercises with details on raw materials, cutting tools, and dimensions. It also mentions CNC milling machining. The exercises provide instructions and practice for operations like step turning, taper turning, profile turning, drilling, threading, grooving, and internal and external profiles.

Uploaded by

Deep Ahire
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MSME TOOL ROOM

AHMEDABAD. SET OF EXERCISE

INDO GERMAN TOOL ROOM AHMEDABAD.


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L1 SIMPLE STEP TURNING.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm Cutting tools: CNMG 80’ Insert tool

LEFT HAND SIDE TOOL

All Dimensions are in MM

Prepared by: BALVANT Page 2


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L2 SIMPLE STEP TURNING


Holding Length 10.0 to 12.0mm Cutting tools: CNMG 80’ Insert tool (LEFT)

All Dimensions are in MM

Prepared by: BALVANT Page 3


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L3 TAPER TURNING.(Use of two Axis.)


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm Cutting tools: CNMG 80’ Insert tool (LEFT)

All Dimensions are in MM

Prepared by: BALVANT Page 4


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L4 (Turning with Radius, use of G02 & G03 or RND Command.)
RAW MATERIAL Ø50 X 65 MM LENGTH.

CNMG 80’ Insert tool (LEFT) VBMT 35’ INS

All Dimensions are in MM

Prepared by: BALVANT Page 5


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L5 (Turning with use of CHF and RND Command.)


RAW MATERIAL Ø50 X 65 MM LENGTH.

CNMG 80’ Insert tool (LEFT) VBMT 35’ INS

All Dimensions are in MM

Prepared by: BALVANT Page 6


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L6 PROFILE TURNING.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm .Cutting tools:DNMG 55’ & VBMT 35’ Insert Tool (LH)
For Machining of Undercut Use Shape of insert 55 Degree and for finishing 35 Degree Tool

DNMG 55’ INSERT VBMT 35’ INSERT

All Dimensions are in MM

Prepared by: BALVANT Page 7


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L7 Turning, Drilling & Threading.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm .Cutting tools: DNMG 55’ & VBMT 35’,Threading
Tool Center Drill and Ø14mm Drill.
For Machining of Undercut Use Shape of insert 55 Degree and for finishing 35 Degree Tool

DNMG 55’ VBMT 35’ THREADING CENTER DRILL DRILLØ14

All Dimensions are in MM

Prepared by: BALVANT Page 8


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L8 Turning and Grooving.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm .Cutting tools: CNMG 80’ , VBMT 35’,3mm GroovingTool.

CNMG 80’ VBMT 35’ 3MM Grooving Tool

All Dimensions are in MM

Prepared by: BALVANT Page 9


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L9 Internal Profile Cutting.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm .Cutting tools: CCMT 80’, VBMT 35’INSERT

DRILLØ16 Boring bar with CCMT INSERT Boring bar with VBMT INSERT

All Dimensions are in MM

Prepared by: BALVANT Page 10


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L10 Internal Profile with Groove & Thread.


RAW MATERIAL Ø50 X 65 MM LENGTH.

Holding Length 10.0 to 12.0mm .Cutting tools: Ø16 Drill, Boring bar,ID Grooving & Threading

DRILL Ø16 Boring bar 3mm Grooving (ID.) INTERNAL THREADING TOOL

All Dimensions are in MM

Prepared by: BALVANT Page 11


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L11 External Profile with Arc CW.(G02)CCW.(G03)

Left Hand 55’ DNMG INSERT Left Hand 35’ VBMT INSERT
All Dimensions are in MM

All Dimensions are in MM

Prepared by: BALVANT Page 12


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L12 External Profile with Arc CW.(G02)CCW.(G03)

Left Hand Tool 55’ DNMG INSERT Left Hand Tool 35’ VBMT INSERT

All Dimensions are in MM

Prepared by: BALVANT Page 13


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L13
Internal External Turning Threading grooving Drilling and
internal threading

DNMG VBMT DrillØ30 Boring tool Ext. Thread Int. Groove Internal Threading

All Dimensions are in MM

Prepared by: BALVANT Page 14


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

EXERCISE: L14 Turning (EXT), Drilling & Turning (INT)

DNMG 55’ VBMT 35’ Boring tool CENTER DRILL DRILLØ16

Drill Depth 70 MM

Prepared by: BALVANT Page 15


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise : L15.

All Dimensions are in MM ----------------------------------------------------------------------------------------------------------------


Practice Exercise : L16.

Prepared by: BALVANT Page 16


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise : L17.

Practice Exercise : L18. All Dimensions are in MM

Prepared by: BALVANT Page 17


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

CNC MILLING MACHINING

Prepared by: BALVANT Page 18


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M1
Swastika
Linear Movement (Simple programming) Use command G01.

Coordinate Movement From Spindle Center(G40)

Ø 10 SLOT MILLING TOOL

All Dimensions are in MM

Prepared by: BALVANT Page 19


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M2 Slot Milling Exercise.


Linear Movement Use command G01. Simple Slot Milling .

Ø 10.0 SLOT MILLING TOOL

All Dimensions are in MM

Prepared by: BALVANT Page 20


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M3External Profile


(simple Square Machining with the use of G01, G41, G42,& G40 command)

Ø 25 ENDMILL CUTTER

All Dimensions are in MM

Prepared by: BALVANT Page 21


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M4 External Profile (Contour Milling)


(Square Machining with the use of G01,and G02 or G03.(Essential G41, G42, G40 )

Ø 32 End Mill Tool

All Dimensions are in MM

Prepared by: BALVANT Page 22


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M5 External Profile (Contour Milling)


(Contour Machining with the use of G01,and G02 or G03.(Essential code G41, G42, G40 )

Ø25 End Mill Cutte

All Dimensions are in MM

Prepared by: BALVANT Page 23


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M6 Peck Drilling

Ø2.5 Center Drill Drill Ø 12

All Dimensions are in MM

Prepared by: BALVANT Page 24


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M7 Peck Drilling & Tapping cycle on Pitch Circle Dia.

Ø2.5 Center Drill Drill Ø 10.2 Tape Ø12 X1.75mm

All Dimensions are in MM

Prepared by: BALVANT Page 25


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M8 Peck Drilling Cycle. circular pattern(PCD 60)

Ø2.5 Center Drill Drill Ø 10.0

All Dimensions are in MM

Prepared by: BALVANT Page 26


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M9 Peck Drilling Cycle with Linear Pattern.

Ø2.5 Center Drill Drill Ø 10.0

All Dimensions are in MM

Prepared by: BALVANT Page 27


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M10 Circular Pocket Milling cycle.

Ø12 Slot Milling Tool

All Dimensions are in MM

Prepared by: BALVANT Page 28


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Exercise : M11 Profile machining.

Ø16 Slot Mill


All Dimensions are in MM

Prepared by: BALVANT Page 29


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise M12 Use Tool Radius Compensation G42 G41 G40.

Ø20 Slot Mill

All Dimensions are in MM

Prepared by: BALVANT Page 30


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise: M13 Use Tool Radius Compensation G42 G41 G40.

Ø20 Slot Mill

All Dimensions are in MM

Prepared by: BALVANT Page 31


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M14 Use Tool Radius Compensation G42 G41 G40.

Max Ø20 Endmill

All Dimensions are in MM

Prepared by: BALVANT Page 32


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M15 Use Tool Radius Compensation G42 G41 G40.

Max Ø20 End mill. Depth 10.0 mm

All Dimensions are in MM

Prepared by: BALVANT Page 33


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M16 Use Tool Radius Compensation G42 G41 G40.

Max Ø20 End mill.

All Dimensions are in MM

Prepared by: BALVANT Page 34


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M17 Use Tool Radius Compensation G42 G41 G40.

Prepared by: BALVANT Page 35


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M18 Use Tool Radius Compensation G42 G41 G40.

Prepared by: BALVANT Page 36


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M19 Use Tool Radius Compensation G42 G41 G40.

END MILL Drilling to

Prepared by: BALVANT Page 37


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Practice Exercise:M20 Use Tool Radius Compensation G42 G41 G40.

Prepared by: BALVANT Page 38


MSME TOOL ROOM AHMEDABAD.
INDO GERMAN TOOL ROOM.
TRINING CENTRE
SET OF EXERCISE FOR CNC TURNING & MILLING.

Prepared by: BALVANT Page 39

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