ZXDU68 B201
DC Power System
                                                  Product Description
                                                  Version: V5.0R06M09
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2013 ZTE CORPORATION.
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Revision History
 Revision No.            Revision Date             Revision Reason
 R1.2                    2013-01-08                The following section and chapter are modified:
                                                   l      Section 3.2, Environmental Specifications
                                                   l      Chapter 5, Alarm List
 R1.1                    2012-12-06                The following section and chapter are modified:
                                                   l      Section 2.4, Signal Interface Unit
                                                   l      Chapter 5, Alarm List
 R1.0                    2012-11-23                First edition
Serial Number: SJ-20120703093141-002
Publishing Date: 2013-01-08 (R1.2)
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         Contents
         About This Manual ......................................................................................... I
         Chapter 1 System Overview ...................................................................... 1-1
             1.1 System Introduction............................................................................................ 1-1
             1.2 System Features ................................................................................................ 1-1
         Chapter 2 System Structure and Components........................................ 2-1
             2.1 System Structure................................................................................................ 2-1
             2.2 ZXD3000 Rectifier .............................................................................................. 2-4
             2.3 Centralized Supervision Unit ............................................................................... 2-6
             2.4 Signal Interface Unit ........................................................................................... 2-7
         Chapter 3 System Specifications.............................................................. 3-1
             3.1 Configuration List ............................................................................................... 3-1
             3.2 Environmental Specifications .............................................................................. 3-2
             3.3 Technical Specifications...................................................................................... 3-2
             3.4 Compliance Standards ....................................................................................... 3-5
         Chapter 4 Rectifier Specifications ............................................................ 4-1
             4.1 Technical Specifications...................................................................................... 4-1
             4.2 Input Features.................................................................................................... 4-3
             4.3 Output Features ................................................................................................. 4-4
             4.4 Power Decrease With High Temperature ............................................................. 4-5
         Chapter 5 Alarm List .................................................................................. 5-1
         Appendix A Electrical Connection Diagram ........................................... A-1
         Glossary .......................................................................................................... I
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         About This Manual
         Purpose
         This manual applies to the ZXDU68 B201 (V5.0R06M09) DC Power System. The ZXDU68
         B201 system is designed to be installed in a cabinet/rack and provides power for -48 V
         communications equipment.
         This manual describes the system structure, characteristics, and configuration.
         Intended Audience
         This manual is intended for:
         l    Planning engineers
         l    Maintenance engineers
         What Is in This Manual
         This manual contains the following chapters/appendices:
          Chapter/Appendix                 Summary
          1, System Overview               Introduces the system and describes the system features.
          2, System Structure and          Describes the system structure, ZXD3000 rectifiers, Centralized
          Components                       Supervision Unit (CSU), and Signal Interface Unit (SIU).
          3, System Specifications         Describes configuration list, environmental specifications, technical
                                           specifications, and compliance standards.
          4, Rectifier Specifications      Describes the ZXD3000 (V5.0) rectifier specifications, including
                                           technical specifications, input features, output features and the feature
                                           of power decrease with high temperature.
          5, Alarm List                    Describes the alarm names, default alarm levels and output relays.
          A, Electrical Connection         Provides the electrical connection diagram of the ZXDU68 B201
          Diagram                          system.
         Conventions
         This manual uses the following typographical conventions:
          Typeface        Meaning
          Bold            Menus, menu options, function names, input fields, option button names, check boxes,
                          drop-down lists, dialog box names, window names, parameters, and commands.
                          Note: provides additional information about a certain topic.
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         Chapter 1
         System Overview
         Table of Contents
         System Introduction....................................................................................................1-1
         System Features ........................................................................................................1-1
1.1 System Introduction
         The ZXDU68 B201 system is designed to be installed in a cabinet/rack. ZXDU68 B201 is
         19 inches in width and 5U in height.
         l     The system can provide power for -48 V communications equipment.
         l     Single-phase AC input, 200 V - 240 V (phase voltage).
         l     When fully configured, the power system is equipped with four ZXD3000 (V5.0)
               rectifiers and can provide a maximum power output of 12 kW.
         For the appearance of the ZXDU68 B201 system, see Figure 1-1.
         Figure 1-1 System Appearance
1.2 System Features
         Door Open Key Code Function
         Delayed trigger alarm waits for technician’s authorization code before informing the
         Supervision Center (SC) of access attempt.
         This function provides potential reduction of the SC interventions greatly.
         Efficient Rectifiers
         With 30% - 50% output power, the rectifier efficiency is ≥ 94%.
                                                            1-1
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ZXDU68 B201 Product Description
           With 50% - 100% output power, the rectifier efficiency is ≥ 96%.
           Automatically Switching the Rectifiers to the Sleep Mode
           The system switches one or more rectifiers to the sleep mode according to the load power.
           The power of a rectifier in sleep mode is not larger than 4 W.
           A Wide Range of Input Voltage
           A wide range of input phase voltage (90 V to 295 V) makes the system suitable for areas
           with unstable power sources.
           Capacity Expansion
           When fully configured, the system is equipped with four ZXD3000 (V5.0) rectifiers and can
           provide a rated output power of 12 kW when the output voltage ranges from -48 V to -57.6
           V.
           Accessible via Web Browser
           The system can be remotely managed through a computer installed with a web browser
           anywhere if Ethernet is available.
           Managing Data in Batches
           Users can set the parameters in batches, copy records and upgrade programs via a USB
           flash drive.
           Professional Monitoring and Management
           l   The transmission speed is high via CAN bus.
           l   Multiple protection functions, such as Load Low Voltage Disconnect (LLVD1), Load
               Low Temperature Disconnect (LLTD), Battery Low Voltage Disconnect (BLVD), and
               Battery High Temperature Disconnect (BHTD).
           l   Users can press the QUY button of a rectifier to query the data of the rectifier or control
               it.
           Flexible Monitoring Networking
           The system provides input and output relays, RJ45 Ethernet interface, RS232 interface,
           RS485 interface, and USB interface. The system supports multiple monitoring networking
           modes via Telnet, Hypertext Transfer Protocol (HTTP), File Transfer Protocol (FTP), and
           Simple Network Management Protocol (SNMP).
                                                 1-2
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         Chapter 2
         System Structure and
         Components
         Table of Contents
         System Structure........................................................................................................2-1
         ZXD3000 Rectifier ......................................................................................................2-4
         Centralized Supervision Unit ......................................................................................2-6
         Signal Interface Unit ...................................................................................................2-7
2.1 System Structure
         For the structure of the ZXDU68 B201 chassis, see Figure 2-1 and Figure 2-2.
         Front View
         Figure 2-1 Chassis Structure (Front View)
         1. ZXD3000 (V5.0) rectifiers               5. Auxiliary DC output                      8. BLVD reset button (BLVD
         2. Signal Interface Unit (SIU)                connector (AUX. OUTPUT,                     RST)
         3. Centralized Supervision                    50A)                                     9. PE bolts
            Unit (CSU)                              6. Main DC output circuit
         4. 48VDC generator input                      breaker (MAIN OUTPUT)
            connector (48VDC                        7. Battery circuit breakers
            GENERATOR)                                 (BATT1, BATT2, BATT3)
         For a description of the components, refer to Table 2-1.
                                                            2-1
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ZXDU68 B201 Product Description
           Table 2-1 Chassis Components (Front View)
            S.N.   Component                     Description
            1      ZXD3000 (V5.0) rectifiers     Convert AC power to DC power.
                                                 For further details, refer to 2.2 ZXD3000 Rectifier.
            2      Signal Interface Unit (SIU)   Provides signal interfaces for supervision.
                                                 For further details, refer to 2.4 Signal Interface Unit.
            3      Centralized Supervision       Collects the system operation data and manages the system.
                   Unit (CSU)                    For further details, refer to 2.3 Centralized Supervision Unit.
            4      48VDC generator input         Connects to a 48 VDC generator.
                   connector (48VDC
                   GENERATOR)
            5      Auxiliary DC output           Connects to a DC load.
                   connector (AUX. OUTPUT,
                   50A)
            6      Main DC output circuit        Activates/deactivates DC output for the main DC load.
                   breaker (MAIN OUTPUT)
            7      Battery circuit breakers      Activates/deactivates battery input.
                   (BATT1, BATT2, BATT3)
            8      BLVD reset button (BLVD       If the system has disconnected the battery branch(es) because
                   RST)                          of low voltage, but the CSU is faulty, press the BLVD RST
                                                 button to manually reconnect the disconnected branch(es).
            9      PE bolts                      Connect to the on-site grounding busbar.
           Rear View
                                                    2-2
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                                                          Chapter 2 System Structure and Components
         Figure 2-2 Chassis Structure (Rear View)
         1. Rear panel                       4. Main DC output connection       6. Working ground busbar
         2. AC input cabling hole               terminals (MAIN OUTPUT)            (+/RTN)
         3. Battery input connection            (-48V)                          7. AC input connection
            terminals (BATT1, BATT2,         5. -48V busbar (-48V)                 terminals (L, N, L, N, PE)
            BATT3) (-48V)
         For a description of the components, refer to Table 2-2.
         Table 2-2 Chassis Components (Rear View)
          S.N.   Component                     Description
          1      Rear panel                    Remove the rear panel before connecting the cables.
          2      AC input cabling hole         Cabling hole for the AC input cables (L, N, L, N, PE)
          3      Battery input connection      Connect battery packs to the system.
                 terminals (BATT1, BATT2,
                 BATT3) (-48V)
          4      Main DC output connection     Connect -48 V terminals of the main DC load.
                 terminals (MAIN OUTPUT)
                 (-48V)
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ZXDU68 B201 Product Description
            S.N.    Component                      Description
            5       -48V busbar (-48V)             -
            6       Working ground busbar          Connects +/RTN cables of battery packs and DC loads.
                    (+/RTN)
            7       AC input connection            Connect AC input cables (L, N, L, N, PE).
                    terminals (L, N, L, N,         Caution: It is recommended to configure a 50 A circuit breaker
                    PE)                            for each AC input branch to provide AC input power for the
                                                   ZXDU68 B201 system.
2.2 ZXD3000 Rectifier
           The ZXD3000 (V5.0) rectifiers convert AC to DC, power DC loads and charge the batteries.
           Appearance
           For the appearance of the ZXD3000 rectifier, see Figure 2-3.
           Figure 2-3 Rectifier Appearance
           1. Fan                            2. Indicators                         3. QUY (query) button
           Buttons and Indicators
           l      Press and hold the QUY button of a rectifier for 5 seconds and then the CSU displays
                  the rectifier’s main information screen.
           l      The indicators display the operational status of the rectifier. For a description of the
                  indicators, refer to Table 2-3.
           Table 2-3 Rectifier Operational Status
            Indicator
                                                                                     Operational Status
                  Power             Run                Alarm             Fault
            Lit               Lit              -                   Not lit           Operating with Stable
                                                                                     Voltage
            Flashing          Not lit          -                   Not lit           Sleep
            Lit               Flashing         -                   Not lit           Output Current Limit
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                                                                      Chapter 2 System Structure and Components
             Indicator
                                                                                              Operational Status
                   Power                Run                   Alarm              Fault
             Lit                   -                    Flashing           -                  Communication Failure
             Lit                   -                    Lit                -                  Alarm
             Lit                   Not lit              -                  Lit                Fault
         •         “-” means that the status of the indicator is not relevant to the condition.
         Interfaces
         Input and output interfaces are laid at the back of the rectifier. For the interface layout of
         the rectifier, see Figure 2-4. For a description of the pin definitions, refer to Table 2-4.
         The interfaces complete the electrical and signal connections between the rectifier and the
         ZXDU68 B201 power system.
         Figure 2-4 Rectifier Interfaces
         Table 2-4 Pin Definitions of Rectifier Interfaces
             Interface Name            Pin No.     Signal               Function
                                                   Definition
             AC input                  1-6         L                    Connects the AC input phase cable.
             interfaces
                                       7 - 12      N                    Connects the AC input neutral cable.
                                       18 - 20     PE                   Connects the protection ground.
             -                         13          -                    Reserved
             Phase detection           14          AA                   Locates the phase where an operating rectifier is.
             interfaces
                                       15          AB
             CAN                       16          CAN-                 A rectifier communicates with other devices
             communication                                              through the interfaces. For example, a rectifier
                                       17          CAN+
             detection                                                  transmits data to the CSU, and the CSU issues
             interfaces                                                 commands to a rectifier.
             DC output                 21 - 28     OUTPUT+              Provide DC output power.
             interfaces
                                       29 - 36     OUTPUT-
             Hot-plug pins             37, 38      Hot-plug pin (+)     Prevent sparks when a rectifier is installed into
                                                                        the ZXDU68 B201 system.
                                       39, 40      Hot-plug pin (-)
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ZXDU68 B201 Product Description
2.3 Centralized Supervision Unit
           The Centralized Supervision Unit (CSU) is the foreground monitoring unit of the ZXDU68
           B201 system. It monitors the AC distribution, DC distribution, rectifiers and batteries of the
           ZXDU68 B201 system.
           Functions
           l   Delayed trigger alarm waits for technician’s authorization code before informing the
               Supervision Center (SC) of access attempt. This function provides potential reduction
               of the SC interventions greatly.
               When the door with a door sensor is open, all alarms will be on hold and not sent to
               output relays in this case, and the correct 4-digit key code (password) must be input
               within a certain time (Login Max.Time, one minute, by default). All alarms are sent
               to output relays immediately if the correct key code is not input within the time.
           l   Gives an audible and visual alarm and provides the protection function when the
               ZXDU68 B201 system is faulty.
           l   Collects the operational data and monitors the operations of the ZXDU68 B201
               system.
           l   Performs advanced battery management with protection functions.
           l   Manages the rectifiers and automatically switches one or more rectifiers to the sleep
               mode to save energy.
           l   Transmits data to the background Supervision Center (SC) and receives commands
               from the SC. In this way, the ZXDU68 B201 system can be monitored remotely.
           l   The CSU can be remotely managed through a computer installed with web browser
               anywhere if Ethernet is available.
           Appearance
           For the appearance of the CSU, see Figure 2-5.
           Figure 2-5 CSU Appearance (CSU500A)
           1. LCD                          3. RJ45 Ethernet interface         5. Buttons
           2. USB interface                4. Indicators
           Interfaces
           l   USB interface
                                                 2-6
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                                                                   Chapter 2 System Structure and Components
                    à    Supports USB flash drives but does not support portable hard disks, MP3 or MP4.
                    à    Use a 2 GB (or below) USB flash drive with available capacity of greater than 32
                         MB.
         l          RJ45 Ethernet interface
                    à    The Ethernet interface rate is 10M/100M (adaptive).
                    à    The Ethernet interface supports multiple monitoring networking modes through
                         Telnet, HTTP, FTP and SNMP.
         Indicators
         The indicators display the operational status of the CSU and the ZXDU68 B201 system.
         For a description of indicators, refer to Table 2-5.
         Table 2-5 CSU Operational Status
             Indicator
                                                                                            Operational Status
                    Power                     Run                       Alarm
             Lit                         Flashing                   Not lit                 Operating normally
             Lit                         -                          Flashing                Alarm
             Lit                         Lit or not lit             -                       Down
         •         “-” means that the status of the indicator is not relevant to the condition.
         Buttons and LCD
         The buttons and the LCD of the CSU enable the users to query operational data of the
         ZXDU68 B201 system, set parameters, and control the operation of the ZXDU68 B201
         system.
         The button names are as follows:
         l          ▲/▼/◄/►: up/down/left/right
         l          Ent: enter
         l          Esc: escape
2.4 Signal Interface Unit
         The Signal Interface Unit (SIU) contains the Signal Interface Board (SIB). For the structure
         of SIU, see Figure 2-6.
                                                           2-7
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ZXDU68 B201 Product Description
           Figure 2-6 Signal Interface Unit (SIU)
           1. SIB                          2. Interface designation
           The SIB provides various supervision interfaces including input and output relay
           interfaces, background communication interfaces, and environment detection interfaces.
           For the layout of the interfaces on the SIB, see Figure 2-7.
           Figure 2-7 Supervision Interfaces on the SIB
           For a description of the interfaces on the SIB, refer to Table 2-6.
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                                                          Chapter 2 System Structure and Components
         Table 2-6 Supervision Interfaces on the SIB
          Interface                             Description
          Input and Output Relay Interfaces
          X3          In-relay 1, 2             Four input relays.
                                                The users can set the alarms for the input relays in the
          X4          In-relay 3, 4
                                                Centralized Supervision Unit (CSU).
          X14         Out-relay 1               Alarm code A1: critical or major alarm
                      Out-relay 2               Alarm code A2: door alarm
          X15         Out-relay 3               Alarm code A3: AC power abnormal
                      Out-relay 4               Alarm code A4: ambient temperature high
          X16         Out-relay 5               Alarm code A5: minor alarm or warning
                      Out-relay 6               Alarm code A6: __________________________
                                                Reserved for user definition.
          X17         Out-relay 7               Alarm code A7: __________________________
                                                Reserved for user definition.
                      Out-relay 8               Alarm code A8: __________________________
                                                Reserved for user definition.
          X18         CSU fault out-relay       Provides the CSU fault signal
          Background Communication Interfaces
          X11         RS232 communication       X11 and X13 cannot be used at the same time
          X12         RS485 communication       -
                      (independent)
          X13         RS485 communication       X11 and X13 cannot be used at the same time
                      (multiplex)
          X22         RS232 communication       Multiplex with X11
          Environment Detection Interfaces
          X2          Flood alarm               To connect a flood sensor
          X5          Door magnet alarm         To connect a door sensor
          X6          Battery 1 temperature     To connect the temperature sensor for battery pack 1
          X7          Battery 2 temperature     To connect the temperature sensor for battery pack 2
          X8          Battery 3 temperature     To connect the temperature sensor for battery pack 3
          X9          Battery 4 temperature     To connect the temperature sensor for battery pack 4
          X10         Environment temperature   To connect an ambient temperature sensor
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         Chapter 3
         System Specifications
         Table of Contents
         Configuration List .......................................................................................................3-1
         Environmental Specifications......................................................................................3-2
         Technical Specifications .............................................................................................3-2
         Compliance Standards ...............................................................................................3-5
3.1 Configuration List
         For the configuration list of the ZXDU68 B201 system , refer to Table 3-1.
         Table 3-1 Configuration List
          Component                                                  Configuration
          Chassis                                                    One
          Rectifier                      ZXD3000 (V5.0)              Four (when fully configured)
          Centralized                    CSU500A                     One (software version: V1.01F)
          Supervision Unit
          (CSU)
          AC distribution                AC input                    No AC input circuit breaker
                                                                     Four AC input connection terminals (L, N, L, N, PE)
                                                                     Caution: It is recommended to configure a 50 A
                                                                     circuit breaker for each AC input branch to provide
                                                                     AC input power for the ZXDU68 B201 system.
                                         Standby AC output           None
                                         Rectifier circuit           None
                                         breaker
                                         AC SPD                      None
                                                             3-1
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ZXDU68 B201 Product Description
            Component                                       Configuration
            DC distribution         DC input                One 120 A generator input connector (48VDC
                                                            GENERATOR)
                                    Battery input circuit   1×200 A/2P, 2×100 A/1P MCBs
                                    breaker
                                    DC output               l    Main DC output:
                                                                 Two connection terminals controlled by one 200
                                                                 A/2P circuit breaker
                                                            l    Auxiliary DC output:
                                                                 One 50 A DC output connector
                                    DC SPD                  None
3.2 Environmental Specifications
           For a description of the environmental specifications of the ZXDU68 B201 system, refer
           to Table 3-2.
           Table 3-2 Environmental Specifications
            Item                                  Specifications
            Operating temperature                 -4 °F to +131 °F/-20 °C to +55 °C (+59 °F to +77 °F/+15 °C to
                                                  +25 °C, recommended)
            Storage temperature                   -40 °F to +158 °F/-40 °C to +70 °C
            Relative humidity                     10% to 90% (non-condensing); 40% to 60% recommended
            Altitude                              l    0 - 2187 yd (0 - 2000 m): 100% output power
                                                  l    2187 yd – 3281 yd (2000 m - 3000 m): The power derating
                                                       percentage is 1% for each 100 m increase in altitude.
            Other requirements                    l    The cabinet should be stable and erect.
                                                  l    No explosion hazard, no shake or jolt.
                                                  l    Never install the equipment where there is a risk of liquid
                                                       or objects falling into the top of the equipment.
                                                  l    No conductive dust or corrosive gas.
                                                  l    No strong Electromagnetic Interference (EMI).
3.3 Technical Specifications
           The ZXDU68 B201 system satisfy the following technical specifications.
           l    For the system specifications, refer to Table 3-3.
           l    For AC electrical specifications, refer to Table 3-4.
           l    For DC electrical specifications, refer to Table 3-5.
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