1022762AM Service Manual
1022762AM Service Manual
1022762AM
It is imperative that proper installation, maintenance, operation and safety procedures be followed explicitly
regarding products manufactured by North American Clutch & Driveline.
GENERAL:
Safe working and operating practices must be employed by all personnel working on, with, or near NACD
products. NACD will not be responsible for personal injury.
SAFETY NOTICE:
Accidents may result from use of manufactured products, resulting in possible danger to
person(s) or property. Therefore, it is important and imperative that correct, safe procedures
be followed. Products must be installed, maintained, operated and used in accordance with
the engineering information specified. Continual and repeated inspections and observations
should be employed as necessary to assure that safe operations and a safe environment exist
under prevailing conditions. Use proper guards and other suitable safety equipment, devices
and procedures that may be desirable or specified in safety codes, or as necessary to prevent
accidental injury to person(s) or property. These devices are neither provided by NACD nor are
they the responsibility of NACD.
WARRANTY:
NACD’s limited Warranty is described in detail in this publication. It is the responsibility of the original
purchaser or manufacturer, successive buyers, users, third parties or employees to make themselves
aware of this warranty and all conditions it contains.
INTRODUCTION 6
General Information 6
Replacement Parts 6
Preventive Maintenance/Troubleshooting 7
Safety 8
Sources of Service Information 8
Warranty 66
Description and Specifications 9
General Information 9
Finding the Power Take-Off Model I Serial Number 9
Identifying the SAE Housing Size 10
Specifications 10
PTO Support Plate Specifications 10
Torque Values for Fasteners 13
Installation 15
Installation Tips 15
Drive Ring Installation 21
Ball-Type Pilot Bearing Installation 22
Roller-Type Pilot Bearing Installation 22
PTO Installation to Engine or Driving Member 24
Hand Lever Position for Power Take-Offs 25
Position and Measure Alignment of the Sheave 26
Allowable Side Loads 27
Alignment-U-Joint-Type Installation 28
Setting Up Air Engagement on Power Take Offs 30
OPERATION 32
General Information 32
Clutch Engagement Procedure 33
Maintenance 35
Lubrication 35
Clutch Adjustment 35
Friction Plate Replacement 41
Field Adjustment - Tapered Roller Bearing End Play 41
Disassembly 42
Power Take-Off Removal From The Engine 42
Clutch Removal 43
Clutch Disassembly 44
Bronze Collar Disassembly 44
Ball Bearing Collar Disassembly 44
Remove the Operating Shaft and Throwout Yoke 45
Clutch Shaft and Housing Disassembly - Configuration A 46
Cleaning and Inspection 47
Cleaning and Inspection 47
Assembly 49
Clutch Assembly 49
Clutch Shaft and Housing Assembly - Bearing Housing Configuration A 54
Install the Operating Shaft and Throwout Yoke 59
PTO Final Assembly 60
Illustrations 62
List of Illustrations 62
Parts Identification List - SP111AM and SP211AM 63
Parts Identification List - SP111AM and SP211AM 63
Exploded View (SP111AM and SP211AM Series Clutches) 64
Exploded View (Bearing Housing Configuration A) 65
GENERAL INFORMATION
This publication provides the information necessary for the operation and maintenance of
the NACD equipment specified on the cover of this manual. Specific engineering details and
performance characteristics can be obtained from the NACD Sales Department.
Operation and maintenance personnel responsible for this equipment should have this manual
at their disposal and be familiar with its contents. Applying the information in the manual will
result in consistent performance from the unit and help reduce downtime.
REPLACEMENT PARTS
Parts Lists
See the parts identification and exploded views in the illustration section to facilitate ordering
spare or replacement parts.
Ordering Parts
All replacement parts or products (including hoses and fittings) must be of NACD origin or
equal,and otherwise identical with components of the original equipment. Use of any other
parts or products will void the warranty and may result in malfunction or accident, causing
injury to personnel and /or serious damage to the equipment.
Renewal parts and service parts kits may be obtained from any authorized NACD distributor or
service dealer.
Parts Shipment
Furnish the complete shipping information and postal address. All parts shipments made from
the factory will be FOB or EXWorks Machesney Park, Illinois, USA. State specifically whether
the parts are to be shipped by freight, express, etc. If shipping instructions are not specified,
the equipment will be shipped the best way, considering time and expense. NACD will not be
responsible for any charges incurred by this procedure.
PREVENTIVE MAINTENANCE/TROUBLESHOOTING
Frequent reference to the information provided in this manual regarding daily operation and
limitations of this equipment will assist in obtaining troublefree operation. Schedules are
provided for the recommended maintenance of the equipment and, if observed, minimum
repairs (aside from normal wear) will result.
In the event a malfunction does occur, a troubleshooting table is provided to help identify the
problem area and lists information that will help determine the extent of the repairs necessary
to get a unit back into operation.
Most NACD products have provisions for attaching lifting bolts. The holes provided are always
of adequate size and number to safely lift the NACD product.
These lifting points must not be used to lift the complete power unit. Lifting excessive loads
at these points could cause failure at the lift point (or points) and result in damage or personal
injury.
Select lifting eyebolts to obtain maximum thread engagement with bolt shoulder tight against
housing. Bolts should be near but should not contact bottom of bolt hole.
General
Safe practices must be employed by all personnel operating and servicing this unit. NACD,
will not be responsible for personal injury resulting from careless use of hand tools, lifting
equipment, power tools, or unaccepted maintenance/operating practices.
Because of the possible danger to person(s) or property from accidents which may result
from the use of manufactured products, it is important that correct procedures be followed.
Products must be used in accordance with the engineering information specified. Proper
installation, maintenance, and operation procedures must be observed. Inspection should be
made as necessary to assure safe operations under prevailing conditions. Proper guards and
other suitable safety codes should be provided. These devices are neither provided by NACD
nor are they the responsibility of NACD.
Each series of maintenance manuals issued by NACD is current at the time of printing. When
required, changes are made to reflect advancing technology and improvements in state-of-
the-art.
Individual product service bulletins are issued to provide the field with immediate notice of new
service information .
For the latest service information on NACD products, contact any NACD distributor, or contact
the Sales Department, NACD, Rockford, Illinois, USA.
Contact information for Authorized NACD and Service Dealers can be found on the NACD Web
site at: www.naclutch.com.
Equipment for which this manual was written has a limited warranty. For details of the warranty,
refer to the warranty statement at the end of this manual.
GENERAL INFORMATION
The SP111AM and SP211AM Series NACD Power Take-Offs are engine-mounted power take-
offs that use cast iron one-piece housings and contain an integral clutch 11 1/2 inches in
diameter. The engine drives the clutch through a drive ring that is bolted to the engine flywheel
and connected to the clutch through internal teeth that mesh with external teeth on the clutch
friction plate(s). Clutch engagement and disengagement for most units is accomplished by use
of the external hand lever assembly. Some units may use other actuation methods.
Main bearings are lubricated and cooled with grease , depending upon the design specifications.
Most units use pilot bearings that are pre-lubricated and sealed for life. Those that require
periodic relubrication are lubricated through a grease fitting located in the output end or side of
the clutch shaft.
3 409 .58 16.125 450 .8 17.75 428 .62 16.875 12 10.99 .433
SPECIFICATIONS
Ball-Type
The owner/operator is responsible for checking the flywheel to ensure that the pilot bearing
is installed on the shaft with sufficient clearance without bottoming in the flywheel bore. The
depth of the pilot bore from the flywheel housing face to shoulder on the flywheel pilot flange is
100.07 mm. (3.94 in.).
Roller-Type
101578AM 72 mm. (2.835 in.) 30.1 mm. (1.185 in.) 0.5 mm. (0.0025in)
Table 4: Recommended Bearing End Play for Tapered Roller Bearings Used in Side Loaded
and In Line applications.
Grease Lubrication:
Hand-pack the bearings before assembly. Hand-packing requires that the roller elements and
bearing races be coated with grease. After assembly, add grease through the grease fitting until
grease escapes from the outboard labyrinth seal all around the shaft. Do Not Overfill. Always
rotate the shaft while adding grease to the bearing cavity.
PTO Deflection
PTO deflection due to loads imposed by the application should not exceed
0.254 mm (0.010 in.). Deflection should be measured at the support plate pilot with the dial
indicator base mounted on a rigid part of the engine. See the illustration in Installation Tips in
the Installation section of this manual.
Note: The tables below provide information for several different types of fasteners : U.S. Standard
Fine and Coarse Thread Capscrews , Bolts, and Nuts; Metric Coarse Thread Capscrews, Bolts,
and Nuts; Tapered Pipe Plugs (with thread lubricant); Straight Threaded Tube Fittings, Hose
Fittings, and 0-ring Plugs. Be sure to use the appropriate table to obtain the correct torque
value.
Note: All threads and bearing face to be lubricated with light oil film prior to assembly.
Table 10: U.S. Standard Fine and Coarse Thread Capscrews, Bolts, and Nuts
Thread Property Class 8.8 Property Class 10.9 Property Class 12.9
Size N-m lb.-ft. N-m lb.-ft. N-m lb.-ft.
M6 9 -10 6.5 - 7.5 12 - 14 9 - 10 14 - 16 10 - 12
M8 21 -25 16 - 18 31 - 35 23 - 26 34 - 40 25 - 29
M10 43 - 49 32 - 36 60 - 68 44 - 51 70 - 80 51 - 59
M12 74 - 86 55 - 63 104 - 120 77 - 88 121 - 139 89 - 103
M16 179 - 205 132 - 151 256 - 294 189 - 217 298 - 342 219 - 253
M18 247 - 281 182 - 208 350 - 398 258 - 294 412 - 469 304 - 346
M20 348 - 400 257 - 295 493 - 567 364 - 418 581 - 669 429 - 493
M22 475 - 541 351 - 399 669 - 762 494 - 562 792 - 902 584 - 666
M24 603 - 693 445 - 511 848 - 976 626 - 720 1000 - 1150 737 - 848
M30 967 - 1113 714 - 820 1674 - 1926 1235 - 1421 2000 - 2301 1475 - 1697
Nominal Nominal
N-m (+ or - lb.-ft. (+ or N-m (+ or - lb.-ft. (+ or
Thread Thread
5%) - 5% 5%) - 5%)
Diameter Diameter
5/16 5 3.5 M10X1.0 12 9
3/8 11.5 8.5 M12X1 .5 16 12
7/16 16 12 M14X1 .5 20 15
1/2 20 15 M16X1.5 24 18
9/16 24.5 18 M18X1.5 34 25
5/8 24 .5 18 M22X1 .5 54 40
11/16 34 25 M27X2.0 75 55
3/4 40.5 30 (in iron)
7/8 54 40 M27X2.0 75 55
1 1/16 75 55 (in aluminum)
1 3/16 88 65 M33X2.0 88 65
1 1/4 88 65 M42X2.0 108 80
1 5/16 108 80 M48X2.0 108 80
1 3/8 108 80
1 5/8 108 80
1 7/8 108 80
2 1/2 108 80
INSTALLATION
INSTALLATION TIPS
1. NACD Power Take-Offs with SP111AM and SP211AM clutches are approved for either in-
line drive or side loaded applications within allowable limits.
2. The flywheel and flywheel housing alignment must be within specifications. Perform the
measurements shown in Prior To Installation in this Installation section.
3. Avoid excessive misalignment between the engine and PTO. Check the following if abnormal
wear of parts exists:
a. Excessive loads tend to deflect parts to which PTOs are mounted. A dial indicator
can be mounted on a rigid part of the engine or independently on the foundation to
determine deflection under actual operating conditions . See Support Plate, Belt or
chain tension/Allowable Side Load Pulls and Deflection Caused by Side Load Pulls in
this Installation section and information contained in the Description and Specifications
section regarding these issues
b. Readings taken before the drive is installed with the engine standing still and when
under operating conditions (with the engine off and all belts, chains, driveshafts and/or
support plates attached and secured with bolts torqued to specifications) will indicate
the extent of deflection. In no case should the deflection exceed 0.254 mm. (0.010 in.)
(T.l.R.) at the bearing carrier.
Note: The dial indicator should never be applied with the engine running. This is unsafe
and could result in damage to the dial indicator.
4. In a u-joint-type installation, to realize the longest possible life of the power take-off bearings,
the best possible alignment must be maintained between the center line of the power take-off
shaft and the center line of the driven unit shaft. See information contained in Alignment-U-
JointType Installation in this Installation section.
5. In side-load installations, alignment between the drive and drive pulleys must be carefully
established and maintained. See Position and Measure Alignment of the Sheave in this
Installation section.
DRIVE RING
6. The drive ring must be properly installed. See information in Drive Ring Installation in this
Installation section .
7. Ball-type pilot bearings and Roller-type pilot bearings must be installed properly. See
Ball-Type Pilot Bearing Installation or Roller-Type Pilot Bearing Installation in this Installation
section.
Support Plate
8. When mounting the engine and Power Take Off in the machine, a customer-supplied
support plate may be required to support the output end of the pto housing. See the
information about customer-supplied support plates and NACD PTO Support Plate
Specifications contained in the Description and Specifications section of this manual.
Failure to follow this requirement may result in damage to the power take off or the engine
flywheel housing.
9. Avoid excessive tightening of belts or chains. See the Allowable Side Load tables in this
Installation section.
10. Avoid excessively loose belts or chains. Belt tension or chain adjustment that is below
specifications can cause belt or chain "whip" during operation, resulting in bearing failure and
shortened power take-off service life .
The dial indicator should not be applied while the unit is operating. This could result in damage
to the dial indicator.
Lubrication
12. Verify that the PTO is properly lubricated prior to starting the engine .
a. The throwout collar is lubricated by grease through a grease fitting on the outside of
the main housing.
b. All SP111AM and SP211AM Series main bearings are lubricated by grease through
a grease fitting in the housing.
Refer to the NACD Power Take-Off Reference Listing and Filling the Main Bearing Cavity in the
Description and Specifications section , Lubrication in the Maintenance section and Engineering
Drawings near the back of this manual.
Clutch Adjustment
13. Verify that the clutch is adjusted according to the procedure outlined in Clutch Adjustment
in the Maintenance section. Failure to do so will result in premature clutch wear and failure.
Note: NACD will not be responsible for any damage or injury resulting from improper adjustment
and/or lubrication. This includes any accessory drives and loads.
14. Proper hand lever position is required to obtain long service life of the throwout
bearing. See Hand Lever Position for NACD Power Take-Offs. See hand lever position and
adjustment procedure for NACD Power Take-Offs in the installation section.
15. Air engagement mechanisms must be installed and adjusted properly for proper clutch
actuation and long service life of the PTO. No preload on the throwout bearing can exist
either in the fully-engaged or fullyreleased positions, and the air mechanism must be
engineered and installed to provide proper engagement force and stroke to properly engage
and disengage the clutch . See Setting Up Air Engagement on NACD Power Take-Offs in this
Installation section.
Refer to Identifying the SAE Housing Size in the Description and Specifications section of this
manual.
Most NACD products mount directly onto the flywheel of the engine. Flywheel-to-driven
component interference is possible due to mismatch of components or other reasons.
Therefore, engine crankshaft endplay as well as flywheel alignment check must be made
before the driven component, the Power Take-Off, is installed.
After installation of the Power Take-Off, crankshaft end play should be measured again. End
play at the second measurement should be the same as the first. A difference in these two
end play measurements could be an indication of interference. Consequently, the Power
Take-Off should be removed and the source of interference found and corrected.
NACD will not be responsible for system damage caused by engine to NACD match-up
regardless of the cause of interference. This engine crankshaft end play check is considered
mandatory.
Note: All measurements must be taken with the engine or motor mounted on its supports
after the flywheel and housing have been thoroughly cleaned.
2. Bolt the indicator to the flywheel so the indicator is perpendicular to the flywheel housing
face and the indicator stem rides on the flywheel housing face.
3. Rotate the shaft through on entire revolution and note the runout. The
total indicator reading (T.l.R.) must not exceed:
Note: The flywheel and crankshaft of the engine must be held against either
the front or rear of the crankshaft thrust bearing while the total indicator
sweep (T.l.R.) is being made.
4. Readjust the indicator so the stem rides on the pilot bore of the flywheel housing face.
5. Rotate the shaft through one entire revolution and note the runout. The
total indicator reading (T.l.R.) should not exceed:
6. Remove the indicator base from the flywheel and bolt it to the flywheel
housing face. Position the indicator stem so that it rides where the drive ring
will sit on the flywheel face.
7. Rotate the shaft through one entire revolution and note the face runout
of the flywheel. The total indicator reading (T.l.R.) must not exceed 0.01mm.
(0.0005 in.) per 25.4 mm. (per inch) of flywheel diameter.
Note: The flywheel and crankshaft of the engine must be held against either
the front or rear of the crankshaft thrust bearing while the total indicator
sweep (T.1.R.) is being made.
8. Readjust the indicator stem so it rides on the driving ring pilot bore of the
flywheel.
9. Rotate the shaft through one entire revolution and note the driving ring
bore eccentricity. The total indicator reading (T.l.R.) must not exceed 0.13
mm. (0.005 in.) .
10. Readjust the indicator stem so that it rides on the pilot bearing bore cavity.
11. Rotate the shaft through one entire revolution and note the pilot bearing
bore eccentricity. The total indicator reading (T.l.R.) must not exceed 0.13
mm. (0.005 in.) .
Note: Eccentricity between the driving ring pilot bore and the pilot bearing
bore must not exceed 0.20 mm. (0.008 in.).
Refer to information regarding cleaning and inspection of the drive ring in the Cleaning and
Inspection section of this manual before proceeding.
1. Clean the drive ring and flywheel of any dirt or debris as necessary.
2. Use crocus cloth or emery cloth to remove any surface imperfections such as nicks, burrs,
and sharp edges on the O.D. or the surface that will be mounted against the flywheel face.
3. Use crocus cloth or emery cloth to remove any surface imperfections such as nicks, burrs,
and sharp edges in the l.D. of the flywheel pilot bore or on the face that will be in contact with
the drive ring.
4. Position the drive ring against the flywheel , piloted in the mounting bore, and secure with
eight hex-head capscrews. Torque the capscrew to the proper specifications given in Torque
Values for Fasteners in the Description and Specifications section of this manual.
Refer to the NACD Power Take-Off Reference Listing in the Description and Specifications
section and Engineering Drawings near the back of this manual.
Refer to information regarding cleaning and inspection in the Cleaning and Inspection section
of this manual before proceeding.
Some NACD Power Take-Offs are designed with roller-type pilot bearings. All of the roller-type
bearings available from NACD are the separate race type, i.e. the inner race is removable from
the outer race and seal assembly. Due to its design configuration, axial alignment of the inner
and outer races is extremely important. The information and instructions below will assure
proper bearing mounting.
Refer to the NACD Power Take-Off Reference Listing in the Description and Specifications
section, the exploded views in the Illustration section and Engineering Drawings near the back
of this manual.
Refer to information regarding cleaning and inspection in the Cleaning and Inspection section
of this manual before proceeding.
1. Clean the PTO housing flange, flywheel housing flange, and pilot bearing bore of any debris.
2. Make sure the housing flange and flywheel housing flange are free of surface imperfections
such as nicks, burrs, and sharp edges. Remove them using fine emery cloth or crocus cloth.
3. Install a minimum of three guide studs in the flywheel housing, located approximately
120°apart . Using a suitable hoist, position the PTO on the guide studs and slide it against the
flywheel housing, carefully aligning the pilot bearing with the pilot bearing bore in the flywheel
and the teeth of the friction plates (6) with the drive ring (1) .
Do not force the PTO unit onto the engine. If any resistance is noted, repeat the clutch plate
centering procedure shown either in the clutch assembly or final assembly information of the
Assembly section of this manual to align and center the friction plates so they mesh properly
with the teeth of the drive ring.
4. Secure the PTO housing to the flywheel housing with 16 hex-head capscrews. Torque the
capscrew to the proper specifications given in Torque Values for Fasteners in the Description
and Specifications section of this manual.
Note: PTO housing to flywheel housing attachment screws must be grade 5 or better.
5. Rap the output end of the main shaft with a soft hammer to remove any preload on the main
bearings and/or pilot bearing.
Engine and/or PTO failure will result from any excessive preload on components .
7. Install the key (34) on the output end of the clutch shaft (33) and install the drive sheave ,
chain sprocket , or u-joint flange as the application requires .
Refer to the NACD Power Take-Off Reference Listing in the Description and Specifications
section towards the back of this manual. If a customer-supplied PTO support plate mounted
at the output end of the PTO is to be used, refer to information regarding the support plate in
NACD PTO Support Plate Specifications in the Description and Specifications section of this
manual.
8. Install the hand lever assembly (53) as shown in the Hand Lever Position for NACD Power
Take-Offs.
To insure there is no preload on the shifting mechanism, the hand lever position with the clutch
engaged should be slightly past vertical position, slightly towards engine.
If the installation requires that the operating shaft be in a vertical position, a stop collar must
be installed to prevent the weight of the hand lever, operating shaft and throwout yoke from
creating a preload on the throwout collar. Position the hand lever as described above and also
position and lock a stop collar on the operating shaft so that the throwout yoke is centered on
the throwout collar. Contact NACD's Service Department for information on use of a stop collar.
1. Align the driveR and driveN shafts so that the faces of the sheaves are aligned and parallel to
each other. Misalignment must be LESS THAN 1/2 of 1 degree between the faces .
2. Position the sheave (driveR sheave on the PTO shaft) so it is aligned with the driveN sheave
(on equipment being driven by the PTO) .
3. Calculate MAXIMUM allowable misalignment distance of the faces: Max. = 0.222 mm.
(0.00875 in.) x distance between sheave centerlines.
4. Place a tight cord or straight edge against both edges of the flat face of one sheave. Measure
the distance between the cord or straight edge and the face of the other sheave. The gap is the
misalignment distance. Align the sheaves to meet specifications.
Misalignment between the sheaves will result in shortened service life of the belts and may
result in premature equipment failure.
Side loads must NEVER exceed the values shown in this section.
A= 1.0 for Low & Moderate Duty Drives 1.4 for Severe Shock Loads or Large Inertia Loads
(Reciprocating Compressors, Crushers, Chippers, Planers, etc)
If side load pulls are found to exceed the Allowable Side Loads shown in the charts and graphs
that follow, take appropriate action, BEFORE OPERATING THE PTO, to bring the side loads
within acceptable limits.
To realize the longest possible life of the power take-off bearings, the best possible alignment
must be maintained between the center line of the power take-off shaft and the center line of
the driven unit shaft.
1. It is extremely important that the forks of the drive shaft between the PTO and the driven unit
lie in the same plane. This will prevent severe vibrations from occurring in the drive shaft.
2. The center lines of the PTO shaft and the driven unit input shaft must be offset within the
limits recommended by the u-joint manufacturer to prolong the life of the universal joint needle
bearings.
3. It is extremely important that the center lines of the PTO shaft and driven unit input shaft be
parallel. This will further prevent vibrations which cause premature PTO bearing failure.
4. Proper lubrication of the PTO is important for satisfactory service. Refer to lubrication
specifications in the Maintenance section of this manual.
Align the centerlines of the PTO shaft and the input shaft of the driven unit. (One possible
method is described below.)
6. Place the straight edges horizontally along the face of the PTO and gear head hubs. Measure
distances A and B. These two distances should be equal within 3.17 mm. (.125 in.) at a point 45
.7 cm. (18 in.) from the centerline of the shaft. Move the engine and/or driven unit to obtain this
specification .
7. Rotate the shafts so the straight edges are in a vertical position . Measure the distances C and
D as was done for A and B in step 2. These two distances should be equal within 3.17 mm. (.125
in.) at a point 45 .7 cm. (18 in.) from the centerline of the shaft. Move the engine and/or driven
unit to obtain this specification .
8. Secure the engine and driven unit. Recheck A and B, C and D as described in steps 5 through
7 above. All measurements must be within the specifications . If not, repeat steps 5 through 7
until specifications are met.
1. The cylinder should be located so that the piston moves forward and backward in exactly the
same direction as the engagement lever and is aligned so it travels in exactly the same plane.
2. The air cylinder must be of sufficient size to operate the required torque to engage the clutch.
It must have some means to make adjustment on the piston stroke.
3. Air pressure must be constant. Low pressures could give only partial engagement which will
cause failures of the clutch and throwout collar.
4. The piston travel must be within limits established to both fully engage and fully disengage
the clutch. Failure to provide these parameters will cause failure and possible breakage of the
clutch.
5. The engaging cylinder must not place a pressure either in the engaged or disengaged
direction after completion of its cycle. The throwout collar must float free after engagement or
disengagement. Operating the PTO with constant pressure on the throwout collar will result in
failure .
Suggestion: A slotted connector, similar to the one illustrated below may be used.
7. Multiply the length of the hand lever by the value shown in the following chart. This provides
the approximate required length of the piston stroke.
Note: The hand lever length is the distance from the center of the operating shaft to the point
where the cylinder will be connected to the lever.
MM inches
SP111AM Series 8.255 .325
8. Divide the force value in the chart below by the length of the hand lever (in inches). This
provides the required force (in pounds) that must be provided by the piston.
Note: Periodically disconnect the power cylinder to measure the clutch engagement force. Refer
to Clutch Adjustment in the Maintenance section.
GENERAL INFORMATION
Model SP111AM and SP211AM Series Power Take-Offs consist of a manually engaged and
disengaged disconnect clutch mounted on an output shaft in a cast iron housing that is bolted to
the engine. Clutch engagement and disengagement is accomplished by means of an operating
lever on the outside of the PTO housing, which actuates an internal linkage mechanism.
A drive ring is bolted to the engine flywheel. Internal teeth of the drive ring mesh with external
teeth of the clutch driving plate(s). These are the input components of the Power Take-Off. Input
components always rotate at engine rpm.
Output components of the Power Take-Off consist of a clutch hub that is mounted on the
output shaft, a linkage mechanism for clutch engagement and disengagement and clutch
adjustment components. Clutches designed with multiple clutch driving plates have a clutch
center plate located between the friction plates. The clutch center plate and pressure plate
are driven through internal teeth that mesh with external teeth on the clutch hub. Until clutch
engagement is initiated while the engine is running, the output components do not rotate.
During clutch engagement, the clutch pressure plate is moved to clamp the clutch driving
plate(s) against the friction face of the clutch hub (or the center plate(s). The internal engagement
mechanism of the clutch locks the clutch pressure plate in the engaged position to complete
the drive. Thus, at full clutch engagement, the output shaft is driven at engine speed.
Grease lubricated main bearings are located in the PTO housing and/or bearing carrier. Most
designs include a pilot bearing mounted in the engine flywheel to support the front end of the
clutch shaft.
The PTO clutch should normally be engaged with the engine at the lowest rpm possible. The
clutch should be engaged quickly to avoid an extended period of slippage during engagement.
The clutch should be engaged with the engine operating below 1,000 rpm.
After the clutch is fully engaged and the load has been brought up to engine engagement speed,
the engine rpm may be increased to operating speed.
NACD recommends that the PTO installation be designed to allow clutch engagement at 1,000
rpm or below. Under extreme circumstances, where high inertia loads must be picked up, the
engine may have to be operated at higher speeds while the engagement occurs, as engaging the
clutch at 1,000 rpm or below may result in stalling the engine.
Heavy inertia loads may be brought up to engine speed by a series of short clutch engagements
and disengagements (sometimes referred to as "bumping") at intervals long enough to gradually
increase the speed of the load, yet prevent excessive heat build-up in the friction facings .
After the clutch is fully engaged and the load has been brought up to engine engagement speed,
the engine rpm may be increased to operating speed.
Under no circumstances should the clutch be slipped for more than a second or two without
either fully engaging or disengaging the clutch to permit it to cool.
Never engage the PTO to unjam a stuck load. Doing so could result in injury to the operator,
and damage to the equipment.
Always shut the engine off and disengage the clutch before clearing a jammed load. The jam
should be cleared, and the output shaft must be rotated to be certain that the jam is completely
removed before starting the engine and engaging the PTO.
The clutch engagement force must be at the proper level to realize long life of the PTO clutch. If
this engagement force seems low, refer to the Clutch Adjustment Procedure in the Maintenance
section of this manual.
Insufficient clutch engagement force can cause clutch slippage resulting in catastrophic clutch failure.
The engagement lever must be located in the proper position to prevent premature failures
of the internal throwout collar components. The engagement lever should be in the vertical
position with the clutch engaged. See Hand Lever Position for NACD Power Take-Offs in the
Installation section of this manual.
Improper handle position can cause throwout collar failure resulting in catastrophic failure of
the clutch.
1. Tapered roller bearing end play adjustment should have been adjusted prior to installation of
the power take-off. Periodically check for excessive shaft movement during clutch engagement
and disengagement and during operation to insure failure is not occurring. See information in the
Installation section of this manual.
Pilot Bearings
2. Ball-type pilot bearings and Roller-type pilot bearings must be installed properly.
LUBRICATION
3. Verify that the PTO is properly lubricated prior to starting the engine and at all times during
operation. Refer to the NACD Power Take-Off Reference Listing in the Description and
Specifications section.
Throwout bearing failures may be, among other causes , the result of improper lubrication.
CLUTCH ADJUSTMENT
4. Check frequently to insure that the clutch is adjusted according to the procedure outlined in
Clutch Adjustment in this Maintenance section . Failure to do so will result in premature clutch
wear and failure .
Note: NACD will not be responsible for any damage or injury resulting from improper adjustment
and/or lubrication. This includes any accessory drives and loads.
5. Throwout bearing failures may be, among other causes, the result of improper hand lever
position. See Hand Lever Position for NACD Power Take-Offs in the Installation section of this
manual.
Alignment
6. The flywheel and flywheel housing alignment should have been set within specifications
prior to installation of the Power Take-Off and must be maintained for long service life of the
components.
Misalignment of driven components can result in Power Take-Off failure . Periodically check for
bolts that may have loosened or driven components that have not been properly aligned during
servicing or maintenance procedures . See information regarding Alignment in the Installation
section of this manual.
Support Plate
7. When mounting the engine and Power Take-Off in the machine, a customer-supplied support
plate may be required to support the output end of the PTO housing. Proper installation and
alignment of the support plate must be maintained.
Periodically check to insure that the bolts securing the support plate are tightened to
specifications and that the support plate is properly reinstalled and realigned whenever work
is performed on the Power Take-Off or power package module. See the information about
customer-supplied support plates and NACD Support Plate Specifications contained in the
Description and Specifications section of this manual.
Failure to follow maintain this requirement may result in damage to the Power Take-Off or the
engine flywheel housing.
8. Maintain proper belt or chain tension adjustments. Avoid excessively tight or excessively loose
belts or chains. Failure to maintain proper belt or chain adjustment can cause bearing failure and
shortened power take-off service life.
9. Maintain proper side load that does not exceed specified limits shown in Allowable Side Load
Pulls in the Installation section and PTO Deflection in the Description and Specifications section.
10. Air engagement mechanisms must remain properly adjusted at all times. See Setting Up Air
Engagement on NACD Power Take-Offs in the Installation section.
Lubrication
Refer to the NACD Power Take-Off Reference Listing, and the illustrations below for location
of fittings.
Grease Specifications
USE ONLY NGLI (National Grease and Lubrication Institute) APPROVED High grade, lithium base
#2, short fibre grease with an EP (extreme pressure) additive recommended for use in high speed
roller bearings operating at 200 degrees F. (93.3 degrees C.)
GREASE CAUTION: Do not mix sodium or calcium based greases with lithium grease. Do not
mix different types of greases under any circumstances in NACD Power Take-Offs. Do not use
molybdenum disulfide grease.
Refer to the inspection plate and NACD Power Take-Off Reference Listing in the Description and
Specifications section of this manual.
Lubrication Intervals
The following lubrication intervals are suggested as the guidelines. The owner/operator is
responsible for establishing lubrication intervals appropriate to the duty cycle and environmental
operating conditions to which the PTO is subjected.
Release bearing-bronze:
Using a hand operated grease gun, add 1 or 2 pumps of grease every 8-10 hours of operation (or
add grease until grease begins to weep from the ID of the bearing and from between the release
sleeve and the shaft). Rotate the shaft (by hand) while adding grease. Do not over-grease!
The lubrication intervals and the amount of grease used should be adjusted to minimize the
amount of grease forced out of the housing and the clutch release bearing. A small amount of
grease driven from the housing and clutch release bearing is an indication that enough grease is
being provided.
CLUTCH ADJUSTMENT
Be sure engine is off before adjusting the clutch. Adjusting the clutch with the engine running
may result in personal injury and/or damage to equipment.
Note: Clutches in new power take-offs require checking of adjustment after installation and
prior to operation.
New clutch plates have a wear-in period during which the clutch may require several adjustments.
The model SP111AM and SP211AM clutches described in this manual do not automatically
adjust to compensate for wear of the clutch facing(s), and therefore must be manually adjusted.
Maintaining the correct engagement pressure is the responsibility of the owner/operator.
After wear-in, clutch adjustment should be checked regularly. Heavy duty applications (rock
crushers,etc.) which have frequent engagements with long periods of clutch slippage will
require more frequent adjustments than light duty applications. Need for clutch adjustment
is also indicated if the clutch does not pull, heats up, or if the operating lever jumps out of
engagement.
If operating shaft torque or hand lever effort is at or below minimum, adjust clutch until the
maximum force (for your model PTO) is required to engage the clutch.
Note: Do not adjust the clutch too tight. Forces above maximum may cause clutch component
failure
3. Disengage the adjusting lock pin and insert a cotter pin or small nail into the hole provided to
hold it in the disengaged position. Turn the adjusting yoke (26) to the right (or clockwise when
looking at the flywheel) until the required engagement torque is obtained at the operating shaft
(55) to engage the clutch . Refer to the Description and Specifications section of this manual for
correct engagement torque.
4. Remove the cotter pin or small nail. Re-engage the adjusting ring lock pin.
5. Repeat steps 3 and 4 above as necessary until the proper torque reading is obtained. Replace
the instruction cover plate and secure with two hex-head capscrews (46). Securely tighten.
Refer to the exploded views in the illustrations section of this manual. A common symptom
indicating that the friction plates (6) are worn out are:
It is necessary to remove and disassemble the clutch assembly to replace the friction plates.
Refer to instructions in the Disassembly and Assembly sections of this manual.
Adjustment:
Refer to the procedure in (Final Setting) Measure and Set Bearing End Play as described for
your bearing housing configuration in the Assembly section of this manual.
Refer to the illustration below and Standard End Play setting for Tapered Roller Bearings in the
Description and Specifications section.
DISASSEMBLY
The following procedure is for complete disassembly of the unit. Prior to this procedure, the
Power Take-Off should be removed from the engine. Qualified personnel should do the work in
a fully equipped facility.
Refer to the NACD Power Take-Off Reference Listing in the Description and Specifications
section , the exploded views in the Illustrations section and Engineering Drawings near the back
of this manual.
1. Remove all attached parts from the output end of the power take-off.
2. Remove the hex nut and hex-head capscrew securing the hand lever to the operating shaft.
4. Attach lifting equipment to the Power Take-Off and take out the slack just enough to begin to
support the weight of the PTO. Do not apply too much force.
5. Remove the twelve hex-head capscrews securing the power take-off to the engine flywheel
housing. Use two bolts (3/8"- 16 UNC x 1 1/2" or 7/ 16"- 16 UNG x 1 1/2") as pusher screws in
the two tapped holes provided in the housing flange. Use the pusher screws to separate the PTO
from the engine flywheel housing. Remove the power take-off from the engine.
6. Remove the eight hex-head capscrews securing the drive ring to the engine flywheel.
CLUTCH REMOVAL
1. Support the power take-off on a bench with the clutch end facing up. Use wooden blocks
under the power take-off.
2. If the pilot bearing (or pilot bearing inner race) remained on the shaft, remove it using a standard
bearing puller.
3. If the pilot bearing is a two-piece bearing, remove the bearing's outer race from the flywheel
using a standard bearing puller.
Note: The pilot bearing will be destroyed upon removal. If the bearing seal is broken the bearing
is considered destroyed.
4. Remove the two hex-head capscrews and remove the instruction plate if they were not
previously removed.
5. Use a 15/16" wrench to remove the jam nut and lock washer from the hose fitting located
on the side of the power take-off housing. Push the fitting and hose into the power take-off
housing.
6. Straighten the bent portion of the hub nut lock washer . Use a 4" wrench or socket to remove
the hub nut from the clutch shaft. Remove the hub nut lock washer.
Remove the clutch and puller from the clutch shaft. Remove the hub key if it was not removed
with the clutch.
CLUTCH DISASSEMBLY
1. Set the clutch assembly on a bench with the throwout collar facing up. Disengage the clutch.
2. Remove the grease fitting (23) from the hose fitting (20) . Remove the hose (19) and hose
fitting (18) from the trunnion of the collar assembly.
3. Remove the three cotter pins (17) from the three clevis pins (16) securing the sliding sleeve
to the links (15).
5. Remove two hex huts and two hex head bolts to remove the throwout collar halves from the
sliding sleeve.
6. Remove the internal snap ring (31) from the sleeve side of the collar and let it hang on the
sleeve.
8. Remove the external snap ring (29) from the sliding sleeve (27).
9. Press the sleeve from the bearing in a press or pull the bearing from the sleeve.
11. Pull the adjusting lock pin (25) , compressing the lock pin spring (24), and unscrew the adjusting
ring (26) from the hub-and-back plate assembly. Remove the adjusting lock pin and spring from
the adjusting ring.
12. Straighten and remove the three cotter pins (12) , three washers (10) and three clevis pins (11)
that secure the levers to the pressure plate (8) . Remove three levers from the pressure plate.
13.Straighten and remove the three cotter pins (13) and the three clevis pins (14) to disconnect
the six links from the three levers (9).
14. Remove the pressure plate and drive plate (6) from the hub-and-back plate (4) .
16. Remove the remaining driving plate(s) (6) and center plate(s) (7) from the hub-and-back plate.
5. Remove the hex-head capscrew from the throwout yoke (54). Tap one end of the operating
shaft (55) gently to expose one of the woodruff keys (56). Remove the key. Do the same for the
other side of the shaft to remove the other key. Remove the operating shaft from the clutch
housing (44) and throwout yoke.
6. Remove the two grease fittings (57) from the outside of the housing near the operating shaft
holes only if replacement of the parts is necessary.
1. Position the PTO on the bench with the input end up.
2. Remove the hex head capscrew (35), lock washer (36) and the retainer clip (37) so the bearing
retainer (38) may be rotated.
4. Lift the clutch shaft (33) with the two bearing cones (40 & 41) from the housing. The forward
bearing cup (39) will come out with the shaft and bearing cones.
5. Use an arbor press to remove the bearing cones from the clutch shaft. The bearing cones
remove in opposite directions from the shaft shoulder.
6. Remove the rear bearing cup (42) from the housing by removing the three plugs (52) (if used)
from the access holes inthe housing and tapping the race from the bore through the holes using
a blunt punch.
Bearings
1. Thoroughly wash bearings in clean solvent if they have been in service. Soak bearings in
solvent if they are particularly dirty.
Never dry bearing with compressed air. Do not spin bearings while they are not lubricated. Oil
bearings with SAE 10 engine oil immediately after cleaning. Be sure bearings are oiled before
inspection. Protect clean bearings, whether they are new or have been in service, from dirt,
dust, grit or any other contaminant.
2. Inspect bearings for roughness of rotation. Replace the bearing if roughness is found .
3. Inspect bearings for corrosion, scored, scratched, cracked, pitted or chipped races, and for
indication of excessive wear of balls or rollers. If one of the these defects is found, replace the
bearing.
4. Dirt and grit in bearings are often responsible for bearing failure. Consequently , it is important
to keep bearings clean. Do not remove grease from new bearings. Keep the wrapper on new
bearings until immediately before they are to be installed. Do not expose new clean bearings
until they are ready to be used in the assembly. Keep them wrapped in a clean lint-free cloth
or paper to keep out dust and debris. Protect bearings from contamination even after they are
installed on the shaft or in the bore.
7. Inspect bores for wear, grooves, scratches and dirt. Remove burrs and scratches with crocus
cloth or a soft stone. Replace parts that are deeply grooved or scratched.
8. Inspect oil and grease passages for obstructions. If an obstruction is found, remove it with
compressed air or by working a wire or wire brush back and forth through the passage and
flushing it with solvent.
10. Inspect bearing journals on the shaft for grooved, burred or galled conditions that would
indicate that the bearing has been turning on the shaft. If the damage cannot be repaired to
like-new condition with a crocus cloth, replace the part. Bearing journal diameters must not be
less than the dimensions shown in Wear Limits in the Description and Specifications section
of this manual.
12. Inspect threaded openings for damaged threads. Chase damaged threads with a tap of
the correct size.
ASSEMBLY
The following procedure is for complete assembly of the unit. Prior to this procedure, the
power take-off should be removed from the engine. Qualified personnel should do the work in
a fully equipped facility.
Note: Illustrations used here are to aid in understanding and completing the procedure , and
may not appear to be consistent with the previous assembly steps.
CLUTCH ASSEMBLY
Bronze Throwout Collar only : (Ball Bearing Type Throwout Collar skip to step 3.)
1. Lubricate the shoulder of the sliding sleeve (27) with No. 30 engine oil prior to installation
of the split collar. Place the throwout collar halves over the sliding sleeve shoulder. Install
2 hex head capscrews 1/2" - 20 x 3 1/4" through the halves. Install 2 hex nuts on the
capscrews. Torque the capscrews to the proper specifications given in Torque Values for
Fasteners in the Description and Specifications section.
3. Place the sliding sleeve (27) on the bed of a press with the bearing end up. Place the external
snap ring (31) on the sleeve before the bearing
(30) is installed.
Note: Apply force only against the inner race of the bearing. Pressing against the outer race or
contact with the balls will damage the bearing, leading to premature failure.
6. Install the throwout collar (28) over the bearing. Seat the collar tight against the bearing.
Excessive pressure or sharp impact against the outer race of the bearing during installation of
the collar will damage the bearing, leading to premature failure.
7. Turn the sliding sleeve assembly over on the bed of the press. Install the internal snap ring
(31) in the collar.
8. Set the hub and back plate (4) on a bench with the threaded and splined section facing up.
Figure 39. Typical SP111AM and SP211AM Plate Stack (SP211AM is shown)
SP211AM Series Clutches only: (SP111AM Series Clutches, skip to step 12.)
12. Install the pressure plate (8) on the top friction plate, meshing the splines of the center plate
and hub-and-backplate.
13. Install the adjusting lock pin spring (24) into the pocket in the pressure plate and install the
adjusting lock pin (25) on the spring .
Note: Hook each lever under the edge of the adjusting yoke while aligning the clevis pin hole
with the holes in the pressure plate lugs.
16. Place a washer (10) on each clevis pin and install three cotter pins (12). Spread the legs of
the cotter pins as shown below.
Figure 41. Spread the cotter pin legs - SP111AM and SP211AM
17. Attach six lever links (15) one on each side of each of the three clutch levers (9). Secure with
three clevis pins (14) and three cotter pins (13).
18. Place the pre-assembled sliding sleeve (27) on the adjusting yoke, aligning the three lugs
between the three pairs of lever links.
19. Attach the links to the sliding sleeve with three clevis pins (16) and three cotter pins (17).
20. Install the hose fitting (18) in the collar trunnion, and attach the flexible hose (19) , hose fitting
(20) and lubrication fitting (23).
1. Clean the tapered bearing cones (40 & 41) and clutch shaft (33) with isopropyl solvent to
remove any oil or grease residue.
2. Use an arbor press to install the two bearing cones on the clutch shaft. Install the cones, one
from each end, with the back faces (wide section) butting against the shoulder on the clutch
shaft. (See note below regarding alternative installation method.)
Note: Special tools are not available from NACD, but can be fabricated in any capable machine shop.
Note: Use a piece of steel tubing approximately 5 cm. (2 inches) longer than the distance from
the end of the shaft to the shoulder and just slightly larger in inside diameter than the bearing
cone's inside diameter. The tubing must not be thick enough to contact the cage of the bearing
during installation.
Note: An alternative
method to install the
bearing cones is to heat
them in an oven at 135° C.
(275° F.) for one hour and
install them immediately
on the clutch shaft. Let
the bearing cone cool
to room temperature
after installation while
continuing to apply force
as the bearing cools. This is
necessary to ensure that it
remains properly seated.
Handle the heated parts with care. The heated parts are extremely HOT.
3. After the bearings return to room temperature, coat the bearing rollers and both bearing
cups with a light film of clean No. 30 engine oil.
Clutch Housing
4. Set the clutch housing (44) on the bed of a press with the input end of the housing facing up.
Note: There should be sufficient clearance below the housing to allow for installation of the
clutch shaft.
6. Use a round steel plate slightly smaller in diameter than the outer diameter of the rear main
bearing cup (42) . Place the bearing cup on the housing, back (wide section) face down. Be
sure the plate does not press against the bearing cup's roller contact surface in the cup. Press
the cup to the bottom of the bore.
Note: A scrap bearing cup the same size as the one being installed (42) may be used as an
installation tool in addition to a flat plate.
7. Carefully install shaft and bearings in the housing. The output end of the shaft must enter
the housing first.
Note: DO NOT pre-grease the bearings prior to installation into the housing.
8. Install the front bearing cup (39) in the bore on top of the upper bearing cone. Press it tight
against the cone.
9. Install the bearing retainer (38) in the housing. Thread the bearing retainer tight against the
bearing.
The only approved method for adjustment of tapered roller bearings in NACD Power Take-
Offs is by use of a dial indicator to read actual bearing end play. This preliminary setting is for
assembly purposes only. Final bearing end play must be adjusted as described below in "(Final
setting) Measure and set bearing end play."
Note: Do not overtighten! Damage may occur to the bearings or bearing retainer.
Rotate the shaft several revolutions. This aligns and seats the bearing cones in the bearing
cups and creates a "zero" clearance.
11. Note the position of any one of the notches in the bearing retainer relative to the threaded
hole for the retainer lock capscrew.
Back off the bearing retainer (38) to create a clearance between the bearing retainer and
bearing cup. The notch closest to the threaded hole (aligned with or clockwise from the
hole) is the first notch.
Note: Bump the output end of the shaft with a soft mallet hard enough to move and seat the
front bearing cup up against the bearing retainer and create the specified bearing clearance
after each adjustment of the bearing retainer.
Only a preliminary adjustment procedure has been completed by backing off the bearing
retainer. The only approved method for adjustment of tapered roller bearings in NACD Power
Take-Offs is by use of a dial indicator to read actual bearing end play. Continue to (Final Setting)
Measure and set bearing end play to complete the adjustment procedure.
13. Raise the PTO high enough for access to the output end of the drive shaft. Using a soft,
but heavy mallet against a hard wood block, strike the end of the shaft to seat the front
bearing cup.
14. Lower the PTO and repeat the procedure in 13 on the front end of the drive shaft to seat
the rear bearing cup.
CAUTION: Sufficient force must be used to securely seat the cups, but abusive force can
damage the roller surface of the cups, resulting in bearing failure.
15. Insert 4 pieces of shim stock between the shaft and the bearing retainer to fill the gap and
minimize sideways movement of the shaft.
16. Attach a dial indicator to a solid bar clamped across the housing as shown. Position the
tip of the dial indicator on the nose of the shaft with the direction of indicator tip travel parallel
to the shaft. Set the dial indicator to "0".
17. Lower the PTO so the shaft rests on a wood block. Allow a small amount of slack in the
lifting strap. Tap lightly on the bell housing to move it downward. Read the dial indicator. The
amount of bearing end play will be indicated.
18. Raise the PTO off the wood block. Lightly tap on the pilot bearing end of the drive shaft
to move it downward against the rear bearing cup.
20. If adjustment is necessary, proceed as follows: Rotate the bearing retainer clockwise to
decrease or counter-clockwise to increase the setting, then repeat 13 through 18 to verify the
proper setting has been attained.
4. Push the operating shaft the other way to expose the other key slot in the center of the fork.
6. Center the operating fork so the hex head capscrews will enter the bottom of the throwout
fork and thread into the top section. Install the two hex-head capscrews and tighten. Torque the
capscrews to the proper specifications given in Torque Values for Fasteners in the Description
and Specifications section.
1. Set up and support the main housing assembly (44) with attached parts on the bench with
the input side facing up.
Note: The output end of the shaft must rest securely on a solid surface.
2. Carefully place the clutch assembly over the clutch shaft while:
B. Aligning the keyways in the hub-and-back plate with the keyway in the clutch shaft.
Be sure the output end of the shaft is resting on a solid surface to absorb the force through the
shaft rather than through the bearing surfaces.
4. Drive the hub key (29) into position slightly below the surface of the huband-back plate (4) .
Note: Do not use excessive hammer force when installing the key.
5. Install the hub nut lock washer (3) over the clutch shaft (33), locating its tab in the drilled hole on
the hub-and-back plate (4). Install the hub nut (2) and tighten and torque to 40.7 Nm. (30 ft . -lb).
6. Tighten the hub nut an additional 150 - 180 degrees clockwise, then bend a side of the hub
nut lock washer up against a flat on the hub nut.
7. Route the flexible hose assembly (19) clear of all moving parts and push the end hose fitting
(20) through the hole in the clutch housing.
8. Install the lock washer (21) and jam nut (22) to retain the end fitting (23) in the housing.
Torque the capscrews to the proper specifications given in Torque Values for Fasteners in the
Description and Specifications section.
Confirm that the hose assembly is not twisted or applying preload to the collar assembly.
9. Install all remaining plugs and external components on the power takeoff.
11. If not previously done, visually center the friction plates (6) on the clutch and align the teeth.
Press down on the collar assembly to lock the plates in place. If necessary, pull the adjustment
lock pin to compress the lock pin spring , and rotate the adjusting yoke assembly until the
plates are locked in position when the collar is pressed down.
Note: This is an initial setting to hold the plates in place until after the pto is mounted on the
engine, so it is imperative that the teeth be exactly aligned and the plates are exactly centered
on the clutch. The driving ring may be used as an alignment fixture to align the teeth and center
the plates relative to the hub-and-backplate so they are perfectly aligned when the PTO is
installed on the engine.
16. Place the instruction cover plate (45) in position on the housing and secure with 2 hex-head
cap screws 5/16" - 18 x 1/2" (46) . Torque the capscrews to the proper specifications given in
Torque Values for Fasteners in the Description and Specifications section .
17. Install the shaft key (34) and all parts previously removed from the output end of the clutch shaft.
Illustrations
LIST OF ILLUSTRATIONS
The following pages include illustrations that are specific to thse models. The illustrations
included are listed below.
Note: Any part numbers listed in the following illustrations are for reference only. Please refer to
your bill of material for part numbers specific to your model.
A. North American Clutch & Driveline warrants all assembled products and parts to the original customer. For Power Take-Off products and
parts, such warranty shall extend for a period of twenty-four (24) months from the date of original shipment by NACD to the original
customer, but not to exceed twelve (12 months of service or one thousand five hundred (1,500) hours of service, whichever occurs first. The
warranty set forth above is exclusive and North American Clutch & Driveline, Inc. makes no other warranty, express or implied.
NACD hereby expressly disclaims any and all other warranties including warranties of merchatability or fitness for a particular
purpose.
. Limitation of Remedies and Liability: The remedies provided herein are buyer’s sole and exclusive remedies. In no event shall
NACD be liable for any direct, indirect, special, punitive, incidental or consequential damages including, but not limited to, loss of
revenue or profit, loss of use of the product, cost of capital, cost of substitute equipment or facilities, cost of cover, downtime costs,
claims of any third parties, including buyers’ customers, or any other costs whatsoever, whether based on contract, warranty, tort
(including negligence) or any other legal theory.
The above warranty and remedy are subject to the following terms and conditions:
1. Complete parts or products upon request must be returned transportation prepaid and also the claims submitted to NACD
within sixty (60) days after completion of the in-warranty repair.
2. The warranty is void if, in the opinion of NACD, the failure of the part or product resulted from abuse, neglect, improper mainte
nance or accident.
3. The warranty is void if any modifications are made to any product or part without the prior written consent of NACD.
4. The warranty is void unless the product or part is properly transported, stored and cared for from the date of shipment to the
date placed in service.
5. The warranty is void unless the product or part is properly installed and maintained within the rated capacity of the product
or part with installations properly engineered and in accordance with the practices, methods and instructions approved or
provided by NACD.
6. The warranty is void unless all required replacement parts or products are of NACD origin or are NACD authorized replacement
parts, and otherwise identical with components of the original equipment. Replacement parts or products not of NACD origin
are not warranted by NACD.
C. As considered for this warranty, the original customer and subsequent purchaser agree to indemnify and hold NACD harmless from and
against all and any loss, liability, damages or expenses for injury to persons or property, including without limitation, the original customer’s
and subsequent purchaser’s employees and property, due to their acts or omissions or the acts or omissions of their agents, and employees
in the installation, transportation, maintenance, use and operation of said equipment.
Only an NACD authorized factory representative shall have authority to assume any cost or expense in the service, repair or replacement of
any part or product within the warranty period, except when such cost or expense is authorized in advance in writing by NACD.
NACD reserves the right to improve the product through changes in design or materials without being obligated to incorporate such
changes in products of prior manufacture. The original customer and subsequent purchasers will not use any such changes as evidence of
insufficiency or inadequacy of prior designs or materials.
If failure occurs within the warranty period, and constitutes a breach of warranty, repair or replacement parts will be furnished on a no-charge
basis and these parts will be covered by the remainder of the unexpired warranty which remains in effect on the complete unit.
*Note: The above constitutes the basic NACD General Limited Warranty and may be supplemented by additional published
warranty terms dependent upon the product involved. Supplementary warranty terms are available upon request.
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