CONTENT
CONTENT
TABLE OF CONTENTS
Sandvik DI550
SERIAL NUMBER:39598
         1.CONTENTS
         * TABLE OF CONTENTS.........................................................................................................................................................
         * gensp1 HOW TO READ A SPARE PART SHEET...............................................................................................................
         2.IDENTIFICATION CARD
         * UNIT IDENTIFICATION CARD...............................................................................................................................................
         * CERTIFICATES OF PRESSURE VESSELS..........................................................................................................................
         3.SERVICE PARTS
         * 552 078 83E SERVICE PARTS TIER3 DI550.......................................................................................................................
         * 552 155 52 MODIFICATION KIT, TUBE 76..........................................................................................................................                   2
         * 552 155 53 MODIFICATION KIT, TUBE 89..........................................................................................................................                   4
         * 552 155 54 MODIFICATION KIT, TUBE 102........................................................................................................................                    6
         * 552 155 56 MODIFICATION KIT, TUBE 114........................................................................................................................                    8
         * 552 055 10 FILTER KIT, FOR DI 550 RIGS W. CAT C13 TIER3 ENGINE (SUMMARY).....................................................                                                    9
           ** 552 050 35 FILTER KIT, 250 HOUR, FOR DI 550 (WITH CAT C13 TIER3).....................................................................                                        10
           ** 552 050 36 FILTER KIT, 500 HOUR, FOR DI 550 (WITH CAT C13 TIER3).....................................................................                                        11
           ** 552 050 37 FILTER KIT, 1500 HOUR, FOR DI 550 (WITH CAT C13 TIER3)...................................................................                                         12
         4.DIAGRAMS
         * 552 081 62B MAIN HYDRAULIC DIAGRAM DI550..............................................................................................................
         * 551 610 73J PNEUMATIC MAIN DIAGRAM DI550..............................................................................................................
         * 552 081 42 NSS HYDRAULIC DIAGRAM, DI550 CARRIER................................................................................................                                  1
         * 552 081 43 NSS HYDRAULIC DIAGRAM, DI550 DRILLING...............................................................................................                                  3
         * 552 164 55 HOSE SET, HOSES OF THE AIR END CONTROL BLOCK 15/24BAR AND BR.............................................                                                             8
         * 552 083 07 HOSE SET..........................................................................................................................................................    9
         * 552 043 36 HOSE SET, HOSES OF THE PNEUMATIC COMPONENTS............................................................................                                              12
         * 552 002 02 HOSE SET, HOSES FROM CARRIER TO BOOM............................................................................................                                     14
         * 552 002 00 HOSE SET, HOSES OF THE FEED..................................................................................................................                        20
         * 551 906 49 HOSE SET, EMPTYING HOSES........................................................................................................................                     26
         * BG0 034 2279 HOSE SET, HOSE SET FOR GEARDRIVES...............................................................................................                                   29
         * d57 510 -20en0313 HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS..........................................................
         5.ELECTRIC EQUIPMENT
         * BG0 024 5302 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS..................................................................
         * b75 400 4en0506 ELECTRIC CABLES.................................................................................................................................
         * 551 972 36 ELECTRICAL ASSEMBLY, TIER 3...................................................................................................................                        1
           ** 551 956 34 SWITCHGEAR CABINET ASSEMBLY, MP DI550.........................................................................................                                     4
             *** 551 972 38 CABLE ASSEMBLY, SUPPLY CABLE ASSEMBLY...................................................................................                                        8
               **** 550 407 82 CABLE ASSEMBLY, 2S / 11M - PUR 2X1.5..........................................................................................                              13
               **** 550 861 01 ELECTRICAL ASSEMBLY, EMG STOP BUTTON ASM + GLAND........................................................                                                    14
               **** 550 149 94 CABLE ASSEMBLY, 2-POLE FEMALE / 5.0M - PUR 2X1.5..................................................................                                          15
               **** 551 554 09 CABLE ASSEMBLY, 3-POLE, PUR 3X1.5MM2......................................................................................                                  16
               **** 551 959 36 CONTROL BOX ASSEMBLY, CONTROL FOR SERVICE LIGHTS DI550.............................................                                                         17
               **** 551 970 18 CABLE ASSEMBLY, DI550 W2350.1, ENGINE WIRING HARNESS.....................................................                                                   18
               **** 551 734 34 JUNCTION BOX, X5 ASSEMBLY...........................................................................................................                        19
               **** 551 808 55 WIRING HARNESS ASSEMBLY, DI550 MP WIRING HARNESS W11..................................................                                                      22
         6.FEED
         * 551 999 15 FEED, MOUNTING D114 PIPES........................................................................................................................                     2
           ** 551 999 16 FEED ASSEMBLY, PIPES 114, 5 M..............................................................................................................                        5
             *** 552 013 85 PIN, GROUND, MOUNTING.......................................................................................................................                    6
               **** 551 913 61 BASKET...................................................................................................................................................    7
             *** 551 965 77 VALVE ASSEMBLY, MOUNTING...............................................................................................................                         8
               **** 551 872 10 VALVE ASSEMBLY.................................................................................................................................             10
                 ***** 551 872 13 HOUSING, ASSEMBLY.......................................................................................................................                 12
                 ***** 551 872 11 CONTROL VALVE ASSEMBLY..........................................................................................................                         14
                   ****** 551 764 40 VALVE ASSEMBLY.........................................................................................................................               15
         ******* 887 416 49 VALVE, DIRECTIONAL, 4/3 E....................................................................................................................                  16
         ******* 858 243 69 PILOT CONTROLLED NON-RETURN VALVE...........................................................................................                                   17
         ******* 886 388 29 VALVE, DIRECTIONAL...............................................................................................................................              18
                 ***** 551 872 12 CONTROL VALVE ASSEMBLY..........................................................................................................                         20
                   ****** 551 800 03 VALVE ASSEMBLY.........................................................................................................................               21
                 ***** 234 877 18 VALVE, FLOW DIVIDER.....................................................................................................................                 22
                   ****** 882 320 19 CARTRIDGE....................................................................................................................................         23
         7.BOOM
         * 552 026 48 BOOM, MOUNTING, FIX-BOOM........................................................................................................................                     2
           ** 551 717 69 SWING PIECE, DIAMETER OF THE CYLINDER PIN 70 MM.......................................................................                                            3
           ** 552 026 49 BOOM, FIX-BOOM, ASSEMBLY....................................................................................................................                      4
             *** 552 026 51 BOOM, SUBASSEMBLY.............................................................................................................................                 5
               **** 551 993 40 BOOM, FIXED BOOM.............................................................................................................................               6
               **** 551 718 10 CLEVIS, DIAMETER OF THE CYLINDER PIN 70 MM...........................................................................                                      7
               **** 552 158 15 ASSEMBLY, SUPPORTING BLOCK.......................................................................................................                           8
             *** 551 993 83 SWING PIECE, MOUNTING.......................................................................................................................                   9
               **** 551 718 28 SWING, FEED, SHAFT DIAMETERS 158 AND 90................................................................................                                    12
               **** 551 993 45 PIN, D90 L498.........................................................................................................................................     13
               **** 551 728 11 CYLINDER ASSEMBLY..........................................................................................................................                14
                 ***** 551 705 15 CYLINDER ASSEMBLY, HYDRAULIC CYLINDER D140 D80 LMIN1650 S1050MM.........................                                                                15
             *** 551 919 94 CRADLE, MOUNTING.................................................................................................................................             18
               **** 551 728 08 CYLINDER ASSEMBLY..........................................................................................................................                19
                 ***** 551 705 24 CYLINDER ASSEMBLY, CYLINDER ASSEMBLY, D140 D80 STROKE=620MM...............................                                                              20
               **** 517 880 33 VALVE, CHECK, PILOT OPERATED.....................................................................................................                          21
             *** 552 066 17 BULKHEAD, MOUNTING, FIX-BOOM........................................................................................................                          22
               **** 552 066 19 PLATE, BULKHEAD, ASSEMBLY...........................................................................................................                       24
           ** 551 993 43 PIN, D80 L404.................................................................................................................................................   25
           ** 551 719 19 CROSS-LINK, DIAMETER OF THE CYLINDER PIN 70 MM.........................................................................                                          26
           ** 551 719 22 PIN, D80 L321.................................................................................................................................................   27
           ** 551 728 13 NSS CYLINDER ASSEMBLY..........................................................................................................................                  28
             *** 551 683 51 CYLINDER ASSEMBLY, Ø160 / Ø90, LMIN=1400MM, STROKE=700MM.................................................                                                     30
           ** 551 728 10 NSS CYLINDER ASSEMBLY..........................................................................................................................                  31
             *** 551 707 11 CYLINDER ASSEMBLY..............................................................................................................................               32
           ** 551 980 58 SUPPORT, TRANSPORT, FIX, ASSEMBLY..................................................................................................                              33
           ** 552 169 02 CABLE ASSEMBLY, CABLE ASSEMBLY......................................................................................................                             34
           ** 552 002 03 HOSE SET, HOSES OF THE FIX-BOOM......................................................................................................                            36
           ** 552 164 68 HOSE SET, HOSES OF THE FEED..............................................................................................................                        42
         8.HYDRAULIC CONTROLS
         * 551 723 25 TANK, HYDRAULIC, MOUNTING......................................................................................................................                      2
         9.CARRIER
         * 551 723 26 TANK, FUEL, MOUNTING.................................................................................................................................                2
           ** 551 760 48 FUEL TANK ASSEMBLY................................................................................................................................                4
             *** 551 796 97 PIPE, FILLING, FUEL TANK.......................................................................................................................                6
             *** BG0 022 0112 NSS COVER ASSEMBLY......................................................................................................................                     8
               **** BG0 021 5854 NSS COVER ASSEMBLY..................................................................................................................                      9
             *** 551 790 39 NSS MOUNTING, SENSOR.......................................................................................................................                   10
             *** 551 797 08 NSS VALVE ASSEMBLY............................................................................................................................                11
             *** BG0 039 3528 HOSE SET, FUEL TANK.......................................................................................................................                  14
         * 551 955 75 NSS FRAME, MOUNTING..................................................................................................................................               16
           ** 551 955 82 BUSHING, FRAME..........................................................................................................................................         18
         * 551 722 98 BEAM, CRAWLER, TRACK BEAMS.................................................................................................................                         20
         10.POWERPACK
         * 552 065 39 POWER PACK ASSEMBLY, TIER 3.................................................................................................................                           2
           ** 552 065 41 POWER PACK ASSEMBLY, TIER 3,.............................................................................................................                           3
             *** 552 065 50 ENGINE ASSEMBLY, TIER 3.....................................................................................................................                     6
               **** 551 829 38 BELT, FLAT, POLYGROOVE, MOUNTING............................................................................................                                12
               **** 551 931 12 REMOTE OIL FILTER KIT, MOUNTING.................................................................................................                            14
                 ***** 551 920 22 HOSE SET, OIL TRANSFER HOSES.................................................................................................                            15
               **** 552 085 42 NSS PUMP ASSEMBLY, MOUNTING....................................................................................................                             16
                 ***** 552 085 35 PUMP ASSEMBLY..............................................................................................................................              17
                    ****** 551 684 00 PUMP, PISTON, 110CM/3, 2300R/MIN, 280BAR...........................................................................                                  18
         ******* 552 111 12 PUMP, PISTON..........................................................................................................................................         19
         ******* 550 841 76 ADJUSTER..................................................................................................................................................     20
                    ****** 550 589 85 PUMP, GEAR..................................................................................................................................         21
               **** 552 065 52 NSS PUMP ASSEMBLY, DOUBLE PUMP MOUNTING.........................................................................                                            22
                 ***** 552 065 53 PUMP ASSEMBLY, DOUBLE PUMP, 23CC+14CC............................................................................                                        23
                    ****** 552 000 51 BLOCK, VALVE, PROPORTIONAL PRESSURE RELIEF VALVE..................................................                                                   24
                    ****** 551 971 44 BLOCK, VALVE, PROPORTIONAL PRESSURE RELIEF VALVE..................................................                                                   25
               **** 551 810 42 PIPE, EXHAUST, EXHAUST PIPE 5" MOUNTING................................................................................                                     26
                 ***** 551 977 31 PLATE, COVER, ASSEMBLY.............................................................................................................                      27
             *** 551 868 82 GUARD, MOUNTING..................................................................................................................................              28
             *** 552 067 41 AIR FILTER ASSEMBLY, AIR FILTERS CAT C13.....................................................................................                                  30
           ** 551 810 03 FUEL SYSTEM, FUEL SYSTEM CAT C13 TIER 3........................................................................................                                   34
             *** 884 948 39 FILTER, FUEL.............................................................................................................................................      35
             *** 551 810 14 HOSE SET, FUEL SYSTEM C13 HOSES..................................................................................................                              38
           ** 551 809 77 COOLER PIPING, ATAAC PIPING.................................................................................................................                      39
           ** 551 720 56 COOLER PIPING, WATER PIPING................................................................................................................                       42
         * 552 065 49 COMPRESSOR, MOUNTING.............................................................................................................................                    46
         11.CABIN
         * 552 184 94 MOUNTING, CABIN............................................................................................................................................             2
           ** 552 184 95 CABIN ASSEMBLY.........................................................................................................................................              6
             *** 552 184 96 COMPONENTS, CABIN..............................................................................................................................                   8
             *** 552 185 37 RIVET NUT..................................................................................................................................................      10
             *** 552 185 10 GRILL, SAFETY..........................................................................................................................................          12
             *** 552 185 11 HANDLE......................................................................................................................................................     15
             *** 552 185 12 GLASS.........................................................................................................................................................   18
             *** 552 184 97 INSULATION...............................................................................................................................................        21
             *** 552 164 61 PRESSURE GAUGES.................................................................................................................................                 24
             *** 552 164 58 UPHOLSTERY KIT......................................................................................................................................             26
             *** 552 164 64 NSS DOOR.................................................................................................................................................        28
               **** BG0 049 1869 LOCK..................................................................................................................................................      31
             *** 552 184 98 AIR CONDITIONER.....................................................................................................................................             34
               **** BG0 025 7429 AIR CONDITIONER ASSEMBLY, -....................................................................................................                             36
                 ***** 551 707 89 AIR CONDITIONER.............................................................................................................................               38
               **** 551 707 77 AIR FILTER ASSEMBLY.........................................................................................................................                  40
               **** 551 708 02 TUBE KIT................................................................................................................................................      42
               **** 551 708 00 AIR CONDITIONER.................................................................................................................................              43
             *** 552 184 99 PLATFORM, EQUIPMENT..........................................................................................................................                    46
             *** 552 185 00 BEACON......................................................................................................................................................     50
             *** 552 185 01 MIRROR......................................................................................................................................................     51
             *** 552 185 02 ELECTRICAL ASSEMBLY, DI550 CABIN...................................................................................................                              54
               **** 551 755 69 PANEL, RIGHT SIDEPILLAR INSTRUMENTATION...............................................................................                                        58
               **** 552 223 31 SWITCHGEAR CABINET ASSEMBLY, -MP...........................................................................................                                   60
               **** 551 963 94 WIRING HARNESS ASSEMBLY, CAN-BUS CABLING..........................................................................                                            61
             *** 552 185 03 WASHING EQUIPMENT KIT......................................................................................................................                      64
               **** 551 930 74 PIPING.....................................................................................................................................................   67
               **** 551 897 70 WASHING EQUIPMENT KIT...................................................................................................................                      68
             *** 552 134 94 HEATER, CABIN, DI550, HOSING.............................................................................................................                        69
               **** 552 134 95 HOSE SET, CABIN HEATER..................................................................................................................                      72
             *** 551 898 15 MOUNTING, FIRE EXTINGUISHER...........................................................................................................                           73
             *** 552 185 04 SEAT ASSEMBLY.......................................................................................................................................             76
               **** 551 707 75 SEAT ASSEMBLY...................................................................................................................................              78
                 ***** 550 930 96 ARMREST, LEFT................................................................................................................................              79
                 ***** 550 931 26 ARMREST, RIGHT..............................................................................................................................               80
                 ***** 551 760 49 PANEL, LEFT......................................................................................................................................          82
                   ****** 550 841 16 JOYSTICK, 3 BUTTONS.................................................................................................................                    83
                   ****** 550 841 13 JOYSTICK, 2 BUTTONS ON THE HANDLE, 4 BUTTONS ON TOP, LEFT....................................                                                           84
                 ***** 551 760 50 PANEL, RIGHT....................................................................................................................................           86
                   ****** 550 977 13 JOYSTICK, 2 BUTTONS ON THE HANDLE, 4 BUTTONS ON TOP, RIGHT.................................                                                             87
               **** 551 663 75 SEAT, WITHOUT ARMRESTS................................................................................................................                        88
               **** 551 707 99 TOOL BOX..............................................................................................................................................        89
             *** 552 185 05 DISPLAY......................................................................................................................................................    92
         12.PNEUMATICS
         * 552 043 33 MOUNTING, PNEUMATIC COMPONENTS.......................................................................................................                                  2
           ** 552 043 34 MOUNTING, COMPRESSOR LUBRICATION MANIFOLD.............................................................................                                              6
             *** 552 061 01 VALVE ASSEMBLY, COMPRESSOR LUBRICATION MANIFOLD.............................................................                                                     8
               **** 551 917 81 VALVE ASSEMBLY, LUBRICATION MANIFOLD...................................................................................                                       9
                 ***** 552 075 42 VALVE ASSEMBLY.............................................................................................................................               10
                 ***** 552 075 44 HOUSING, FILTER..............................................................................................................................             11
                 ***** 552 075 46 VALVE ASSEMBLY.............................................................................................................................               12
                 ***** 552 075 40 VALVE ASSEMBLY.............................................................................................................................               13
                 ***** 552 075 37 VALVE, CHECK...................................................................................................................................           14
           ** 552 043 35 MOUNTING, AIR END CONTROL BLOCK AND BREATHER........................................................................                                               16
             *** 552 052 47 VALVE ASSEMBLY, AIR END CONTROL BLOCK....................................................................................                                       17
               **** 552 052 48 VALVE, AIR, AIR END CONTROL BLOCK WITH BASE PLATE............................................................                                                18
                 ***** 552 052 50 PLATE, BASE......................................................................................................................................         19
                 ***** 551 966 55 REPAIR KIT.........................................................................................................................................       20
                 ***** 551 966 56 REPAIR KIT.........................................................................................................................................       22
                 ***** 552 184 58 REPAIR KIT.........................................................................................................................................       23
             *** 552 042 97 BREATHER.................................................................................................................................................       24
               **** 552 058 32 BREATHER, BREATHER ASSEMBLY...................................................................................................                               25
           ** 551 926 86 MOUNTING, FLUSHING VALVE....................................................................................................................                       28
             *** 551 926 87 FLUSHING VALVE ASSEMBLY, -..............................................................................................................                        29
               **** 551 910 51 VALVE, FLUSHING, FLUSHING VALVE................................................................................................                              32
           ** 552 041 28 MOUNTING, PRESSURE REDUCING VALVE...............................................................................................                                   33
             *** 552 041 29 ASSEMBLY, PRESSURE REDUCING VALVE...........................................................................................                                    36
               **** 551 927 40 VALVE, PRESSURE REDUCING, PRESSURE REDUCING VALVE.....................................................                                                       37
               **** 552 019 13 TRAP, WATER, WITH FILTER...............................................................................................................                      38
               **** 550 112 18 VALVE, DIRECTIONAL, 3/2....................................................................................................................                  39
         * 551 834 27 TANK ASSEMBLY, AIR, MOUNTING................................................................................................................                          42
           ** 551 723 23 TANK, AIR.......................................................................................................................................................   44
             *** 551 950 29 RECEIVER, AIR / OIL.................................................................................................................................            47
           ** 552 050 72 VALVE, CHECK, NON-RETURN VALVE........................................................................................................                             48
           ** 552 052 78 HOSE SET, SAFETY VALVE AND INDICATOR............................................................................................                                   50
         13.DUST COLLECTOR
         * 551 720 37 DUST COLLECTOR ASSEMBLY......................................................................................................................                          2
           ** 552 159 51 COLLECTOR, DUST, X-150...........................................................................................................................                   4
           ** 552 166 87 VALVE ASSEMBLY, DUST COLLECTOR, SERIAL.......................................................................................                                       5
             *** 551 523 85 BLOCK, VALVE, FOR DUST COLLECTOR MOTOR CONTROL...............................................................                                                    6
         * BG0 027 1914 CYCLONE, PRIMARY, MOUNTING..............................................................................................................                             8
           ** 552 164 54 CYCLONE, PRIMARY, PRIMARY CYCLONE PE500....................................................................................                                        10
           ** 551 924 37 SUPPORT, HOSE, MOUNTING.....................................................................................................................                       11
             *** 551 914 29 SUPPORT, HOSE, ASSEMBLY D 170.......................................................................................................                            12
           ** 552 111 78 MOUNTING.....................................................................................................................................................      13
         14.OPTIONAL EQUIPMENT
         * 551 931 36 SPRAY GREASER UNIT, FIX BOOM AND ZOOM BOOM...............................................................................                                              2
                                                                                        550 443 51 bC
                                  57                                                   PRESSURE SWITCH                                                              060918
                                  The revision of the parts list and basic parts list is always a lower
                                  case letter. The revision of the figure is always an upper case letter.
                                  The first version of a parts list, figure, or basic parts list has no
                                  revision. All assemblies do not have basic parts lists. Every time
                                  there are changes in the parts list, figure, or basic parts list they
                                  get a new revision. The revisions are given in alphabetical order.
3. Parts that need to be ordered separately and parts included in the assembly
                                                                                          550 442 22 a
                              15                                                                CYLINDER                                                                       060918
                                                                            20 5 13 12 14 11                         9              1                  16 10 6 8
                                                     50                                                                                                        25
51
                                                                       2
                                                                                                                                                                              3
                                                                                           550 442 22 a
                                   100630                                                       CYLINDER                                                                      2 (2)
4. NSS assemblies
                                              The NSS assemblies are not sold as assemblies but only as separate
                                              components. For example, assembly 550 768 40 NSS (figure 4)
                                              cannot be ordered as an assembly, but the parts included in it can be
                                              ordered separately.
5. Glossary