MT5011U Installation-Manual
MT5011U Installation-Manual
C2 Wiring
                                                                                                           FACTORYSET
                                                                                                           See page 11 for
MEDIUM DUTY DOOR OPERATOR                                                                                  C2  Wiring
                                                                                                            other wiring
                                                                                                            configurations
                                                     OWNER’S MANUAL                                        See page 11 for
                                                                                                             other wiring
                                                                                                           configurations
                                                     OWNER’S MANUAL
                                           MODEL MT
                                           M ODUTY
                                       MEDIUM   D EDOOR
                                                    L M   T
                                                        OPERATOR
                                       MEDIUM DUTY DOOR OPERATOR
WARRANTY
over)
                                                                       NOT FOR RESIDENTIAL USE
            INTENDED FOR PROFESSIONAL INSTALLATION ONLY
            Visit www.LiftMaster.com to locate a professional installing dealer in your area.
            INTENDED FOR PROFESSIONAL INSTALLATION ONLY
            AVisit   2 DEVICE
                          Y E A R ISW
                   www.LiftMaster.com
               SAFETY                 toAlocate
                                     HIGHLYR R ARECOMMENDED
                                                aN TY
                                                 professional installing dealer in your area.
             Serial # 2 Y E A R W A R R A N T Y
             (located on electrical box cover)
            Serial #                                                                             NOT FOR RESIDENTIAL USE
             Installation
            (located      Date
                      on electrical box cover)
                                 WARNING                                                                                                                   WARNING
                                   Mechanical                                                     IMPORTANT NOTES:
                                                                                                  • BEFORE attempting to install, operate or maintain the operator,
                              CAUTION
                               WARNING
                               WARNING                                                                                                                     WARNING
                                                                                                                                                           WARNING
                                                                                                    you must read and fully understand this manual and follow all
                                                                                                    safety instructions.
                                     Electrical
                                                                                                  • DO NOT attempt installation, repair or service of your
                                WARNING
                               CAUTION                                                              commercial door and gate operator unless you are an        WARNING
                                                                                                    Authorized Service Technician.
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your door and/or the
door operator if you do not comply with the cautionary
                       AVERTISSEMENT
statements that accompany it. Read them carefully.                                                                                              AVERTISSEMENT
                        ATTENTION
                       AVERTISSEMENT
                       AVERTISSEMENT                                                                                                             AVERTISSEMENT
                                                                                                                                                AVERTISSEMENT
                          AVERTISSEMENT
                          ATTENTION                                                                                                                 AVERTISSEMENT
                                                                                              2
                                               O P E R AT O R S P E C I F I C AT I O N S
                                    MOTOR                                                                                   ELECTRICAL
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent duty       TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Vac
HORSEPOWER: . . . . . . . . . . . . . . . . . . . . . . . . .1/2 Horsepower                  CONTROL STATION: . . . . . . . . . . .NEMA 1 three button station.
SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 RPM                                                   OPEN/CLOSE/STOP
VOLTAGE: . . . . . . . . .115V, 1 Phase, 60Hz 230V, 1 Phase, 50Hz                            WIRING TYPE: . . . . . . . . . . . . . . . . . . . . .C2 (Factory Shipped)
CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . .See motor nameplate                Momentary contact to OPEN & STOP, constant pressure to
                                                                                             CLOSE, plus wiring for sensing device to reverse. See page 11
                                                                                             for control wiring options.
                                                                                             LIMIT ADJUST: . . . . . . . . . . . . . .Linear driven, fully adjustable
                                                                                                                                      screw type cams.
                               MECHANICAL                                                                                       SAFETY
DRIVE REDUCTION: . . . . . . . .Primary: Heavy duty (4L) V-Belt.                             DISCONNECT: .............................Quick disconnect door arm for
Secondary: #48 chain/sprocket. Output: #48 chain                                                                                      emergency manual door
OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . .108 R.P.M.                                                             operation.
DOOR SPEED: . . . . . . . . .Approximately 9" (22.86 cm) per sec.                            SENSING DEVICE: ......................Accepts photo electric controls
                                                   depending on door                         such as CPS, or an electric / pneumatic sensing edge can be
BRAKE (Optional): . . . . . . . . . . . .Solenoid actuated disc brake                        attached to the bottom edge of door.
BEARINGS: . . . . . . . .IronCopper sintered and oil impregnated.                            A sensing device is strongly recommended for all commercial
                                                                                             operator installations. Required when the 3-button control
                                                                                             station is out of sight of door or any other control (automatic or
                                                                                             manual) is used.
                                                     O P E R AT O R D I M E N S I O N S
 WEIGHTS AND DIMENSIONS
 HANGING WEIGHT:80-110 LBS. (36.29-49.9 kg)
     12-1/2"
   (31.75 cm)
                                                                                                                                                    4"
                                                                                                                                                (10.16 cm)
     9-1/2"
   (24.13 cm)
                                                              Highest Point of Door Travel
                               16-3/16"
                              (41.12 cm)
                                                                                         3
        WARNING                                        P R E PA R AT I O N                              WARNING
TRACK ASSEMBLY
      CAUTION
1. Using the 3/8"-16 x 3/4" bolts and flange hex nuts provided,                                            WARNING
   assemble the operator track by installing and tightening the               To prevent possible SERIOUS INJURY or DEATH:
   track spacer brackets. Position the spacers evenly over the                • DO NOT connect electric power until instructed to do so.
   length of the track. NOTE: The nylon pad on the spacer
                                                                              • If the door lock needs to remain functional, install an
   bracket should face up.
                                                                                interlock switch.
2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front
                                                                              • ALWAYS call a trained professional door serviceman if door
   idler assembly to the second set of holes of one end of the                  binds, sticks or is out of balance. An unbalanced door may
   track. Refer to the illustration below.                                      not reverse when required.
3. Slide the trolley carriage onto the track so that the take-up bolt         • NEVER try to loosen, move or adjust doors, door springs,
   will be toward the operator.                                                 cables, pulleys, brackets or their hardware, ALL of which are
                                                                                under extreme tension and can cause SERIOUS personal
POWERHEAD ATTACHMENT                                                            INJURY.
1. Position the track assembly on the frame of the powerhead so               • Disable ALL locks and remove ALL ropes connected to door
AVERTISSEMENT
   that the motor side of operator is in back (away from door).                               AVERTISSEMENT
                                                                                BEFORE installing and operating door operator to avoid
2. Loosely install two 3/8"-16 x 3/4" bolts and nuts in third hole              entanglement.
   from the end of the track.
   ATTENTION
3. Align the track so that the bolts inserted in step 2 line up with
   the L-Slots in the frame.
                                                                                         AVERTISSEMENT
                                                                             TROLLEY CARRIAGE / CHAIN ATTACHMENT
                                                                             1. Attach the take-up bolt to the trolley carriage using
4. Connect the track to the powerhead by fastening two                          3/8-16" hex nuts and lock washer, as shown below.
   3/8"-16 x 3/4" bolts and nuts through the frame and the end
                                                                             2. Using one of the master links, attach the chain to the other
   holes in track. Tighten all four bolts to secure the track to the
                                                                                end of the trolley carriage. Reel the chain around the front idler
   powerhead.
                                                                                shaft, over the spacer brackets, back to the drive shaft
                                                                                sprocket, and then to the take-up bolt on the carriage.
                                                                             3. Using the other master link, attach the chain to the take-up
                                                                                bolt and tighten to the desired chain tension.
                                                                             Chain Tension: With trolley positioned at either end of the track, a
                                                                             properly adjusted chain will sag about 3" (7.62 cm) at the
                                                                             mid-point. If necessary, remove links from the chain to achieve
                                                                             proper adjustment.
ADVERTENCIA ADVERTENCIA
                  Spacer Bracket
                  (Mounted Nylon Pad Side Up)                                                                     Trolley Assembly
                                                                         Take-Up Bolt
                       L-Slot                                                                              Master Link
Trolley Carriage
                                                                                                     Lockwasher
                                                                                                                       Hex Nut
                                                                                                                          Master Link
                                                                                                                                 Roller Chain
Straight Arm
                                                                         4
                                                                  I N S TA L L AT I O N
IMPORTANT NOTE: Before the operator is installed, be sure the door has been properly aligned and is working smoothly. Although
each installation will vary due to particular building characteristics, refer to the following general procedures to install the operator.
1. Locate the center of the door and mark a line on the wall
   directly above the door. Extend this line up the wall.
2. Determine the highest point of door travel. Slowly raise the
   door and observe the action of the top section. When the top
   section reaches its highest point, use a level and project a line
   from this point to the center line the of the door.                                  Cotterpins
                           3.5"
                     (8.89 cm)
                                                1.75"
                                                (4.45 cm)
                                                                                   5
                                                       I N S TA L L AT I O N
HANG THE OPERATOR
1. The illustration below shows a typical method of hanging the                                       WARNING
   operator from the ceiling. Each installation may vary, but in all        To avoid possible SERIOUS INJURY from a falling operator,
   cases side braces should be used for additional strength.                fasten it SECURELY to structural supports of the garage.
2. For mounting of the support brace(s) to the powerhead. Four                                    CAUTION
                                                                            Concrete anchors MUST be used if installing ANY brackets
   holes (clearance up to 3/8" bolts) are located on each side of           into masonry.
   frame.
3. Check to make sure the track is centered over the door (or in
   line with the header bracket if the bracket is not centered above       STRAIGHT ARM ATTACHMENT
   the door).                                                              1. Fully close the door and move the trolley slider to within 2"
NOTE: If the operator is longer than 15' (4.57 m) use of a                    (5.08 cm) of the front idler.
mid-span support is recommended.                                           2. Latch the straight door arm to the fixed roll pin in the trolley
                                                                              carriage. Make sure the open side of notch on the arm faces
                                                                              the doorway.
                                                                           3. Attach the door bracket to the door arm using the 3/8"-16 x 1"
                                                                              bolt and nylon locking nut provided. Leave the nut and bolt
                                                                              loose enough to allow the two pieces to pivot freely.
                                                                                            AVERTISSEMENT
                                                                           4. Using 3/8" hardware provided, bolt the curved door arm to the
                                                                              straight arm, aligning the mounting holes in such a way that
                                                                              the door bracket pivot bolt will be in line with the top rollers on
                                                                              the door.
                                                                                                ATTENTION
                                                                           5. Position the door bracket to the center line on the door. Using
                                                                              suitable hardware, attach the door bracket to the door. Many
                                                                              installations, except solid wood doors, will require additional
                                                                              support for the door. Refer to the illustration below.
                                                                           NOTE: At this time, ensure all bolts and lag screws are properly
                                                                           secured.
                                         Top
                                         Roller
                                       Mid-Span
                                       Support Brace                                                                 Straight Arm
                                                                                                                     Door Bracket
                                                                                           Curved
                          Powerhead Support Brace                                              ADVERTENCIA
                                                                                           Door Arm
                                                                                                                     Pivot Bolt
                                                                                             PRECAUCIÓN
                                                                       6
                                                        I N S TA L L AT I O N
                                                                                                      ATTENTION
      WARNING                                             ADJUSTMENT                                   WARNING
LIMIT SWITCH ADJUSTMENT
    CAUTION
NOTE: Make sure the limit nuts are positioned between the limit
                                                                                                           WARNING
switches before proceeding with adjustments.                                   To avoid SERIOUS PERSONAL INJURY or DEATH from
1. Depress retaining plate to allow nut to spin freely. After                  electrocution, disconnect electric power BEFORE manually
   adjustment, release plate and move nut back and forth to                    moving limit nuts.
   ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To
   decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position
   with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so
   that the limit switch is engaged as door fully seats at the floor.
AVERTISSEMENT                                                                                    ADVERTENCIA
                                                                                               AVERTISSEMENT
                                                                              Sensor for Auxiliary Reversing System
                                                                                          OPEN Limit Switch
 ATTENTION                                                                                        PRECAUCIÓN
                                                                                                  AVERTISSEMENT
                                                                                                  Retaining Plate
                                                                                                         CLOSE Limit Switch
                             AUX. OPEN
                             Limit Switch
                                              SAFETY
                                              (Aux. Close) Limit Switch
                                                                          7
                                                           ADJUSTMENT
EMERGENCY DISCONNECT SYSTEM
                                                                                                         WARNING
TO DISCONNECT DOOR FROM OPERATOR
                                                                            To prevent possible SERIOUS INJURY or DEATH from a falling
The door should be in the fully closed position if possible. Pull           door or arm:
down on the emergency release handle (so that the trololey                                             CAUTION
                                                                            • DO NOT stand under the door arm when pulling the
release arm snaps into a vertical position) and lift the door
                                                                              emergency release.
manually. The lockout feature prevents tthe troley from
reconnecting automatically, andd the door can be raised and                 • If possible, use emergency release handle to disengage trolley
loweredd manually as often as necessary.                                      ONLY when door is CLOSED. Weak or broken springs or
                                                                              unbalanced door could result in an open door falling rapidly
                                                                              and/or unexpectedly.
                                                                            • NEVER use emergency release handle unless doorway is clear
                                                                              of persons and obstructions.
          Emergency
          Disconnect
                                                                                                AVERTISSEMENT
TO RECONNECT DOOR ARM TO TROLLEY                                                        Clevis Pin
Pull the emergency release handle toward the operator at an
angle so that the trolley release arm is horizontal. The trolley will
                                                                                          Emergency
                                                                                          Disconnect
                                                                                                     ATTENTION                  Chain
         Emergency                                                            Door
         Disconnect                                                           Bracket
                                  Lift free end of door arm
                                  to trolley. Pull emergency
                                  handle to allow arm to
       Door Arm                   engage roll pin. Release
                                  handle. Emergency
                                  disconnect will close.
                                                                                              Curved     NOT
                                                                                                            ICE
                                                                                              Door Arm             Emergency
                                                                                      Door
                                                                                                                   Release Handle
ADVERTENCIA
PRECAUCIÓN
                                                                        8
                                                       ADJUSTMENT
BRAKE ADJUSTMENT
A solenoid brake is an optional modification. If provided, the
brake is adjusted at the factory and should not need additional                  Solenoid
adjustment for the the life of the friction pad.
Friction Pads
Pulley
                                                                                                ADVERTENCIA
                                                                      9
                                                                                              PRECAUCIÓN
NG                                                        P O WWARNING
                                                                ER WIRING
N                                                                   WARNING
       To reduce the risk of SEVERE INJURY or DEATH:                            • ALL electrical connections MUST be made by a qualified
       • ANY maintenance to the operator or in the area near the                  individual.
         operator MUST NOT be performed until disconnecting the                 • Do not install ANY wiring or attempt to run the operator
         electrical power and locking-out the power via the operator              without consulting the wiring diagram. We recommend that
         power switch. Upon completion of maintenance the area MUST               you install an optional reversing edge BEFORE proceeding with
         be cleared and secured, at that time the unit may be returned            the control station installation.
         to service.                                                            • ALL power wiring should be on a dedicated circuit and well
       • Disconnect power at the fuse box BEFORE proceeding.                      protected. The location of the power disconnect should be
         Operator MUST be properly grounded and connected in                      visible and clearly labeled.
         accordance with local electrical codes. The operator should be         • ALL power and control wiring MUST be run in separate
         on a separate fused line of adequate capacity.                           conduit.
EMENT
    POWER WIRING CONNECTIONS                              AVERTISSEMENT
      Remove the cover from the electrical enclosure. Inside this
      enclosure you will find the wiring diagram(s) for your unit. Refer
ON                                                           AVERTISSEMENT
      to the diagram (glued on the inside of the cover) for all
      connections described below. If this diagram is missing, call the
      number on the back of this manual.
      Do not turn power on until you have finished making all power
      and control wiring connections and have completed the limit
      switch adjustment procedure.
NCIA ADVERTENCIA
ÓN ADVERTENCIA
                                                                           10
                                       C O N T R O L S TAT I O N W I R I N G
DETERMINE WIRING TYPE
Refer to the wiring diagram located on the inside cover the                                              WARNING
electrical box to determine the type of control wiring.                   To prevent possible SERIOUS INJURY or DEATH, install
                                                                          reversing sensors when the 3-button control station is out of
Standard C2 or B2 Wiring
                                                                                                      CAUTION
                                                                          sight of the door or ANY other control (automatic or manual) is
                                                                          used. Reversing devices are recommended for ALL
Standard operators are shipped from the factory with jumper set           installations.
for C2 wiring, which requires constant pressure on button to
close the door. If momentary contact on close direction is desired
(B2 wiring) you must include an entrapment protection device.
                                                                     11
                                       C O N T R O L S TAT I O N W I R I N G
RADIO CONTROLS
On all models with type B2 control wiring, a terminal bracket                                     WARNING
marked R1 R2 R3 is located on the outside of the electrical                To prevent possible SERIOUS INJURY or DEATH, install
enclosure. All standard radio control receivers (single channel            reversing sensors when the 3-button control station is out of
residential type) may be mounted to this bracket. The operator                                  CAUTION
                                                                           sight of the door or ANY other control (automatic or manual) is
will then open a fully closed door, close a fully open door, and           used. Reversing devices are recommended for ALL
reverse a closing door from the radio transmitter. However, for            installations.
complete door control from a transmitter, a commercial
three-channel radio set (with connections for OPEN/CLOSE/STOP)
is recommended.
ADVERTENCIA
PRECAUCIÓN
                                                                      12
        WARNING                      T E S T I N G A N D M A I N T E N A N WARNING
                                                                           CE
Turn on power. Test all controls and safety devices to make sure
      CAUTION
they are working properly. It will be necessary to refer back to                                  WARNING
page 7 for fine adjustment of the limit switches.
                                                                        To avoid SERIOUS PERSONAL INJURY or DEATH from
                                                                        electrocution, disconnect ALL electric power BEFORE
IMPORTANT NOTES:                                                        performing ANY maintenance.
• Do not leave operator power on unless all safety and
  entrapment protection devices have been tested and are
  working properly.
• Be sure you have read and understand all Safety Instructions
  included in this manual.
• Be sure the owner or person(s) responsible for operation of
  the door have read and understand the Safety Instructions,
  know how to electrically operate the door in a safe manner,
  and know how to use the manual disconnect operation of the
AVERTISSEMENT
  door operating system.                                                                AVERTISSEMENT
   ATTENTION                                                                              AVERTISSEMENT
MAINTENANCE SCHEDULE
Check at the intervals listed in the following chart:
                   AVERTISSEMENT
                                                                   13
     S C H E M AT I C D I A G R A M F O R M T 5 0 1 1 • 1 7 5 3
                                                                (OPTIONAL)
               (OPTIONAL)
                                                                 BIMETAL
                 LIGHT
                                                                  RELAY
                                               W
                                                            C                              B
                     MAX.
                     100W
      BK
                                                                                       A                                            W
                                                         WIRE NUT
                                              CLOSE-B
                                                                    BL                     Y
                                               C       N.O.
                          W
                                                                         RES.                            MOTOR *
                                                                                               Y
                                                                                                                               BK
     L2
               BK
                                  OPEN-A                                                                                 O/L
                                                                                                                                     L1
                                                                              Y
                                                                                               R
                                                       CAPACITOR                                                                    BR
                          R
                                                                                                                                           WIRE NUT
      BK
                                                                                                                                    W
                                                                                                                PR1.
3     STOP                        4                                       Y                                               10VA.     Y/BK
                                                                                                                                              R3
                                                                                                              24VAC.
          MOVE JUMPER WIRE TO TERMINAL #2                                                                      SEC.
          FOR MOMENTARY CONTACT                                                                          R
          ON CLOSE
                                                                                                     CLOSE-A
                                                                         BL       12            BL                   R
              BR                              BR                                                     C        N.O.
                              R1                              OPEN-B
                                                                              14
                      WIRING DIAGRAM FOR MT5011 • 1753
                                         CLOSE                          P                                      OR                  OPEN
                                    C                       N.C.                                                    N.C.                     C
W W
                                         C                                      N.C.
                                                  AUX.CLOSE
                                        GY                                       GY
                                                                                                                    N.C.
                                                                                                    OR                                           C
                                                                                                    P                        AUX.OPEN
                                                                                                                    N.O.
                                                                                                                                                         Y
                                                            Y
                                                                                                                                                                   R3
                                                                                                                                                                              RADIO
                  RESISTOR                                                                                                                                   Y     R2
                                                                                                                                                                              REC’R
                                                                                                                                                             BR    R1
              Y                                                                                 WIRE NUT
                                                                    Y
                                                                                                                             O/L
                                                                                                                                         MOTOR
CAPACITOR                                                                                                                                                     P   OR
                                                                                                                                    BR
                                                                                                     R
                                                                                                              BK                           WIRE NUT
                                                                                                                    W
                                                                                                               Y
                                                                                                         R
                                                                                                                    B         A             B            A
       Y/BK           W                                                                                  BL             NC                       NC
                                                                                                         OR             NO           W           NO
                                                                                                         BR             C                            C
  S                       P
  E                       R    XFMR                                                                                     OP                       CL
  C.                      I.
                                                                                                                                                                       BL R
                               BK
                                                                                                                                             P
         RPM
        SENSOR                                                                                  R                                           OR
                  5                          OR    P    BR Y                Y     GY W     BL       BK    BK
                  4
                  3
                                             1     2    3       4           7     10    11 12       L1 L2
                  2                                                                                                  GROUND
                                                                                                                                          See Close Control
                  1
                                                                                                                                          Wiring Options Below
                                                 OPEN                                           120VAC
                                                                                           15
    S C H E M AT I C D I A G R A M F O R B M T 5 0 1 1 • 1 7 5 4
                                                                  (OPTIONAL)
                    (OPTIONAL)
                                                                   BIMETAL
                      LIGHT
                                            W
                                                                    RELAY
                                                          C                            B
                      MAX.
                      100W
      BK
                                                                                   A                                              W
                                           CLOSE-B                                     Y
                                                                  BL
                                            C        N.O.
                           W
                                                                      RES.                            MOTOR *
                                                                                                                    O/L   BK
     L2         BK
                               OPEN-A                                                                                             L1
                                                                                 Y
                                                                                           R
                                                      CAPACITOR                                                                   BR
                           R
      BK
                CLOSE-C
                                                     BRAKE SOLENOID
                OPEN-C
                                                                                                     BL/BK
                                                                                                                                       WIRE NUT
                                                                                                             PR1.
                                                                                                                                  W
3     STOP                     4                                        Y   (WHEN PRESENT)                           10VA.
                                                                                                                              Y
                                                                                                                                           R3
                                                                               HAND CHAIN                    24VAC.
              MOVE JUMPER WIRE TO
                                                                             INTERLOCK SW.                    SEC.
              TERMINAL #2 FOR MOMENTARY
                                                                                                      R
              CONTACT ON CLOSE
                                                                                                 CLOSE-A
                                                                       BL     12            BL                   R
               BR                          BR                                                    C        N.O.
                           R1                               OPEN-B
          W
    PULL SWITCH
         TO
    OPEN & CLOSE                                                   AUX.                                                                     W
                                   Y             Y
                                           R2                      OPEN
                      7
                                                                   L/S
                               R
                                                                  P
          CLOSE                                                                                                      CLOSE L/S
                                                                                       P                              P
                                                                                                     CL                                W
                                                              2                                                        N.C.        C
                                                                            16
              WIRING DIAGRAM FOR BMT5011 • 1754
                                                                                            W
                                                W           OPEN               OR                          P        CLOSE
                                                    COM                                                     N.C.                         COM
                                                                                                            OR
                                                                               N.C.
                                                Y         AUX.OPEN           P
                                                                                                       N.C.
                                                                                                              AUX.CLOSE
                                                                          N.O.                                                   COM
                                                                                                  GY
                                                                                                                                          GY
                                                                                                       W      R3
                                                                                                       Y                    RADIO
                                                                                                              R2
                                                                                                                            REC’R
                                                                                                      BR      R1
   COM
           **INTLK.    N.O.Y
                                                                                                                                 P
                                GY
       5
                                                                 R                                                 OR
       4
                                   OR P BR Y         Y    GY W BL BK BK
       3
       2
                                                                                                              GROUND
       1                           1    2   3   4    7    10 11 12 L1 L2
   A.R.S. BOARD
  (When Present)                                                                                                   See Close Control
                                       OPEN                                                                        Wiring Options Below
                                                                RATED LINE
                               CLOSE                             VOLTAGE                                                                      * Shipped from Factory
                                                                                                       CLOSE CONTROL WIRING OPTIONS
                                                            PULL SWITCH                       *C2 WIRING - Constant Presssure to Close
                               STOP                         TO OPEN &                          RED WIRE ON TERMINAL #12 (Shipped from Factory)
                                                                                               B2 WIRING - Momentary Contact to Close
                                                            CLOSE                              MOVE RED WIRE FROM TERMINAL #12 TO TERMINAL #2
                                            SAFETY
                                             EDGE
                                                                                                  ** INTERLOCK  SWITCH (WHEN SUPPLIED)
                                                                                                     WIRED N.O. HELD CLOSED.
                                                                     17
                         ELECTRICAL BOX
                              L5
                                   L7
                                             L3
                                                                           S3
                                                                           S4
                                                       L1
L6
                                                                 L3
                L7
                                        10
                                                                                     S3
                              L2
                                                                                     S4
        7
8 4 S2
S5 S1
    5
                                                                      L2
L4
                          1
            6
                                                  11
                                         18
                              REPAIR PARTS - ELECTRICAL BOX
Below are replacement kits available for your operator. For replacement of electrical box, motor or brake components be sure to match
model number of your unit to kit number below to ensure proper voltage requirements. Optional modifications and/or accessories
included with your operator may add or remove certain components from these lists. Please consult a parts and service representative
regarding availability of individual components of kits specified below. Refer to page 13 for all repair part ordering information.
BMT5011
                                                                                                                                           BMT5025
                                                                                                               MT5011
                                                                                                                        MT5025
    1    10-10315         MT Electrical Box                1
    2    10-10316         MT Electrical Box Cover          1
                                                                        PART #         DESCRIPTION
    3    23-10916         SPDT Interlock Switch
                          (Not on MT)                      1            13-10024       Limit Nut                •        •        •         •
    4    29-2             Resistor, 2 Ohm                  1            23-10041       Limit Switch             •        •        •         •
    5    42-10040         Terminal Assembly 3 Lug          1            29-2           Resistor, 2 Ohm          •        •        •         •
    6    42-110           10 Position Terminal Block       1            21-10340       Transformer, 115V        •                 •
    7    71-10345         RPM Sensor Board (MT Only)       1            21-5230        Transformer, 230V                 •                  •
    8    74-10352         RPM Sensor Board Harness         1            29-10338       Capacitor, 70MFD         •                 •
    9    (See Var. Comp.) Transformer                      1            29-12110       Capacitor, 20MFD                  •                  •
   10    (See Var. Comp.) Relay, 24V                       2            24-24-1        Relay, DPDT              •        •
   11    (See Var. Comp.) Motor Capacitor                  1            24-24-6        Relay, 3PDT                                •         •
                          Not Shown
         31-10350         Standoff
         K75-12489        MT Auto Reversal System                               K72-12487 • LIMIT SHAFT ASSEMBLY KIT
                          (ARS) Logic
                                                                        ITEM PART #            DESCRIPTION                                 QTY
                                                                         L1  11-10321          Limit Shaft                                  1
                                                                         L2                    Flange Bearing 3/8" I.D.                     2
          K75-12493 • LIMIT SWITCH ASSEMBLY KIT                          L3  13-10024          Limit Nut                                    2
  ITEM PART #             DESCRIPTION                     QTY            L4                    Sprocket 48B9 x 3/8"
                                                                                               Powder Metal                                 1
   S1                     Depress Plate                    1
                                                                         L5                    RPM Sensor Interrupter Cup                   1
   S2                     Spring, Depress Plate            2
                                                                         L6                    Rollpin 1/8 x 1" Long                        1
   S3  23-10041           Limit Switch                     4
                                                                         L7                    E Ring, 3/8"                                 2
   S4                     Standoff, Limit Switch           8
   S5                     Nut, Double Tinnerman            4
                                                                  19
                                                         I L L U S T R AT E D PA R T S
H4
H6
H8
H3
H5
                                                                                    3
                                                                                                                        4
     O4                                                                                                  H7
               O9                                        Brake Componets Model BMT Only
                                                                                                                                              H2
O6
                               O2                                     B7
                                          O3                                                                                 H1
                                                              B4
                                               O1
                                               C3                                            B11
O8
O8 B2
O8
C13
                               C11                                                                  O2
                                      C12
                                                C2
                                                                                                                   O5
O7
MTR
                                                                                                                            C6
                                                                               C3
                                                                      1
                                                    B1
                                                                                                                                  C7
                                                                                                   C4
                                                                                                                                             C9
                                                         B8                                              C1                            C14
                                                                                                                                                  C10
C8
C5
B3
B6
                                                    B9
                                                                               B10
                      Brake Componets - Model BMT Only
B5
                                                                                20
                                               REPAIR PARTS KITS
Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included
with your operator, certain components may be added or remove from these lists. Individual components of each kit may not be
available. Please consult a parts and service representative regarding availability of individual components. Refer to page 13 for all
repair part ordering information.
                                                                                  PART #                        DESCRIPTION
                                                                                  K75-17034                     Upgrade Kit
             ELECTRICAL BOX REPLACEMENT KITS
                                                                    21
O P E R AT O R N O T E S
           22
O P E R AT O R N O T E S
           23
                                         CONTROL CONNECTION DIAGRAM
    IMPORTANT NOTES:
    1) The 3-Button Control Station provided must be connected for operation.
    2) If a STOP button is not used, a jumper must be placed between terminals 3 and 4.
    3) Auxiliary control equipment may be any normally open two wire device such as pullswitch, single button,
       loop detector, card key or such device.
    4) When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and
       operation with the Commercial Door Operator.
    5) Attention Electrician: Use 16 gauge or heavier wire for all control circuit wiring.
3 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER AND STOP BUTTON
                      Open                                                                                                           Open
                                                                    Open            Open
                      Close                                                                                                         Close
                                                                    Close           Close
                      Stop                                                                                                           Stop
                                                                    Stop            Stop
Keyswitch
                                   STANDARD                                                                      2 OR MORE
                              1    2     4                                                     1   2     4
                                                                                                             3                 4
                                         3   10