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Alta Slot Intermittent

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0% found this document useful (0 votes)
214 views51 pages

Alta Slot Intermittent

Uploaded by

Habib Raju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 51

Hot Melt Adhesive Applicator

AltaSlotT−i
Manual P/N 7119466C
− English −

Issued 09/10

NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY


Note
This document is for products with the following P/N:
7121941 7121952
7121942 7121953
7121943 7121954
7121944 7121955
7121945
7121951

Order number
P/N = Order number for Nordson products

Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2006.
No part of this document may be photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained in this publication is subject to
change without notice.

E 2010 All rights reserved.

Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,
CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen,
Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat,
Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, JR, KB30,
Kinetix, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure,
Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid,
Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized,
Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt,
SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UniScan, UpTime, Vantage,
Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks − ® − of Nordson
Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series,
Bowtie, Bravura, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Classic IX, Controlled Fiberization, Control Weave, CPX, CScan,
Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse,
Emerald, Equi=Bead, ESP, Exchange Plus, FillEasy, Fill Sentry, FluxPlus, G-Net, G-Site, Get Green With Blue, Gluie, GreenUV, iDry, Ink-Dot,
iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Lean Cell, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifil, Myritex,
OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot, Powercure, Precise Coat, Primarc, Process Sentry,
Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Signature, Smart, SolidBlue, Spectral, Spectronic,
SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus,
UltraMax, Ultrasmart, Universal, ValueMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design) are trademarks − T − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Table of Contents I

Table of Contents
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . 6
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disabling the Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . 8
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unintended Use − Examples − . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Type Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ID Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Material Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shim Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Bores for Holding Down Device . . . . . . . . . . . . . . . . . . . . . . . . . . 14

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


II Table of Contents

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Removing Shim Plate Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Exhausting Material Vapors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Attaching Holding Down Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Laying Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pneumatic Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting Control Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating with Lubricated Control Air . . . . . . . . . . . . . . . . . . 18
Connecting Heated Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Polyurethane Application Materials (PUR) . . . . . . . . . . . . . . . . . . . 20
Triggering Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Setting Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maximum Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . 21
Setting Control Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maximum Control Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Positioning the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Application of Material to Open-pore Substrate . . . . . . . . . . . . 22
Application of Material to Closed-pore Substrate . . . . . . . . . . . 23
Material Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sample Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Values Specific to the Application . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Relieving Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Visual Inspection for External Damage . . . . . . . . . . . . . . . . . . . 26
External Cleaning of Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Regular Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Changing Type of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Inspecting Control Module Detection Hole . . . . . . . . . . . . . . . . . 27
Replacing Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Application Nozzle Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 28
Disassembling and Cleaning Application Nozzle . . . . . . . . . 28
Assembling Application Nozzle . . . . . . . . . . . . . . . . . . . . . . . . 29
Inserting New Shim Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Refacing Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removing Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installing Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disassembling and Cleaning Filter Cartridge . . . . . . . . . . . . . . 31

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Table of Contents III

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Processing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
How to Use the Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . 33
Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Coating Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Filter P/N 283343 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Filter P/N 316681 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


IV Table of Contents

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 1

Safety Instructions
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.

Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation,
operation, and maintenance (hereafter referred to as “use”) of the product
described in this document (hereafter referred to as “equipment”).
Additional safety information, in the form of task-specific safety alert
messages, appears as appropriate throughout this document.

WARNING: Failure to follow the safety messages, recommendations, and


hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.

Safety Alert Symbols


The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation that, if not avoided,


can result in serious personal injury, including death.

CAUTION: Indicates a potentially hazardous situation that, if not avoided,


can result in minor or moderate personal injury.

CAUTION: (Used without the safety alert symbol) Indicates a potentially


hazardous situation that, if not avoided, can result in damage to equipment
or property.

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


2 Applicator

Responsibilities of the Equipment Owner


Equipment owners are responsible for managing safety information,
ensuring that all instructions and regulatory requirements for use of the
equipment are met, and for qualifying all potential users.

Safety Information
S Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,
governing regulations, material manufacturer’s product information, and
this document.
S Make safety information available to equipment users in accordance
with governing regulations. Contact the authority having jurisdiction for
information.
S Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.

Instructions, Requirements, and Standards


S Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
S If applicable, receive approval from your facility’s engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being
followed.
S Re-evaluate safety practices and procedures whenever changes are
made to the process or equipment.

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 3

User Qualifications
Equipment owners are responsible for ensuring that users:

S Receive safety training appropriate to their job function as directed


by governing regulations and best industry practices
S Are familiar with the equipment owner’s safety and accident
prevention policies and procedures
S Receive, equipment- and task-specific training from another qualified
individual
NOTE: Nordson can provide equipment-specific installation,
operation, and maintenance training. Contact your Nordson
representative for information

S Possess industry- and trade-specific skills and a level of experience


appropriate to their job function
S Are physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


4 Applicator

Applicable Industry Safety Practices


The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment


S Use the equipment only for the purposes described and within the limits
specified in this document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non-standard auxiliary devices.

Instructions and Safety Messages


S Read and follow the instructions provided in this document and other
referenced documents.
S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and
Tags (if available) at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 5

Installation Practices
S Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
S Ensure that the equipment is rated for the environment in which it will be
used and that the processing characteristics of the material will not
create a hazardous environment. Refer to the Material Safety Data
Sheet (MSDS) for the material.
S If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused
equipment.
S Contact the authority having jurisdiction to determine the requirement for
installation permits or inspections.

Operating Practices
S Familiarize yourself with the location and operation of all safety devices
and indicators.
S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer’s
instructions and MSDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a
potential malfunction.

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


6 Applicator

Maintenance and Repair Practices


S Perform scheduled maintenance activities at the intervals described in
this document.
S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
S De-energize the equipment and all auxiliary devices before servicing the
equipment.
S Use only new or factory-authorized refurbished replacement parts.
S Read and comply with the manufacturer’s instructions and the MSDS
supplied with equipment cleaning compounds.
NOTE: MSDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson
representative.

S Confirm the correct operation of all safety devices before placing the
equipment back into operation.
S Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable MSDS or
contact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or
damaged labels.

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 7

Equipment Safety Information

Disabling the Guns


All electrical or mechanical devices that provide an activation signal to the
guns, gun solenoid valve(s), or the melter pump must be disabled before
work can be performed on or around a gun that is connected to a
pressurized system.

1. Turn off or disconnect the gun triggering device (pattern controller, timer,
PLC, etc.).

2. Disconnect the input signal wiring to the gun solenoid valve(s).

3. Reduce the air pressure to the gun solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the gun.

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


8 Applicator

General Safety Warnings and Cautions


Table 1-1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.

Equipment types are designated in Table 1-1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)


PC = Process control

Table 1 General Safety Warnings and Cautions


Equipment
Type Warning or Caution

WARNING: Hazardous vapors! Before processing any polyurethane


reactive (PUR) hot melt or solvent-based material through a
compatible Nordson melter, read and comply with the material’s
MSDS. Ensure that the material’s processing temperature and
HM
flashpoints will not be exceeded and that all requirements for safe
handling, ventilation, first aid, and personal protective equipment are
met. Failure to comply with MSDS requirements can cause personal
injury, including death.

WARNING: Reactive material! Never clean any aluminum component


or flush Nordson equipment with halogenated hydrocarbon fluids.
Nordson melters and guns contain aluminum components that may
HM
react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.

WARNING: System pressurized! Relieve system hydraulic pressure


before breaking any hydraulic connection or seal. Failure to relieve
HM
the system hydraulic pressure can result in the uncontrolled release of
hot melt or cold adhesive, causing personal injury.

WARNING: Molten material! Wear eye or face protection, clothing


that protects exposed skin, and heat-protective gloves when servicing
HM equipment that contains molten hot melt. Even when solidified, hot
melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.

Continued...

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 9

General Safety Warnings and Cautions (contd)

Table 1-1 General Safety Warnings and Cautions (contd)

Equipment
Type Warning or Caution

WARNING: Equipment starts automatically! Remote triggering


devices are used to control automatic hot melt guns. Before working
on or near an operating gun, disable the gun’s triggering device and
HM, PC
remove the air supply to the gun’s solenoid valve(s). Failure to
disable the gun’s triggering device and remove the supply of air to the
solenoid valve(s) can result in personal injury.

WARNING: Risk of electrocution! Even when switched off and


electrically isolated at the disconnect switch or circuit breaker, the
equipment may still be connected to energized auxiliary devices.
HM, PC De-energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.

WARNING: Allow only personnel with appropriate training and


experience to operate or service the equipment. The use of untrained
HM, PC or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage to the equipment.

CAUTION: Some Nordson melters are specifically designed to


process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
HM
damage the equipment and cause premature reaction of the hot melt.
If you are unsure of the equipment’s ability to process PUR, contact
your Nordson representative for assistance.

CAUTION: Before using any cleaning or flushing compound on or in


the equipment, read and comply with the manufacturer’s instructions
HM and the MSDS supplied with the compound. Some cleaning
compounds can react unpredictably with hot melt or cold adhesive,
resulting in damage to the equipment.

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10 Applicator

Other Safety Precautions


S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage,
or leaks.

First Aid
If molten hot melt comes in contact with your skin:
1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot
melt to the medical personnel providing treatment.

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Applicator 11

Description

Intended Use
Applicators in the series AS-i may be used only for intermittent surface
application of hot melt adhesives.
Any other use is considered to be unintended. Nordson will not be liable for
personal injury or property damage resulting from unintended use.
Intended use includes the observance of Nordson safety instructions.
Nordson recommends obtaining detailed information on the materials to be
used.

Unintended Use − Examples −


The applicator may not be used under the following conditions:
S When changes or modifications have been made by the customer
S In defective condition
S When values stated under Technical Data are not complied with.

The applicator may not be used to apply the following materials:


S Explosive and flammable materials
S Erosive and corrosive materials
S Food products.

Residual Risks
In the design of the unit, every measure was taken to protect personnel
from potential danger. However, some residual risks can not be avoided.
Personnel should be aware of the following:
S Risk of burns on the hot applicator: from hot material, when replacing
filter and when making adjustments
S Material fumes can be hazardous. Avoid inhalation.

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12 Applicator

Type Designation
Example: AS-i-1-N-110-70

AS Alta Slot
i Intermittent
1 Number of control modules
N Temperature sensor Ni120 (alternative P for temperature sensor Pt100)
110 Nozzle width 110 mm
70 Application width 70 mm

ID Plate
The ID plate displays the following information:
Applicator type
Nordson order number
Serial number
Operating voltage (V = Volt)
Total power consumption (W = Watt)

Fig. 1

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Applicator 13

Illustration
2

4
13

4 5

12

10

11

10

6
9
7

Fig. 2 Example AS-i−1-N-110-70


1 Solenoid valve 6 Mouthpiece 10 Bore for holding down device
2 Voltage plug Heater 7 Shim plate 11 Filter cartridge
3 Control module 8 Nozzle slit 12 Body
4 Fastening bolts 9 Mouthpiece receptacle 13 Control air connection
5 Hose connection

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14 Applicator

Function

Material Flow
The material is fed from a melter through a heated hose, then into the
applicator. From there it flows through the material channels to the control
modules.

Control Module
Suction stem control modules precisely open and close the material supply
to the application nozzle by pneumatically raising or lowering the nozzle
stems. The material is suctioned back into the control module by the upward
movement. This ensures that the material is cut off properly.

Shim Plates
A specific application pattern is achieved by inserting shim plates of certain
sizes and designs between the mouthpiece and the mouthpiece receptacle.
The material channels in the mouthpiece must correspond to the application
pattern.
The applicator includes a shim plate that is ready to use and a shim plate
blank. Refer to page 15, Removing Shim Plate Blank.

Heating
The applicator is heated with electrical heater cartridges. The temperature is
continuously measured by temperature sensors and is controlled with
electronic temperature controllers.
The temperature controllers are not part of the applicator.

Filter Cartridge
The material flows from the inside of the filter cartridge to the outside. Thus
dirt particles remain in the filter cartridge.

Bores for Holding Down Device


Refer to page 16, Attaching Holding Down Devices.

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Applicator 15

Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.

Unpacking
Unpack carefully. Then check for any damage caused during shipping.

Transport and Storage


NOTE: The applicator is a high precision, valuable part. Handle very
carefully!
CAUTION: Do not store outside! Protect from humidity and dust. Protect
the nozzle from damage. Do not lay unit on the nozzle.

Removing Shim Plate Blank


The applicator includes a shim plate blank. It is in the nozzle during
transport and must be removed before initial startup of the applicator.
1. Disassemble the nozzle. Refer to page 28, Application Nozzle
Maintenance.
NOTE: Before initial startup, the applicator need not be heated to
disassemble the nozzle.
2. Remove the blank and save it for later use.

Mounting
S Protect from humidity, vibrations, dust and drafts
S Ensure access to parts relevant for maintenance and operation
S Install/attach the applicator in/to the parent machine. The essential
distance and angle must remain variable to ensure optimal material
application. Refer to page 22, Positioning Applicator.
S When installing the unit, ensure that cables, air hoses, and heated
hoses can not be bent, pinched, torn off or otherwise damaged.

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16 Applicator

Exhausting Material Vapors


Ensure that material vapors do not exceed the prescribed limits. Exhaust
material fumes when necessary. Provide sufficient ventilation of the location
where the unit is installed.

Attaching Holding Down Devices


If the substrate is wider than the nozzle, the edges may curve up around the
nozzle and cause damage. If this is the case, the customer should install
devices to hold down the substrate. There are two M6 bores on the sides of
the body for this purpose.
An example of suitable devices to hold down the substrate would be two
plates at the same level as the nozzle, extending the width of the nozzle
beyond the edge of the substrate.

Fig. 3

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Applicator 17

Electrical Connection
WARNING: Risk of electrical shock. Failure to observe may result in
personal injury, death, or equipment damage.

Laying Cable
WARNING: Ensure that cables do not touch rotating and/or hot unit
components. Do not pinch cables and check regularly for damage. Replace
damaged cables immediately!

Connecting Applicator
WARNING: Observe operating voltage! Refer to ID plate.

Heating
1. Connect the power cable to the heated hose receptacle.
2. Use safety clips (when available) to secure the plug connection.

Solenoid Valves
The solenoid valves on the control modules are controlled either by an
external power supply, e.g. control unit, or through the valve control line of
the heated hose.
CAUTION: Trigger the solenoid valves only when the applicator is heated
to operating temperature! If the material is too cold, control module seals
may be damaged.

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18 Applicator

Pneumatic Connection

Connecting Control Air


The applicator may only be connected to pressure controlled and
conditioned compressed air.
The following requirements apply to the quality of the compressed air:
S Max. particle size 1 mm
S Max. particle density 1 mg/m3
S Max. pressure dewpoint −40 °C
S Max. oil concentration 0.1 mg/m3.
NOTE: Ensure that the applicator is supplied with control air at all times.
The control air keeps the control modules closed when EMERGENCY OFF
occurs or when the system comes to a standstill. This prevents material
from dripping out of the nozzle.

1. Connect a controllable air supply to the control air fitting (1, Fig. 4).
2. Set control air pressure to approx. 4 to 6 bar (0.4 to 0.6 MPa /
58 to 87 psi). The exact pressure must be determined for each
application.

Fig. 4

Operating with Lubricated Control Air


The control modules can also be operated with lubricated compressed air.
NOTE: Once the air has been lubricated, it must always be lubricated; the
lubricated compressed air will wash out the original lubricant on the solenoid
valves and the control modules. Nordson recommends:

Oil P/N
Klüber Unisilkon TK002/50 316578

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Applicator 19

Connecting Heated Hose


WARNING: Hot! Risk of burns. Wear heat-protective gloves.

Connecting
If cold material can be found in the hose connection (1, 2), these
1 2 3 components must be heated until the material softens
(approx. 80 _C, 176 _F).
1. First connect the hose (3) electrically to the unit. For more than one
hose: Every hose connection is allocated to a corresponding receptacle.
Do not mistakenly exchange!
2. Heat the system and hose to approx. 80 _C (176 _F).
3. Screw on heated hose.
NOTE: Close unused hose connections with Nordson port plugs.

Disconnecting
WARNING: System and material pressurized. Relieve system pressure
before disconnecting heated hoses. Failure to observe can result in serious
burns.

WARNING: Hot! Risk of burns. Wear safety goggles and heat-protective


gloves.

1. Set motor speed(s) to 0 min-1 (rpm); switch off motor(s).


2. Place a container under the application nozzle of the applicator.
3. Activate the solenoid valves electrically or manually. Repeat this
procedure until no more material flows out.

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20 Applicator

Operation
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.

Polyurethane Application Materials (PUR)


It is imperative that the following guidelines are followed when processing
polyurethane application materials (PUR):
S Wear respiratory protection when the maximum permissible
concentration of hazardous substances is exceeded.
S Before prolonged standstill of the application system, purge with a
suitable cleaning agent. Use only a cleaning agent recommended by the
material manufacturer.
S Close open material connections airtight.

Triggering Solenoid Valves


CAUTION: Trigger the solenoid valve only when the applicator is heated to
operating temperature! If the material is too cold, control module seals may
be damaged.

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Applicator 21

Setting Temperatures
Refer to temperature controller manual.

Maximum Operating Temperature


200 °C / 392 °F.
NOTE: The maximum operating temperature may not be exceeded.
The basis for temperature selections are the values stipulated by the
material manufacturer (usually 150 to 180 °C / 302 to 356 °F).
Nordson will assume no warranty or liability for damage resulting from
incorrect temperature settings.

Setting Control Air Pressure


The control air pressure for the control modules is set for each application
on an external air pressure control valve. The air pressure control valve is
not part of the applicator.
NOTE: Ensure that the applicator is supplied with control air at all times.
The control air keeps the control modules closed when EMERGENCY OFF
occurs or when the system comes to a standstill. This prevents material
from dripping out of the nozzle.

Maximum Control Air Pressure


6 bar / 0.6 MPa / 87 psi
NOTE: The maximum control air pressure may not be exceeded.
Nordson will assume no warranty or liability for damage resulting from
incorrect pressure settings.

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22 Applicator

Positioning the Applicator


The optimum angle of incidence of the applicator is a factor of various
customer-specific parameters and can not be determined precisely
beforehand. The application pattern also depends on the speed at which the
substrate moves, the quantity of material fed and the adhesive temperature.
Good application and material cutoff is achieved when the applicator is
positioned almost completely vertical to the substrate. The angle can be
adjusted within a range of approx. 80° to 100°
If the angle of incidence of the applicator to the substrate is too great, a
bead of material forms as soon as the adhesive is cut off. This soon leads to
irregular material application and a scaly application pattern.
NOTE: The optimum position of the applicator depends on several factors
of the customer’s specific application. Thus trial and error is the only way to
determine the best position. The fundamental differentiations are:
S Application of material to open-pore substrate (nonwoven)
S Application of material to closed-pore substrate.

Application of Material to Open-pore Substrate


The applicator nozzle should be positioned between two rolls, as shown in
Fig. 5. The coating is applied to the tensed substrate.
The substrate should not be diverted from a straight path by more than
approx. 1 mm when the applicator touches it.

90 90 90

Fig. 5

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Applicator 23

Application of Material to Closed-pore Substrate


The applicator nozzle should be positioned close to the coating roll, as
shown in Fig. 6. However, coating is not performed against the roll but
against the tensed substrate.
The substrate should not be diverted from a straight path by more than
approx. 1 mm when the applicator touches it.

90
90 90

Fig. 6

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24 Applicator

Material Application
Nordson recommends following the sample calculation before starting up
the applicator and making a note of the application-specific values for
application weight and width, substrate speed and pump output capacity.
These values can be used to calculate the pump speed and material
quantity. The results of the calculations are also entered in the table. This
ensures that all values can be reproduced at any time.
NOTE: The material quantity for intermittent application is calculated the
same as for continuous material application.

Sample Calculation
Application weight (grammage) m = 20 g/m2
Application width of each material track b = 10 mm = 0.01 m
Substrate speed v = 500 m/min
Material quantity M =mbv
= 20 g/m2  0.01 m  500 m/min = 100.0 g/min
Output capacity of pump D = 2.4 g/revolution
Pump speed n =MD
= 100.0 g/min  2.4 g/revolution  42 rev/min

Values Specific to the Application


Application weight (grammage) m
Application width b
Substrate speed v
Material quantity M = m  b  v

Output capacity of pump D


Pump speed n = M  D

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Applicator 25

Maintenance
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.

NOTE: Maintenance is an important preventive measure for maintaining


operating safety and extending the operational lifetime of the unit. It should
not be neglected under any circumstances.

Relieving Pressure
WARNING: System and material pressurized. Before disconnecting heated
hoses and replacing filter cartridges, relieve the system of pressure. Failure
to observe can result in serious burns.
WARNING: Hot! Risk of burns. Wear safety goggles and heat-protective
gloves.

1. Turn off material supply.


2. Place a container under the nozzle of the applicator.
3. Activate the solenoid valve electrically or manually. Repeat this
procedure until no more material flows out.

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26 Applicator

Daily Maintenance

Visual Inspection for External Damage


WARNING: When damaged parts pose a risk to the operational safety of
the applicator and/or safety of personnel, switch off the applicator and have
the damaged parts replaced by qualified personnel. Use only original
Nordson spare parts.

External Cleaning of Applicator


External cleaning prevents impurities created during production from
causing the unit to malfunction.

WARNING: Hot! Risk of burns. Wear heat-protective gloves.

CAUTION: Do not damage or remove warning labels. Damaged or


removed warning labels must be replaced by new ones.

CAUTION: Do not use hard or metallic tools to clean. Do not use wire
brushes! This could damage the release coating. Use only soft aids
(wooden or Teflon spatula or soft brush).

Remove material residue only with a cleaning agent recommended by the


material supplier. Heat with an air heater if necessary. Remove dust, flakes
etc. with a vacuum cleaner or a soft cloth.

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Applicator 27

Regular Maintenance
The maintenance intervals are general guidelines based on experience.
Depending on operating environment, production conditions and hours of
operation, other maintenance intervals may prove necessary.

Unit part Activity Interval Refer to


Applicator Purge with cleaning agent When material is changed −
or when dirty
Control module Check detection hole Weekly Page 27
Application nozzle Cleaning Regularly, or when the Page 28
application pattern
deteriorates
Replace When damaged Page 27
Replace shim plate When damaged
Filter cartridge Clean Weekly Page 28

Changing Type of Material


NOTE: Before changing the type of material, determine whether the old
and new material may be mixed.
S May be mixed: Remaining old material can be flushed out using the new
material.
S May not be mixed: Thoroughly purge the unit with a cleaning agent
recommended by the material supplier.
NOTE: Properly dispose of the material and cleaning agent according to
local regulations.

Inspecting Control Module Detection Hole


If material escapes from the detection hole, the internal O-rings have worn
and the control module must be replaced.

Replacing Control Module


1. Relieve pressure.

2. Release air connection and electrical connection.

3. Release screws (M4) and extract control module from warm applicator.

4. Insert new control module; tighten screws crosswise.

5. Re-connect air and electrical connection.

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28 Applicator

Application Nozzle Maintenance


The application nozzle must be regularly disassembled (mouthpiece, shim
plate and mouthpiece receptacle) and cleaned. Material residue affects the
quality of the application pattern. It must be removed.
WARNING: Hot! Risk of burns. Wear safety goggles and heat-protective
gloves.

CAUTION: The application nozzle is a precision part. The following tasks


should be performed only by specially trained personnel.

NOTE: Always follow manufacturer’s instructions when using cleaning


agents! Carefully read the Material Safety Data Sheet for the cleaning agent
used.
NOTE: Nordson will assume no warranty or liability for damage resulting
from incorrect cleaning.

Disassembling and Cleaning Application Nozzle


2 1. Heat applicator until material is soft.
1 3
2. Release fixing screws (8) and detach application nozzle from body.
3. Release screws (2) and, with the aid of the screws and the forcing
thread (3), pry the mouthpiece (4) off of the mouthpiece receptacle (7).

ÁÁ NOTE: Alignment pins (6) determine the position of the mouthpiece in

ÁÁ relation to the mouthpiece receptacle.


4. Knock alignment pins out of the hole with a punch and hammer.
4 5. Use suitable tools (wooden or plastic) to remove charred material from
5
6 the holes and channels.
7
8 6. Use a cleaning agent to dissolve material residue that could not be
removed mechanically.
NOTE: Properly dispose of cleaning agent and material residue according
to local regulations.

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 29

Assembling Application Nozzle


1. Use pins to join mouthpiece receptacle (7), shim plate (5) and
mouthpiece (4), then screw together. Do this by hammering in the
alignment pins (6) until the tops of the pins are even with the top of the
mouthpiece.
2. Put Quadrings (1) back into place if necessary.
3. Screw application nozzle back onto body with the fixing screws (8).

Inserting New Shim Plate


1. Disassemble application nozzle as described above.
2. Fit new shim plate between mouthpiece and mouthpiece receptacle.
The shim plate is held in place by two cylinder pins.
3. Screw nozzle halves together.
NOTE: The shim plate protrudes 0.2 to 0.4 mm out of the nozzle.
4. The shim plate must be ground until it is even with the mouthpiece and
Reface the mouthpiece receptacle.
5. Screw the application nozzle onto the applicator again.

Refacing Nozzle
The nozzle touches the substrate, causing it to naturally wear.
The nozzle may need to be refaced to compensate for wear.
NOTE: Nordson will assume no warranty or liability for damage resulting
from incorrect refacing. The nozzle should be sent to Nordson for refacing.

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30 Applicator

Removing Filter Cartridge


NOTE: Remove and insert the filter cartridge only when the applicator is
hot.

WARNING: Hot! Risk of burns. Wear safety goggles and heat-protective


gloves.

WARNING: System and material pressurized. Relieve system of pressure


before replacing a filter cartridge. Failure to observe can result in serious
burns.

1. Place a container under the filter bore.


2. Insert screw into center tapped hole (Fig. 7).
3. Unscrew the filter cartridge counterclockwise with an open-end wrench
or ring wrench.
CAUTION: As soon as the thread is visible, cease turning. Otherwise
part of the filter cartridge may remain in the bore.

Fig. 7

4. Use suitable pliers to carefully extract filter cartridge (Fig. 8).


5. Purge the filter bore by allowing the pump to run briefly with material.
This rinses out particles of dirt that may still be in the filter bore.
6. Properly dispose of material according to local regulations.

Fig. 8

Installing Filter Cartridge


1. Heat the filter cartridge with an air heater until material is liquid.
2. Apply high temperature grease to all threads and O-rings. For high
temperature grease, refer to
3. Slide the filter cartridge into the filter bore.
4. Screw filter cartridge in clockwise with an open-end or ring wrench (do
not overtighten).
5. Feed material by allowing the pump to run until the material comes out
of the applicator free of bubbles.
6. Properly dispose of material according to local regulations.
Fig. 9

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Applicator 31

Disassembling and Cleaning Filter Cartridge


Disassemble the filter cartridge only when hot. If the filter cartridge is not
disassembled immediately after removal, it must be heated (e.g. with an air
heater).
WARNING: Hot! Risk of burns. Wear heat-protective gloves.

NOTE: Only use a cleaning agent recommended by the material supplier.


Observe the Material Safety Data Sheet for the cleaning agent.
NOTE: Always replace the filter screen (4).
1. Disassemble the filter cartridge when hot.
2. Replace the filter screens.
3. Clean all other parts.
4. Check all O-rings; replace if necessary.
5. Apply high temperature grease to all threads and O-rings.
Refer to page 34, Processing Materials for high temperature grease.
6. Properly dispose of cleaning agent according to local regulations.

Fig. 10
1 Center tapped hole 4 Filter screen
2 Filter screw 5 Screw plug
3 O-ring

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32 Applicator

Troubleshooting
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.

The following table is based on the assumption that all other system
components function correctly.

Problem Possible Cause Corrective Action


No material Applicator has not yet reached Wait until temperature has been
operating temperature reached; check temperature setting if
necessary
Applicator cold or not warm enough Refer to Applicator does not heat
Control air not connected Connect
Nozzle clogged Clean nozzle
Nozzle stem is stuck Replace control module(s)
Filter cartridge clogged Clean
Solenoid valves do not switch Refer to Solenoid valves do not
switch
Applicator does not heat Temperature not set Set on temperature controller
Voltage plug not connected Connect
Heater cartridge(s) in applicator Replace heater cartridge(s)
defective
Applicator does not reach Heater cartridge(s) defective Replace
the set temperature Ambient temperature too low Increase ambient temperature
Solenoid valves do not Control unit not switched on Switch on
switch Valve connecting cable not plugged Check that plug connections are tight
in properly
Application pattern not Temperature of applicator not set Correct setting
exact precisely
Material quantity/pressure not set
precisely
Distance between application Correct distance
nozzle and substrate incorrect
Control unit for solenoid valves not Correct programming
programmed correctly
Nozzle polluted on outside Refer to Maintenance
Nozzle polluted on inside
Nozzle damaged Replace nozzle
Application quantity and web speed Check settings; change so as to be
not attuned to one another attuned to one another if necessary
Material unsuitable Ask manufacturer
Continued...

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Applicator 33

Problem Possible Cause Corrective Action


The open time* is too Application temperature too high Set temperature lower
long Material unsuitable Ask manufacturer
The open time* is too Application temperature too low Set temperature higher
short Material unsuitable Ask manufacturer

* The open time is the time from when the material leaves the nozzle until it
hardens on the substrate.

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34 Applicator

Technical Data

Operating Data
Maximum operating temperature 200 °C 392 °F
Max. ambient temperature 40 °C 104 °F
Maximum operating air pressure 6 bar 0,6 MPa 87 psi
Maximum operating pressure 70 bar 7 MPa 1015 psi
(material)
Note: Ensure that the material inlet is relieved of pressure when the control air is switched off. Otherwise
the control modules can open, and material will flow out.
Maximum material viscosity that can 10000 mPas 10 Ns/m2 10000 cP
be processed
Heatup time  30 min

Electrical Data
Operating voltage (heater) Refer to ID plate
Power consumption (heater) Refer to ID plate
Operating voltage (solenoid valves) 24VDC
Power consumption (solenoid valves) 8.5 W (per solenoid valve)

General Data
Noise emission < 75 dB(A)
Degree of protection IP 30

Processing Materials
Designation Order number Use
High temperature grease NOTE: The grease should not be
mixed with other lubricants.
S Can 10 g P/N 394769
Oily/greasy parts must be cleaned
S Tube 250 g P/N 783959 before application.

S Cartridge 400 g P/N 402238

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 33

Parts

How to Use the Illustrated Parts List


The parts in this section are divided into the following columns:

Item — Identifies the parts shown, available from Nordson.


Part — Nordson spare part number for each available part shown in the
illustration. A series of hyphens (- - - - -) in the Parts column means that
the part can not be ordered separately.
Description — This column contains the name of the part and, when
appropriate, the dimensions and other properties. The dots in the
Description column illustrate the relationship between assemblies,
subassemblies and individual parts.
Quantity— The quantity required per application head, assembly or
subassembly. The abbreviation AR (as required) is used to designate
that items are stated in drum sizes or that the quantity required per
assembly is a factor of the product version or the model.

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34 Applicator

Assembly Overview

4 3 2

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Applicator 35

Assembly Overview (contd.)

Item Part Description Quantity Code


1 206455 Control module, complete 1 AS−i-1-x-xxx-xxx
402537 AR AS−i-2-x-xxx-xxx
AS−i-3-x-xxx-xxx
AS−i-4-x-xxx-xxx
AS−i-5-x-xxx-xxx
2 406589 Nozzle filter MW0,08 w/thd.insert compl. 1 AS−i-1-x-xxx-xxx
AS−i-2-x-xxx-xxx

316681 Filter cartridge MW0,08 f.EP51−filter 1 AS−i-3-x-xxx-xxx


AS−i-4-x-xxx-xxx
AS−i-5-x-xxx-xxx
3 ID Coating nozzle, complete 1 −
4 AR Body, complete 1 −

AR: As Required
ID: ID on part

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36 Applicator

Body

Item Part Description Quantity Code


− ID Body 1 −
1 7103264 Heater cartridge 3/8”x2” 230V−100W AR AS−i-1-x-xxx−xxx
AS−i-3-x-xxx−xxx
AS−i-4-x-xxx−xxx
AS−i-5-x-xxx−xxx
250666 Heater cartridge 3/8”x1,5” 230V−125W AR AS−i-2-x-xxx−xxx

2 120167 Temperature sensor Ni120 AR AS−i-x-N-xxx−xxx


253126 Temperature sensor Pt100 AR AS−i-x-P-xxx−xxx

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Applicator 37

Control Module

Item Part Description Quantity Code


- 206455 Control module EP10, complete 1 AS−i-1-x-xxx-xxx
1 7106945 Control module EP10
2 403376 Solenoid valve 3/2ways 24V/8,5W

Item Part Description Quantity Code


- 402537 Control module EP10, complete AR AS−i-2-x-xxx-xxx
AS−i-3-x-xxx-xxx
1 7106945 Control module EP10
AS−i-4-x-xxx-xxx
2 403376 Solenoid valve 3/2ways 24V/8,5W AS−i-5-x-xxx-xxx

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38 Applicator

Coating Nozzle

5
3
4

9 8 7

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 39

Coating Nozzle (contd.)

Item Part Description Quantity Code


− ID Coating nozzle 1
1 401853 QUAD-RING R, 8.2x1.78 AR
2 − Mouthpiece adapter 1
3 ID Shim plate 1
4 Shim plate w/o slot 1
8029570 AS−i-1-x-xxx−xxx
7121940 AS−i-2-x-xxx−xxx
7121969 AS−i-3-x-xxx−xxx
7121975 AS−i-4-x-xxx−xxx
7121979 AS−i-5-x-xxx−xxx
5 265195 Parallel pin, D4m6x20, DIN6325-D AR
6 − Mouthpiece 1
7 250012 Allan head cap screw, M4x16 AR
8 280960 Parallel pin, D5m6x20, DIN6325-D AR
9 254676 Allan head cap screw, M4x20 AR

AR: As Required
ID: ID on part

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


40 Applicator

Filter P/N 283343

5
4

Item Part Description Quantity Code


- 283343 Filter screw KF25 1 AS−i-1-x-−xxx-xxx
1 1 AS−i-2-x-xxx-xxx
2 250257 O−ring 16x2 Viton 2
3 279243 Filter sleeve MW0,08 4
4 258956 Screw plug KF25 1
5 250253 O−ring 12x2 Viton 1

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


Applicator 41

Filter P/N 316681

5
4

Item Part Description Quantity Code


- 316681 Filter cartridge MW0,08 1 AS−i-3-x-xxx-xxx
1 318647 Filter Screw 1 AS−i-4-x-xxx-xxx
2 250262 O−ring 20x3 Viton 1 AS−i-5-x-xxx-xxx
3 269229 Filter sleeve MW0,08 1
4 407922 Nut M24x1 L30 1
5 250259 O−ring 18x2 Viton 1

E 2010 Nordson Corporation AltaSlot-i P/N 7119466C


42 Applicator

P/N 7119466C AltaSlot-i E 2010 Nordson Corporation


CE
Declaration of the Incorporation of Partly Completed
Machinery

The manufacturer Nordson Engineering GmbH


Lilienthalstraße 6
21337 Lüneburg
Deutschland

herewith declares that the following product

Brand: Hot Melt Adhesive Applicator


Type: AltaSlot
Serial number LU

conforms to the requirements of the following stated directives:


2006/95/EG, 2004/108/EG, 2006/42/EG
The incomplete machine may only then be commissioned if it was determined, that the
machine, in which the incomplete machine will be installed, complies with the provisions of the
Machinery Directive (2006/42/EG).

Complies with international provisions:

EN 12100 Part 1 Issued 04.04


EN 12100 Part 2 Issued 04.04
EN 60204 Part 1 Issued 11.98
EN 60519 Part 2 Issued 03.95
EN 60529 Part Issued 09.00

The machine’s technical documents as per Appendix VII Part A were created

Authorized agent for technical documents: Authorized spokesman:


Dieter Ziesmer
Leiter Qualitätssicherung
Nordson Engineering GmbH
Lilienthalstraße 6
21337 Lüneburg
Axel Wenz
Managing Director
Lüneburg 25.10.2010

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