(eo) Lo Ate Smart Electronic Pressure Transmitter TYPE BCN2/3/4/5/6 N Gage/Absolute Pressure BEN SIG » ‘sTT02 Communicetion Terminal High Range powe Gage/Absolute A 4 Pressure/Flow Pressure ahs BCN 273/4 BCNSI6 alley EeWARNING notices as used in this manual apply to hazards or unsale practices which could resutin personal Injury oF death. ‘CAUTION notices apply to hazards or unsafe practices which could result in property damage. NOTES highlight procedures and contain information which assist the operator in understanding the Information cartaned in this mania. ‘WARNING INSTRUCTION MANUALS DDONOT INSTALL, MAINTAINOR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING AND FOLLOWING. ‘THE PROPER Bailey Contole NSTRUCTIONS AND MANUALS, OTHERWISE INJURY OR ORMAGE MAY RESULT. RADIO FREQUENCY INTERFERENCE. MOST ELECTRONIC EQUIPMENTS INFLUENCED BY RADIOFREQUENCY INTERFERENCE (RF), CAUTION SHOULDBE. EXERCISED WITN REGAMD TOTHE USE OF PORTASLE COMMUNICATIONS EQUPMENT INTHE AREA AROUND SUCH FQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS SHOULD BE POSTED INTHE VICINITY OF THE EQUIPMENT EAUTIONING AGAINST THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT. POSSIRLE PROCESS UPSETS MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING EQUIPMENT CONTROLLEDBY Ta's PRODUCT ADIUSTINGOR REMOVING THs PRODUCT WHILEITISINTHE SYSTEM MAY UPSET ‘THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS NAY CAUSE INJURY OF DAMAGE. AVERTISSEMENT MANUELS DIOPERATION NEPASNETTREEN PLACE, REPAREA OUFAIRE FONTIONNER CE MATERIEL SANS AVIORLU,CONPRISET SUIVILES, INSTRUCTIONSREGUMENT ARRESDE Boley Controls TOUTE NEGLIGENCE ACET EGARD PURRATTETRE UNE CAUSE. DACCIDENT OU DE DEFALANCE DU MATERIEL. PERTURBATIONS DE LA FREQUENCE RADIOPHONIQUE. LA PLUPART D&S EQUIPEMENTS ELECTRONIQUES SONT SINSIBLES AUK PERTURBATIONS DE LA FREQUENCE RADIO. DES PRECAUTIONS DEVRONT ETRE PRISES LORS DE LUTKISATION DE MATERIEL DE COMMUNICATION. PORTATIF. LA PRUDENCE EXIGE QUE LES PRECAUTIONS A PREDAE DANS CE CAS SOIENT SIGNALEES AUX: PERTES PROCEDE RENVERSEMENTS LLENTRETIEN DOITETRE ASSURE PARUNPERSONNEL QUALIFIE EY EN CONSIDERATION DELASPECT SECURITAVRE: DESEGUIPEMENTSCONTROLESPARCE PRODUIT. LADJUSTENENT ET:OULEXTRACTIONDE CE PRODUIT LORSCUTIL ESTINSERE AUN SYSTEME ACTIF PEUT OCCASIONINER DES ACOUPS AU PROCEDE CONTROLE. SUR CERTAINS PROCEDES, CES A COUPS PEUVENT EGALEMENT OCCASIONNER DES DOMMAGES OU BLESSURES, NOTICE "he information cortaines in hie documents subjaeto charge without ste ‘aley Conrls Comper. alaes employees, an agents, rie suhars of nd contri this pubeaton specially ‘scam al abies are warranies, exgresa cred mole (clegwarraros of rerchantaty and fess fra pave popose, forthe asurny,evency completeness anao ely ote oration certaneaheren ander othe tress or seppartar use andlor to perrance of any mara ander esuprent slat in whl rsa wi he ua lr ‘Slares on information corainedheran. Select melealeanlorsqupmantie athe ele iekatho war apubleabon “Tis document contains propritaynlmaton whlch proectdby copight lights arresered.Nopatt his cocunant maybe protocop or oprosucn without he por wien consent of Baley Controls Company.Preface QO PURPOSE ‘This Publication is forth use of technical personnel ‘esponsie for instalation, operation, and maintenance of the Bailey ‘Type BCN2/34,, BCNS3/54/S5/56/57/58/59, and BCN6 Smart Electronic Pressure Transmit ASSOCIATED DOCUMENTS. ‘Type STTO2 Smart Transmiter Termin Tnsretion I-E21-28, Product Table Of Contents INTRODUCTION Taroducton Exuipment Deerition tnswecton Cet >) How to Use Tas Mana 2000 0000000002 = : Ghote ofteme 22000005 : 2 Nomen SINT Prams Si Physi Characteristics - Options and Accesories 200000000) no : CCeieaton sven 000000 DESCRIPTION AND OPERATION Tntroduetion o Funedionl Operation Physical Operation “Transducer Assersbiy ‘Tranemite Electonics Assembly ‘Communication ‘Temperature Compensation Diagnoses ‘Transmiter Software Functions INSTALLATION Intcoducion «7 . : I INEINININEIIN, ‘Unpacking and inspection : a1 Location Considerations ecmnneenenreny tI ‘Setup and Physical Installation : a1 ‘Connecting Piping «... ae Flow Measurement : ereorien eermeencee ) Liquid Fiow 5 5 mn Gas Flow 3 Steam Flow 0.000) 0000S a e212 C‘Level Measurement ~Open Tank Level Measurement ~ Closed Tank Pressure Piping Wiring me Point-to-Point (Analog Mods) Field Bus Mode (Dig! Mode) Grounding Hiazardous Locations (Fammabie Aimosphere) ‘CALIBRATION Tatil Calibeation Checkout "Temperature Compensation ‘Changing Calibration (Linest/ to 20mA Oust) OPERATING PROCEDURES ....... Tniroduetion os seseesseees (Operator Imeriace Configuration Procedure “Transmiter Adare Dig ‘Output Type ‘Output Action Dampening Adjustment Primary Engineering Units... Primary Lower and Upper Range Values ‘Secwsaduty (Flow) Bogincerins Units. ‘Secondary (Flow) Lewer and Upper Range Values « Local LCD Set-up Start-up and Failure Conditions Spherical and Flat End Tank Outputs ‘Spherical Tank Calculation Fat End Tank Calelation Get Configuration Procedure Configuration Lockout Procedure ‘Monitor Input Procedure. Monitor Ouput Procedare “Monitor Secondary Enginssring Units Procedure Monitor Transducer Temperature Procedure... 00. Fix Output Procedure «+ ‘Transmter Status Check Procedure ‘TROUBLESHOOTING Totroduction : ror Messages end Corrective Action |. MAINTENANCE Introduction ‘Maintenance Schedule “Amplifier Housing ‘Transducer Assombly Flange Transmitter Rezeoing - geevereiy f2E e232*) REPAIR/REPLACEMENT .. ) Introduction Procedures “Transducer Check uo ‘Smart BCN Trancmiter- mr : mo ga Smart BCNSE/S9 Transmitter... 5 eae : e1 Coren an Sst BC Upgze Taser &L Ampliner Assembly Boards... 5 a 2 ‘Amplifier Boards Check : : DOI 2 LCD Board Check SUNN TINNED 82 Replacing Amplifier Housing Components. a2 53 Replacing Transducer Assembly... DINED Replacing ManlicerAsembly HCNZAM, BONS) and CNH) 183 Replacing Transducer Assembly (BCNS6(ST and BCN6GV67) 5 fepeetron Replacing Transducer Assembly (BCNS8/S9) ‘SUPPORT SERVICES... Ttrodvetion cat Replacement Pars o APPENDICA sessessesssseseeresssees E2132FIGURE 1 ~ FIGURE 2— FIGURE 3 FIGURE 3— FIGURE 5~ FIGURE 5— FIGURE 7— FIGURE §— FIGURE 9— FIGURE 10 FIGURE II- FIGURE [2 FIGURE 13— FIGURE 1d FIGURE 15— FIGURE 16 FIGURE 17 FIGURE 18 FIGURE 19- FIGURE 20- FIGURE2I— FIGURE 22— FIGURE 23— FIGURE 24 FIGURE 25- FIGURE 26— FIGURE 27— FIGURE 28— FIGURE 29— FIGURE 30- FIGURE31~ FIGURE 32— FIGURE 33- FIGURE 34 FIGURE Al TABLE ‘TABLE 2— List Of Illustrations Square Root Output . Lond Range Smart BCN Pressure Tansmiter (HCN2/3H4, BCNS354/55 and BCNEAICS) Sia BGN Heh Rage Pres Danse (CNS and BENG). ‘Type BCN Gage Pressure Transmitter (BCNSW/S9). ‘Bre BEN Sm Taster Eevee Blsk Disa Point-to-Point Wiring Feld Bus Wiring External and Mounting Dimensions (Smant BCN2/3/4, BCNS3/S4/55 and BCNYES) Extemal and Mounting Dimensions (Smart BCNS6/57 and BCNSG/67) Exemal and Mounting Dimensions (Smart BCN38S9) ‘Connecting Piping for Liquid Measurement ‘Connecting Gas Piping for Gas Measurement ‘Connecting Piping for Steam Measurement -Enample of Open Tank Level Measurement ‘Connecting Pipe for Open Tank Level Measurement... ae Example of Closed Tank, Noncondensing Atmosphere, Level Measurement ‘Connecting Piping for Closed Tank, Noncondensing Atmosphere, Level Measurement "Byample of Closed Tank, Condensing Atmosphere, Level Measurement Conneeting Piping for Closed Tank, Condensing. Atmosphere, Level Measurement ‘Typical Calibration Setup Sample Temperature Compensation Data Label ‘Spherical Tank Measurement "lat End Tank Measurement Lact mper i Locations tn esas on tie Mirco Bar “Troubleshooting Flow Char. Amplifier Assembly (Expioded View Samper Wire Locations and Positions on put Board ‘Transducer Assembly Positioned in Vise. ‘Transducer Assembly Resting on Flange (with Top Flange Removed) Flange Postcned in Vise. ‘Transducer Assembly (BCNS6)S7 and BCNGGI67) ‘Type BCNSS/S9 Smart Tensmitter ‘Type BCN Smare Transmitter Replacemicn Parts Factory Mutual Approved Entity Parameters List Of Tables Error Messages ‘Troubleshooting Chat 53 a beatae VYE2132 List Of Effective Pages Page No. ‘Change No. ee [1 trooeh Ta Onlin 21 tough 25 Orginal 31 trowgh 12 Orginal 1 tough 3 Origin 1 took SS Orginal er rT m Original eT 1 tg 8 At ugh A ‘When an update is received, inset the latest changed pages and dispose of the superseded pages. NOTE: Onan update page, thechanged textortableisindi- ‘ated by a vertial ba in the outer margin ofthe adjacent page to the changed area. A changed figure isindicated by {vertical bein the outer margin next to the figure caption. ‘The date the update was prepared will appese under the page numb.Safety Summary GENERAL WARNINGS HAZARDOUS LOCATIONS The equipment used herein may be used onlin those classes of hazardous locations ldentied onthe nameplate LLequipment decrit par cete nolce ne peut et installed que dans ls emplacements species sur la placque ‘Snaltiqua de Fapoarel NAMEPLATE RATINGS. Do not at anytime exceed he ratings fisted on the rameplat. (Page 2-1) ‘Onne oiten aucune cteonstance depasserle valeurs nominales gran surlaplacque didetication.(Page3-1) ‘SYSTEM MAINTENANCE ‘systom maintenance must be performed by qualified personnel and ony ater securing equipment controled by the ‘teu. Altering or removing components trom an acive crcult may upset he process being contol. (Page 7-1) {Lenten du system dot ote etloctne par des personnes competence et uniquement a pat du moment ou es flemontscorvaes parle cut ont ete soles. Le fall denver ou datetar les camponsants un cit sous tension peut peturbore processus controle. (Page 7-1) SUBSTITUTION OF COMPONENTS. Substution of components may Impal sutabiity fr use in hazarous locations. (Page /-1) La substtuton de composants pout rere retour inadequat auiiston ans un eveonment dangereux (age At) ‘SPECIFIC WARNINGS and CAUTIONS. WARNING. ‘Any recognized corosive properties othe ud tobe measured must be considored when selecting piping atolls, (Page 25) ‘The ouput ofthis equipment changes to hod value dung start-up and wanemiter detected fale contions, ‘Those values must bo selected by the user to ensure safe operation. (Page 5-2) Dieconnactingreconsecting wing or repairing the wansmiters rot considered normal operation. These operations should only be done power has been removed trom al wiring ori tha farnmable almospiersis known not o be resent (Page A-1) Intrinsic safety is dependent upon the components used inthe transmit. Any subetaton of componenis may impait the innsic satey (Page A) Explosion prootisus-ignion proof instalation and intiniclly sale instalation in Case Ir Ii hazardous ections ‘eque thatthe assembly be kept ight while cults are Ive unless the locaton In known tobe non-hazardous a ‘Be time Page AA) vil beei-s2CAUTION Do not remove o orca ampiir assomby completely ou of house. This wil cause damage to pn connectore at 1, P2 andthe sensor lead connector. (Page 8-2) Extreme care shouldbe used wien urserewing the transducer assembly fromthe amplierhousingoavoiddamaging the sensor leads. (Page &-4) AVERTISSEMENT la sore de cet apparel agopte une valour fixes doivent ate selectionnees par utlsateur pour assurer une secure operation rsquetes surviennert. (Page $-5) Les propritoes corresives dos fides doivent etre considers au momen del election de a tuyauterie, (Page 2) Le debranchement ou le rebranchement des fle ainsi que la reparation du ranemettour rentent pas dans toe procedures normals. Si aimospnereestinfamablo, on ne dot ellecuer le etapes &-deseus que aif mentation ‘2 et ntovompue, (Page 8-1) Laseoute ntinesque depend des composantesuiisoes dans femetteur Toute subst ‘ui a cote secure invinseque. (Page As) jondecomposantepouralt, En co qui corcemne les instalitions de securteIniineeque dans des endrote se Ciasee I oul et Fnstalaton _ani-axplesion al ant-igalion prover pat posite, act indispensable que Yessamblage salt tenu olanche pendant que ls crcuits sont elecises, a moins que cel endo ne presente aucun danger ace moment (Page A) ATTENTION Prendrele precautions quis'inposent au momentde devisserle ransmetteurdu bolted lampiiicatcurafin devtor ndommager les is de a sande. (Page 8-2) Nes pas ret” completement assernblage des composants do son bolt. Cael endommageralt le baches et ee connexion Pt et P2 ins! que le connecteur des fis de a sonde. (Page 8-2) E2132Introduction Introduction INTRODUCTION “This Product Instruction i intended to assist persone with opection, calibration. troubleshooting "and ‘maintenance procedures for the Bailey Type BCN2/3/, [BCN53/5455/56/57/5859, and BCN6 Smart Bectonic ‘Transmier EQUIPMENT DESCRIPTION ‘The Bailey Type BCN Sman Electronic Transmiter measures pressure and may beuser-conigured:o provide ‘pole digital process variable signal (Felé Bus Mode) or 444 to 20 mA process variable signal Point-to-Point (Mode). ‘The cleewonics package uses the latest ‘microcomputer technology, allowing the user to calibrate ‘and troubleshoot the transmitter from either local or remote location. ‘The Bailey Type STTO2 Smart Transmiter Temminal ‘can "commenicate with the Smart Trensmiter. ‘Configuration, readout, and ocher interactions with the twansmitter operate by this communication method. An ‘optional Liguid Crystal Display is also avilable when {Reel eansmiter output indication is necessary EQUIPMENT APPLICATION ‘The BCN Blecttonic Pressure Transmiteris designed to ‘measure liquid, gas or vapor pressures. INSTRUCTION CONTENT ‘This document inlodes the following sections. Introduction - This section provides description of this Tasruetion Manual: its sections and their uses, along, ‘vith a bret eseription of the BCN Teansmite. Also Inludod inthis section are instructions on how to use this document, Glossary of Terms and Abbreviation, Product [Nomencliure and Specifications. Description and Operation ~ Describes the operation cof principle components of the BCN Transmitter. Also E2132 covered inthis section are communication techniques nd the diagnostic capabilities afforded tothe user. Installation ~ This section gives information on the various tasks associated withthe installation of the transmitter, Procedures detsiled here are: unpacking, Tocation considerations. physical installation, piping iggestons and wiring dagrams. Callbration—1detities the calibration status of the unit and proviees calibration check procedures. This section flo explains temperature compensation of the BCN, including temperature compensation example ‘Operating Procedures — "This section addresses startup procedures, configuration of the BCN (using 'STT02} andthe procedures thatmake the unit operational ‘Troubleshooting ~ This area of instruction gives the ser steps that aid in solving opestng dificuties that can ‘ceur, Tables a provided that ist corrective ations as they ‘relate to error messages. Also included is 2 troubleshooting flow chart “Maintenance ~ Includes maintenance information as it pertains tothe BCN Pressure Trensmiters, [Repair/Replacement~ Ths sectioncoversprocedures involved in replacing componeats of the Type BCN ‘Transmiter and seps used 19 check component stats HOW TO USE THIS MANUAL tisimportant for safety and operating reasons, ha his product instruction be read and understood completely before installing or completing any task associated with ‘operation. “The sections of this instruction book are sequently arrange as thy relate to inital startup; from Unpacking toRepair/Replacement procedures. After inital startups ‘complete and successful the istuction may then be refered tous needed by section. Page 1-1Introduction GLOSSARY OF TERMS AND ABBREVIATIONS. ANSE EEPROM EPROM Final Installation Non-volatile Memory Sediment ‘Transducer Page 1-2 American National Standards Insitute Electrically Erasable Programmable Read Only Memory. A type of non-volatile memory thats programmed and erased electrically, Erasable Programmable Read Only Memory. This memory holds the microcomputers oper- ing program. ‘The final position o plane in which the transmitter wil bein during operation. “Memory that retains programmed information; such as configuration and calibration parm- ters, even when power i removed. ‘A solid material deposit hat sets in fiqud or es, Such deposits can cause blockage ‘A device that takes an input, such as pressure, and conver the output into some other form, suchas voltage be2t-32+ ) Introduction Nomenclature ‘TYPE BCN2i9/4/5/6 SMART ELECTRONIC PRESSURE TRANSMITTER FAG SS G6 6 GG sumeecrowcrnesaine masuren sce hom ace oa We : Nemtirae once neiunctecrnaze) 3 Sa GRR TR A ccs (Sef naan stesso : st gue res 0p imum sae rsa) : sore : See So ieee) TE 3 seen Bes : Bowrae BE hss matey : Rosioans Seles tke : Beas Baise tee : SES Ease te ; Beeean Se Bhar Se i : Seer SS AR capteacaraa uae. wore» : eae eee 3 hogan” Gses tesa : eeas Se a ; ee rune 2 Fee eee on : el sare. SSeS oe TERE souren| on |S. | rae | wer [POR] St |i |e ome ° oH ee — eso Yow pronase os : se sige tow ftom fuse |icpze seen pe Soe fos [Rez [tis |asaesuestsy : fear lee le |tow [tee |tcarecnns snes Em fem” fect facet [hoe ise. eras : fee feo. |e. [ao tow lure |icgageorecsen 3 [ee [ithe AS. (Ros fee fabaaes : se |e” [ae [ae fio seme yoiecaosnece : sie fame fase [ae [oni fw peor oss ten ; Gam [ear [osm esr jemi |rcw teeny : sco" |e Jao” [0 [awne cne [peso : rire [tow [rene _[ine_[sorn [sone | tect Teco aa ETT r= Ti eat PagesIntroduction ‘TYPE BCN2/9/4/5/6 SMART ELECTRONIC PRESSURE TRANSMITTER Be 7 oT O_O _G SMART ELECTROWG PRESSURE TRANSMITTER pa eee 78 eX OooogG Pots ‘O-RING/BOLTING MATERIAL (NOTE 1) 1 Yaoneaoon Soe (ierpone- 6) 2 Teonarson See! teeBene— 8) 5 ‘ow Serie Stance Stet {erat except Boa) 3 “atont0o Series Staniase Sta! {feral except BONG) a hnie4o Carson Ste ASTM A150, GR. 87 (NACE CL. 9) or a exept BNA) “alontao Caron Se SSTWVAT95, GR. BY INACECL 5) ral xcept on 3020) INTEGRAL METER Nene Dial ere Boh Kits, f spplesle, proved wih bas rane 4) Dato Mouring acta Ke \forscne— 2 Danio 316 Samos Page Asari {oral excopt B88 57 5 8 67) 4 Dalote ate Stosorig pt. 2. Kes (eral except BCS 7.88487) 4 Dalle C-276 Hasoloy Fangs Aart ferechagss4s5.64 855) 5 Daoto C276 Hasteoy Fig Ror 2 Mg, Bt, Kis fr BCND.83.3485.64& 88) 8 alte 4 Mon! Flenge Adept t erbcho'saads6 oe 8 8) Delete <00 Monel Fig. Adaptor Mp. Set Keer BCNZS8 54.88.8486) NOTES: 1) Thefokoung matte cntiatons a request conpy whe Naor Asosaion eCaroson goss NACE] MOS ‘ssteagrtin, Hasty C276. Fane er aie Pa EBanes Seh 2 The erat Sl Gop 2 NaS lacs Sid anaes Sel Pang ae Sanaa Ste inoneL® eaapaied van ert Neko, Facrewor sarees tndoma eta Cap, Ci ‘TON? aya TeRLON® ae rege vader ot | Donte Memos Co. Page 1-8 E2122 S)) Introduction PERFORMANCE/FUNCTIONAL SPECIFICATIONS (Zero-Based Spans) ‘Sevie_ Ua poor apa ‘erpessre FUT Vacan mo orapenae eR Sones en pone oe Timt_cerorbm ade whnoeanage ne re (Com) ache esses ca ae E Sh otea calbtaed er Anger eno Bor, powssacusassns as bratecou neat 2 cle ‘Weg POST We pan Ta tan hl pseage ns ect No zero eectin an of apragn Eat camer res, ope Moamamot2in 0 (04940) ‘Sayan oa Dg ouhiany arse ete “Stability” £0.10% of upper range limit for six jou fone Daneing Coruna asthe Fon 01D. ‘Long Term — Drift less than 20.20% of upper 82.00 seconds “Baoiny ranges oe noe Tea Openings ron TEESE Tims (2st tara opee “Output Signal Analog Output: 410 20 mA; wsor— (ioin Spcchocuons: fom ec sekecabe rine gure ot 32 Tee iow s1000}raemter fore 52 owe, vlane or non ‘ome taut danage se ‘Bttta cpt ree wipe ag Square root ost Storage: 58°10 212° (80° to Dig! Outpt Digi process var- Store: i‘ SErepon op wontons pore rato cel use ‘ais wh Oprang and Vay Range anal ole aE (re oO) Supa Saree wk ra ie jwenen gta Sopp Woige Tie a2V ee ‘ison copy ogo ba — ‘twmperatures return to operating oe Spi Poin- Pot oO tenes ct Son em AS 9 Berta: no tec. see Loop Load Limits See Figure Temnperatore Operating: From 13" io HSE Sat BONE and BOTOTRT OTS eats (oare eee) presturs oosstoan ‘aera 20.25% ol ue nge Titre 200 p99 (7204. inetoranyonpartre Sargent Be coos pea isroiea) reimere tans Sr e200) that applease 8 BN rons conan 8 (Cp. Sale are enor TevaTon Waser zo Ga OORT resire BON 30.25% tugs range suppression cabana san heck inwzoth ng (0 Pay itera te supreason is 00% cna. * kt vp ance ‘eateted sean Nata pn or Irwa0od pg (30 Spper or ewer range va a0 Sci ee poe et tpn ange lr mz000 pel (19790 KPa ‘RFT Efieel <1 of calbated san or hi 8 eae SeStou tee @ 00 fad ia poe 0 BEND i Ben: 026% woee Tm Doan Te tage int0 pig 3000 aaa TGA BCN4: 0.3% of upper range munenTan| SILC tooo pig To), Taiy Uits"0-100% canaoue whan cover oF ‘Gverpressure BONE ard BONBEST: 350 pip aaa Tit aaa, Poo Poi Mode: 0 ia Sone ecsasees and ose Benes: 200 ps0 KPa Ftd bus toe: Process varie Bit coo po e370 Pa fepatedptctan mesa stor Bento end Renee ot ‘peer ange ~Usin onGE pect rttsonmeca meaner Bess Shot vperrnge mt. | bane gre cama aur Bae Sues Reece at Bn: tenet perrarge ent | Sie beat-o2 Page 1-5Introduction PHYSICAL CHARACTERISTICS “Rmpiior Fowsing Sa de cast aan ay using. wihiese han copper protated “ith chemeal esatnt our the cotng; aoe NEMA 2% Touring rockets Fn oecat or wal opps noutng ‘an bo supoleavtn arene, Part Ne €82609-1; shaped racer or Povonal pipe moaning alo aie Sb, Past Ne. 6027204~1 Process Fetes Fipues9, 10nd TT in Connections INSTALLATION ‘Conversion KR KN. 250458-2- This eonvors ay "BCID BCN) SC Tranemiterto te BON Trance letra Tet signal ane garde inna Connections ae aesesuble trough one ofthe {wo 12 NPT cond has rowed (opposes of ho ranertr, ‘used opening i sugges wih a Si2'siaitons steal NT pp pos, ‘man Gaty-poveredporabe comune ‘Transmitor cations devin lows he sree “Terminal oly congue exit, rouble ‘trate Fi Fi Sion ornated of Selection for attexcopt BONS rocses-weted pa: Rar NO- MENcLATURE “Tansiont Suppresses swicirg ard igining ‘suppressor invdaod vanslere: moun eral br xtoaly Par Ne. 1047380"1 OPTIONS AND ACCESSORIES “Special Transtar weted pars are Gaanos Ceaing_ treme any vacecontinats. Icing pease and ot. ‘War Variations Rater 9 NOMENCLATURE TTGD eter (Poor io NOMENCLATURE ore ‘feon| ileal art board pron ‘ides 12-cglphanumei Ku ‘yea tel of tanstr output ‘gpa ss pecan o opan or [SSS San Sst rar tion of deve) Raabe nab de (ee lenis aya beat wing ‘entation LOD Water sen av {ble as an adnan opto. KIN. “aq Option Paro, 1O0SST@AT ya sae ‘Sve bad abn ih Part ‘No a9r4asaz Stossel spe [ye stacked or poranenty at ‘hod: Customer may spoay + tes of 2 curate, Be T8 NPT oF welds sta {ats pong connector canbe uiad ‘tata tte stand 2-10 NET ones: PrN, 6534268 (Guetta NP), Pat No.conezt—t (else soca), Par No 9852-1 (Greco sarees sel (et aoph- ‘able SCNSBI7I89, ane Boner “Eve Manlfond Proves the reaukedvaing fro ‘measurement using eens pres “hre-poducing pinay eemets, ‘tackos drocy tothe voremrn (ace ofthe lage actors Part Ro. ce2071s=1, 31683 (anderson, ‘Greanwoos and Co. MAYS) PartNo, 6626715-2, carbon steet kederson Gresrwoos and Co. MaKUS)-PanNo e025715-5,3:68S, Sposa Geanes; Pat No 05267154, ato steal spect cleared (Not ‘Spake w OCs) Fey Grae Secs Pepran Nara ton spy oe SSR ti et SSPEOIFICATIONS SUBJECT TO CHANGE WTHOUT nore CERTIFICATION Gates by Canodian Sardar Assosaron (CBA). Factory Mua Reteareh (Fu and tancares Associaton ot Ase (SAN) are pong a olows rinesndive Wonsparking) (SA Cass: 062; Groups 8-0 Fur Gass 'Ow 2: Grouped SAA Zono2, Ex, Geup IC Trial Sato whos vse wit appronta Waar por Baley Gore Co, brewing 82226 (CSA Cate I I: 1: Groups AG, 18 Fat) Gasses {Iso 1 Groups AGT SAA _Zon00; xia, Group #0, 78 Page 1-6 ran = aregeteedvatematt Dupont Nemours & C2 e212 oIntroduction CERTIFICATION (Cont) xplosonpreot (iameproah JOSA Clas Dit: Grupe 8-0 FAN Ges Dv 1: Groupe 8-0 [SAA Zone 1s Ex Grup i Dustigationproot JOSA Classes I i: Dit: Groups E-G FM Caeee Ow 1: Goupe ES |SAA_ Zone 1 Ex IP a Erleures POS rypotaceed Nes Acasa mus ates ow 0 ae oe ‘Socedio shove apt te scray oss ‘eotofnenexery sng mie sects Eco SCNS a SSE SEER esa nse cascade FIGURE 1 ~ Square Root Output beat-2 FIGURE2~Load Range Page 1-7Description and Operation y Description And Operation INTRODUCTION FUNCTIONAL OPERATION ‘This section of the instruction book deseribes and The BCN Smart Transmitter consists of ewo major explains the BCN Transmitter; operation ofits principle sections: a transducer assembly and n_electronics ‘omponentsand themannerin which the use accesses the assembly (See Figures 3, 4 and 5). The STT02 Smart Information the transmiter provides, ‘Tranemiter Terminal is avilable to communicate withthe Smart Transmiter ib tow oe Sndeces ae FIGURE 3 — Smart BEN Pressure Trnsminer(BCNDI84, BCNSSI5455 and BCG) E2132 Page 2-1Description and Operation [FIGURE Snare BCN High Range Pressure Tansmiver(BCNS6S7 and BNI?) PHYSICAL OPERATION ‘Transducer Assembly “The transducer contains two outer slain dphragms and one intemal sensing diapagrn Inthe diterential pressure units (BCN2/3/8), process pressures are applied to tbe high ("H” stamped on the transducer body next to the high ride process flange) and low (unmarked) sides of the transducer by direct connection to the tnnsducer flanges or through flange ‘alapters. The low pressure side is open to stmosphere on ‘he age pressure nit(BCNS) orpre- evacuated nd sealed ‘on the absolute pressure unit (BCNS). Process pressures. act upon pressure receiving diaphragms which generze a force applied to acanlever beam, A closed bridge stain gage is affixed to the cantilever eam. Deflection of the beam by pressure Page 2-2 veriations proguces an output voltage from the Bridge hich is ditectly proportional tothe process pressure, ‘Transmitter Electronics Assembly “The electronics assembly is shown in Figure 6in block form, The output the ssn gage (not shown) isfedinion vollageto-pulse converter, The — vollge-to-pulse ‘convener ourputs a variable duty eye pulse which the ‘microcomputer can understand. The microcomputer uses All inputs from the voliage-to-pulse comerer and caleulates an output based onthe variable duty eyee pulse Inputs. The transmitter sconfigued memory sstoredinan EEPROM. “The output ofthe microcomputer is fed into an active ‘multiple pole low pass iter. The iter ourputsae volge level proportional to the ouput duy cycle of the pulse Input. This de level feeds the output transistor which controls the dt 20 A signal HearseU and Operation a0 I] — “4 a a I _ fa | Le 0% eee Sotttie] 1] fo eb Se ie ee TIGURE 6 Type BON Smart Tranter Elecrones Block Diagram beatae Page 2-3Description and Operation COMMUNICATION. Communication between the [BN Teansmiter and the remote terminalis accomplished by attaching the STTO2 snytwhere along the signal wires No adapters, jacks or plugs re necessary. An ac vllage imposed on the sigral wires allows. “communieation between the BCN Transmitter andthe STTOD Termini, Sins th crsmineion ashe eens ide average is Zero and has no effect on the output ofthe transite. Two diferent frequency levels ste used to transmit, a logie or loge I. This enables the Loation ofthe BCN Transmiter tobe afar as one mile (116 Kn) from the STTO2 Terminal while sil providing excellent noise immunity for remote communications Figure 7). minimum of 250 ohms loop resistance is necessary t0 ‘Support communication capabilites (Figure 2), “The wer proprams te ansmiter, va the STTO2 0 be inthe digital fieldbus mode by selecting anode address for the wansmiter (Figure 8). When the tansmitier is requested tobe inthe digital mode, the microcomputer sets the output of the transmitter to less than 4 mA for low power consumption. When polled the transmicr will then provide digital process variable signal. The Smart ‘Transmiter Terminal includes an intemal converter which accepts the transmite’s communication data and alterately conver the Sram Transter Terminal ‘ommend: to signals compatible with te transmis, ‘TEMPERATURE COMPENSATION. A temper ture sensors located within the tansducer assembly. The ‘output of the temperature sensor is menitored and use to ‘calculate a eorzction for the transducer output based on Programmed trader temperature characteristics. This transite temperature can be moaitoredusing the STT02 ‘Terminal. DIAGNOSTICS. Continuous self diagnostics are available through the STTO2 Terminal. Areas monitored are transducer, the uansducer's temperate, imputcircuts, ‘non-volatile. memory, processor ROM, and reference voltages. The moculat amplifier design allows. the agnostics to identify the malfunctioning. electronic Section. The diagnosis also indieat ifthe user is making 2 calibration err ‘Transmitter Software Functions Configuration and operations! eommandsallowthe user to input an ID Tag forthe ansmitier configuration, sclet ‘engineering unit, and define te output The ouput canbe defined as a square root Figure 1), 3/2 0¢572 power of the input. Other user definable oupuis inlude Volume of « Spherical or Met end tank, or a funetion generator tat follows a six segment curve The output ean be sot 10 normal or reverse ating and Fixed a specifi value for Iroubleshooting purposes. Other commands allow the output to bese 0 default values upon transmitter fire land poverup. Oxher commands allow the use 19 monitor te ‘configuration, input, ouput, and stay of the transmitter. A dtmping adjusimeat command is also avaiable. > "hs —$§$+ ° a ° Ry | ° == | = Sa | | ‘pice er| gunna SESS" Fase FIGURE? ~Po-io-Pant Wiring Page 2-4 he2ta2and Operation DescriptionInstallation Installation INTRODUCTION ‘This setion provides the user with information necessary forcorrect installation, whichisvitl fr safe and Fellable operation ofthe Type BCN Pressure Transmit This information includes unpacking procedures, transmitter location considerations, and. ‘instalation Suggestions from piping requirements to NOTE: Refer to APPENDIX A~ APPLICATIONS FLAMMABLE ATMOSPHERES when applicable, UNPACKING AND INSPECTION Before unpacking, carefully examine exterior of shipping containers for evidence of in-tansit damage. Inspect for punctures, tears or other dsmage_ which penetrates the outer containers, and for any evidence of ‘water damage. If tansmiter is damaged, contact the 1. Examine the exterior of the wansmiter for nicks, 2. Before mounting o insaling check the nameplate (Jocated on the amplifier housing) to make certain th ‘you have received the equipment that was ordered WARNING Do not, at any time, exceed the ratings listed on the namopiste AVERTISSEMENT ‘Onne doitenaueune creonstance depasse les va urs nominalesRgurant su la plaque didentication {the transmitter isto be stored prior installation, pack inthe original container, iP possible Store in an area free Of corrosive vapors and extremes in temperature and humidity. Insall covers and seal all conductive wiring inlets. NOTE: Storage temperatures must not exceed the following limits ~60to +212°F (-58° wp +100°C); Unis ‘with optional LCD Meter: 10 +1 58°F (-20° to ¥70°C), beatae LOCATION CONSIDERATIONS Beeause of prociss and economic considerations low and lovel tansmiters must often be installed in harsh environmental loatons, The eansmiter should, however, be locsted as to minimize the elfects of termpersture gradient and fluctuations, and to avoid vibration and hock, ‘SETUP AND PHYSICAL INSTALLATION ‘The quality ofa flow or level measurement depends 19 2 great exon on proper installation ofthe transmit and the pressure piping For flow measurement, proper instalation of the primary measuring clement is also sxitieal 1a the accuracy of the measurement. (Refer to Produet Instruction G23~1 Installation of Orifies and Flow Nozzles) [NOTE I installation ofthe transmitter requires that the housing be rotated, be sur to loosen set stews (tem 56, Figure 4) and slide locknut (tem 55, Figure 34) off ofthe housing. This allows the housing a rotate without eausing damage to the transmit The Type BCN Transmiter may be supported by the Piping connections it mounted directly a the point of IreasurementItmay also be surfece-mounted or mounted to 2-inch piping using Bailey Mounting Kit Part No (682603-1, Refer io Figures 9, 10 and 11 for external and mounting dimensions, NOTE: Flange adepters are not available for the BCNS6I57 or BCNG/6T, ‘The Type BCN ange adapter process connections are on 2.12-inch (54 mm) centers to allow diet mounting to orifice flanges and. permit the use of commercially available maniflds. Relerto Optionsand Accessories or information on Mange adapters and manifolds availsble from Bailey, Process connections on the transmiter flanges are YALISNPT Flange adaptersmay be supplied with /2-14 NPT connections. ‘The flange adapters alow the transite to be easily disconnected from the process by removing the Mange adapter bas. Refer to Figure 3 for identification of the option vendrain plugs. The primary purpose of the ventrain Page o-1