Service Manual: Nellcor Symphony N-3000 Pulse Oximeter
Service Manual: Nellcor Symphony N-3000 Pulse Oximeter
Nellcor Symphony ™
N-3000 Pulse Oximeter
To contact Nellcor Puritan Bennett’s representative: In the United States, call 1-800-NELLCOR or 510 463-4000;
outside the United States, call your local Nellcor Puritan Bennett representative.
Caution: Federal law (U.S.) restricts this device to sale by or on the order of a physician. 012 3
To obtain information about a warranty, if any, for this product, contact Nellcor
Puritan Bennett Technical Services or your local Nellcor Puritan Bennett
representative.
Nellcor Puritan Bennett, Durasensor , Nellcor Symphony , Oxisensor II, and the Nellcor
Puritan Bennett knob configuration are trademarks of Nellcor Puritan Bennett
Incorporated.
Covered by one or more of the following U.S. Patents and foreign equivalents:
4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 5,078,136; and 5,351,685.
TABLE OF CONTENTS
List of Figures
List of Tables
iii
Table of Contents
iv
Table of Contents
v
Table of Contents
LIST OF FIGURES
LIST OF TABLES
vi
SECTION 1: INTRODUCTION
1.1 Manual Overview
1.2 Warnings, Cautions, and Notes
1.3 N-3000 Pulse Oximeter Description
1.4 Related Documents
This manual uses three terms that are important for proper operation of the
monitor: Warning, Caution, and Note.
1.2.1 Warning
1.2.2 Caution
A caution precedes an action that may result in damage to, or malfunction of,
the monitor. Cautions are highlighted in boldface type.
1.2.3 Note
Figure 1-1 depicts the North American front panel of the N-3000 and the
names of its displays and controls.
1-1
Section 1: Introduction
1 2 3 4 5 6 7 8 9
Symphony N-3000
NEONATAL
RF LOCK
LINKED
PRINT
MOTION PULSE SEARCH LEADS OFF
20 19 18 17 16 15 14 13 12 11 10
1-2
SECTION 2: ROUTINE MAINTENANCE
2.1 Cleaning
2.2 Periodic Safety and Functional Checks
2.3 Batteries
2.1 CLEANING
1. Inspect the exterior of the N-3000 and verify that there is no evidence of
damage. Refer to Section 5, Troubleshooting for repair. If the N-3000
cannot be repaired, contact Nellcor Puritan Bennett’s Technical Services
Department or your local Nellcor Puritan Bennett representative.
2. Inspect safety labels for legibility. If labels are not legible, contact
Nellcor Puritan Bennett’s Technical Services Department or your local
Nellcor Puritan Bennett representative.
4. Perform the electrical safety tests detailed in paragraph 3.4. If the unit
fails these electrical safety tests, do not attempt to repair, contact Nellcor
Puritan Bennett’s Technical Services Department or your local Nellcor
Puritan Bennett representative.
5. Inspect fuse(s) for proper rating (F1: 1.0 Amp, 250 Volt, Slo-Blow and F2:
2.5 Amp, 250 Volt, Slo-Blow). If necessary, replace as described in
paragraph 6.4.
2.3 BATTERIES
If the N-3000 has been stored for more than 30 days, charge the battery as
described in paragraph 3.3.2. A fully discharged battery requires a 14 hour
charge for a full charge. A 6-hour charge is required for 1 hour of operating
time.
2-1
SECTION 3: PERFORMANCE VERIFICATION
3.1 Introduction
3.2 Equipment Needed
3.3 Performance Tests
3.4 Safety Tests
3.5 SpO2 Tests
3.6 Piezo Speaker Test
3.1 INTRODUCTION
Equipment Description
AC Power Adapter Nellcor Puritan Bennett model
SPS-N or SPS-N1
Safety Analyzer Must meet current AAMI
specifications
Sensor Cable SCP-10
Digital Multimeter (DMM) Fluke Model 87 or equivalent
Durasensor ® Oxygen Transducer DS-100A
Serial Interface Cable EIA-232 cable (optional)
Connector Adapter 6-pin, miniature
Oxisensor ® II Oxygen Transducer D-25
Pulse Oximeter Tester SRC-2
3.3 PERFORMANCE TESTS
Note: The battery operation and battery charge tests should be performed
before monitor repairs whenever the battery is suspected of being a
source of the problems. All other tests should be performed following
monitor repairs. Before performing the battery operation test, ensure
that the battery is fully charged (Paragraph 3.3.2).
1. Connect the Nellcor Puritan Bennett SRC-2 pulse oximeter tester to the
monitor.
3-1
Section 3: Performance Verification
3. With the N-3000 turned off, press the ON/STANDBY button and verify
that the BATTERY IN USE/BATTERY LOW indicator lights after the
power-on self-test is completed.
Perform this procedure to fully charge the battery or after the Battery
Operation Test (Paragraph 3.3.1). This procedure should be performed, if
possible, before repair work is attempted.
2. Verify that the monitor is off and that the BATTERY CHARGING
indicator is lit.
3-2
Section 3: Performance Verification
The power-up tests (3.3.3.1 through 3.3.3.3) verify the following monitor
functions:
• Power-On Self-Test
• Adult Power-On Defaults and Alarm Limit Ranges
• Neonate Power-On Defaults and Alarm Limit Ranges
3. Observe the monitor front panel. With the monitor off, press the
ON/STANDBY button. To successfully complete the self-test, the monitor
must perform the following sequence.
Symphony N-3000
NEONATAL
RF LOCK
LINKED
PRINT
MOTION PULSE SEARCH LEADS OFF
3-3
Section 3: Performance Verification
Note: This paragraph and paragraph 3.3.3.3 are written using Nellcor
Puritan Bennett factory-set defaults. If your institution has
preconfigured custom defaults, those values will be displayed.
Factory defaults can be reset using the service mode procedure
described in paragraph 4.3.11, Menu Item 20, Reset to Factory
Defaults, or the configuration mode procedure described in
paragraph 4.2.8.6.
1. Ensure that the monitor is on. Press and release the UPPER ALARM
LIMIT button. Verify that the monitor emits a single beep and the
SpO 2% display indicates an alarm limit of “100” for 3 seconds. Verify
that the other displays indicate a single bar at the top of each window
while the “100” is displayed.
SpO2 % PULSE RATE/ min
At the end of the 3 seconds, the displays indicate dashes (normal mode
steady state).
2. Press and release the UPPER ALARM LIMIT button. Begin rotating the
control knob counterclockwise (CCW) within 3 seconds. Verify that the
SpO 2% display reduces to a minimum of “85.”.
Note: A decimal point in the display indicates that the alarm limits
have changed.
3. Press and release the LOWER ALARM LIMIT button. Verify that the
monitor emits a single beep and the SpO 2% display indicates an alarm
limit of “85” for 3 seconds. Verify that the other displays indicate a single
bar at the bottom of each window while the “85” is displayed.
4. From the normal mode steady state, press and release the LOWER
ALARM LIMIT button. Begin rotating the control knob CCW within
3 seconds. Verify that the SpO 2% display reduces to a minimum of “20”.
Rotate the control knob clockwise (CW) and verify that the SpO2 %
display cannot be raised past the upper alarm limit setting of “85”.
5. Press the UPPER ALARM LIMIT button two times rapidly (twice within
3 seconds). Verify that the monitor emits two beeps and the PULSE
RATE display indicates an alarm limit of “170” for 3 seconds.
6. From the normal mode steady state, press the UPPER ALARM LIMIT
button two times rapidly. Begin rotating the control knob CCW within
3 seconds. Verify that the PULSE RATE display reduces to a minimum
of “40”.
7. Press the LOWER ALARM LIMIT button two times rapidly. Verify that
the PULSE RATE display indicates an alarm limit of “40” for 3 seconds.
8. From the normal mode steady state, press the LOWER ALARM LIMIT
button two times rapidly. Rotate the control knob CCW. Verify that the
PULSE RATE display reduces to a minimum of “30”.
3-4
Section 3: Performance Verification
9. Press the AUDIBLE ALARM OFF button (located on top of the N-3000)
and verify that the monitor emits a low-pitched beep when the button is
pressed.
10. Press the ON/STANDBY button to turn the monitor off. Verify that the
monitor emits three decreasing pitch beeps.
11. Observe the monitor front panel. Press the ON/STANDBY button. The
monitor performs the sequence described in paragraph 3.3.3.1 (Power-On
Self-Test), 3a through 3g.
12. Press and release the UPPER ALARM LIMIT button. Verify that the
SpO 2% display indicates an alarm limit of “100”.
13. Press and release the LOWER ALARM LIMIT button. Verify that the
SpO 2% display indicates an alarm limit of “85”.
14. Press the UPPER ALARM LIMIT button two times rapidly. Verify that
the PULSE RATE display indicates an alarm limit of “170”.
15. Press the LOWER ALARM LIMIT button two times rapidly. Verify that
the PULSE RATE display indicates an alarm limit of “40”.
3. Verify that the NEONATAL MODE indicator on the front panel is lit.
4. From the normal mode steady state, press and release the UPPER
ALARM LIMIT button. Verify that the SpO2 % display indicates an
alarm limit of “95” for 3 seconds. Verify that the other displays indicate a
single bar at the top of each window while the “95” is displayed.
5. From the normal mode steady state, press and release the UPPER
ALARM LIMIT button. Begin rotating the control knob CCW within
3 seconds. Verify that the SpO 2% display reduces to a minimum of “80”.
6. From the normal mode steady state, press and release the LOWER
ALARM LIMIT button. Verify that the SpO2 % display indicates an
alarm limit of “80”. Verify that the other displays indicate a single bar at
the bottom of each window while the “80” is displayed.
7. From the normal mode steady state, press and release the LOWER
ALARM LIMIT button. Rotate the control knob CCW. Verify that the
SpO 2% display reduces to a minimum of “20”. Rotate the knob CW to
verify that the lower alarm limit cannot be raised past the upper alarm
limit of 80.
3-5
Section 3: Performance Verification
8. Press the UPPER ALARM LIMIT button two times rapidly (twice within
3 seconds). Verify that the PULSE RATE display indicates an alarm
limit of “190”.
9. Press the LOWER ALARM LIMIT button twice rapidly. Verify that the
PULSE RATE display indicates an alarm limit of “90”.
10. Press the AUDIBLE ALARM OFF button and verify that the monitor
emits a beep when the button is pressed.
12. Press the ON/STANDBY button to turn the monitor on. The monitor
performs the sequence described in 3.3.3.1.
13. Press and release the UPPER ALARM LIMIT button. Verify that the
SpO 2% display indicates an alarm limit of “100”.
14. Press and release the LOWER ALARM LIMIT button. Verify that the
SpO 2% display indicates an alarm limit of “85”.
Operation with an SRC-2 pulse oximeter tester includes the following tests.
• 3.3.4.1 Alarms
• 3.3.4.2 Alarm Silence
• 3.3.4.3 Alarm Volume Control
• 3.3.4.4 Volume Control
• 3.3.4.5 Dynamic Operating Range
3.3.4.1 Alarms
1. Connect the SRC-2 pulse oximeter tester to the sensor input cable and
connect the cable to the monitor. Set the SRC-2 as follows:
SWITCH POSITION
RATE 38
LIGHT LOW
MODULATION HIGH
MODE LOC/RCAL 63
3-6
Section 3: Performance Verification
2. Press and release the ON/STANDBY button to turn the monitor on. After
the normal power-up sequence, verify that the SpO2 % and PULSE RATE
displays initially indicate zeroes.
Note: The pulse bar may occasionally indicate a step change as the
monitor is in the pulse search mode.
a. The pulse bar begins to track the artificial pulse signal from the
SRC-2.
d. The audio alarm will sound and both the SpO 2% and PULSE RATE
display will flash, indicating both parameters have violated the
default alarm limits. To silence the alarm, continue with the
following paragraph.
1. Press and hold the AUDIBLE ALARM OFF button on the top of the
monitor. The alarm is silenced. The PULSE RATE display indicates “60”
and the AUXILIARY display indicates “SEC” while the AUDIBLE
ALARM OFF button is pressed.
3. Press and hold the AUDIBLE ALARM OFF button. Rotate the control
knob CCW until the PULSE RATE display indicates “30 SEC”. Rotate
the control knob clockwise (CW) and verify that the displays indicate
60 SEC, 90 SEC, 120 SEC, and OFF. Release the button when the
display indicates “OFF”. Verify that the AUDIBLE ALARM OFF
indicator flashes.
4. Wait approximately 3 minutes. Verify that the alarm does not return.
After 3 minutes, the alarm silence reminder beeps three times, and will
continue to do so at 3-minute intervals.
3-7
Section 3: Performance Verification
1. Press and hold the AUDIBLE ALARM OFF button on the top of the
monitor. Verify the following:
2. While continuing to hold the AUDIBLE ALARM OFF button, rotate the
control knob CCW to decrease the alarm volume setting to a minimum
value of 1. The alarm tone should still be audible. Rotate the control
knob CW to increase the alarm volume setting to a maximum value of
10. Rotate the knob until a comfortable audio level is attained.
3. Release the AUDIBLE ALARM OFF button. The tone will stop.
1. Rotate the control knob CW and verify that the beeping pulse tone sound
level increases.
2. Rotate the control knob CCW and verify that the beeping pulse tone can
be turned off completely. Rotate the knob CW until a comfortable audio
level is attained.
The following test sequence will verify proper monitor operation over a wide
range of input signals.
Note: The N-3000 pulse qualification may occasionally reject some pulses
from the SRC-2 pulse oximeter tester. This is indicated by the
missing audible pulse tone and the illuminated PATIENT MOTION
indicator.
1. Verify that the monitor is still displaying saturation and that pulse
information is in compliance with the SRC-2 tolerance. Both displays are
still flashing due to alarm limit violation.
3. Move the MODULATION switch to LOW and verify that after a few
seconds the monitor indications are within the tolerances listed in step 1.
4. Move the LIGHT switch to HIGH 2 and verify that after a few seconds
the monitor indications are within the tolerances listed in step 1.
5. Move the MODULATION switch to HIGH and verify that after a few
seconds the monitor indications are within the tolerances listed in step 1.
3-8
Section 3: Performance Verification
Note: If the unit has been configured for the “latching alarm ON”
setting, the HEART/PULSE RATE display continues to flash,
despite the pulse rate being within upper and lower alarm
limits. Press the AUDIBLE ALARM OFF button to stop the
flashing. Refer to paragraph 4.3.13 to place the unit in the
“latching alarm OFF” setting.
7. Move the MODULATION switch to LOW and verify that after a few
seconds the monitor indications are within the tolerances listed in step 6.
8. With the LIGHT switch set to HIGH 2, verify that after a few seconds
the monitor indications are within the tolerances listed in step 6.
9. Move the MODULATION switch to HIGH and verify that after a few
seconds the monitor indications are within the tolerances listed in step 6.
10. Move the LIGHT switch to LOW and verify that after a few seconds the
monitor indications are within the tolerances listed in step 6.
11. Move the MODULATION switch to LOW and verify that after a few
seconds the monitor indications are within the tolerances listed in step 6.
12. Move the RATE switch to 201 bpm. After approximately 30 seconds,
verify that the PULSE RATE display is flashing and the display
indications are within the tolerances shown below:
13. Move the MODULATION switch to HIGH and verify that after a few
seconds the monitor indications are within the tolerances listed in
step 12.
14. Move the LIGHT switch to HIGH 1 and verify that after a few seconds
the monitor indications are within the tolerances listed in step 12.
15. Move the MODULATION switch to LOW and verify that after a few
seconds the monitor indications are within the tolerances listed in
step 12.
16. Move the LIGHT switch to HIGH 2 and verify that after a few seconds
the monitor indications are within the tolerances listed in step 12.
17. With the MODULATION switch to LOW, verify that after a few seconds
the monitor indications are within the tolerances listed in step 12.
18. Turn the N-3000 off. Disconnect the tester from the cable.
3-9
Section 3: Performance Verification
5. Leave the sensor open with the LEDs and photodetector visible.
6. After the monitor completes its normal power-up sequence, verify that
the sensor LED is brightly lit.
8. Open the sensor and notice that the LED intensity increases.
9. Repeat step 7 and the intensity will again decrease. This variation is an
indication that the microprocessor is in proper control of LED intensity.
3-10
Section 3: Performance Verification
The serial port can also be used to provide remote monitoring of alarms when
configured as explained in paragraph 4.4, Alarm Active Function.
The two configurable options of serial data interface are RS-232 and EIA-422.
The N -3000 is shipped with the RS-232 setting. To change the settings, refer
to paragraph 6.5.1.
Function: VDC
Range: 10 V
3-11
Section 3: Performance Verification
5. Connect the DMM positive lead to the following pins and verify the
voltage values listed in Table 3-1.
1 2
3 4
5 6
DIN DSR
6 9-Pin
DTR DSR CTS
1 8
DSR DTR
2 1 2 4
TX RX
4 3 3 2
GND GND
6 5 4 5
RX TX
5 3
6 ALARM ACTIVE 1
Spares 7
9
Shield
• Ground Integrity
• Electrical Leakage
3-12
Section 3: Performance Verification
This test verifies the integrity of the power cord ground wire from the AC
plug and connection with the SPS external power supply chassis ground.
3. Connect the analyzer “resistance” input lead to the grounding lug on the
rear panel of the external power supply. Verify that the analyzer
indicates 150 milliohms or less.
This test is in compliance with IEC 601.1 and AAMI Standard ES1,
Paragraph 3.3.1, Chassis Source Current, between the power ground and
(part b), exposed conductive hardware.
Function: Leakage
Range: µA
Normal Normal
Reverse Normal
Reverse Open
Normal Open
3-13
Section 3: Performance Verification
This test is in compliance with AAMI Standard ES1, Paragraph 3.3.2. Patient
Source Current is measured between any individual patient connection and
power (earth) ground.
Function: Leakage
Range: µA
3. Connect the electrical safety analyzer leakage input lead to the monitor’s
sensor input connector.
The analyzer leakage indication must not exceed 10 microamps for all of
the following AC power configurations with the monitor on.
Normal Normal
Reverse Normal
Reverse Open
Normal Open
This test is in compliance with AAMI Standard ES1, Paragraph 4.4. Patient
sink current is measured in a patient connection if a source of 240 volts,
50 Hz (or 120 volts, 60 Hz) with respect to power (earth) ground, is connected
to that patient connection.
Function: Leakage
Range: µA
3. Connect the electrical safety analyzer leakage input lead to the monitor’s
sensor input.
Normal Normal
Normal Open
3-14
Section 3: Performance Verification
The following tests can be used to verify, analyze, and troubleshoot the SpO 2
circuitry of the N-3000:
The tests require use of the SRC-2 tester and the service mode configuration,
as detailed in paragraph 4.3.
1. Connect an SRC-2 pulse oximeter tester to the sensor input cable and
connect the cable to the monitor.
SWITCH POSITION
RATE 112
LIGHT LOW
MODULATION OFF
MODE LOC/RCAL 63
4. Select menu item 30 by rotating the knob until “30” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
6. Set the SRC-2 RCAL/Mode switch to REM/RCAL 64. The RCAL value
“64” is displayed in the PULSE RATE display.
7. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
1. Connect an SRC-2 pulse oximeter tester to the sensor input cable and
connect the cable to the monitor.
SWITCH POSITION
RATE 112
LIGHT LOW
MODULATION OFF
MODE REM/RCAL 63
3. If you are not already in the service mode, enter the service mode steady
state, as instructed in paragraph 4.3.
4. Select menu item 33 by rotating the knob until “33” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
5. The SpO2 IR LED drive value “170” is displayed in the PULSE RATE
display. The IR indicator on the SRC-2 is illuminated.
3-15
Section 3: Performance Verification
6. Rotate the knob to adjust the IR LED drive level indicated in the PULSE
RATE display to 255.
8. Rotate the knob to adjust the IR LED drive level indicated in the PULSE
RATE display to 0.
9. Press the UPPER ALARM LIMIT button. The IR LED should turn off.
10. Rotate the knob to adjust the IR LED drive level indicated in the PULSE
RATE display to 170.
11. Press the UPPER ALARM LIMIT button. The IR LED intensity should
increase.
12. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
13. Select menu item 34 by rotating the knob until “34” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
14. The SpO2 red LED drive value “170” is displayed in the PULSE RATE
display. The IR indicator on the SRC-2 is illuminated.
15. Rotate the knob to adjust the red LED drive level indicated in the
PULSE RATE display to 255.
16. While watching the RED indicator on the SRC-2, confirm the setting by
pressing the UPPER ALARM LIMIT button. The LED intensity should
increase.
17. Rotate the knob to adjust the red LED drive level indicated in the
PULSE RATE display to 0.
18. Press the UPPER ALARM LIMIT button. The RED indicator should turn
off.
19. Rotate the knob to adjust the red LED drive level indicated in the
PULSE RATE display to 170.
20. Press the UPPER ALARM LIMIT button. The RED indicator intensity
should increase.
21. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
3-16
Section 3: Performance Verification
The following test verifies that the piezo power loss alarm speaker sounds an
alarm when the N-3000 loses power.
3. Set the N-3000 upside down facing you, as shown in Figure 3-4.
Battery cover
Squeeze
Battery cover
fasteners
NE
Squeeze
LLC
OR
Sym
pho
ny
N-3
000
5. Gently squeeze the battery cover sides in the middle as you swing the
cover open (it is hinged on the right with three tabs that extend into slots
on the chassis).
6. Lift the battery out of the compartment, as shown in Figure 3-5. It may
be necessary to use the edge of a flat tip screwdriver to gently pry the
battery loose.
3-17
Section 3: Performance Verification
Battery cover
Battery
Power
connector
NE
LLC
OR
Sym
pho
ny
N-3
000
Battery bracket
9. Reconnect the power connector to the battery. The alarm is silenced and
the monitor powers back on.
11. Replace the battery in the battery bracket and reconnect the battery
cover.
3-18
SECTION 4: CONFIGURATION MODE, SERVICE MODE, AND ALARM
ACTIVE FUNCTION
4.1 Introduction
4.2 Configuration Mode
4.3 Service Mode
4.4 Alarm Active Function
4.1 INTRODUCTION
The N -3000 cannot enter the configuration mode while it is stacked unless
the N-3100 is in the configuration mode or is turned off. If both instruments
are in the configuration mode, the N-3000 knob may be used to scroll to the
desired menu item and adjust the settings of the N-3100.
4. Press the PRINT button. “CFG” stops flashing and remains displayed in
the AUXILIARY display. (If the PRINT button is not pressed within
15 seconds after “CFG” begins flashing, the monitor will turn off
automatically.)
You are now in configuration mode steady state. The N-3000 automatically
powers down if no action is taken for approximately 2 minutes.
To exit the configuration mode, turn the monitor off by pressing the
ON/STANDBY button. Default settings take place when the monitor is
turned off. Default settings also take place if the N-3000 powers down due to
the 2-minute timeout.
4-1
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
Note: While changing default limits, there must be some user interaction
with the monitor within a 3-second period or the monitor will return
to configuration mode steady state operation.
Table 4-1 lists the default settings that can be configured and the respective
entry procedures to access the settings. Methods used to change the default
settings are detailed in paragraphs 4.2.1 through 4.2.8.
Note: To change neonate default limits, enter the neonatal mode from
configuration mode steady state by pressing the NEW
PATIENT/NEONATAL button twice within 2 seconds. Change the
desired limit using the same method as adult default limits.
When an SpO2 or pulse rate default limit has been changed, a decimal point
will appear after the displayed limit until the configuration mode is exited.
The mode (adult or neonatal) that the monitor is in when exiting the
configuration mode, becomes the power-on default.
4-2
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
1. From the configuration mode steady state, press and release the UPPER
ALARM LIMIT button. The current default value is displayed in the
SpO 2% display. Dashes appear in the PULSE RATE display (the upper
horizontal segments of the display), indicating that the monitor is in the
“set SpO2 upper alarm limit” mode.
2. To change the upper alarm limit value, rotate the knob on top of the
monitor. You cannot decrease the value lower than the current SpO 2
lower alarm limit default setting. The SpO2 upper alarm limit cannot be
set higher than 100.
Note: If you press the LOWER ALARM LIMIT button before the
3-second timeout, you can then change the SpO2 lower alarm
limit default. If you press the UPPER ALARM LIMIT button,
you can then change the pulse rate upper alarm limit default.
This method can also be used while setting the other default
alarm limits.
1. From the configuration mode steady state, press and release the LOWER
ALARM LIMIT button. The current default value is displayed in the
SpO 2% display.
2. To change the lower alarm limit default value, rotate the knob on top of
the monitor. You cannot increase the value higher than the current SpO 2
upper alarm limit setting. The SpO2 default lower alarm limit cannot be
set lower than 80.
1. From the configuration mode steady state, press the UPPER ALARM
LIMIT button twice within 3 seconds. The current default value is
displayed in the PULSE RATE display. Dashes appear in the SpO2 %
display (the upper horizontal segments of the display), indicating that
the monitor is in the “set pulse rate upper alarm limit” mode.
2. To change the upper alarm limit default value, rotate the knob on top of
the monitor. You cannot decrease the value lower than the current pulse
rate lower alarm limit default setting. The pulse rate default upper
alarm limit cannot be set higher than 250.
4-3
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
1. From the configuration mode steady state, press the LOWER ALARM
LIMIT button twice within 3 seconds. The current default value is
displayed in the PULSE RATE display.
2. To change the lower alarm limit value, rotate the knob CW to increase,
or CCW to decrease. You cannot increase the value higher than the
current pulse rate upper limit setting. The pulse rate lower alarm limit
cannot be set lower than 30.
1. From the configuration mode steady state, press and hold the AUDIBLE
ALARM OFF button. After 3 seconds, a continuous tone at the current
volume setting is emitted. “VOL” is displayed in the PULSE RATE
display, and the current default alarm setting (a number from 1 to 10) is
displayed in the SpO2 % display.
2. While continuing to hold the AUDIBLE ALARM OFF button, turn the
control knob on the top of the monitor CW to increase the default
volume, CCW to decrease the default volume.
3. Release the AUDIBLE ALARM OFF button and the monitor returns to
the configuration mode steady state.
The default alarm silence duration may also be adjusted while in the
configuration mode. To do so:
1. From the configuration mode steady state, press and hold the AUDIBLE
ALARM OFF button for 3 seconds or less. The current default setting for
the alarm silence duration appears in the PULSE RATE display. The
SpO 2% display indicates “CFG”, while the AUXILIARY display indicates
“SEC” (seconds).
Note: Pressing the AUDIBLE ALARM OFF button for more than
3 seconds without turning the knob, causes the N-3000 to enter
the “Default Alarm Volume” mode as described in paragraph
4.2.6.
2. Use the control knob on the top of the N-3000 to adjust the default alarm
silence duration. Alarm silence duration choices are 30 SEC, 60 SEC,
90 SEC, and 120 SEC.
4-4
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
The configuration menu allows you to configure the functions listed in Table
4-2. After accessing a menu item by pressing the UPPER ALARM LIMIT
button, if the knob is not turned and no button is pressed for a period of time
equal to the “timeout” as listed in the table, you will automatically return to
the configuration menu steady state. The last setting displayed for the menu
item will become the default setting.
Menu Paragraph
Number Configurable Setting Described Timeout
0 Pulse tone volume 4.2.8.1 3 seconds
1 UIF software version report 4.2.8.2 10 seconds
2 SpO 2 software version report 4.2.8.3 10 seconds
3 Set baud rate 4.2.8.4 3 seconds
4 Trend type 4.2.8.5 3 seconds
5 Reset to factory defaults 4.2.8.6 N/A
To access the configuration menu from the configuration mode steady state,
press the UPPER and LOWER ALARM LIMIT buttons simultaneously. The
SpO 2% display indicates the menu number (0 through 5) and the PATIENT
MOTION indicator is illuminated to indicate the monitor is in the
configuration menu steady state.
Rotate the knob on top of the N-3000 to access the desired menu number.
Press the UPPER ALARM LIMIT button to configure the displayed item,
using the procedures listed in paragraphs 4.2.8.1 through 4.2.8.6.
To exit the configuration menu steady state and return to the configuration
mode steady state, press the LOWER ALARM LIMIT button or, if there is no
knob or button activity for 15 seconds, you will automatically return to the
configuration mode steady state. You may also exit by turning the monitor
off.
Menu item number “0” allows you to determine the default volume (1 through
10) for the pulse tone.
1. From the configuration menu steady state, rotate the knob until “0” is
displayed in the SpO2 % display. Press the UPPER ALARM LIMIT
button.
2. The current default pulse tone volume setting is displayed in the PULSE
RATE display. An audio tone sounds at the current volume setting
Rotate the knob CW or CCW to display the desired power-on default
volume level (1 through 10).
4-5
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
1. From the configuration menu steady state, rotate the knob until “1” is
displayed in the SpO2 % display. Press the UPPER ALARM LIMIT
button.
2. The UIF software version number is the left-most digit in the SpO 2%
display. The next two digits in the SpO2 % display represent the major
software revision number. The minor software revision number is
displayed in the PULSE RATE display. Press the LOWER ALARM
LIMIT BUTTON to return to the configuration menu steady state.
1. From the configuration menu steady state, rotate the knob until “2” is
displayed in the SpO2 % display. Press the UPPER ALARM LIMIT
button.
2. The SpO2 software version number is the left-most digit in the SpO2 %
display. The next two digits in the SpO2 % display represent the major
software revision number. The minor software revision number is
displayed in the PULSE RATE display. Press the LOWER ALARM
LIMIT BUTTON to return to the configuration menu steady state.
1. From the configuration menu steady state, rotate the knob until “3” is
displayed in the SpO2 % display. Press the UPPER ALARM LIMIT
button.
Note: Baud rates should not exceed 19,200 in RS-232 mode (use EIA-
422 mode). Refer to paragraph 6.5.1 to change the
communication mode settings.
Menu item number 4 allows you to select “5”, “10” or “20” (displayed in the
SpO 2% display) as the default trend format. Selecting “20” causes patient
trend data to be recorded every 20 seconds. Each patient parameter value
will be both the maximum and minimum data for each parameter during the
sample period. Data is stored for the most recent 24 hours of patient
monitoring. This selection is described as “Format 2” in the N-3000 operator’s
manual.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
Selecting “5” causes patient trend data to be recorded every 5 seconds. Each
patient parameter value will be the most recent data sample for each
parameter during the sample period. Data is stored for the most recent
12 hours of patient monitoring. This selection is described as “Format 3” in
the N-3000 operator’s manual.
1. From the configuration menu steady state, rotate the knob until “4” is
displayed in the SpO2 % display. Press the UPPER ALARM LIMIT
button.
2. “5”, “10” or “20” is displayed in the PULSE RATE display. Rotate the
knob to display the desired default trend type.
Menu item number 5 allows you to reset all default settings to the original
factory settings as listed in paragraph 9.6, “Factory Default Settings,” of the
Specifications section.
1. From the configuration menu steady state, rotate the knob until “5” is
displayed in the SpO2 % display.
The service modes cannot be accessed by the N-3000 while it is stacked with
an active N-3100. If operating in the stacked configuration, disconnect the
N-3000 from the N- 3100 or turn the N-3100 off before entering the service
mode.
Use the following procedures to place the monitor into the service mode:
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
4. Press the PRINT button. You must press this button within 15 seconds
or the monitor will turn off automatically. You are now in service mode
steady state.
5. Use the knob to move from one main menu item to the next.
While in service mode, the UPPER and LOWER ALARM LIMIT buttons
are used as enter and exit buttons, respectively. You must press the
UPPER ALARM LIMIT button to select a main menu item and move to
the submenu level.
6. When you have scrolled to the desired menu item, press the UPPER
ALARM LIMIT button. The PATIENT MOTION indicator goes out and
the PULSE SEARCH indicator illuminates.
PULSE SEARCH
This indicates that you are now in a submenu of the selected main menu
item. Use the knob to move from one submenu item to the next. Not all
menu items have submenu selections.
7. To return to the service mode steady state from a menu item, press the
LOWER ALARM LIMIT button. (Menu item 3, Button Test, is an
exception; it is exited by rotating the knob.)
Main menu items available from the service mode steady state are discussed
in numerical order as indicated in Table 4-3.
4-8
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
Menu Paragraph
No. Type of Report/Test Described
1 Software Version Report 4.3.1
2 Knob and Lamp Test 4.3.2
3 Button Test 4.3.3
4 Speaker Test 4.3.4
5 Internal Configuration Code (ICC) Report 4.3.5
6 Total Operating Hours Report 4.3.6
7 Error Log Record 1 4.3.7
8 Error Log Record 2 4.3.7
9 Error Log Record 3 4.3.7
10 Error Log Record 4 4.3.7
11 Error Log Record 5 4.3.7
12 Error Log Record 6 4.3.7
13 Error Log Record 7 4.3.7
14 Error Log Record 8 4.3.7
15 Error Log Record 9 4.3.7
16 Error Log Record 10 4.3.7
17 Instrument Identification (IID) Report 4.3.8
18 Power Management and Battery Status 4.3.9
19 Persistent Time Sense Report 4.3.10
20 Reset to Factory Defaults 4.3.11
21 Initial Cluster Instrument Number Report 4.3.12
22 Enable/Disable Latching Alarms 4.3.13
23 Enable/Disable Alarm Silence Reminder 4.3.14
25 Dump EEPROM Data 4.3.15
28 Enable/Disable Battery Charge Circuit 4.3.16
29 Instrument Compatibility Report 4.3.17
30 SpO 2 RCAL Report 4.3.18
31 SpO 2 IR and Red Offset Report 4.3.19
32 SpO 2 Corrected IR and Red Signals Report 4.3.20
33 SpO 2 IR LED Drive Test 4.3.21
34 SpO 2 Red LED Drive Test 4.3.22
35 SpO 2 DM-Gain Test 4.3.23
36 SpO 2 P-Gain Test 4.3.24
37 Set SpO 2 Analog Test Mode 4.3.25
38 SpO 2 A/D-Cal Line Test 4.3.26
39 SpO 2 Enable Automatic Operation 4.3.27
60 Set Serial Port Baud Rate 4.3.28
61 Serial Port Loop Back Test 4.3.29
62 Serial Port Transmit Test 4.3.30
70 Nellcor Puritan Bennett Internal Test - DO NOT USE
4-9
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
This report identifies the software versions of the UIF and SpO2 modules.
1. From the service mode steady state, select menu item 1 by rotating the
Nellcor Puritan Bennett knob until “1” appears in the SpO2 % display.
Press the UPPER ALARM LIMIT button. A “1.0” appears in the SpO 2%
display.
The UIF software version number is the left-most digit in the PULSE
RATE display. The next two digits in the PULSE RATE display
represent the major software revision number. The minor software
revision number is displayed in the AUXILIARY display.
2. Rotate the knob to change the number in the SpO 2% display to “1.1”. The
SpO 2 software version number is the left-most digit in the PULSE
RATE display. The next two digits in the PULSE RATE display
represent the major software revision number. The minor software
revision number is displayed in the AUXILIARY display.
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This test verifies that indicators, front-panel lamps, and the control knob are
functional.
1. From the service mode steady state, select menu item 2 by rotating the
knob until “2” appears in the SpO 2% display. Press the UPPER ALARM
LIMIT button. All indicators light.
3. Rotate the knob CCW to reverse the firefly pattern. Knob functionality is
verified by the even movement through the firefly pattern as the knob is
turned.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
1. From the service mode steady state, select menu item 3 by rotating the
Nellcor Puritan Bennett knob until “3” appears in the SpO2 % display.
Press the UPPER ALARM LIMIT button. A “0” appears in the PULSE
RATE display.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
2. Press each of the buttons and button combinations listed below. The
corresponding number appears in the PULSE RATE display to indicate
that these buttons and button combinations are functioning correctly.
3. Rotate the knob CW or CCW to return to the service mode steady state.
This test verifies that the volume control is functional and determines
whether or not there are any discontinuities or saturation conditions in the
audible output.
1. From the service mode steady state, select menu item 4 by rotating the
knob until “4” appears in the SpO 2% display. Press the UPPER ALARM
LIMIT button. A “1” appears in the PULSE RATE display and a low-
level audible tone heard.
2. Rotate the control knob CW. As the number in the PULSE RATE display
increases from 0 to 254, the volume will correspondingly increase.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This menu item verifies whether the current monitor configuration is the
desired configuration. The ICC is the hexadecimal representation of the
instrument hardware configuration derived by the UIF processor through
internal examination of the modules and software present in the N-3000.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
1. From the service mode steady state, select menu item 5 by rotating the
knob until “5” appears in the SpO 2% display. Press the UPPER ALARM
LIMIT button. The ICC value appears as the two right-most digits in the
PULSE RATE display. The monitor’s configuration is represented by one
of the following values:
ICC
Value Monitor Configuration
03 SpO 2 only, with serial port
07 SpO 2 and ECG only, with serial port
0F SpO 2, ECG and respiration, with serial port
12 SpO 2 only, with wired network interface
16 SpO 2 and ECG only, with wired network interface
1E SpO 2, ECG and respiration, with wired network interface
FF Invalid configuration
If the displayed ICC value differs from the value stored in the EEPROM,
then the displayed value will flash.
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This report displays the total number of operating hours logged by the unit
since it was produced.
1. From the service mode steady state, select menu item 6 by rotating the
knob until “6” appears in the SpO 2% display. Press the UPPER ALARM
LIMIT button. The total number of operating hours is displayed in the
SpO 2% and PULSE RATE displays. Possible values are from 0 to
999,999 hours.
2. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This report provides information regarding the last ten error codes recorded
by the monitor, the number of occurrences of that particular error, and the
number of operating hours at the last time the error occurred. The error log
has ten entries (menu items 7-16), as indicated below. Refer to Section 5,
Troubleshooting, and the Appendix for an explanation of error codes.
The following procedure is for Error Log Record 1 (menu item 7). Use the
same procedure to access Error Log Records 2 through 10 (menu items 8
through 16).
1. From the service mode steady state, select menu item 7 by rotating the
knob until “7” appears in the SpO 2% display. Press the UPPER ALARM
LIMIT button. The number “7.0” appears in the SpO 2% display.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
2. Read the error code in the PULSE RATE display. A value of “000”
indicates that the menu item contains no error code. If dashes are
displayed, the error log contents cannot be determined.
5. Continue to rotate the control knob CW. The total number of operating
hours when the last instance of the error occurred is displayed in the
SpO 2% and PULSE RATE displays.
6. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
1. From the service mode steady state, select menu item 17 by rotating the
knob until “17” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. A hexadecimal number appears across the entire monitor
display, with an “H” in the last (far right) position.
2. Verify that this number agrees with the number on the monitor external
label. If the number does not agree, the number on the external label
should be changed to agree with the displayed number.
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
1. From the service mode steady state, select menu item 18 by rotating the
knob until “18” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. The number “18.0” appears in the SpO2 % display. The
number shown in the PULSE RATE display is the lead-acid battery
voltage to the nearest tenth of a volt.
2. Rotate the control knob CW until “18.1” appears in the SpO2 % display.
The number shown in the PULSE RATE display is the charge bus
voltage to the nearest tenth of a volt.
3. Rotate the control knob CW until “18.2” appears in the SpO2 % display.
The number shown in the PULSE RATE display is the backup lithium
battery voltage to the nearest tenth of a volt.
Note: The control knob can be rotated until “18.3” appears in the
SpO 2% display. However, the number shown in the PULSE
RATE display has no meaning and can be ignored.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
This report allows you to determine if the internal persistent time circuit is
keeping time correctly.
1. From the service mode steady state, select menu item 19 by rotating the
knob until “19” appears in the SpO2 % display.
2. Press the UPPER ALARM LIMIT button. The persistent time in seconds
is displayed in the SpO2% and PULSE RATE displays. For example, “001
688” indicates that the monitor has been powered on for 1,688 seconds =
28 minutes, 8 seconds. Make a note of the displayed time.
If the display reads “999 999” this indicates that persistent time is
greater than or equal to 999,999 seconds. If dashes are displayed, the
contents of the memory of the persistent time circuit are lost. This can
occur when the backup lithium battery has been replaced.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to reset the monitor to the Nellcor Puritan Bennett
factory default settings (see the Specifications section of this manual).
From the service mode steady state, select menu item 20. As soon as you
press the UPPER ALARM LIMIT button, the default settings are reset. Any
preset configurable alarms are now lost. When the default settings are reset,
the monitor will beep three times and automatically return to the service
mode steady state. If the reset was not successful, an error code will be
displayed.
1. From the service mode steady state, select menu item 21 by rotating the
knob until “21” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. The two left-most digits in the PULSE RATE display are
the hexadecimal representation of the cluster instrument number. “H”
(for hexadecimal) is displayed as the right-most digit of the PULSE
RATE display.
2. If the displayed value is different than the EEPROM value, the display
will flash. Rotate the knob to adjust the cluster instrument number to
the desired value.
3. Press the UPPER ALARM LIMIT button to accept the displayed value as
the default value. The display stops flashing.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4-14
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
This function allows you to disable or enable the latching alarm feature. The
Nellcor Puritan Bennett factory default setting is latching alarm disabled.
1. From the service mode steady state, select menu item 22 by rotating the
knob until “22” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
4. Press the UPPER ALARM LIMIT button to store the default setting.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to disable or enable the alarm silence reminder
feature. The Nellcor Puritan Bennett factory default setting is alarm silence
reminder enabled.
1. From the service mode steady state, select menu item 23 by rotating the
knob until “23” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
3. To change the alarm silence reminder setting, rotate the knob until the
desired setting is displayed (flashing).
4. Press the UPPER ALARM LIMIT button to store the default setting.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to dump the entire contents of the EEPROM to a
serial data capture device. This data may then be transmitted to Nellcor
Puritan Bennett to assist in diagnosing the condition of the instrument.
Note: The N-3000 must be operating from AC power to perform this menu
item.
4-15
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
4. Power-on the N-3000 and place it in the service mode steady state.
5. Select menu item 25 by rotating the knob until “25” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button. “EE” will be
displayed in the PULSE RATE display.
7. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This test allows you to turn the battery charging circuit on or off.
1. From the service mode steady state, select menu item 28 by rotating the
knob until “28” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
3. To enable or disable the battery charge circuit, rotate the knob until the
desired setting is displayed (flashing). Press the UPPER ALARM LIMIT
button.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
1. From the service mode steady state, select menu item 29 by rotating the
knob until “29” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. The number “29.0” appears in the SpO2 % display. The
number in the PULSE RATE display is the sensorbus protocol version
and revision number of the N-3000.
2. Rotate the knob until “29.1” appears in the SpO 2% display. Press the
UPPER ALARM LIMIT button. The number in the PULSE RATE
display is the multicast version and revision number of the N-3000.
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4-16
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
This function allows you to check the sensor RCAL value readings.
2. Select menu item 30 by rotating the knob until “30” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate the operation of the SpO 2 module. The
values represent the DC voltage offset for the current amplifier gain when
the amplifier inputs are zeroed.
SWITCH POSITION
RATE 38
LIGHT LOW
MODULATION OFF
MODE LOC/RCAL 63
3. From the service mode steady state, select menu item 31 by rotating the
knob until “31” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. The SpO2 IR offset appears in the SpO 2% display, and the
SpO 2 red offset appears in the PULSE RATE display. The values are
displayed in millivolts.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4.3.20 Menu Item 32: SpO 2 Corrected IR and Red Signals Report
This function allows you to validate the operation of the SpO 2 module. The
values represent the outputs of the IR and red sensor channels after the
amplifier offset values have been applied.
2. Verify that the SpO2 module is set for automatic operation using menu
item 39 (paragraph 4.3.27).
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4-17
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
4. From the service mode steady state, select menu item 32 by rotating the
knob until “32” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button. The SpO2 corrected IR output signal is displayed in the
SpO 2% display in hundredths of volts. The SpO 2 corrected red output
signal is displayed in the PULSE RATE display in hundredths of volts.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate sensors and/or the operation of the SpO2
module.
2. Verify that the SpO2 module is set for automatic operation using menu
item 39 (paragraph 4.3.27).
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4. From the service mode steady state, select menu item 33 by rotating the
knob until “33” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
6. To adjust the drive value, rotate the Nellcor Puritan Bennett knob. The
PULSE RATE display will flash. Pressing the UPPER ALARM LIMIT
button will set the displayed value in the SpO 2 module, which will cease
its automatic operation. The PULSE RATE display will stop flashing.
7. Press and hold the PRINT button to display the SpO2 corrected IR and
red output signals as described in menu item 32. Release the PRINT
button.
8. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate sensors and/or the operation of the SpO2
module.
2. Verify that the SpO2 module is set for automatic operation using menu
item 39 (paragraph 4.3.27).
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4. From the service mode steady state, select menu item 34 by rotating the
knob until “34” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
5. The SpO2 red LED drive value (between 0-255) is displayed in the
PULSE RATE display.
4-18
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
6. To adjust the drive value, rotate the knob. The PULSE RATE display
will flash. Pressing the UPPER ALARM LIMIT button will set the
displayed value in the SpO2 module, which will cease its automatic
operation. The PULSE RATE display will stop flashing.
7. Press and hold the PRINT button to display the SpO2 corrected IR and
red output signals as described in menu item 32. Release the PRINT
button.
8. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate sensors and/or the operation of the SpO2
module.
2. Verify that the SpO2 module is set for automatic operation using menu
item 39 (paragraph 4.3.27).
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4. From the service mode steady state, select menu item 35 by rotating the
knob until “35” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
6. To adjust the gain, rotate the knob. The PULSE RATE display will flash.
Pressing the UPPER ALARM LIMIT button will set the displayed value
in the SpO 2 module, which will cease its automatic operation. The
PULSE RATE display will stop flashing.
7. Press and hold the PRINT button to display the SpO2 corrected IR and
red output signals as described in menu item 32. Release the PRINT
button.
8. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate sensors and/or the operation of the SpO2
module.
2. Verify that the SpO2 module is set for automatic operation using menu
item 39 (paragraph 4.3.27).
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
4. From the service mode steady state, select menu item 36 by rotating the
knob until “36” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
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Section 4: Configuration Mode, Service Mode, and Alarm Active Function
6. To adjust the gain value, rotate the knob. The PULSE RATE display will
flash. Pressing the UPPER ALARM LIMIT button will set the displayed
value in the SpO 2 module, which will cease its automatic operation. The
PULSE RATE display will stop flashing.
7. Press and hold the PRINT button to display the SpO2 corrected IR and
red output signals as described in menu item 32. Release the PRINT
button.
8. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to validate sensors and/or the operation of the SpO2
module.
2. From the service mode steady state, select menu item 37 by rotating the
knob until “37” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
1 = “zero” setting
2 = “system test” setting
If the displayed value is different from the current SpO2 value, the
display will flash.
Pressing the UPPER ALARM LIMIT button will set the displayed value
in the SpO 2 module, which will cease its automatic operation.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to verify calibration of the SpO2 A/D converter.
1. From the service mode steady state, select menu item 38 by rotating the
knob until “38” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
4-20
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
“2” Indicates that the red A/D converter has completed self-calibration
and the IR A/D is still undergoing self-calibration or has failed self-
calibration.
3. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to reset and confirm that the SpO2 module is
operating in the automatic mode.
2. From the service mode steady state, select menu item 39 by rotating the
knob until “39” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
4. Rotate the knob to change the display and turn automatic operation ON
or OFF.
5. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This function allows you to set the default serial port baud rate.
1. From the service mode steady state, select menu item 60 by rotating the
knob until “60” appears in the SpO2 % display. Press the UPPER ALARM
LIMIT button.
3. Press the UPPER ALARM LIMIT button to store the default setting.
4-21
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This test verifies that, when the N-3000 is connected to a PC through the
N-3000 serial port, the serial port receive hardware is functional.
Note: The N-3000 must be operating from AC power to perform this menu
item.
5. Select menu item 61 by rotating the knob until “61” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
6. Type any characters on your PC keyboard and verify that the characters
are echoed on the PC screen. This confirms that data received on the
serial port receive line is transmitted on the transmit data line.
7. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
This test verifies that, when the N-3000 is connected to a PC through the
N-3000 serial port, the serial port transmit hardware is functional.
Note: The N-3000 must be operating from AC power to perform this menu
item.
2. Select menu item 62 by rotating the knob until “62” appears in the
SpO 2% display. Press the UPPER ALARM LIMIT button.
4. Press the LOWER ALARM LIMIT button to return to the service mode
steady state.
Caution: Menu items 70 and above are for factory purposes only.
Adjustment of menu items 70 and above by other than qualified
factory personnel may cause the N-3000 to malfunction.
4-22
Section 4: Configuration Mode, Service Mode, and Alarm Active Function
The N -3000 alarm active function allows low, medium, or high priority
alarms to be monitored from a remote location via the N-3000 serial port.
Alarm monitoring also applies to an attached, active N-3100. This function is
automatically enabled during the power-on cycle.
Pin 6 is open when no alarms are active. Alarm activity results in pin 6
shorting to ground. The pin will remain shorted to ground as long as the
alarm is sounding.
1 2
3 4
5 6
If voltage levels of ±7 volts on pin 1 are desired for remote alarm monitoring
(while in RS-232 mode), short together the DSR (pin 2) and TXD (pin 3) lines
of the communication cable. Once the alarm active function has been enabled
during power-on, an alarm will toggle the DTR line pin 1 from a logic LOW of
-7 volts to a HIGH of +7 volts. As long as the alarm is sounding, this line will
remain HIGH. When the alarm is silenced, or becomes inactive, the line will
return to its LOW logic level.
If a continuous 3.3 volt signal on pin 6 is desired (as when using the Nellcor
Puritan Bennett SOC-3 adapter), change the dip switch settings on the
Communications PCB as instructed in paragraph 6.5.1.
4-23
SECTION 5: TROUBLESHOOTING
5.1 Introduction
5.2 How to Use this Section
5.3 Who Should Perform Repairs
5.4 Replacement Level Supported
5.5 Obtaining Replacement Parts
5.6 Troubleshooting Guide
5.1 INTRODUCTION
Only qualified service personnel should open the monitor housing, remove
and replace components, or make adjustments. If your medical facility does
not have qualified service personnel, contact Nellcor Puritan Bennett
Technical Services or your local Nellcor Puritan Bennett representative.
The replacement level supported for this product is to the printed circuit
board (PCB) and major subassembly level. Once you isolate a suspected PCB,
follow the procedures in Section 6, Disassembly Guide, to replace the PCB
with a known good PCB. Check to see if the trouble symptom disappears and
that the monitor passes all performance tests. If the trouble symptom
persists, swap back the replacement PCB with the suspected malfunctioning
PCB (the original PCB that was installed when you started troubleshooting)
and continue troubleshooting as directed in this section.
5-1
Section 5: Troubleshooting
Problems with the N-3000 are separated into the categories indicated in
Table 5-1. Refer to the paragraph indicated for further troubleshooting
instructions.
Note: Taking the recommended actions discussed in this section will correct
the majority of problems you will encounter. However, problems not
covered here can be resolved by calling Nellcor Puritan Bennett
Technical Services or your local Nellcor Puritan Bennett
representative.
1. Power 5.6.1
• No power-up on AC and/or DC
3. Buttons/Knob 5.6.3
4. Display/Alarms 5.6.4
• Suspect readings
All of the categories in Table 5-1 are discussed in the following paragraphs.
5-2
Section 5: Troubleshooting
5.6.1 Power
Power problems are related to AC and/or DC. Table 5-2 lists recommended
actions to power problems.
5-3
Section 5: Troubleshooting
When there is a problem within the N-3000 monitor, an error code may be
displayed on the front panel, as illustrated:
SpO2 % / min
These codes correspond to messages that indicate what part of the monitor is
at fault. Actions to take when encountering error codes are listed below. For a
more thorough understanding of the error codes, refer to Appendix A.
Failure error codes are those that are displayed by the monitor with a leading
digit other than “0”. In some cases, these codes can be cleared by simply
turning the monitor off and then on again.
Table 5-3 lists the possible failure error codes and the recommended action to
take. If the action requires replacement of a PCB, refer to Section 6,
Disassembly Guide . If the recommended action fails to solve the problem,
notify Nellcor Puritan Bennett Technical Services or your local Nellcor
Puritan Bennett representative. Refer to the Appendix for a further
explanation of the codes.
5-4
Section 5: Troubleshooting
5-5
Section 5: Troubleshooting
5-6
Section 5: Troubleshooting
5.6.3 Buttons/Knob
1. The N -3000 turns on 1. If possible, verify the problem with the service
but does not respond mode, menu item 2, knob and lamp test.
to the knob (buttons
are operational). 2. Verify proper connection between knob and
UIF PCB.
2. The N -3000 responds 1. Verify the problem and identify faulty buttons
to some, but not all with the service mode, menu item 3, button
buttons. test.
5-7
Section 5: Troubleshooting
5.6.4 Display/Alarms
4. Alarm does not sound. 1. Verify the problem with the service mode
menu item 4, speaker test.
5-8
Section 5: Troubleshooting
2. SpO 2 or pulse rate 1. The sensor may be damp or may have been
values change rapidly; reused too many times. Replace it.
PULSE AMPLITUDE
indicator is erratic. 2. An electrosurgical unit (ESU) may be
interfering with performance:
5-9
Section 5: Troubleshooting
5-10
Section 5: Troubleshooting
Table 5-8 lists symptoms of problems relating to the serial port and
recommended actions. If the action requires replacement of a PCB or module,
refer to Section 6, Disassembly Guide.
2. The measured voltages 1. Perform the serial port loop back (menu
at the serial port item 61) and serial port transmit (menu
(paragraph 3.3.5.3) are item 62) tests in the service mode
correct but messages are (paragraphs 4.3.29 and 4.3.30). If the tests
not being transmitted or are successful, recheck the message formats
received. you are sending to the monitor, ensure that
a good cable connection exists between PC
and N-3000, and verify the baud rate using
the service mode, menu item 60. (When
connected to a PC in the RS-232 format, a
baud rate above 19,200 should not be used.)
5-11
SECTION 6: DISASSEMBLY GUIDE
6.1 Introduction
6.2 Removing the Battery
6.3 Battery Replacement
6.4 Fuse Replacement
6.5 Monitor Disassembly
6.6 Removing the Alarm Speaker
6.7 Removing the SpO2 PCB and SpO2 Controller PCB
6.8 Removing the Communications PCB
6.9 Removing the UIF and Display PCB
6.10 Control Knob Assembly Replacement
6.11 Lithium Battery Replacement
6.12 Reassembly
6.1 INTRODUCTION
• PCBs
• batteries
• cables
• function buttons
• chassis enclosures
Note: Some spare parts have a business reply card attached. When you
receive these spare parts, please fill out and return the card.
6-1
Section 6: Disassembly Guide
3. Set the N-3000 upside down facing you, as shown in Figure 6-1.
Battery cover
Squeeze
Battery cover
fasteners
NE
Squeeze
LLC
OR
Sym
pho
ny
N-3
000
4. Loosen the two battery cover retaining fasteners securing the battery
compartment cover.
5. Gently squeeze the battery cover sides in the middle as you swing the
cover open (it is hinged on the right with three tabs that extend into slots
on the chassis).
6. Lift the battery out of the battery bracket, as shown in Figure 6-2. It may
be necessary to use the edge of a flat tip screwdriver to gently pry the
battery loose.
6-2
Section 6: Disassembly Guide
Battery cover
Battery
Power
connector
NE
LLC
OR
Sym
pho
ny
N-3
000
Battery bracket
3. Connect the power connector to the new battery. The connector can only
be mated one way.
6-3
Section 6: Disassembly Guide
Battery
Caution: The battery fuse (F2) on the Docking Connector PCB must
be removed before disconnecting the docking connector cable from
connector J17 as indicated in paragraph 6.5. Failure to remove the
fuse may result in damage to the Lower Docking Connector PCB or
UIF PCB.
2. Remove the four corner screws that hold the monitor together (Figure 6-4).
Screws Screws
6-4
Section 6: Disassembly Guide
4. Pull the unit apart, swinging the bottom half to your left, as illustrated
in Figure 6-5.
Connector J13
Docking connector
cable
NE
LLC
OR
Sym
pho
ny
N-3
000
Bottom enclosure
Caution: The battery fuse (F2) on the Docking Connector PCB must
be removed as indicated in paragraph 6.4 before disconnecting the
docking connector cable from connector J17. Failure to remove the
fuse may result in damage to the Lower Docking Connector PCB or
UIF PCB.
5. The docking connector cable is plugged into connector J13 on the UIF
PCB. Disconnect the docking connector cable from connector J13 by
gently pushing the top of the connector down, while pulling straight up
on the cable.
2. The switch settings on the Communication PCB are shipped for RS-232
communications and should be as follows (refer to Figure 6-5):
6-5
Section 6: Disassembly Guide
If a continuous 3.3 volt signal at pin 6 of the serial port (Figure 3.3) is
required (as when using the Nellcor Puritan Bennett SOC-3 adapter),
change the SW3 settings as follows:
2. Remove the handle and spring assembly on the right side of the unit, as
illustrated in Figure 6-6, lifting it up out of the molded chassis cradle.
Handle
Spring
Alarm speaker
Speaker gasket
Connector J2
NE
LLC
OR
Sym
pho
ny
N-3
000
3. Remove the left side panel (this is on your right, as illustrated above) by
pulling straight up; be careful not to damage speakers.
6-6
Section 6: Disassembly Guide
Rear panel
SpO2 PCB
SpO2 controller PCB
NE
LLC
OR
Sym
pho
ny
N-3
000
Pemm stud
3. Remove the SpO 2 PCB and the SpO 2 Controller PCB by disconnecting
them from the Pemm studs on the UIF PCB. Pull up on the top board
from the right side to disconnect from the Pemm studs.
4. To remove the SpO 2 PCB from the SpO 2 Controller PCB, unsnap the
SpO 2 PCB from the Pemm studs on the SpO 2 Controller PCB.
6-7
Section 6: Disassembly Guide
Communications PCB
1/4-inch nut
Jumper J6
NE
LLC
OR
Sym
pho
ny
N-3
000
Top enclosure
6-8
Section 6: Disassembly Guide
The display PCB is secured to the UIF PCB via the J5 connector. To
remove the Display PCB, the UIF PCB must first be loosened to allow
the Display PCB to be lifted out of the molded chassis housing slots.
J5 connector
UIF PCB Piezo power loss
alarm speaker
Lithium backup
battery
J3
Speaker boost
Control knob lithium battery
ribbon cable
NE
LLC
OR
Sym
pho
ny
N-3
000
J3 connector
PR
INT
Display PCB
5. Remove the Display PCB by lifting up on the mother board, then pulling
the Display PCB away from the UIF PCB and disconnecting from J5.
6. Disconnect the control knob ribbon cable from J3 on the UIF PCB. Push
the top of the connector down, then pull the cable straight up and out of
the connector.
8. When replacing the UIF PCB, the Instrument Identification label must
be replaced. Attach the label to the enclosure on the bottom of the unit.
Reset the configuration code if required. Confirm the number using the
service mode menu item 17.
6-9
Section 6: Disassembly Guide
Heat shield
Encoder
assembly
NE
LLC
OR
Sym
pho
ny
N-3
000
Top cover
Knob
Nut
Metal washer
Elastomeric
washer
3. Using a 7/16-inch socket, remove the nut securing the shaft and knob
assembly to the chassis.
6-10
Section 6: Disassembly Guide
4. Replace the control knob assembly with the elastomeric washer closest to
the plastic chassis. Torque nut to 10 inch-pounds. Replace the heat
shield and white plastic insulator as illustrated in Figure 6-10.
2. With the monitor upside down and facing you, open up the chassis as
shown in Figure 6-5.
3. Locate the lithium batteries on the UIF PCB (Figure 6-9). The backup
lithium battery (the larger of the two lithium batteries) is used to supply
backup power to the UIF processor if the lead-acid battery fails during
DC use. It also supplies power to the piezo power loss alarm speaker
during a microprocessor or power failure alarm. The other (smaller)
battery provides additional voltage to power the piezo speaker.
4. Slide battery (or batteries) from underneath the spring clips. Do not
dispose of lithium batteries by placing them in the regular trash. Dispose
of properly or return to Nellcor Puritan Bennett Technical Services for
disposal.
6.12 REASSEMBLY
2. Ensure that the small wiper fingers that make contact with the side-
panel metalized coating throughout the top chassis fit properly.
3. Ensure that all buttons are seated properly and operate smoothly.
4. All of the side panels have channel guides molded into the top and
bottom chassis to assist in proper location and seating.
5. To install the handle, locate the small spring attached to one side. After
all PCBs and side panels have been properly seated in the top chassis,
install the handle into the cradle in a vertical position. Guide the spring
into the molded channel located at the rear of the top chassis while
leaning the handle to the inside of the unit. When properly seated, the
handle will rotate out with a small amount of spring tension and
naturally return to the vertical resting position.
6. Depending upon the level of repairs, you may have to reconfigure the
monitor’s Internal Configuration Code (ICC) in order to get the monitor
to operate properly. Refer to the service mode section, menu item 21, of
this manual.
6-11
Section 7: Spare Parts
7.1 INTRODUCTION
Spare parts, along with part numbers, are shown below. Numbers in
parentheses correspond to those in Figure 7-1.
7-1
Section 7: Spare Parts
Figure 7-1 shows the N-3000 expanded view with numbered callouts relating
to the spare parts list.
Alarm limit
buttons (21)
Control
knob (22) ON/STDBY
Right panel (33) and PRINT
Front panel (31)
buttons (20)
7-2
SECTION 8: PACKING FOR SHIPMENT
8.1 General Instructions
8.2 Repacking in Original Carton
8.3 Repacking in a Different Carton
To ship the monitor for any reason, follow the instructions in this section.
Pack the monitor carefully. Failure to follow the instructions in this section
may result in loss or damage not covered by the Nellcor Puritan Bennett
warranty. If the original shipping carton is not available, use another
suitable carton; North American customers may call Nellcor Puritan Bennett
Technical Services to obtain a shipping carton.
Prior to shipping the monitor, contact your supplier or the local Nellcor
Puritan Bennett office (Technical Services Department) for a returned goods
authorization number. Mark the shipping carton and any shipping
documents with the returned goods authorization number.
If available, use the original carton and packing materials. Pack the monitor
as follows:
8-1
Section 8: Packing for Shipment
3. Label carton with shipping address, return address and RGA number, if
applicable.
3. Fill the bottom of the carton with at least 2 inches of packing material.
4. Place the bagged unit on the layer of packing material and fill the box
completely with packing material.
6. Label the carton with the shipping address, return address, and RGA
number, if applicable.
8-2
SECTION 9: SPECIFICATIONS
9.1 General
9.2 Electrical
9.3 Physical Characteristics
9.4 Environmental
9.5 Alarms
9.6 Factory Default Settings
9.7 Performance
9.1 GENERAL
UL 544, CSA-C22.2 No. 601.1-M90, IEC 601.1, IEC 601.1 (type CF),
ISO 9919, RFE per VFG 243, EMC per IEC 801 series.
9.2 ELECTRICAL
Protection Class
Degree of Protection
Lead-acid Battery
Lithium Batteries
9-1
Section 9: Specifications
9.4 ENVIRONMENTAL
9.5 ALARMS
Alarm Limit Range
% Saturation 20–100%
Adult Neonate
SpO 2 Upper Alarm Limit: 100% 95%
SpO 2 Lower Alarm Limit: 85% 80%
Pulse Rate Upper Alarm Limit: 170 bpm 190 bpm
Pulse Rate Lower Alarm Limit: 40 bpm 90 bpm
Default Setting
Operating Mode: Adult-Pediatric
Pulse Beep Volume: 57.5 dB(A) at 1 meter (step 6)
Audible Alarm Volume: 61 dB(A) at 1 meter (step 8)
Audible Alarm Silence Period: 60 seconds
Alarm Silence Reminder: ON
Latching Alarms: OFF
Trend Format: 10-second averaged (Format 1)
Serial Port Baud Rate 19,200 bits per second
9-2
Section 9: Specifications
9.7 PERFORMANCE
Range
Saturation: 0–100%
Accuracy
SpO 2
Accuracy is expressed as plus or minus “X” bpm across the display range.
This variation equals plus or minus 1SD, which encompasses 68% of the
population.
9-3
APPENDIX
A1 Integrity Tests
A2 Error Types
A3 User Correctable Error Codes
A4 Failure Error Codes
A5 Internally Corrected Error Codes
A1 INTEGRITY TESTS
The N-3000 routinely performs internal system integrity tests to verify and
monitor proper operation. As a result, error codes are recorded in the monitor
internal Error Log and codes may be displayed on the monitor front-panel
display. These error codes help establish a starting point for troubleshooting
the N-3000.
Failure error codes are produced by the N-3000 when one of the following
automatic integrity tests detects an error:
• Failure Error Detection: A failure error may occur at any time. The
failure error detection process attempts to make an entry into the error
log, displays an error code, sounds an alarm, and places the instrument
into a state (including ceasing monitoring) that minimizes the chance of
additional risk to the patient or caregiver.
A-1
Appendix
A2 ERROR TYPES
There are six classes of errors in the N-3000, as indicated in Table A-1.
In all cases, an attempt to store an error in the Error Log may fail due to
failure or corruption of the Error Log in EEPROM. This condition alone does
not constitute a failure error and operation of the instrument proceeds as if
the error has been successfully logged.
A-2
Appendix
055 Current user input values (limits, volumes, times) have been
lost during an internal reset and the unit has returned to
power-on defaults.
058 Alarm and beep volume, audible alarm silence duration and
operating mode have returned to power-on defaults due to an
internal instrument reset.
Table A-3 lists the possible failure error codes in numerical order. Refer to
Table 5-3 for a list of corrective measures.
A-3
Appendix
Internally corrected error codes are not normally displayed. These errors are
logged on the internal Error Log, then the N-3000 watchdog circuitry resets
the monitor. They can be accessed only by using the Service Mode (menu
items 7 through 16) as indicated in Paragraph 4.3, Service Mode.
Table A-4 lists the internally corrected error codes in numerical order. It is
not normally necessary for service personnel to access the Error Log.
However, if you find it necessary to contact Nellcor Puritan Bennett
Technical Services or your local Nellcor Puritan Bennett representative, they
may request information from the Error Log.
A-4
Appendix
A-5
TECHNICAL SUPPLEMENT
S1 Introduction
S2 Oximetry Overview
S3 Stackbus Interconnect
S4 Circuit Analysis
S5 Schematic Diagrams
S1 INTRODUCTION
S2 OXIMETRY OVERVIEW
A pulse oximeter determines SpO2 by passing red and infrared light into an
arteriolar bed and measuring changes in light absorption during the pulsatile
cycle. Red and infrared low-voltage light-emitting diodes (LEDS) in the
oximetry sensor serve as light sources; a photodiode serves as the photo
detector.
S-1
Technical Supplement
fractional saturation
functional saturation = x100
100 - (% carboxyhemoglobin + % methemoglobin)
100 pH
Temperature
PCO2
2,3-DPG
Fetal Hb
Saturation (%)
pH
50 Temperature
PCO2
2,3-DPG
0
50 100
PO2 (mmHg)
S3 STACKBUS INTERCONNECT
Stackbus is the term for the communication interconnect between the N-3000
modules and also between the N-3000 and N-3100 instruments.
The internal stackbus is used for communications between the UIF PCB and
the SpO 2 module. Information is transmitted over a single PCB trace using
the Arcnet (discussed in paragraph S4, Circuit Analysis) local area network
standard as the message protocol.
S-2
Technical Supplement
The external stackbus is used for communications between the N-3000 and
the N-3100. Information is exchanged over two pins on the N-3000 docking
connector and two sockets on the N-3100 upper docking connector. As with
the internal stackbus, the Arcnet local area network standard is used as the
protocol. RS-485 drivers and receivers are used for signaling. A proximity
sensor in the bottom of the N-3000 or N-3100 detects when the monitor is
docked, enabling the stackbus signals.
S4 CIRCUIT ANALYSIS
The monitor functional block diagram is shown in Figure S4-1. Central to the
PCB modules is the UIF module. This module receives power from an
external AC source or battery via the docking connector. It supplies power to
the other modules connected to it, while also communicating with them via
the stackbus. It controls user interface and network gateway functions.
Connected to the UIF module is the SpO2 module, which consists of two
PCBs: the SpO 2 Controller and the SpO 2 PCB. The SpO2 Controller board
contains the micro controller, memory system, internal stackbus interface,
and other control logic. The SpO2 PCB contains all the analog signal
conditioning and control hardware necessary to measure SpO2 . The two
boards are electrically connected by a single interface connector.
The Display module contains annunciators and push buttons, allowing the
user to access information and to select various available parameters. The
Display PCB contains SpO 2 and heart rate LEDs and their associated driver
circuits. Front-panel switches also allow the user to turn the unit on and off,
to set alarm limits and to print data. The Display PCB is connected to the
UIF module via a 14-pin connector.
S-3
Technical Supplement
SpO2
Module
External
Power
Supply Communi-
Docking UIF
Connector Module cations
Module
Battery
Display Module –
Visual Annunciators and Controls
The following paragraphs discuss the operation of each of the printed circuit
boards within the N-3000 oximeter. (Refer to the appropriate schematic
diagram at the end of this supplement, as necessary.)
Two parallel FETs, Q7, drive the T1 transformer in flyback mode, channeling
the current through sense resistors R23 and R133. Any inductive spike
created by the leakage inductance of the T1 transformer is filtered out of the
circuit by R105 and C9.
S-4
Technical Supplement
The transformer flyback pulse is rectified by CR7 and filtered by C12, C57,
and R5 to create VCCI. The other two transformer windings have three times
as many turns as the VCCI winding. These windings are rectified by CR5 and
CR6 to achieve ±15 volts during the flyback cycle. These supplies are then
regulated by U2 and U15 to ±12 volts.
Normal transformer signals are filtered out of the circuitry by C55, R110,
CR2, Q3, R38, C14, Q6, R53, and R49. However, the Q7 turn on transition is
a direct result of the ANALOG CLK signal. This creates the isolated clock
signal (ISO CLK) and guarantees a consistent output pulse time independent
of the pulse width modulation and inductive transient changes.
b. Timing
The ISO CLK is divided by U29 and decoded by U1 and U30 to create the
timing signals used throughout the isolated section of the circuit. The timing
diagram (Figure S4-2) shows the result of this decoding. One complete cycle
of the front end takes 16 ISO CLK cycles.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Analog Clk
Off/On
Red/Ir
Ir/Red
IRSMP L
REDSMP L
d. LED Drive
The LED drive circuitry is shown in the lower left corner of the schematic
diagram, sheet 2. Signal outputs from U10 — RED LED and IR LED — are
used to control LED brightness. These signals are multiplexed by U31 and
buffered by one-half of U32. A voltage divider circuit consisting of R101 and
R102 divide the multiplexed signal down to the proper voltage to use as a
reference for the other half of U32.
Additionally, R92 provides a path for stray current during the off period to
ensure that the LEDs are truly off. Components R97, R98, and Q12 provide
secondary protection against over-current drive by disabling the control op
amp if the voltage goes above 0.9 volts.
S-5
Technical Supplement
Components R30 and C24 filter any high-frequency noise on VCCI that is
beyond the bandwidth of U32. Finally, Q13, R104, and R105 turn the LEDs
off between pulses.
Input op amp U23 converts the differential current to a voltage. One side of
the output is coupled through capacitor C48 while the other output is used as
a reference that is switched by U24 onto R78 only during one channel on/off
cycle. This AC couples only one channel.
Low frequency noise on the other channel is eliminated also since the LED-off
output for both channels is the same. This switched AC coupling removes the
DC without resulting in channel crosstalk. The resulting AC-coupled signal
and reference are switched through U25 to the input of differential amplifier
U21 when the patient module is plugged in.
If the cable is plugged in, U25 selects the output of the preamp and ground as
the input to U21. AC coupling is performed to keep crosstalk from the
preamped AC signal. Differential amplifier U21 has a programmable gain of
1, 4, 16, or 64, depending upon the state of PD0 and PD1.
g. Auto Calibration
Switch U26 selects either the differential amplifier (U21) output or the
internal calibration signals as an input to the U27-based filter. If the
calibration input is selected, U24 can select either a zero or test input.
The zero input connects the filter input to ground so the system can calibrate
the no-signal output of the two channels. The test input connects the LED
current waveform to the filter so the demodulator has an output proportional
to the programmed LED current.
The power supply creates ±5 volt from the system battery supply. The input
voltage is 8–16 volts, which is filtered and regulated by U19 to create the
+5 volts. U20 converts this input to a regulated -7 volt output that is
regulated to -5 volts by U18.
S-6
Technical Supplement
The user interface (UIF), network gateway, and battery charge functions are
controlled by the UIF module. This module provides power to the other
modules within the N-3000, controls communication between each module via
the stackbus, and provides charge control for the lead-acid battery.
Power from the lead-acid battery or the lower docking connector is delivered
via the lower docking board ribbon cable connected to J13. Pin 1 of J13 is
BATTPLUS1 and Pin 6 of J13 is CHARGEBUS. Pin 2 of J13 is earth ground
and Pin 5 is system ground. These pins are defined in table S4-1. Both
CHARGEBUS and BATTPLUS1 are connected using diode isolation and then
connected through the drain of power transistor Q10 and Pin 7 of J13
(BATTBUS) to other stacked instruments.
Power switching and battery charging are controlled by U20, a BQ2001 power
monitor IC.
When the N-3000 is OFF (standby mode) and the ON/STANDBY button is
pressed, the BQ2001 enables transistor Q10 and analog power from either
the CHARGEBUS or the lead-acid battery is supplied to the 5V regulator
(U17 and U18) and the SpO 2 module . It also signals the processor with an
interrupt that there is new data in its status registers for the processor to
read. As soon as the processor powers-up and clears reset, it will process the
interrupt from the BQ2001 and begin to execute its program.
S-7
Technical Supplement
When the N3000 is on and the ON/STANDBY button is pressed, the BQ2001
signals the processor via interrupt that there is data for the processor to read.
When the processor reads the status, it determines that the unit should be
turned off and signals the BQ2001 to disable Q10.
Other sources of interrupt from the BQ2001 are a low voltage from lithium
battery BT1, the application or removal of CHARGEBUS power, and the
lead-acid battery voltage falling below a threshold preset by the processor.
When the SPS power supply is connected to the lower docking connector and
connected to AC, CHARGEBUS has a voltage of 15V ± 0.75V. This powers the
battery charge overcurrent and overtemperature circuitry. The BQ2001
controls battery charging. When the processor senses that the battery needs
charging, it tells the BQ2001 to turn on transistor Q5 for a programmed
length of time. The BQ2001 will continue charging the battery as long as
there is CHARGEBUS available and its internal charge time register has not
expired regardless of the mode of the N3000, unless it is told to stop by the
processor or it senses that the over-temperature circuit has tripped.
S-8
Technical Supplement
b. Processor
The processor for the UIF PCB is U3, a Motorola MC68331 IC. This processor
uses a 32-bit CPU and contains several submodules, including pulse-width
modulators, internal RAM, and a Queued Serial Module (QSM). The
processor also contains a non-multiplexed, data/address bus and input/output
timer pins.
The processor generates chip selects, address lines, data direction, and data
strobes for communicating with its peripherals over its bidirectional, 16-bit
data bus D15 through D0. The chip select outputs are /CSBOOT and /CS0
through /CS8. The address lines are A0 through A18. The data direction is
generated by U3 on R/W. The data strobe for indicating valid data is
generated on /DS. Using these control lines, the processor is capable of
reading from or writing to any of the peripherals attached to its data bus.
Data transfers are either 16-bit (D15 through D0) or 8-bit (D15 through D8).
A 32.679 kHz source clock signal for the processor is produced by stackbus
adapter U14 from crystal Y3. System clock frequency is chosen by software.
The serial peripheral ICs communicate with the processor through the 68331
Queued Serial Module (QSM). These ICs are the Real Time Clock (RTC), the
Electrically Erasable Read Only Memory (EEROM) and the display
controllers located on the Display PCB.
The parallel peripheral ICs communicate with the processor through a non-
multiplexed data bus. The ICs are processor code PROM U10, processor
RAMs U13 and U23, Arcnet communications IC U6, digital-to-analog
converter U5, analog-to-digital converter U27, stackbus adapter U14, BQ2001
power management chip U20, and UART (Universal Asynchronous Receiver
Transmitter) U24.
Processor Code PROM (U10) — The PROM contains the program that the
processor uses to perform the user interface and gateway functions for the
N-3000. Processor U3 address lines A1 through A17 are connected to PROM
addresses A0 through A16, allowing even word address access to the PROM.
To allow the use of either a 256K x 16 or 128K x 16 PROM at U10, Pin 43 of
U10 is connected to J10 Pin 2. On a 256K x 16 PROM, Pin 43 will be PROM
address A17. On a 128K x 16 PROM, Pin 43 will be an active high output
enable. Address line A18 from U3 is connected to J10 pin 1 and VDD is
connected to J10 pin 3. Attaching a jumper between J10 pins 1 and 2 will
connect U3 address line A18 to PROM address A17 to address all 256K words
in a 256K x 16 PROM. Connecting a jumper between J10 Pins 2 and 3 will
connect Pin 43 to VDD for the active hi output enable of a 128K x 16 PROM.
S-9
Technical Supplement
The PROM chip select is connected to the /CSBOOT signal (Pin 112) of U3. At
system reset, this signal defaults to decode address %00000 for a block of 1
megabyte, held active for 13 wait states and gated with the processor address
strobe. The output enable of the PROM (pin 22) is connected to ground
through R8 to allow data to be gated onto the data bus as soon as the
/CSBOOT signal goes active. After a system reset, /CSBOOT is configured to
have one wait state and to be active only for the address range of the PROM.
Processor RAM (U13 and U23)— The RAMs are used by the processor to
store program variables, values and trend data. Each is 128K x 8, arranged to
provide 128K x 16 bits of RAM for use by the processor. U3 address lines A17
through A1 are connected to both RAMs’ address lines A16 through A0. U3
data bus lines D15 through D8 are connected to U13 data bus lines D7
through D0 for the upper 8 bits of data. U3 data bus lines D7 through D0 are
connected to U23 data bus lines D7 through D0 for the lower 8 bits of data.
The active low chip select inputs of U13 and U23 are connected to the CS0
and CS1 chip select outputs of U3. The active high chip select inputs of U13
and U23 are connected to the active low system reset to prevent writing to
the RAM while the system power is coming on or while the watchdog reset is
active. The output enables of U13 and U23 are connected to digital ground.
The write enable inputs of U13 and U23 are connected to the data direction
(R/-W) output of U3. At system reset, the RAM chips are disabled and CS0
and CS1 from U3 are disabled. After system reset, CS0 and CS1 are
configured to be gated with data strobe output DS from U3.
S-10
Technical Supplement
SpO2
COM Module
20020
U8 Communi-
cationbus Internal Stackbus
Adaptor
(FPGA)
U14 485 External Stackbus
Driver
U15
UIF Board
Docking Stacked
Connector Instruments
The processor support ICs are used to monitor the processor and its power
supply, resetting U3 when necessary, and to sound an alarm using piezo
speaker Y1 when the processor appears to be inoperative or when the unit
has had an unexpected power loss.
The processor support ICs are watchdog timer U21 and the processor/power
fail circuitry consisting of U16, U1, U2, U11, U22, and U29.
Watchdog Timer — Timer U21 ensures that processor U3 does not operate
and switches the backup battery power from U20 to the RAMPWR supply
when the +5 volt supply is below its lower regulation limit. This chip holds
U3 in reset until the power supply is above its lower regulation limit.
The watchdog timer also resets the processor if the processor input signal
(CLRWD) is not toggled within a timeout period controlled by the watchdog
oscillator circuitry. When the watchdog times out, it generates a signal that
causes the piezo power loss alarm speaker to emit a tone. The timeout also
causes the display to go blank and generates a reset to U3. The tone
continues until the watchdog is cleared due to:
S-11
Technical Supplement
Timer U21 also switches the backup battery power from U20 to RAMs U13
and U23, the processor/power fail circuitry, when the +5V supply is below its
lower limit.
e. Connectors
This section describes UIF connectors and pinouts other than the docking
connector J13.
S-12
Technical Supplement
S-13
Technical Supplement
J12, J22 — These are two identical connectors that interface to the SpO2
module. Power and stackbus signals are sent to these modules. Additionally,
a connection between these two connectors allows the modules to
communicate without stackbus, if necessary.
S-14
Technical Supplement
The central processing unit (CPU) for the SpO 2 Controller PCB is the U1
microprocessor. It contains an 8-channel, 10-bit analog-to-digital converter.
Six inputs—ANALOG0 to ANALOG5—are bussed to the analog board
interface connector, J4. Of the remaining signals, ANALOG6 is connected to
Vcc and ANALOG7 is connected to ground. These analog inputs are used
during the POST to verify proper operation.
a. CPU Reset
Voltage monitor U2, shown in the upper left-hand corner of the schematic
diagram, generates the reset for U1. Reset is held low until Vcc raises above
4.6 volts. After Vcc is above 4.6 volts, reset is tri-stated and pulled high by
R10. Note: L1, L2, and L3 provide filtering for Vcc.
The program memory chip, U4, provides the SpO 2 controller board with 128K
bytes of memory. This program boot ROM memory can be expanded up to
256K bytes. The CSBOOT signal from U1, which is configured for 16-bit
memory access, provides the enable signal for U4. After system software
comes on, or is booted up, CSBOOT is configured for a start address of 0, a
block length of 256K bytes, both read and write access, and gated with AS.
This configuration provides a program memory range of 00000h through
3FFFF.
The number of wait states needed before the CSBOOT signal is generated
depends upon the U1 clock speed and the speed at which U4 can successfully
perform its functions. With the N-3000, the number of wait states must be set
to 1, based upon a CPU clock speed of 16.0 MHz, maximum, and the U4
access time of 150ns, maximum.
Resistor R22 pulls the U4 OE signal state to low during normal operation. If
this signal state is high, the U4 output is disabled.
S-15
Technical Supplement
c. RAM Memory
The U5 RAM chip provides the SpO2 Controller board with 128K bytes of
memory. The U1 CS0 provides the chip enable signal for U3.
The U3 hardware has an 8-bit wide data path. After boot up, CS0 is
configured as a chip select with a start address of 40000h, block length of
128K, 8-bit port, both bytes access, both read and write access, and gated
with AS. This configuration gives a data memory range of 40000 through
5FFFF.
The number of wait states to generate depends upon the U1 clock speed and
the U3 access speed. The number of wait states for CS0 is set to 0, based on a
U3 access time of 85ns, minimum.
d. Stackbus
The SpO2 controller board also communicates with other boards within the
N-3000 via the stackbus. The stackbus is controlled by the COM 20020
Arcnet controller chip, U6, which is enabled by U1 CS1.
CS1 must be configured as a chip select with a start address of 60000h, block
length of 2k, 8-bit port, both bytes access, both read and write access, and
gated with AS. This configuration maps the stackbus in the memory range of
60000h through 607FFh.
The number of wait states to generate depends on the U1 clock speed. The
number of wait states for CS1 must be set to 2, based upon a CPU clock speed
of 16.0 MHz.
e. Programmable Clock
The formula for the CTRL_CLK frequency is: frequency = 5MHz/ (1 + TIME),
where TIME is the 8-bit number output by the CPU. TIME has a valid range
of 1-255. The circuit provides an adjustment range of 19.531 kHz to 2.5 MHz.
The CTRL_CLK signal is input back to U1 Pin 16. During the POST routine,
this pin is used to monitor the programmable clock hardware output to verify
performance.
f. Intermodule Connector
The SpO2 controller board is connected to the UIF board via the J1
intermodule connector. The UIF board provides power to the SpO2 controller.
Stackbus and module synchronization lines are also routed through J1.
S-16
Technical Supplement
Connector J5 contains the signals for communicating with the UIF board
(J8), as detailed in Table S4-2.
a. Serial Communications
Serial communications are available only when the SPS power supply is
connected to the N-3000 docking connector and plugged into an AC outlet.
When the UIF processor detects that CHARGEBUS is available, it enables
isolation transformer driver U1 (MAX253). This creates power for circuitry on
the isolated (host computer) side of the module. Transmit and Receive data
cross the barrier through optical isolators U5 and U3 (6N136). CTS and RTS
signals cross the barrier through optical isolators U4 and U2 (4N26).
Isolation
transformer
DTR
Transmit data 1
Data terminal ready DSR
2
Data terminal set TXD
Request to send TXD
3
connector
connector
6 pin DIN
RXD
16 pin
S-17
Technical Supplement
1 DTR
2 DSR
3 TXD
4 GND
5 RXD
6 Nurse Call/3.3V
1 TXD-
2 RXD-
3 TXD
4 GND
5 RXD
6 Nurse Call/3.3V
Isolated alarm active or 3.3 volt power is selectable as a 500mA fused output
on J1 Pin 6. Placing switch block SW3, S1 to the on position, and S2,S3,S4 to
the OFF position, will select the alarm active signal on J1 Pin 6. The alarm
active signal provided is a normally open relay that shorts Pin 6, J1 to Pin 4,
J1 signaling an alarm event.
To select isolated 3.3 volt power, place switch SW3 S1 to the OFF position
and S2,S3,S4 to the on position. This provides up to 100mA of 3.3 volt power.
S-18
Technical Supplement
The N-3000 display board is the assembly that contains the front-panel
display for the monitor. The display board is connected to and controlled by
the UIF module. The display board block diagram is shown in Figure S4-5.
Digital Displays:
SpO2
Indicators:
Motion
Pulse Amplitude Pulse Search
Plethysmograph
Indicator
Alarm Silence
Stacked
UIF Neonatal
Leads Off
Buttons:
Display Board
The display driver ICs consist of U1, U2, and U3, which use a three-wire
serial interface connect to the CPU (U3) on the UIF module. The three
drivers used on this module are cascaded together and require that the host
processor write 48 bits (16 x 3) to the board per each display update.
The front-panel POWER LED (DS23) is lit whenever the monitor power
supply is on. Note that the drivers do not provide power to light the
BATTERY CHARGING indicator; current for this LED is provided by the
UIF module.
There are four buttons on the display panel: the ON/STANDBY button (SW2)
is connected directly to the UIF module. The other three—UPPER ALARM
LIMIT (SW1), LOWER ALARM LIMIT (SW3), and PRINT (SW4)—are
resistor- weighted and attached via one signal line to an A/D channel of the
UIF module. U4 is a drain device used to guarantee a certain resistance
value when a button is pressed.
S-19
Technical Supplement
The following part locator diagrams and schematics are included in this
section:
Figure Description
Figure S5-1 SpO 2 PCB Part Locator Diagram
Figure S5-2 UIF PCB Part Locator Diagram
Figure S5-3 SpO 2 Controller PCB Part Locator Diagram
Figure S5-4 Communications PCB Part Locator Diagram
Figure S5-5 Display PCB Part Locator Diagram
Figure S5-6 SpO 2 Schematic Diagram
Figure S5-7 UIF Schematic Diagram
Figure S5-8 SpO 2 Controller Schematic Diagram
Figure S5-9 Communications Schematic Diagram
Figure S5-10 Display Schematic Diagram
Figure S5-11 Lower Docking Connector Schematic Diagram
S-20