TX 100
TX 100
TX100 - pH/mV
2-Wire Loop-Powered
Transmitter
Form: INSTRTX100-Rev G
©2011 Sensorex Corporation
PRODUCT INSTRUCTION MANUAL
• Follow all warnings, cautions and instructions marked on and supplied with the transmitter. Please contact your sup-
plier with any product questions or concerns.
• Install the transmitter as specified in this manual, following all applicable local and national codes.
• Do not attempt to repair your TX100 transmitter or use any replacement parts from any other supplier.
• If you find any errors in this manual, please report them to Sensorex by fax 714-894-4839 or via e-mail at
TECHNICAL AT SENSOREX.COM
• Please complete the WARRANTY REGISTRATION located at the back of this manual and fax to Sensorex at
714-894-4839 or scan and e-mail to TECHNICAL AT SENSOREX.COM
B 10/2007 Added “Essential Instructions”. Fixed drawing in “Quick Start Guide”. Added bold text to “Cord Grip installation” section.
Fixed Figure references Section 8.1 and 8.2. Fixed drawing Figure 11-1. Fixed drawing Figure 11-3. Added
bold text to Section 9.7. Added EMI/RFI specs in TX100 Specifications. Revised Figure 10-1. Re-numbered all pages.
C 12/2007 Fixed Figure 11-3 and 11-4 (removed top an bottom holes from mounting plate)
D 3/2009 Corrected ORP range specification from +/-1999mV to +/- 1000mV revised Figure 2-1 to used flathead screwdriver at
edge of knockouts.
Table of Contents
Part 1 Introduction
1.1 General 1
1.2 Features 1
1.3 TX100 Specifications 2
1.4 Quick Start Guide 3
Table of Contents
Part 9 Setup Functions
9.1 Probe Select Menu 20
9.2 Calibration Offset 21
9.3 Range Menu 22
9.4 Limit Menu 23
9.5 Hold Menu 24
9.6 Clean Probe Menu 25
9.7 Factory Reset 26
9.8 Manual Temperature Compensation (without ATC) 27
9.9 Temperature Unit Menu 28
Part 10 Troubleshooting
10.1 General 29
10.2 Troubleshooting Guidelines 29
10.3 Troubleshooting Chart 29
Part 11 Maintenance
11.1 Overview 30
11.2 Replacement Parts 30
Part 12 Warranty and Product Returns
12.1 Product Warranty 34
12.2 Return of Items 34
PRODUCT INSTRUCTION MANUAL
Part 1 Introduction
1.1 General
The Model TX100 is a microprocessor-based, loop-powered monitoring system, designed for the continu-
ous measurement of pH, mV (ORP) and temperature. The full scale operating range of the transmitter may
be user adjusted to any value between 0-14 pH or -1999 to + 1999mV. All transmitter features are selectable
via the silicone keypad. Please read this manual thoroughly before operating the transmitter. For quick use,
please read the “Quick Start” Instructions supplied with your transmitter.
1.2 Features
- The TX100 is designed to be a fully isolated, loop powered pH/mV instrument for two-wire DC
applications.
- Can be user-adjusted for specific application span from 0-14pH or -1999mV to + 1999mV.
- Calibration Offset menu allows user to calibrate transmitter to match another reference pH meter.
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Measuring Temperature Range -20 degC to 110 degC /-4 degF to 230degF,
0.1degC/F resolution
Mounting Options Wall mount, panel mount, pipe mount and DIN rail (rail not
included)
EMI/RF EN 61326-1
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c . Remove front cover from transmitter case by unscrewing four screws in rear corners of transmitter.
Connect a 12-24V DC, 8 amp maximum power supply as shown above. See page 6 for resistance load vs.
voltage.
d. Transmitter Programming/Setup
The TX100 is supplied with the following preset programming:
To change any of these parameters, please refer to the specific section in this manual (See Table of Contents).
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f. Temperature Calibration is done at the factory before shipping. For temperature recalibration follow steps
shown in Section 9.8.
g. Factory preset temperature units are oC. To change to oF, follow instructions in Section 9.9.
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Figure 2.2
Figure 2.1
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INCHES
(MILLIMETERS)
Figure 2.3
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INCHES
(MILLIMETERS)
Figure 2.4
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INCHES
(MILLIMETERS)
Figure 2.5
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INCHES
(MILLIMETERS)
Figure 2.6
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3.1 General
Select a location within the maximum sensor cable length (30 ft) for mounting of the sensor flow cell. If
there is more than 30 ft distance from the electrode to the transmitter, you should purchase a battery-
powered preamplifier model PHAMP-1, or use an amplified pH or ORP electrode. Locate sensor away from
pumps, adjustable frequency drive systems, or other sources of high frequency EMI if possible. Refer to the
installation manual for your electrode for mounting requirements.
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WARNING: Do not connect AC line power to the 2-wire module. Severe damage will result.
Important Notes:
1. Use wiring practices that conform to all national, state, and local electrical codes.
2. DO NOT run sensor cables or instrument 4-20 mA output wiring in the same conduit that contains AC
power wiring. AC power wiring should be run in a dedicated conduit to prevent electrical noise from
coupling with the instrumentation signals.
3. DO NOT remove dessicant pack from inside transmitter case. This is necessary to control moisture.
4.2 Power
A12-24VDC power supply, eight amp maximum current must be used to power the instrument. See chart
below for Maximum load. The exact connection of this power supply is dependent on the control sys-
tem into which the instrument will connect. See Figure 4.1 for further details. Any twisted pair shielded
cable can be used for connection of the instrument to the power supply. Route signal cable away from AC
power lines, adjustable frequency drives, motors, or other noisy electrical signal lines. Do not run sensor or
signal cables in conduit that contains AC power lines or motor leads. The TX100 is supplied with a light-
ning protective component.
Note: Terminal block labels for power, electrode and temperature sensor connections are marked on the PCB next to their
respective terminal.
Supply Voltage( V DC) Max Resistance Load (Ohms)
12 150
16 350
20 550
24 750
Figure 4.1
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Figure 4.1A
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5.1 General
The electrode cable can be quickly connected to the TX100’s terminal strip by matching the wire colors on
the cable conductors. Route signal cable away from AC power lines, adjustable frequency drives, motors, or
other noisy electrical signal lines. Do not run sensor or signal cables in conduit that contains AC power lines
or motor leads.
Note: Terminal block labels for power, electrode and temperature sensor connections are marked on the PCB
next to their respective terminal.
PB
RF
GD
TC
PWR
Figure 5.1
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6.1 Keypad
The TX100 keypad is designed for ease-of-use. See graphic below for keypad function.
Figure 6.1
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TX100
Figure 6.2
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Figure 6.3
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Part 8 Calibration
8.1 Getting Started
Before pH and temperature calibration is possible, some preparation is necessary. First, make sure you are in
the proper measurement mode. The measurement mode is shown on the display in the upper right corner
“pH” for pH and “mV” for ORP or other mV sensors.
Always use fresh buffer solutions when calibrating. Check expiration date on buffer package.
If possible, use deionized water to rinse electrode before calibration and between buffers.
For temperature calibration, make sure the temperature sensor wires are connected as shown in FIG 5.1. If
no temperature sensor is connected, the transmitter will default to read 25.0 degrees C or 77.0 degrees F.
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Figure 8.1
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Figure 8.2
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Figure 9.1
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Figure 9.2
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Figure 9.3
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Figure 9.4
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Figure 9.5
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Figure 9.6
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Figure 9.7
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Figure 9.8
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Figure 9.9
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Part 10 Troubleshooting
10.1 General
The information included in this section is intended to be used to quickly resolve an operational problem
with the system. During any troubleshooting process, it will save time if the operator can first determine if
the problem is related to the transmitter, electrode, or some external source. Therefore, this section is orga-
nized from the approach of excluding any likely external sources, isolating the transmitter, and finally isolat-
ing the electrode. If these procedures still do not resolve the operational problems, any results noted here
will be very helpful when discussing the problem with the factory technical support group.
Figure 10.1
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Part 11 Maintenance
11.1 Overview
The TX100 pH/mV transmitter needs little routine maintenance. The calibration of the transmitter should be
checked periodically. To recalibrate the TX100 and electrode, see Part 8.
Figure 11.1
Location in
Qty in kit Part Number Description
Fig 11.1
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Figure 11.2
Location in
Qty in kit Part Number Description
Fig 11.1
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Figure 11.3
Location in
Qty in kit Part Number Description
Fig 11.1
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Figure 11.4
Location in
Qty in kit Part Number Description
Fig 11.1
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WARRANTY REGISTRATION
Serial No. :
(located on label on side of transmitter)
Date of Purchase. :
D D M M Y Y Y Y
Address: ____________________________________________________________________________
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NOTES: