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Construction and operatio
Industrial AC Machines (Electrical/Sem. S/MSBTE)_5-2
Introduction
In the preceding chapters we have already discussed
the construction, characteristics and operation of
various machines.
In this chapter, the construction, working principle,
torque speed characteristics and applications of some
special machines such. as Synchronous reluctance
motor, Switched reluctance motor, BLOC, Permanent
magnet synchronous motor, DC and AC servo motors
and stepper motors also have been discussed.
5.2 __ Single Phase Synchronous Motors.
There are some special types of synchronous motors
‘working on the single phase ac supply.
= Two of them are
1. Reluctance motor -2._‘Hysteresis motor
5.2.1. Synchronous Reluctance Moto!
Introduction :
‘A reluctance motor is a type of electric motor that
induces temporary magnetic poles on the ferromagnetic
rotor.
The rotor does not have. any windings. It generates
torque through magnetic reluctance.
— Reluctance motor subtypes include synchronous,
variable, switched and variable stepping.
Reluctance motors can deliver high power density at
low cost. This makes them attractive for many
applications.
Disadvantages include high torque ripple when
operated at low speed, and noise due to torque ripple.
Until the early twenty-first century, these motors were
not being used due to the complexity of designing and
controlling them.
However advances in theory, computer design tools,
and low-cost embedded systems for control overcame
these obstacles.
Therefore in recent days, these motors are used
extensively in various applications.
Fig, 5.21 shows the constructional details of a
synchronous reluctance motor.
= The rotor is s
Fractional Horse Power Motors (FHP)
‘The stator winding is supplied by a single Phase ac.
supply and it produces revolving magnetic fild
the split phase principle discussed earlier,
quirrel cage type having projected poles as
Id winding,
according to
shown. The rotor does not have any fel
When stator winding is switched on, revolving field is
established in the air gap between the stator and rotor,
This magnetic field. revolves at synchronous speed Ns,
ue to the presence of squirrel cage, motor starts as an
induction motor and reaches a speed, that is very close
to synchronous speed.
Projected
poles
19 AC
supply
Shaft
(0-750) Fig. 5.2.1 : Construction of synchronous
reluctance motor
Due to projecting poles, air gap between stator and
rotor is non uniform ie. reluctance to the flow of flux is
less where air gap is small and it is more where air gap
is large.
The revolving flux of stator tries to follow a path of least
reluctance, as a result of which the rotor gets pulled into
synchronism with the RMF and continues to rotate at
synchronous speed.
The torque due to which the rotor gets pulled in
synchronism is called reluctance torque.
The magnitude of starting torque depends upon
position of rotor.
Also the torque changes when switching action from
induction motor to synchronous motor takes place.
(Refer Fig. 5.2.2).
There is an auxiliary starting winding that increases the
pull out torque, power factor and efficiency of this
motor.
Torque speed characteristics :
- Fig. 522 shows the nature of the torque speed
characteristics of the synchronous reluctance motor.
TechKnowledge€
‘Switchin
Point?
Nz s
Tig 7 Shee
0-73 Fig.
5.2.2: Torque speed characteristics
The starting torque of this motor is anywhere from 300
to 400 percent of its full load torque depending on the
rotor position.
At about “th of the synchronous speed a centrifugal
switch opens the starting winding and the motor
continues to develop a single phase torque produced
by its running winding only.
As
approaches synchronous speed, the reluctance
torque is sufficient to pull the rotor into synchronism
with the pulsating single phase field.
The motor operates at constant speed up to a little over
20% of its full load torque.
Ifit is loaded beyond the value of pull out torque, it will
continue to operate as a single phase induction motor
up to 500% of its rated speed.
Application Characteristics :
Comparable power density but better efficiency than
induction motor.
Slightly lower power factor than induction motor.
Higher cost than induction motor but lower than any
type of permanent magnet motors.
Needs speed synchronization to inverter output
frequency by rotor position sensor.
Sensor less control is much easier due to motors
saliency.
Merits :
1 This motor has constant speed like three phase
synchronous motor.
2. But it does not require d supply for excitation
purpose. Hence it is less complicated and needs less
maintenance.
3. Rotor synchronicity, which leads to a more accurate
speed control
Industial AC Machines (ClecicalSem.sMSBTE) 5-9
Torus: Fractional Horse Power Motors (FHP)
Lower maintenance/cost because it is brushless and
magnet-free.
Higher efficiency, up to 94%.
6. Higher torque density.
There is no concern of demagnetization hence
synchronous reluctance machines are inherently more
reliable than PM machine
Limitations :
1. Itisnot very widely manufactured yet.
2. Also rotor must be light in weight to start rotating.
3. Power factor of the motor is also low.
4, Higher cost than induction Motor.
Applications :
= Due to the constant speed of reluctance motors they
‘are preferred in the following applications :
= Timing devices (clocks)
= Gramophones (to rotate the disc)
= Recording instruments
= Hard Disk Drive motor.
= Control rod diving mechanism for nuclear reactors
— Heating, Ventilation and Air-Conditioning (HVAC)
applications.
5.3 Switched Reluctance Motor (SRM)
Introduction :
This motor is a specialized type of variable reluctance
stepper motor. It is an electric motor that runs by
reluctance torque. However this motor has less number
of poles and it can operate on ac or dc supply.
Its behavior is like a servomotor. It does not use any
brushes or permanent magnets.
The variable reluctance motor (VRM) is also known as
the switched reluctance motor. This name indicates that
a switching inverter is required to drive a VRM.
The principle of operation of SRM is similar to that of a
\VR stepper motor but the design procedure and control
strategies are completely different.
A SRM needs a rotor position sensor which is not
required for the VR stepper motor.
‘Another difference between SRM and VR stepper motor
is that SRM is designed for continuous rotation and not
in steps like VR stepper motor.
TechKnouledPrinciple of Operation :
= The rotor is neither a permanent magnet nor it carries
SE Industrial AC Machines (ElectricavSem. SIMSBTE) _5.4
~ _A'SRM has concentrated windings on stator poles and
there are no windings on the rotor teeth,
Construction :
= Fig. 53.1 shows the construction of a switched
‘eluctance motor, which shows that both stator and
rotor has salient poles. The windings are placed on the
stator poles. The stator windings are connected in series
and isolated electrically
~The input power is delivered to the stator windings
rather than the rotor. The SRM has wound field
Coils(stator winding acts as field) as in a DC motor.
Fig, 5.3.1 : Construction of a switched reluctance motor
‘any winding. It is a solid salient-pole rotor (having
projecting magnetic poles) made of soft magnetic
‘material (often laminated steel),
The stator in Fig. 5.3.1 has 8-poles and the rotor has
6 poles.
The stator winding has four phases 1, 2, 3 and 4. The | _
coils L- 1", 2-2, 3-3 and 4 - 4’ are connected in
series,
Classification :
Fig, 5.3.2 shows the classification of switched reluctance
motor.
‘Switched Reluctance Motor
ae
Linear Rotary
Radial Axial
Fig. 5.3.2 : Classification of switched reluctance motors
When the stator winding is energized, the rotor will
position itself in such a way that the stator flux will be
offered a path of minimum reluctance. This is the basic
principle of operation.
Fractional Horse Power Motors (FHP)
When power is applied to the stator windings, the
rotor’s magnetic reluctance creates a force that
attempts to align the rotor pole with the nearest stator
pole.
In order to maintain rotation, an electronic control
system switches on the windings of successive stator
poles in sequence in such a way that the magnetic field
ofthe stator “leads” the rotor pole, to pull it forward.
The switched-reluctance motor uses an electronic
position sensor that determines the angle of the rotor
shaft and an electronic control circuit to switch the
stator windings in the appropriate sequence.
The direction of torque and hence the direction of
rotation of the motor depends on the sequence in
which the stator windings are energized.
If the sequence is 1, 2, 3, 4, 1. then the rotation is
anticlockwise, whereas if the sequence is 4, 3, 2,1, 4
then the motor rotates in the clockwise direction.
Control system
~The control system produces the required sequential
pulses to the power circuitry to switch on the stator
windings in an appropriate sequence.
= Itis possible to do this using electro-mechanical means
such as commutators or simple analog or digital
circuits.
Torque Speed Characteristics :
Fig. 5.3.3 shows the torque speed characteristics of the
switched reluctance motor. Can operate in two different
‘modes namely; constant torque mode or constant
power mode,
- Up to the base speed (rated speed), it operates in the
constant torque mode.
~ Above the base speed the operation is divided into two
parts ie. constant power region and the region in which
the torque is inversely proportional to wo,
Torque
‘Speed
Base
speed
Fig. 5.3.3 : Torque speed characteristics of SRM.Induetdlal AG Machines
ottloal/ Sern B/N
ures of SRM :
Some of the speclal features of SRM ae as fll
8 follows ;
1. We has o simple consteuction, sin
ple concenteat
windings on stator andl no winding oneyos nated
rotor.
2. Rotor construction is rugged,
3, _Ttean run at vory high speeds typ
ia \ypieally upto 2 % 10° nem
4, Cooling of stator windings fs ensy and efficient
5, Those motors are of small y
leat ler size duo to highly efficient
6. _ SRM can be operated from unidirectional drive elrcults
This reduces the cost of control and power crcults,
7.
SRM can continue to operate even if one or more
phases are open circuited temporarily. The output of the
motor however reduces in such circumstances.
8._They have large torque per unit volume,
OBTE) 6.
‘Due to many advantageous features, the SRM|
dtlves are being used Increasingly as an alternative
to the general purpose variable speed de motor
land induction motor drives.
5.3.1 Advantagos :
1. Robust but simple construction.
2, Low construction cost.
3. Operation at higher speeds is possible (upto 10,000
tpm).
4, High efficiency (Typically above 90%)
High reliability.
6. Electronic controllers for speed control can be used.
7. Four quadrant operation is possible.
8. High starting torque is obtainable.
5.3.2 Disadvantages >
1. Pulsations in torque.
2. Nonlinear relation between torque and current
3, Electrical and acoustic noise is produced.
4, Rotation is not smooth.
5.3.3 Applications :
1. Traction applications.
2. Food processors.
3. Washing machines.
Faaesionsl Horse Pe He,
4. Vacuuin cleaners
5, Office equipments
6, Brushloss DC Motor (BLDC Motor!
Definition :
= There are many configurations of ac synchronous
motors in which semiconductor control is used for
controlling the stator currents in such a way that
naxirourn torque is obtained at a given speed.
de
= Such configurations can be,termed as bruchle
motors.
Construction :
= Fig. 544 shows the construction of @ BLDC motor,
which shows that its construction is similar to that of a
permanent magnet synchronous motor,
= The stator consists of a three phase wind
is in the form of perrnanent magnets,
19 while rotor
= The BLOC motor also consists of rotor position sentors
which produce electrical signals that indicate the
existing position of the rotor.
= The BLDC motor stator winding is driven from an
electronic drive which is basically a transistorized three
phase inverter i
~The base driving signals of the transistors connected in
the three phase inverter are generated from the rotor
position sensors.
= The speed of the BLOC motor can be controlled by
controlling its stator voltage which can be achieved by
controlling the de input voltage of the inverter.
Stator
with wandings
Pormanont magnet
rotor
10-1076) Fig. 5.4.1 : Construction of BLDC motor
Sensors:
= The permanent magnet brushless DC motors use Hall
sensors with 60° electrical spacing as shown in Fig. 5.4.2.
= These sensors produce a logic 1 signal when exposed to
N-pole of the rotor and logic 0 otherwise.
TechkaouiSe
F Indust AC Machines ElecticavSem, SMSBTE)_ 58
(0-107 Fig. 5.4.2 : Hall sensors
‘Simitarities :
- There are certain between a PM.
synchronous motor and de motors due to which it is
called as a BLOC motor. They are as follows
similarities
1. The driver circuit operates on de supply.
2. The fields produced by stator and rotor remain
stationary with respect to each other.
3. The torque speed characteristics is similar to that
of ade motor.
4. This motor does not have brushes (hence the name
brushless DC motor).
5.4.1 Advantages of BLDC Motor Over DC
Motor :
1. BLDC motor does not use the mechanical commutator
and brushes. Hence it has a longer life than
conventional OC motors.
2. The problems related to RFI (Radio Frequency
Interference) and EMI (Electromagnetic Interference) are
less in BLOC motors as compared to DC motors.
BLDC motor can attain much higher speeds than DC
motors.
Fractional Horse Power Motors FHp)
“d. BLOC motors are more efficient than the DC motors,
5.4.2. Types of BLDC Motor:
‘The BLOC motor can be of two types :
1. Unipolar (half wave) BLOC motor.
2. Bipolar (full wave) BLDC motor.
5.4.3 Unipolar (Half Wave) BLDC Motor ;
Block diagram :
= Fig. 5.43 shows the basic 3 phase, 3 pulse or unipolar
BLDC motor along with its electronic controller.
The stator is a 3 phase star connected type. The neutral
(Star point) of the stator winding is connected to the
positive end of a DC power supply.
— A full wave bridge rectifier along with a filter capacitor
converts AC into DC.
= The electronic converter consists of three transistors T,
T, and T, which are tumed on in appropriate sequence
in order to produce a unidirectional torque.
— Transistors T,, T; and T, are turned on to energize phase
‘A Band C of the BLOC motor respectively.
= For clockwise rotation of BLDC motor, the phases are
tumed on in the sequence ABC ABC... whereas for the
anticlockwise rotation the phase sequence followed is
ACB, ACB.
= The rotor position sensors mounted on the motor shaft
provide the position feedback signals. These signals are
applied to drive circuitry of the inverter as shown in
Fig. 5.43.
(4-1268) Fig. 5.4.3 : Unipolar (Half wave BLDC motor)
Sosa{ElecticalSem.S/MSBTE) 5-7 Fractional Horse Power Motors (FHP)
In response to these signals, the conteol circuit
con the transistors in the desired sequence,
turn
This will enable the BLOC motor to produce the desired
torque at desired speed,
‘The sensors that are used commonly for the position
sensing are of following types :
1. Hall effect sensors: as discussed earlier,
2 Electro-optical sensors which use a pair of light
emitting diode (LED) and a photo transistor.
‘The current flowing through each phase winding of the
motor is unidirectional in this circuit therefore this
BLOC motor Is known as Unipolar or half wave BLDC
motor.
§.4.4 Principle of Operation :
Fig. 544 shows @ BLDC motor with an elementary form
of three phase stator winding and a P.M. rotor with two
poles.
‘When we energize phase A, the stator poles $ and N are
created as shown in Fig. 5.44. Stator S pole repels rotor
'S pole and attracts rotor N pole. In this way a clockwise
torque is produced.
‘The magnitude of this torque is given by,
T = kes desind (642)
Where k = Constant
F $s = Stator field flux
Ge = Rotor field flux
= Torque angle
This expression shows that the torque is sinusoidally
proportional to the torque angle 0
The magnitude of stator filed flux is proportional to
stator current I; and the rotor field is constant.
-—
a SX Phase A
eee
10-1078) Fig. 5.4.4 : An elementary form of
brushless DC motor
aT = khsing (542)
= The stator phases are energized in the sequence AB, Cy
‘An $0 28 to have a clockwise rotation of the machine.
= Here 4, remains constant because it is produced by @
permanent magnet rotor but the magnitude of 6, is not
constant. Its proportional to the value of phase current
= But ifthe stator phase current is also constant then we
can consider even 4, to be a constant, Then the torque
equation of Equation (5.4.1) gets modified as follows
Tw = Khsino (643)
Where I, = Constant current through phase A
of the stator.
= Equation (6.43) indicates that the torque produced by
phase A varies sinusoidally with the torque angle 0 as
shown in Fig. 54.5(2).
~The axis of stator phase B is displaced by 120° from that
of phase A. Hence the torque produced by phase B i.
Tes will be displaced by 120° from phase A as shown in
Fig. 545(b).
= Applying the same logic, Tee will be displaced by 120°
with respect to Ty, as shown in Fig. 5.4.5(0),
e (Torque
i pa predced
Ts CT], Bente
foe 2
ca
(0) Torque
reduced
Dy phase B
Te | | ter Torque
reduced
by phe C
7 + °
I. art
(@) Resultant
torque
Je Phsbe ote Pras Ble Prsa =a
U-1170) Fig. 5.4.5 : Static torque-angle characteristics
for a brushless de motor
Resultant torque Tyg:
~ When we operate this motor as a unipolar (half wave)
BLDC motor, the phase A winding is energized by
transistor T; (Fig. 54.3 section 5.43) from instant 1
(© = 30%) to instant 1” (@ = 150%) so as to develop
torque T,, as shown in Fig, 5.4.5(d),
Phase 8 is energized from instant 2 to 2' in Fig. 5.4.5(b)
Using transistor T,, Thus T, conducts for a duration of
120° from @ = 150° (instant 2) to 0 = 270° (instant 2’).
Ue TechtnouteEE industrial AC Machines (Electrical/Sem. SIMSBTE)__ 5-8
= Transistor T; conducts from instant 3 (@ = 270°, to
instant 39 (0 = 30°) to energize phase winding C of the
BLDC moter.
Winding 8 will produce a positive torque Ty, from © =
150° to 270° and winding C will produce a positive
torque Te from @ = 270° to 8 = 30° as shown in
Fig. 545(d)
‘The torques produced by the individual phase windings
can be expressed mathematically as follows :
Toy = Kigsind (544)
Tos = Kigsin(@~1209 (645)
Tee = Kiysin(@~ 2405) (646)
And it can be shown that the resultant torque is given
by
Ter = Tost Tet Tet kl (547)
Where I, = Peak value of phase current
‘Speed Variation of BLDC Motor :
We can vary the speed of a BLOC motor by changing
the frequency of exciting the phase windings.
Torque Control :
Torque produced by a BLDC motor can be controlled by
changing the amplitude of phase winding currents
5.4.5 A Bipolar (Full Wave) BLDC Motor :
Block diagram :
The synchronous motor when used in the self controlled
mode of operation is known as brushless dc. motor.
~The brushless de motor is an inverter fed self controlled
permanent magnet synchronous motor, which has
polyphase windings on the stator (armature) and
permanent magnet type rotor.
The main difference between the true synchronous
mode and the self controlled mode is that in the self
controlled mode, the rotor position sensors are used as
shown in Fig. 5.4.6(2).
The power transistors in the voltage fed inverter that
drives the BLDC motor are controlled by the pulses
generated by the rotor position sensors.
The time for which each transistor remains on and
sequence in which they are turned on and off is also
decided by the signals generated by the rotor position
sensors.
Fractional Horse Power Motors (FHP)
‘This ensures that the rotor always revolves at an angular
speed which is equal to the average speed of stator
field therefore it is free from the problem of pull out
{falling out of synchronization) and hunting, which is
observed in free running mode.
‘The characteristics of a permanent magnet synchronous
motor operating in the self controlled mode are similar
to those of the de motors.
Voltage source inverter a
2
Po, SAP [02 |
Vay
. 3 ©
z
Gontalereut orinvener
Rote
contot FF igi Pee,
votage Z, Z°r | sraking nei teen
¥
(2952) Fig. 5.4.6(a) : Block diagram of brushless d.c. motor,
drive (Bipolar full wave)
‘Also due to the permanent magnet rotor there are no
slip rings and brushes.
‘Therefore the P.M. synchronous motor operating in the
self controlled mode is known as brushless dic. motor.
Even the speed torque characteristic is similar to that of
adc. motor.
‘The transistors in the inverter circuit are switched in
pairs ie. at a time 2 transistors will conduct one each
from the upper and lower three transistors in the
inverter.
If the speed of the motor is to be changed, then the
lower three transistors are turned on and off more than
‘once during their on interval (chopper operation)
Then the duty cycle of these pulses is made to change
in proportion with the control voltage (V,), to vary the
speed of the motor. This is very similar to the method to
change the speed of a de motor.
The direction of rotation can be changed by changing
the phase sequence of the applied voltage to the stator
(armature).
= It is possible to have either dynamic braking or
regenerative braking for this motor. In the dynamic
braking mode, the upper three transistors are disabled
TechKaouledge
¥Ss (ElectricaSem SMSBTE) 5.9
‘and the lower three are turned on com,
width modulation) and simultaneously, eek
Th wl spate the entire stored energy
Indian. nto the power vamiiog a te
will quickly come to rest. Whereas in the rey ie
braking mode, the motor acts like a generat ele
the stored energy back to the source,
The rotor position sensors used for feedback are Hall
type sensors. They need external de. supply forthe
operation and they operate on the. prniple ot
indcton to generate the saune wane sea wc
back the information about the position of the rotor,
The Hall sensors will produce bi
€ binary codes as shown in
Fig. 54600) eee
0.984) Fig. 5.4.6(b) : Driving waveforms for the transistors
The driver circuits are basically the current drivers for
the power transistors. As the lower three transistors
receive the PWM signal and are turned on and off more
than once during their conduction period, they are
being switched at a higher frequency.
Therefore sometimes the lower transistors are replaced
by MOSFETs. In that case the lower three drivers should
be totempole drivers.
The base driving waveforms for the 6 power de\
‘connected in the bridge configuration are as shown in
Fig. 5.4.6(b).
Note that the pulse width of the base driving signals for
the lower three transistors is changed to change the
jonal oreo Power Motors (FHP)
Fi
Noto : This BLOC motor Is known as the bipolar or ful]
‘wave motor because the phase winding currents
inthis caso are bidirectional.
5.4.6 Torquo-Spood Charactoristics of BLOC
Motor :
eristics of a BLDC motor is
The torque speed charact
hown in
similar to that of @ OC shunt motor, It is 5
Fig. 5.47.
‘The speed decreases linearly from no load speed Ny a
we Increase the load on the motor.
Spood , :
i | |
(2.955) Fig. 5.4.7 : Characteristics of BLDC motor
5.4.7 Advantage, Disadvantages and
Application:
Advantages of BLDC Motors :
1. No maintenance is required due absence of brushes and
commutators.
Low inertia due to low friction.
Quick accelaration and decelaration.
Higher maximum speed due to low friction.
High efficiency (more than 75%).
Speed control over a wide range of speeds.
Reliable operation.
Long life
Low RF interference with neighbouring circuits,
10. Speed and position can be controlled accurately.
Disadvantages of BLDC Motors :
1. They are more expensive than commutator and brush
motors.
2. Complex construction.
3. Need complex electronic controllers.
‘speed of the rotor.Industrial AC Machines (Electrical/Sem. S/MSBTE) 5-10 Fractional Horse Power Motors (FHP)
Applications of BLOC Motors :
Computer peripheral equipments,
Spindle drives in hard disk drives in computers.
‘Turn table drives in record players.
Instrumentation and control systems,
Electric power steering.
Air conditioners.
Biomedical instrumentation.
px ane wn
In the field of aerospace.
5.5 Permanent Magnet. Synchronous
Motor :
Introduction
The Permanent Magnet Synchronous Motor (PMSM) is
basically an AC synchronous motor in which the field
excitation is provided by permanent magnets, and has a
sinusoidal back EMF waveform.
— The PMSM can be viewed as a cross between an
induction motor and a brushless DC motor.
= Because, like a brushless DC motor, it has the stator
windings and a permanent magnet rotor.
— However, the stator structure with windings is similar to
that of an induction motor.
— MSM cannot produce very high torque and hence they
are preferred in low power applications only.
= The stator windings when excited produce a sinusoidal
flux in the air gap between stator and rotor.
= Its power density is higher than induction motors with
the same ratings since there is no stator power
dedicated to magnetic field production.
= With permanent magnets the PMSM can generate
torque even at zero speed.
jtally controlled inverter for its operations.
= PMSM are typically used for high-performance and
high-efficiency motor drives.
— The important characteristics of PMSM are, smooth
rotation over the entire speed range of the motor, full
torque control at zero speed, and fast acceleration and
deceleration.
To achieve such control, vector control techniques are
used for PMSM.
Construction and operation :
The PMSM construction is as shown in Fig. 5.5.1.
The stator carries windings connected to an AC supply
to produce a rotating magnetic field.
‘A PMSM uses permanent magnets embedded in the
steel rotor to create a constant magnetic field
These motors do not have the field (rotor) winding,
Instead they have a permanent magnet rotor. No
external de excitation is needed.
_ This will eliminate the need for the slip rings and
brushes. This reduces the winding losses and necessity
of maintenance
= At synchronous speed the rotor poles get locked with
the rotating magnetic field and the motor rotates in
synchronism with the rotating magnetic field
Permanent magnet synchronous motors are similar to
brushless DC motors.
Star windings
two pole
fermaret srt
(0-1473 Fig. 5.5.1: Construction of a PMSM
= These motors require a variable-frequency power
source to start.
= If fed from a fixed frequency source, these motors start
like induction motors.
- The main difference between a permanent magnet
synchronous motor and an asynchronous motor is the
rotor.
— _ PMSM has a constantly magnetized rotor that is moved
synchronously (in other words without any "slip"), with
the rotating magnetic field of the stator.
= These motors are designed for direct on line (DOL)
starting.
Torque Speed Characteristics :
= The typical speed torque characteristics of PMSM is 25
shown in Fig. 55.2.
= The torque produced by a PMSM remains constant at
allthe speeds. ~~
TecikuowleLndusilal AG Machines (ectdealsem, snag
‘Som, i
N,
Speoa|
3} tous
Fig. 5.5.2: Torque-speed characteristics of PMS
= With permanent magnet
wanets the PMS} a
torque even at zero speed ea
~ The maximum synchronous torque of these motors Is
about 150 percent of the rated torque
= Wthey are loaded beyond this
lose its synchronism
motor of stall
Point, then the motor will
and will tun either as an induction
Advantagos :
1. Maximum efficiency,
2, Dynamic speed control possible.
3. Fast reaction to load change.
4, Small installation space, low weight.
5. No sparking ,because of absence of brushes and slip
rings.
6. These motors can pull into synchronism even with loads
having very large inertia,
Disadvantages PMSM Motors :
1. They are expensive.
2. Complex construction.
3. Need complex electronic controllers
Applications :
= Most suitable for the applications requiring
maintenance of precise speed.
= For synthetic-fiber drawing.
PMSMs are good for the applications that do not
require a particularly high field weakening ability. For
example, ship's propellers, generators, or auxiliary drives
such as compressors,
5.6_Servomotors +_________
Introduction :
A servomotor is a rotary actuator or linear actuator that
trol of angular or linear position,
allows for precise cont
velocity and acceleration.
Fractional Horse Power Motors (FHP),
= It consists of a suitable motor coupled to a sensor for
position feedback.
= It also requires a relatively sophisticated controller,
often a dedicated module designed specifically for use
with servomotors
= Servomotors are not a specific class of motor although
the term servomotor is often used to refér to a motor
suitable for use in a closed-loop contol system.
= Servomotors are used in applications such as robotics,
CNC machinery of automated manufacturing,
Dofinition :
= This is nothing but a simple electric motor, controlled
with the help of servomechanism.
= If the motor as a controlled device, associated with
servomechanism is DC motor, then it is commonly
known DC Servo Motor.
= If AC operates the controlled motor, it is called
AC Servo Motor.
= In automatic control system it is necessary to compare
system parameters with some reference values.
= The difference between the reference value and the
actual value is called as error.
= This error, is amplified and used to drive the servo
motors. The servomotors are coupled to the load.
Thus signal error is converted into angular velocity to
correct the error.
~ Thus servomotors are not used to drive any load as
Usual motors, But they are used to correct its position
or velocity,
Types of servomotors :
= Depending upon type of supply used servomotors are
classified into :
1. AC.servomotorand 2. D.C, servonotor
5.6.1 A.C. Servomoto!
:
-Q.4 Explain construction and working of ac servomoter,
ag (8-15, W-16, 4 Marks) |
1.2. Describe the working of A.C. servo motor. :
s (WHIT, 4 Marks)
9-3 Describe the construction and working principle of
AG: servomotor, (8-18, 4 Marks) |
Y TechKnowlec
rebitentionsBF industrial AC Machines (ElectricaliSem. S/MSBTE)__ 5-12 Fractional Horse Power Motors (FHP)
Construction :
~ Construction of ac servomotor is shown in Fig. 56.1.
~ Basically it is an induction motor with two windings
provided on the stator.
These two windings are connected to two voltage
sources which have 90° electrical phase difference.
~ Due to this phase difference a rotating magnetic field is
produced,
~ One of the windings known as reference winding or
‘main winding is connected to constant magnitude ac
voltage.
~The other winding is connected to voltage obtained
from servo amplifier.
— The rotor can be ordinary cage type rotor with
aluminium bars embedded in slots and short circuited
by end rings.
— For maximum flux linking air gap kept is minimum.
— In other type of rotor, a drag cup type is used due to
Which inertia of rotating system becomes low.
= This helps in reducing power consumption.
= The ac servomotors are use
50 Hz to 400 Hz and from milliwatts
consumption to few hundred Watts.
Torque
the frequency range of
power
Ng>No>Nj
Control voltage
RG ela
SK “Constant torque
‘Spoed N
(A-1627) Fig. 5.6.1: A.C. servomotor
Torque
Speed
(4-1636) Fig. 5.6.2 : Torque-speed characteristics of an ac
servomotor
The conclusion is that the characteristics become more
and more linear as resistance is increased as compared
to reactance.
Fig, 5.63 shows the effect of control voltage (voltage
applied to the control winding) on the torque-speed
characteristics.
Constant __,.,
"AC. voltage
Control
voltage from
‘servo ampltior
Controt
winding
(41639) Fig. 5.6.3 : Effect of control voltage on the torque
speed characteristics
When control voltage is increased, the ac motor
‘operates at a higher speed if the load torque is
maintained constant (N3 > No > Ny).
If the control voltage is increased in equal steps then
the characteristics obtained are in parallel with each
other as shown in Fig. 5.63.
5 5.6.3 Advantages of AC Servomotors :
5.6.2 Torque Speed Characteristics
‘ je 1. No maintenance as slip rings and brushes are not used.
4 i f jomotor is that its ;
The basic requirement of 2 servomo anes
torque-speed characteristics should be linear.
F 3. Robust construction.
i le characteristics of an ac
i, i sass Sa ees 4. Quick response due to small reactance to resistance
servamrotor are shown in Fig, 5.6.2. ratio (X is small as compared to R)
see thé effect of rotor resistance on the linearity Of | Oration is smooth and quiet.
eristics.
character 6. Controllers are simple.
CaN ; a ;
The linearity of the characteristics Improves with | 7 auistie operation due to linear torque speed
increase in rotor resistance. characteristics.
TetkavoledatOF indusisl AC Machines lecticalSem. SMSBTE) 5-1
Zea Applications of AC Servomotors
DCIAC servomotor
Permanent magnet stepper
motor (PSM)
+ (S48, 2Marks) |
1. Process control 2. Robotics
equipments
3. Machine tools 4, Process controllers
5. Instrument 6. AC position control
servos. applications
7. Sewing machine 8 Portable driling machines
5.7 __DC Servomotors :
= DC servomotor
separately excited de motor.
= The DC servo motors are further classified into two
types:
1. Armature controlled type and
2. Field controlled type.
an ordinary de motor. But it
5.7.1 Field Controlled DC Servomotor :
Construction :
= The construction of field controlled DC servo motor
as shown in Fig. 57.1.
= The signal from the servo amplifier is applied to the
field winding.
The armature is connected to the
source.
= The field current is controlled by the voltage from servo
‘amplifier. This in turn controls the flux
amplifier is proportional to
he control system in which
constant current
The voltage from the servo
the error signal produced in t
3
Fractional Horse Power Motors (FHP)
Voltage trom
servo ampiifiar
(1640) Fig, 5.7.1: Field controlled de servomotor
= This amplified error signal obtained from the servo
amplifier is used for controlling the field current.
= The response ofthe de servomotor to any change in the
servo amplifier output is explained as follows :
(area
Disadvantage of field controlled de servomotors :
1. The time constant 4 / Ry is large where Ly is, the
inductance of the field winding and ys its resistance.
2. Hence the field current will change slowly in response to
any change in Ve
3, Hence the motor responds slowly to any error produced
in the system in which itis being used.
4, This drawback can be overcome by using the armature
controlled dc servomotor,
5.7.2 Armature Controlled DC Servomotor
Construction :
~The connections for the armature controlled DC
servomotor are as shown in Fig. 5,
Ry
Constant
‘air Votage tom
source sono ampitor
4 i r
constant
(1642) Fig, 5.7.2: Armature controlled de servomotor
the servomotor is being used.BF industiat Ac Machines (Electrical’Sem. SIMSBTE) _5-14 Fractional Horse Power Motors (FHP)
‘The constant current source is now applied to the field
winding hence I, remains constant.
‘Whereas the servo amplifier dutput is now connected to
the armature so that the armature current is dependent
fn the error produced in the system in which the
servomotor is being used,
The response of the armature controlled de servomotor
to any change in the servo amplifier output is explained
as follows :
1643)
As tho eror changes, the vollage V, fom the ban
amplifier also changes, e
+
produced by the motor changes.
+
|* The motor will spond to change in
| a way that the error is minimized.
Advantages :
L
The time constant L, / R, is small. Hence motor
responds more quickly as compared to. the field
controlled dc servomotor.
Therefore this type of motors are practically preferred to
the controlled field type motors.
‘Torque speed characteristics :
The torque speed characteristics ‘of an armature
controlled de servomotor is shown in Fig. 57.3.
It shows that the torque - speed characteristics are
linear. It also shows the effect of armature voltage V,
Higher torques for same speed and higher speeds for
same torque are obtained as the armature voltage is
increased.
Torque
Increase in armature
voltage V,
Speed
(4-1644 Fig. 5.73 : Torque-speed characteristics
votiaw'? 2 of dé servomotor
1
2
3
4,
5.
6
7
8
5.
3. Applications of DC Servomotor
‘Some of the important applications of a de servomotor
are as follows :
Position control system.
Process controllers.
Machine tools. /
Robotics.
Air craft control system.
Servo stabilizers.
In remote-controlled toy cars.
CD or DVD player.
7.4 Comparison of AC and DC
rz
als
Servomotors :
aa
| be soem |
4. | Operates with low power.
Operates with higher
power.
2. | No brushes and gives
3._| Low efficiency,
4._| More stable.
Noisy operation.
noiseless operation,
High efficiency.
Less stable,
5. | Less maintenance required,
More maintenance
required.
Comparison of Armature Controlled
and Field Controlled DC Servomotors :
ae
Time constant | L,/R, hence | L,/R; hence
small large
2. | Control voltage is | Armature | Field
ied to
TechKnowtedgaWF industrial AC Machines Electrcal'Sem. SMSBTE)
[S¢] Parameter | Armature]! reid’)
Noo]. corso controlled | controlied
3, | Constant current | Field A
is applied to ene
4, | Controlled |, hence
la 4
quantity torque eee
5. | Type of system | Closed loop _| Open ioop
6. | Speed of Fast
response ack
6.8 Stepper Motor :
i
= rg pee eee mleble for many years, but
ly began in the 1960's when
improved transistor fabrication techniques were made
available hence capable of switching large DC currents
in the motor winding,
= This feature of switched winding current gives the
stepping motor its unique ‘digital machine’ properties
which is a considerable asset when interfaced to other
digital systems.
— The rapid growth of digital electronics throughout the
1970's assured the stepping motors future and today
there is a world-wide interest in its manufacture and
applications.
‘The development of digital and incremental control, the
‘advancement of electronic packaging and the evolution
‘of business machine peripherals are now combining to
establish a growing interest. in the technology of
stepper motors.
Recently increased efforts have been made on the
development of more improved stepper motors in ste,
speed, accuracy and resolution.
fed that we will see much wider use of this
the years to come.
= Itis pre
type of motors in control systems in
The advantages of using the stepp
conventional AC and DC motors are as follows.
ges of Stepper Motors :
jer motor over the
5.8.1 Advanta:
rently a discrete motor hence itis
with modern digital control
.daptable for interfacing
1. “A step motor Is inhe
compatible
more
is more easily a
techniques. It i
‘with other digital components
rignal error in @ stepper motor, ifnon
2. The posit
cumulative.
5.9
Fractional Horse Power Motors (FHP)
It is possible to achieve accurate position and speed
control with a stepper motor in an open loop system,
thus avoiding ordinary instability problems. Other
transducers such as tachometer, gear train and feedback
transducers can be eliminated. fa
Power consumption for intermittent operations is
reduced during quiescent periods for @ permanent
magnet type of stepper motor.
Design procedure is simpler for a stepper motor control
system,
The stepper motor is basically a
rotates in discrete steps and it is easy to use @
“digital motor’, It
microprocessor or computer to control it.
ation of Stepper Motors
Clas:
‘A stepper motor is basically an electromagnetic
transducer or an incremental actuator which converts
digital pulse inputs into output shaft motion.
‘Thus the essential property of the stepper motor is its
ability to translate switched excitation changes into
precisely defined increments of output shaft position.
‘The stepper motors can be classified based on different
parameters like principle of operation, type of shaft
motion ete.
Based on the type of output shaft incremental motion
the stepper motor can be classified as :
1. Rotary stepper motor and
2, Linear stepper motors.
Rotary stepper motor :
Ina rotary stepper motor the output shaft of the motor
rotates in equal increments in response to a train of input
pulses. When properly controlled, the output steps of
stepper motor are always equal in number to the number of
input pulses.
Linear stepper motors :
In a linear stepper motor, the output shaft of a motor
provides increments of linear motion in response to the input
pulses.
5.9.1 Types of Stepper Motors :
Based on the principle of operation and construction
the stepper motors can be classified into five basic types.
These are
a
Solenoid reluctance type
TechKnowledgeBF incustial Ac Machines (Elctical'Sem, SMSBTE) _§
Variable Reluctance type (V.R. Motor)
Permanent Magnet rotor type (PM. Motor)
Harmonic drive type
ween
Phase pulsed synchronous type.
5.10 Variable Reluctance (V.R.) Stepper
Motor
5
4 State any two applications of the following motors
| 1. Variable reluctance stepper motor. =
|| -2. Permanent magnet stepper motor.
i (8-17, 2 Marks)
2.2. With the help of neat labelled dagram, explain the
| construction and working of variable.
reluctance stepper motor (VRSM). Also give. any.
‘two applications of this motor. ($-18, 6 Marks) |
Principle :
= This type of stepper motor employs the principle of
minimum reluctance path ie, the magnetic circuit gets
completed by the flux taking the minimum reluctance
path, just as in electric circuit, the current takes the
minimum resistance path,
~ Depending on the stator excitations the motor aligns
itself so as to provide a minimum reluctance path for
the flux
Construction :
= Fig, 5.10. illustrates the construction of a VR stepper
motor.
= It shows a simplified version of a single stack, three
phase variable reluctance motor with 12 teeth on stator,
4 teeth per phase which can be excited and an
unexcited rotor with 8 teeth.
= Each phase consists of four stator teeth and the
windings on them are connected in series with each
other as shown in Fig, 5.10.1(2).
- The rotor is made up of a ferromagnetic material which
has very high magnetic permeability.
‘At a time only one phase is excited by allowing a de
current to flow through it.
‘The sequence. in which the phases are switched, will
decide the direction of rotation of the rotor.
6
Fractional Horse Power Motors (FHP)
Operation (Anticlockwise rotation)
4. Phase A excited:
‘As shown in Fig, 5.10.1(2) when phase A of the stator
winding is excited the rotor aligns itself such that four of
the rotor teeth are in perfect alignment with four of the
phase A stator teeth so as to provide a minimum
reluctance path. (Rotor teeth numbers 1, 3, 5 and 7 are
aligned), as shown in Fig. 5.0.1(2).
stator
1m Rotor teeth in perfect alignment with stator teeth.
(a) Phase A excited
sutor
‘© Rotor teethin perfect alignment with the stator teeth
(&) Phase B excited
6-934) Fig. 5.10.1
2. Phase B excited :
Next if phase B of stator is excited as shown in
Fig. 5.10.1(b) the rotor aligns itself such that four rotor
teeth (2, 4, 6 and 8) which were closest to four phase 8
stator teeth are in perfect alignment with four phase B
stator teeth to provide a minimum reluctance path for
the flux (See Fig. 5.10.1(b).
=» This causes the rotor to rotate in the anticlockwise
direction by an angle of 15 degrees which is the
difference of the rotor and stator tooth pitches.
- Thus if we continue the excitation in the phase
sequence AB, C, AB, C, A.... we have the rotor
rotating in the anticlockwise direction in steps of 15
degrees.
vFractional Horse Power Motors (FHP)
rotation
- Now after phase A if phase C instead of phase 8 is
excited as shown in Fig. 5.10.1) then the rotor aligns
itself such that four rotor teeth which were closest to
then four phase C stator teeth, get perfectly aligned to
them.
This causes the rotor shaft to rotate in the clockwise
direction by an angle again equal to the difference of
the stator and rotor tooth pitches ie. 15 degrees,
0-935) Fig. 5.10.1(c) : Phase € excited
- Thus if we continue the excitation in the phase
sequence A, C, B, A, C, B, A... we have the rotor
rotating in the clockwise direction with steps of 15
degrees.
= The motor described above is single stack variable
reluctance motor. There are multiple stack variable
reluctance stepper motors that operate on the same
principle.
Torque-angle characteristics :
— Fig, 5.10.1(d) shows the relation between torque and
angle @. The torque varies in a sinusoidal manner
with 8.
~ It is important to note that the V.R. motor requires a
unipolar drive ie. the eurrent through the motor
windings is unidirectional.
Rotor lootpich ——+]
1.936) Fig. 5.10.1(d) : Torque versus @ at constant
current through the winding
‘Advantages of variable reluctance motor :
1. Simple constructi
2. Lowcost.
3. Robust rotor construction.
4, _ Fast dynamic response.
5. Brushes are not used.
6. High torque to inertia rato.
Applications :
1. Traction applications.
2. Food processors
5.11_Permanent Magnet Stepper Motors :
~ State any two applications oft
‘Variable reluctance stepper
Construction :
= Fig. 5.11.1 illustrates the construction of a P.M. stepper
motor. It consists of a two phase stator winding and a
permanent magnet type rotor with four poles.
The rotor is a permanent magnet. So rotor winding is
not necessary.
Operation :
The operating principle of a permanent magnet step
motor can be illustrated by means of a cross section of
a simple motor shown in Fig, 5.11.2,
The rotor is magnetized to produce four permanent
magnet poles and the stator contains two phase
windings that should be excited by either polarity
Currents (i,, means a positive current in phase A and in
means a negative current)
The magnetic poles produced by ‘the stator currents
cause the rotor to move as shown in Fig, 5.11.2 due to
the force of attraction for the excitation sequence
Theta via none Refer to Fig, 5.11.2,
From the movement of the
the motor is 45°,
point P, the step angle ofIndustrial AC Machines (Electrical
Direction of rotation :
= The direction of rotation will be decided by the
sequence in which the windings are energized.
~The sequences are as follows:
- for clockwise rotation,
for counter clockwise rotation,
Important points:
= The important points about the permanent magnet step
motors areas follows
= Motor torque is produced due to the interaction
between the magnetic lds produced by the stator and
the rotor.
— The step angle of P.M. motor is large and it is difficult to
manufacture motors with smaller step angles.
~The inertia to torque rato is high.
— It is important to note that the P.M. motors need
bipolar excitation ie. the curent flowing through each
of phase winding needs reversal of direction
(9. i,and i). This is not the case in the Variable
Reluctance motors
~ Therefore as will be discussed later on, the VR. motor
will need a unipolar voltage drive and less number of
power devices per phase whereas the number of power
devices per phase for a permanent magnet motor will
be more.
Stator
Permanent
‘magnet rotor
Two phase
‘sator
wining
v.1472)Fig. 5.11.1 : Contruction of a two phase
permanent-magnet step motor
Advantages of P.M. motors :
1. They have low power requirements due to the presence
of permanent magnet, in the rotor.
2. Due to the use of permanent magnet the rotor has high
detent torque. Therefore there is some torque to
maintain position if the drive fails.
backs :
Due to the use of large permanent magnets the motor
give a poor torque per unit volume
SIMSBTE) 5-18
Fractional Horse Power Motors (FHP)
2. The step size is relatively large.
3, Bipolar excitation is required to be used.
Noto: Fostoria permanent magn
o
(1085 Fig, 8.11.2 : Operation of two phase permanent:
magnet step motor excitation sequence fi,
Applications :
1. Synthetic fibre drawing,
2. These motors are preferred for the applications
that need a precise speed of operation,
5.11.1 Comparison of V.R. Motor and P.M.
Motor :
- P.M. motor
1. | Rotor Salient pole | Smooth
construction | type rotor | cylindrical type
rotor
2. | Isrotor No Yes
magnetized ?
3._| Step angle ‘Small Large
TeckKuowtedgé| WF tndustiat AC ha
cities (lectricavSem SmSBTE) 5.4
uJ Fractional Horse Power Motors (FHP).
3,
ss | Parameter | vn motor | pas main
1) [4 | Number of poles | Large
15. | Torque to inertia | Large Smet
¥ ratio
i] [ waximum Upte 1200 |G
; plo 300
et stepping rate Per sec, sec. a
"7 | oymamic Fast Stow
response
8. | Rate of High Low
acceleration
L9._[ detent torque | Not present | Present
i
. 5.12 Hybrid Step Motors :
This motor is known as hybrid motor because it
‘operates on the combined principle of the permanent
‘magnet and variable reluctance step motors,
It is sometimes also known as the synchronous inductor
motors,
The axial view of hybrid motors is as shown in
Fig, 5.12.1(2).
x
€-930)Fig. 5.12.1(a) : Hybrid step motor axial view
Important points :
The important points about the hybrid motor are as follows :
~The rotor consists of permanent magnet, that produces
2 pair of poles. This magnet is magnetized parallel to
the shaft axis.
= At both the ends, on this magnet, two end caps are
fitted, These end caps will consist of equal number of
teeth Nr.
~The cross sectional views, perpendicular to the sat
along X-X' and Y-¥,, axes in Fig. 5.12.1(a) are as shown
in Fig, 5.12.1(b) and (¢). The rotor teeth along X-X_ act
as S poles and the ones along Y-Y, act as N poles.
The dotted lines in Fig, 512:1(a) represent the flux
produced by the permanent magnets.
In the motor of Fig. 5.12.1(6) and (¢) the stator contains
two phase windings and each phase winding produces
4 stator poles.
Excitation of the stator phase creates flux in a radial
direction through the two air gaps.
Therefore for example in Fig. 5:12.(b), the flux through
the stator pole number 3s from the stator into the
rotor in the cross section X-X as well as in Y-
postive current, inthe phase winding A.
xot ees escton Ya" ees seston
(b) Phase A is excited with i,
x3 cbse secon
(© Phase B is excited with
1.939) Fig. 5.12.1 : Hybrid step-motor excitation
In this example each rotor end cap consists of 10 teeth
(Nr = 10),
The rotor end caps are misaligned by 1/2 rotor teeth
pitch on purpose, which is easily done since the two end.
caps are independently fitted on the magnet.
The stator teeth are, of course, aligned between
sections X-X' and Y- since the stator isa single unit
In Fig, 52106) and (0, the stator poles 1, 3, 5, 7
correspond to phase A and the stator poles 2, 4, 6, 8
correspond to phase B. Each phase winding will produce
adjacent poles of opposite polarity, eg. positive phase
current i, produces a North pole at the pole number 1
and § whereas a South pole is produced at pole number
3and7.
Be eaiknouteageWF incustiat ac Machines (Electrical/Sem. S/MSBTE) _ 5-2
similarly phase B positive current i, will produce N pole
at the poles 2 and 6, with an S pole produced at pole
numbers 4 and 8,
Whenever a phase winding is excited, a force is applied
fon the P.M. rotor, in order to position it in such a way
that the magnetic reluctance is minimum.
Thus the interaction between the stator and rotor poles
ide the rotor positioning,
In this position under the stator poles where the rotor,
‘and stator flux lines aid each other, the teeth are in
alignment in both the section X-X and Y-¥' .
The opposite is true when these flux lines oppose each
other.
These two conditions exist at a time as the rotor teeth in
the two end caps are misaligned by 1/2 rotor tooth
pitch,
The net effect is that with i,’ the equilibrium position of
the rotor shown in Fig. 5.12.1(a) will result in maximizing
the flux linkage with phase winding A.
Fig. 5.12.1(b) and (c) shows that the rotor moves
clockwise when the phase B is excited by a positive
current i
This change of excitation from i toi, causes the rotor
to move by 1/4 of the rétor tooth pitch in the clockwise
direction as indicated by the movement of point P on
the rotor in Fig. 5.12.1(b) and (¢).
For an excitation sequence i;
ie the rotor
rotates by one rotor tooth pitch for four changes in
excitation,
‘Therefore,
Rotor tooth pitch
Step-angle = “Stteemeh’
(360°/ Nr
= Gein (632)
= 9° (for Nr = 10)
Torque in the hybrid step motors is produced by
interaction of rotor and the stator produced fields.
The rotor field is produced by a permanent magnet and
hence stays constant. The stator field and therefore
torque is proportional to the phase current,
Commonly available hybrid motors have a step angle of
1.8° (200 steps/revolution)..
Advantages of Hybrid Stepper Motors :
Higher torque per unit volume.
10
Fractional Horse Power Motors (FHP)
2. Small step angle (typically 1.8°
3. This motor has some detent torque due to presence of
permanent magnet in rotor.
5.13 Important Definitions Related to
Stepper Motors
Detent torque :
Detent torque is defined as the maximum static torque
that can be applied to the shaft of an unexcited motor
without causing it to rotate continuously.
Detent torque is present in permanent magnet motors
and hybrid motors but itis not there for the V.R. stepper
motors.
Holding torque :
Holding torque is defined as the maximum static torque
which we can apply to the shaft of an excited motor without
causing it to rotate continuously.
Critical torque or pull out torque :
Itis the maximum load torque at which the rotor cannot
move at all even when the winding to be excited is
energised
Step angle :
It is the angular displacement of the rotor in degrees
corresponding to each input pulse.
Limiting torque :
It is the maximum load torque for which motor
responds to each input pulse without missing any step.
Limiting torque is also called as pull in torque.
Synchronous stepping rate :
Itis the maximum step rate at which a motor can rotate
without missing a step. It is possible to start, stop or reverse
the motor at this speed.
‘Slewing rate:
Slewing rate is the maximum stepping rate at which 2
motor can rotate unidirectionally.
Slewing rate is much higher than the synchronous
stepping rate,
It is not possible to start, stop or reverse the motor at
this step rate without missing a pulse.
TechKwottors (FHP)
¥ Industrial AC Machines (Electrical/Sem. S/MSBTE) 5-21 Fractional Horse Power Motors SINS
5.14 Stepper Motor Characteristics
— There are two types. of characteristics of @ stepper
motor:
1, Static characteristics 2. Dynamic characteristics
5.14.1 Static Characteristics :
= Static characteristics are of two types :
1. Torque-current characteristics
2. Torque-displacement characteristics
4. Torque current characteristics :
= The torque current characteristics for VR and PM
stepper motor are as shown in Fig. 5:14.1(a). It shows
that the holding torque of the motor increases with
increase in the excitation current.
eel]
Bese
mi angle 6
(0) Torque-dsplacement characterises
5 Fig, 5.14.2: Stale characterises of stepper motor
Torque-displacement characteristics :
= This is the relation between displacement angle @ from
the steady state position and the torque developed by
the motor. Itis as shown in Fig. 514.1(b).
5.14.2 Dynamic Characteristics :
= As we increase the stepping rate, the rotor has less oe
to drive the load from one position to the next 25
stator winding current pattern is shifted.
= As the pulsing rate (pulses / sec) goes bs
value, the rotor cannot follow the comm:
begin to miss pulses. (ie, it does not respond to some
of its input pulses)
= Fig, 5142 shows the versus pulses
rt
characteristics of a stepper motor. It shows that 2 sta
there is no pulse missing and
eyond a certain
and and would
torque
range is the one in which
rotor responds to every pulse.
— The slew range is the range in which the load velocity
follows the pulse rate without missing any pulse but
can not start, stop or reverse on command.
Tek TT | T
i {casa t
Pulssale
palin (ope)
(0.941) Fig, 5.14.2 : Torque versus pulses characteristic
= The maximum slew rate increases as the load becomes
lighter. Typically a VR motor can work upto 1200 pps.
= If we increase the pulse rate further, the motor starts,
missing the steps and becomes useless for any position
control application,
5.14.3 Limitations of Stepper Motor :
1. Torque producing capability is limited,
2. Controllers are complicated.
3. Movement is not smooth,
5.14.4 Applications of Stepper Motor :RF_Industrial AC Machines (ElecricalSom. SIMSBTE)
__(W-18, 3 Marks)
Stepper motor ate being used in a lot of industrial
applications specially due to the technique of micro
stepping.
The applications are as follows
1. Inrobotics and CNC machines.
2. Incomputers, printers, tape readers etc.
3. _ In the applications like radars, satellite communication
systems.
4, In the biomedical applications such as X ray machines,
CT scan systems.
5. In position control applications.
6. .NC control of machine tools.
7. Process control systems.
8. X-V recorder and plotters.
9. Watches.
1 With the help of neat diagram explain the
construction and working of a synchronous
reluctance motor.
.2 State the application of a synchronous reluctance
motor.
3 Draw and explain the torque-speed characteristic of
‘a synchronous reluctance motor.
Q.4 With the help of neat diagram explain the
construction and working of a switched reluctance
motor.
Q.5 State the application of a switched reluctance motor.
@.6 Draw and explain the torque-speed characteristic of
‘a switched reluctance motor.
Explain the construction of BLDC motor.
8 Explain the full wave control of BLDC motor.
19 Explain the characteristics of BLDC motor.
State advantages and disadvantages of BLDC
motor.
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Fractional Horse Power Motors (FHP)
Explain the construction of BLDC motor and
‘mention its applications.
Explain the principle of operation of a BLOG motor.
Explain the operation of unipolar BLDC motor.
Explain the operation of bipolar BLDC motor.
State the applications of BLOC motor.
Explain the construction and working principle of
BLDC motor. Also draw its speed-torque
characteristics.
With the help of neat diagram explain the
‘construction and working of a PMSM. }
State the application of a PMSM.
Draw and explain the torque-speed characteristic of
aPMSM.
State the types of stepper motor.
State the applications of a stepper motors.
State the advantages of P.M. motor.
State the basic types of servomotors.
State the advantages of ac servomotor.
What are the applications of ac servomotor ?
State the applications of de servorotor.
State applications of universal motor.
Draw the torque-speed characteristics of a
compensated type universal motor. j
Explain the working principle of a variabl
reluctance motor.
Explain the working principle of permanent magnet
stepper motor. j
‘What are the merits and demerits of stepper motor ?
Define the following terms :
1. Detent torque -2.-—_-Holding torque
3, Step angle 4, Slewing rate
Compare.V.R, motor and P.M, motor.
Explain the construction and working ‘of AC.
servomotor.
Draw the torque speed characteristics ‘of an ac:
servomotor and explain the effect of voltage.
rane
4