FR 60003
FR 60003
SYSTEM OVERVIEW
The PUSH BUTTON START SYSTEM supplements a standard automotive ignition switch with
a radio controlled secure start system. The driver is able to control the ACC, IGN, and STR
functions by use of an illuminated push button.
The system is designed to be wired in parallel to the existing ignition switch.
The switching functions of the ignition switch, which in a standard automotive system are
INSTALLATION INSTRUCTIONS PUSH BUTTON START SYSTEM used to switch battery power to accessory, ignition, and starter circuits, are replaced by
PART NUMBER FR60003 3 relays controlled by the PUSH BUTTON START SYSTEM. The individual relays are used to
Revised 7/28/10 provide the system power to the accessory, ignition, and starter circuits.
CONTENTS:
Push Button Switch Near Reader Module Relay Harness Main Were Harness
Remote Keyless Entry (RKE) System Push Button Switch Harness Relays Docking Station
Docking Station Face Plate FOB Instruction Sheet Docking Station Mounting Hardware
SYSTEM OVERVIEW
CONTENTS:
FLAMING RIVER INDUSTRIES, INC 800 POERTNER DRIVE BEREA, OHIO 44017 800.648.8022
©2010 FLAMING RIVER INDUSTRIES, INC. All Rights Reserved.
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INSTALLATION - WIRING OVERVIEW (Overview Continued)
WARNING: The Push Button Entry System must be installed by a trained professional.
5. Arc welding on the frame or the body of the vehicle may generate or induce high voltages on the frame used for grounding or within individual electronic modules. When any electric
arc type (for example MIG, TIG, PLASMA) welding is required on the vehicle, take the following precautions to protect the Push Button Start System:
a. Disconnect the positive and negative terminals from the primary battery.
b. Disconnect both of the Deutsch wiring harness connectors from the Near Reader control unit module. The harness and module may be left in place if the welding operation is well
away from the control module.
c. If welding near any of the modules, remove the modules from the vicinity of the welding operation. It is not necessary to remove the wiring harness from the area as the harness
does not contain any sensitive electronic components.
STEP 1
1. The PUSH BUTTON START SYSTEM is designed to be installed into a vehicle that utilizes a standard 4 position and 4 terminal 12 VDC automotive rated ignition switch, such as the
Flaming River Ignition Switch part number FRIGN1. For reference, the 4 switch positions utilized by turning the key clockwise are:
t Accessory (Accessory terminal has 12V in this position)
t Locked / Off (Key may be removed in this position, no power to any terminals in this position)
t Ignition / Accessory (Ignition and Accessory terminals have 12V in this position)
t Start (momentary position only, Ignition and Start terminals have 12V in this position)
The 4 terminals are
t Battery (direct to battery circuit, always powered)
t Accessory (lights, radio, other power options)
t Ignition (ignition power to coil assembly)
t Start (provides power to started circuit, connect to neutral safety switch or starter solenoid)
It is highly recommended that standard ignition switch and wiring should be kept intact to be used as a back-up
system to the push button start system.
The PUSH BUTTON START SYSTEM will require access to the battery, accessory, ignition, and starter circuits.
It is also recommended that a battery kill or similar switch should be installed to allow the system to be powered down
if the vehicle is stored for an extended length of time, as the system draws a small amount of power while the vehicle
is turned off. The system will not be damaged by repeated power up/ power down cycles and will return to a “ready”
state each time it is powered up. Flaming River Part Number FRIGN1
2. Locate and identify the circuit terminals on the back of the ignition switch assembly. BATTERY
ACC – Accessory Terminal STARTER
STEP 2
1. Connect Push Button Switch Harness Connectors to the Push Button
Switch Terminals (See Figure 1).
2. Mount the Push Button Switch to an interior location in the vehicle.
The switch has been designed to mount into a 7/8 inch diameter hole.
3. NOTE: The tan and gray wires are connected to the mating wires
on the main wire harness. All wires are printed to show the connection
information.
3 4
The red wire is connected to the unswitched dedicated hot 3 amp A
fuse circuit.
The black wire is connected to the vehicle ground; preferably a common B
ground point should be used for all of the system ground wires.
Figure 1
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STEP 3
1. Mount the Docking Station in desired location.
a. Drill and Cut openings according to Figure 2 (Use enclosed template)
b. Route docking station cable through center opening
c. Slide docking station into opening and secure with provided bolts and lock nuts
Note: If Docking Station Face Plate removal is required insert a large, flat blade screw
driver on tab and gently pry until the tab disengages. Pull Face from docking station. Figure 2
STEP 4
1. Mount the module to a flat surface using 1/4" or equivalent screws (not included). During installation
the wiring harnesses can be removed temporarily from the control modules. The wire harness
connectors (Deutsch) are keyed to insure correct orientation when reattached to the control modules.
STEP 5
1. Mount and position in a convenient orientation the three (3) relay pack assembly to a flat surface.
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STEP 6
Relay pack wiring (please refer to the relay pack wiring diagram).
Form C Relay
Relay Pinouts
2. Prior to any connection to the main harness, the individual relay circuits may be tested by momentarily switching the yellow, green, or blue wires to ground, this will activate the
relay coils , and enable the relay load circuits on pin 87 of the relays.
The yellow, green, or blue wires (from relay coil pin 85) are then connected to the same color and marking of wires from the main harness. Wire lengths may be shortened or
lengthened as needed.
3. IMPORTANT: A test lamp or other method should be used to verify proper operation and sequencing of the relays with the system prior to hard-wiring the relays to the ACC, IGN, and
STARTER circuits. It is important to run this test to ensure that any neutral transmission safety interlocks and clutch interlocks are completely functional, and that the relays will
function correctly when the yellow, green, or blue wires are switched to ground.
4. All of the red wires (to 12VDC) from the relay pack may be spliced together to a larger gage single battery wire. This circuit should contain a fuse or circuit breaker with adequate
capacity to handle the combined ACC / IGN / STR loads.
Alternatively, the 3 red relay coil wires (these are the smaller 18 gauge wires at pin 86 of the relay packs) may be connected to the dedicated low power circuit, with the combined
ACC / IGN / STR red wires connected to a high current fused or circuit breaker protected circuit.
STEP 7
1. Wire the main harness.
a. The red wire from the main harness should be terminated to the dedicated 3 amp constant hot fused circuit.
b. The black wire should be terminated to an adequate ground point.
c. The blue, green and yellow wires are connected to the mating wires on the relay harness. These wires are switched by the control unit to ground in order to switch the
corresponding relays. The wires should never be tied directly to 12 volts without a load, as this will short the output transistors and damage the unit.
d. The docking station cable should be routed and connected at this time.
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STEP 8 - VERIFY Push Button START SYSTEM OPERATION:
1. Ensure the FOB is located within the docking station.
2. Pressing the push button switch for one half second or pressing and holding will advance to the next mode every 0.5 seconds. All push-button presses will trigger the push button
switch to blink and cause the system to advance to the next state.
a. From OFF state: This will advance unit to ACC mode. The push-button will blink slowly.
b. From ACC mode: This will advance unit to IGN mode. The push-button will blink quickly indicating that the starter motor has not yet engaged.
c. From IGN mode: This will advance unit to CRANK mode for as long as button is pressed. Unit will go back to IGN mode when released. The push-button will stay illuminated,
indicating starter motor has been engaged.
d. From IGN mode: After a CRANK has been initiated this will advance unit to OFF state and push-button will no longer be illuminated and the sequence may be repeated.
e. From OFF state: Holding continuously will advance through to CRANK.
3. Pressing the push button for less than one half second prior to an engine CRANK will bring unit to OFF state.
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MAIN HARNESS WIRE TABLE
12 POSITION DEUTSCH
CONNECTOR COLOR GAUGE AND
PIN WIRE COLOR WIRE MARKING FINAL CONNECTION TO NOTE
4 COLORS WITH 4 UNIQUE INSULATION
KEYWAYS
http://www.laddinc.com/shared/pdf/DTM06-12S-%20%20%20RevNC.pdf
GREY 2 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 3 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 4 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 5 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 6 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 7 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
GREY 8 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
12V POWER TO GREY SOCKET 12 VOLT 3 AMP FUSED USE DEDICATED CIRCUIT COMBINED WITH
GREY 12 RED 18 GXL PIN12 CONSTANT HOT OTHER CONTROL MODULE
BLACK 1 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
BLACK 2 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
BLACK 3 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
BLACK 4 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
BLACK 6 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
BLACK 12 NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED NOT POPULATED
RELAY BLOCK RELAY PIN WIRE COLOR GAUGE AND INSULATION WIRE MARKING FINAL CONNECTION TO NOTE
LABEL
ACC RLY 30 RED 12 GXL ACC 12V FEED PIN 30 12 VDC HIGH CURRENT 12 VDC HIGH CURRENT FEED CAN BE COMBINED WITH OTHER HIGH CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
ACC RLY 85 YELLOW 18 GXL BLK SCKT PIN 11 TO ACC RELAY PIN 85 BLACK 12 POSITION DEUTSCH CONNECTOR PIN 11 COIL IS PULLED LOW TO ACTIVATE
ACC RLY 86 RED 18 GXL ACC RELAY COIL FEED PIN 86 12 VDC 12 VDC LOW CURRENT FEED CAN BE COMBINED WITH OTHER LOW CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
ACC RLY 87 BROWN 12 GXL ACC HIGH CURRENT OUTPUT PIN 87 ACCESSORY LOAD PROVIDES 12V POWER TO LOAD, OLDER GM COLOR CODE
IGN1RLY 30 RED 12 GXL IGN1 12V FEED PIN 30 12 VDC HIGH CURRENT 12 VDC HIGH CURRENT FEED CAN BE COMBINED WITH OTHER HIGH CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
IGN1RLY 85 GREEN 18 GXL BK SCKT PIN 10 TO IGN1 RELAY PIN 85 BLACK 12 POSITION DEUTSCH CONNECTOR PIN 10 COIL IS PULLED LOW TO ACTIVATE
IGN1RLY 86 RED 18 GXL IGN1 RELAY COIL FEED PIN 86 12 VDC 12 VDC LOW CURRENT FEED CAN BE COMBINED WITH OTHER LOW CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
IGN1RLY 87 PINK 12 GXL IGN1 HIGH CURRENT OUTPUT PIN 87 IGN1 LOAD PROVIDES 12V POWER TO LOAD, OLDER GM COLOR CODE
STRTR RLY 30 RED 12 GXL STR 12V FEED PIN 30 12 VDC HIGH CURRENT 12 VDC HIGH CURRENT FEED CAN BE COMBINED WITH OTHER HIGH CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
STRTR RLY 85 BLUE 18 GXL BLK SOCKT PIN 9 TO STR RELAY PIN 85 BLACK 12 POSITION DEUTSCH CONNECTOR PIN 9 COIL IS PULLED LOW TO ACTIVATE
STRTR RLY 86 RED 18 GXL STR RELAY COIL FEED PIN 86 12 VDC 12 VDC LOW CURRENT FEED CAN BE COMBINED WITH OTHER LOW CURRENT RELAY FEEDS WITH PROPER FUSE OR CIRCUIT BREAKER
STRTR RLY 87 VIOLET 12 GXL STR HIGH CURRENT OUTPUT PIN 87 STARTER SOLENOID LOAD PROVIDES 12V POWER TO LOAD, OLDER GM COLOR CODE
GAUGE AND
WIRE
INSULA- WIRE MARKING FINAL CONNECTION TO NOTE
COLOR
TION
GREY SOCKET PIN 1 TO SWITCH GREY 12 POSITION DEUTSCH SWITCH TERMINAL 3 & 4 = NORM OPEN
TAN 18 GXL
TERM 3 CONNECTOR PIN 1 TERMINALS
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Central Locking System User’s Manual
Functions
1. Arm
Press button on the FOB, the doors will lock automatically and the engine will be immobilised. The LED light will turn on and flash twice every 2 seconds.
2. Disarm
Press button on the FOB, the doors will unlock automatically. The LED light will turn off.
3. Emergency override
When the FOB is lost or has failed, to override the system while the car is armed,
a. Open the door with the key
b. Press the override button 3 times
c. Hold down the button for 2 seconds on the 3rd press.
The system will then be overridden and the LED light will turn on/off slowly.
4. Transmitter programming
Press the override button for 2 seconds, the LED light will turn on, press FOB button once, the LED light will flash twice to indicate the successful programming of this FOB;
press FOB button of another FOB once, the LED light will flash twice to indicate the successful programming of this FOB. Only two FOBs are functional for this system.
Technical parameter
Working voltage: 9 V~15 V
Static current: <10 mA (in arming mode)
Working current: <30A
Frequency: 433.92 MHz
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Installation Instruction For Remote Keyless Entry (RKE) System
B. INSTALLATION PROCEDURES:
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Cautions: 1. The installation of the Control Lock shall never obscure the mechanism and motion of car door and glass.
2. Make sure the motion direction of control lock mainshaft is in parallel to that of door-lock.
.2.
.2.
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.3.
2. CONTROL WIRE WIRING ILLUSTRATION
CAUTIONS: 1. Connect – Red wire and Black wire to battery Cathode and Anode respectively.
2. For protecting wires passing through door and car casing, please insert wires through flexible tubes for preventing moisture.
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4. TROUBLESHOOTING
Warranty Statement
The STRATTEC Push Button Start System is guaranteed to be free from defects in material and/or workmanship and to perform as advertised when properly installed, used and
maintained in accordance with the installation instructions. Failure to adhere to and/or comply with the installation instructions will void all associated warranty obligations. Should
any part(s) prove defective within 6 months from date of purchase, it (they) will be replaced F.O.B. our factory without charge provided the defective part(s) is returned to our
factory transportation charges prepaid.
STRATTEC Security Corporation will not be responsible for labor charges, loss or consequential damage of any kind or character caused by defected parts or charges incurred in the
replacement or repair of defective parts by the Purchaser. Careless handling, including that by freight companies, and improper installation or use may void all warranties.
FCC WARNING: FCC - Radio Frequency Devices Cahiers des charges sur les normes radioélectriques du Canada
Note: Changes not expressly approved by the party This device complies with part 15 of the FCC Rules. Operation L’utilisation de ce dispositif est autorisée seulement aux
is subject to the following two conditions: (1) This device may deux conditions suivantes: (1) il ne doit pas produire de
responsible for compliance could void the user’s brouiliage, et (2) l’utilisateur du dispositif doit être prêt
authority to operate the equipment. not cause harmful interference, and (2) this device must accept
any interference received, including interference that may à accepter tout brouilage radioélectrique reçu, méme
cause undesired operation. si ce brouiliage est susceptible de compromettre le
fonctionnement du dispositif.
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