Forecasting
Forecasting
 Forecasting
         Process of Predicting the Future event using (time series related or
           otherwise) data we have in hand
    Why are we interested?
         Affects the decisions we make today
         Underlying basis of all business decisions
         Production
         Inventory
         Personnel
         Facilities
    Where is forecasting used in POM
         forecast demand for products and services
         forecast availability/need for manpower
         forecast inventory and material needs daily
         Factory Capacity
Types of Forecasts
    Economic forecasts
           Predict a variety of economic indicators, like money supply, inflation rates,
              interest rates, etc.
    Technological forecasts
           Predict rates of technological progress and innovation.
    Demand forecasts
           Predict the future demand for a company’s products or services.
Characteristics of Forecasts
    Forecasts are seldom perfect
    Most techniques assume an underlying stability in the system
    Product family and aggregated forecasts are more accurate than individual product
      forecasts
    A good forecast is more than a single number
           Includes a mean value and standard deviation
           Includes accuracy range (high and low)
    Forecasts should not be used to the exclusion of known information
What Makes a Good Forecast?
    It should be timely
    It should be as accurate as possible
    It should be reliable
    It should be in meaningful units
    It should be presented in writing
     The method should be easy to use and understand in most cases.
Forecasting Time Horizons
     Short-range forecast
             Up to 1 year, generally less than 3 months
             Purchasing, job scheduling, workforce levels, job assignments, production
                levels
     Medium-range forecast
             3 months to 3 years
             Sales and production planning, budgeting
     Long-range forecast
             3+ years
             New product planning, facility location, research and development
Forecasting Methods
    • Types of Forecasting
            • Qualitative
                    • Based on judgments, opinions, intuition, emotions, or personal
                       experiences and are subjective in nature. They do not rely on any
                       rigorous mathematical computations
            • Quantitative
                    • Mathematical (quantitative) models, and are objective in nature. They
                       rely heavily on mathematical computations
Qualitative Methods (Subjective Approach)
    1. Jury of executive opinion: Approach in which a group of managers (Jury) meet and
        collectively develop a forecast
    2. Sales force composite: Approach in which each salesperson estimates sales in his or
        her region
    3. Consumer Market Survey : Approach that uses interviews and surveys to judge
        preferences of customer and to assess demand
    4. Delphi method :Approach in which consensus agreement is reached among a group
        of experts (Panel of experts, queried iteratively until consensus is reached)
Delphi Method
l. Choose the experts to participate. There should be a variety of knowledgeable people in
different areas.
2. Through a questionnaire (or E-mail), obtain forecasts (and any premises or
qualifications for the forecasts) from all participants.
3. Summarize the results and redistribute them to the participants along with appropriate
new questions.
4. Summarize again, refining forecasts and conditions, and again develop new questions.
5. Repeat Step 4 if necessary. Distribute the final results to all participants.
Quantitative Methods (Objective Approaches)
Associative model (often called causal models) : Assume that the variable being forecasted
is related to other variables in the environment. They try to project based upon those
associations.
Regression Model
Time-series models
Look at past patterns of data and attempt to predict the future based upon the underlying
patterns contained within those data.
    1. Naive approach
    2. Moving averages
    3. Exponential smoothing
    4. Trend projection
Time-series models
    1. The demand for a product in each of the last five months is shown below.
                  Month              1          2        3         4         5
                  Demand ('00s)      13        17        19        23        24
Use a two month moving average to generate a forecast for demand in month 6.
                                                                    (Ans.: 23.5 MSD 16.67)
Apply exponential smoothing with a smoothing constant of 0.9 to generate a forecast for demand
for demand in month 6.                                              (Ans. 23.86 MSD 10.44)
Which of these two forecasts do you prefer and why? (Ans. Exponential Smoothing / Less MSD)
   2. The table below shows the demand for a new aftershave in a shop for each of the last 7
      months.
                  Month 1           2         3      4         5        6          7
                  Demand 23         29        33     40        41       43         49
    Calculate a two month moving average for months two to seven. What would be your
      forecast for the demand in month eight?    (Ans. 46 MSD 41.1)
    Apply exponential smoothing with a smoothing constant of 0.1 to derive a forecast for
      the demand in month eight.                 (Ans. 31.11 MSD 203.15)
    Which of the two forecasts for month eight do you prefer and why?
   3. The table below shows the demand for a particular brand of razor in a shop for each of
      the last nine months.
        Month 1             2       3       4         5         6         7         8    9
        Demand 10           12      13      17        15        19        20        21 20
    Calculate a three month moving average for months three to nine. What would be your
      forecast for the demand in month ten?              (Ans. 2033 MSD 10.57)
    Apply exponential smoothing with a smoothing constant of 0.3 to derive a forecast for
      the demand in month ten.                           (Ans. 18.57 MSD 15.08)
    Which of the two forecasts for month ten do you prefer and why?
   4. The table below shows the demand for a particular brand of fax machine in a department
      store in each of the last twelve months.
        Month       1 2 3 4 5 6 7 8 9 10 11 12
        Demand 12 15 19 23 27 30 32 33 37 41 49 58
    Calculate the four month moving average for months 4 to 12. What would be your
      forecast for the demand in month 13?               (Ans. 46.25 MSD 107.43)
    Apply exponential smoothing with a smoothing constant of 0.2 to derive a forecast for
      the demand in month 13.                            (Ans. 38.618 MSD 176.05)
    Which of the two forecasts for month 13 do you prefer and why?
  What other factors, not considered in the above calculations, might influence demand for
   the fax machine in month 13?
5. The table below shows the demand for a particular brand of microwave oven in a
   department store in each of the last twelve months.
     Month 1 2 3 4 5 6 7 8 9 10 11 12
     Demand 27 31 29 30 32 34 36 35 37 39 40 42
 Calculate a six month moving average for each month. What would be your forecast for
   the demand in month 13?                      (Ans. 38.17 MSD 21.66)
 Apply exponential smoothing with a smoothing constant of 0.7 to derive a forecast for
   the demand in month 13.                      (Ans. 41.24 MSD 5.25)
 Which of the two forecasts for month 13 do you prefer and why?
6. The table below shows the temperature (degrees C), at 11 p.m., over the last ten days:
     Day           1    2    3    4    5 6     7     8    9     10
     Temperature 1.5 2.3 3.7 3.0 1.4 -1.3 -2.4 -3.7 -0.5 1.3
 Calculate a three day moving average for each day.
 What would be your forecast for the temperature at 11 p.m. on day 11?
                                                              (Ans. -0.97 MSD 7.90)
 Apply exponential smoothing with a smoothing constant of 0.8 to derive a forecast for
   the temperature at 11 p.m. on day 11.               (Ans. 0.83 MSD 3.86)
 Which of the two forecasts for the temperature at 11 p.m. on day 11 do you prefer and
   why?
7. The table below shows the sales of a toy robot over the last 11 months.
     Month 1          2    3     4       5     6      7      8      9      10 11
     Sales 3651 4015 3874 3501 3307 3105 2986 3100 3209 3450 3507
 Calculate a four month moving average for each month. What would be your forecast for
   the sales in month 12?               (Ans. 3316.50 MSD 141407.9)
 Apply exponential smoothing with a smoothing constant of 0.9 to derive a forecast for
   the sales in month 12.               (Ans. 3498.77 MSD 51008.3)
 Which of the two forecasts for month 12 do you prefer and why?
8. The table below shows the movement of the price of a commodity over 12 months.
     Month 1       2   3    4    5   6 7 8 9 10 11 12
     Price    25 30 32 33 32 31 30 29 28 28 29 31
 Calculate a 6 month moving average for each month. What is the forecast for month 13?
                                                                   (Ans. 29.17 )
 Apply exponential smoothing with smoothing constants of 0.7 and 0.8 to derive forecasts
   for month 13.               Ans. 30.32 and 30.56 MSD 4.97 and 4.43)
 Which of the two forecasts based on exponential smoothing for month 13 do you prefer
   and why?
9. Assume previous forecast, including a trend of 110 units, a previous trend estimate of 10
    units, an alpha of 0.20 and a beta of 0.20. If actual demand turned out to be 115 rather
    than the forecast 110, calculate the forecast for the next period.
10. Assume that in past years, a firm sold an average of 1000 unit of a particular product line
    each year. On the average 200 units were sold in the spring, 350 in the summer, 300 in
    the rainy and 150 in the winter. The seasonal factor (or index) is the ratio of the amount
    sold during each season divided by the average for all season.
11. SS company markets doughnuts through a chain of food stores. It has been experiencing
    overproduction and underproduction because forecasting errors. The following data are
    its demand in dozens of doughnuts for the past four weeks. Droughnuts are made for the
    following day, i.e., Sunday’s doughnuts production is for Monday’s sales. And so on.
    The bakery is closed on Sunday, so Saturday’s production must satisfy demand for both
    Sunday and Monday.
    Days 4 weeks ago 3 weeks ago 2 weeks ago last week
    Monday          2800 2700              3000            2900
    Tuesday         2200 2400              2300            2400
    Wednesday 2000 2100                    2200            2200
    Thursday        2300 2400              2300            2500
    Friday          1800 1900              1800            2000
    Saturday        190    1800            2100            2000
    Sunday          (Closed)
    Make a forecast for this week based on the following:
         a. Daily, using a simple four-week moving average
         b. Daily, using a weighted moving average with weights of 0.40, 0.30, 0.20 and 0.10
            (most recent to the oldest).
         c. SS is also planning its purchases of ingredients for bread production. If bread
            demand had been forecast for last week at 22000 loaves and only 21000 loaves
            were actually demanded. What would SS forecast be for this week using
            exponential smoothing with α =0.10?
         d. Suppose with the forecast made in (c) above, this week’s demand actually turn out
            to be 22500, what would be the new forecast for the next week?
12. Given the following information, make a forecast for May using exponential smoothing
    with trend.
            Month          January         February        March          April
            Demand         700             760             780            790
      For exponential smoothing with trend, assume that the previous forecast (for April)
    including trend was 800 units and the previous trend component was 50 units. Also
    α=0.30 and = 0.10.
   13. The following are quarterly data for the past two years. From these data, prepare a
      forecast for the upcoming year using suitable methods.
      Period          Actual       Period          Actual
      1               300          5               416
      2               540          6               760
      3               885          7               1191
      4               580          8               760
    14. A specific forecasting model was used to forecast demand for a product. The forecasts
        and the corresponding demand that subsequently occurred are shown as follows. Use the
        MAD, evaluate the accuracy of the forecasting method.
        Month            Actual         Forecast
        October          700            660
        November         760            840
        December         780            750
        January          790            835
        February         850            910
        March            950            890
    15. Actual demand for a product for the past three months was
        Three months ago         400 units
        Two months ago           350 units
        Last month               325 units
            a. Using a simple three-month moving average, make a forecast for this month.
            b. If 300 units were actually demanded this month, what would your forecast be for
                 next month?
            c. Using simple exponential smoothing, what would your forecast be for this month
                 if the exponential smoothed forecast for three months ago was 450 units and the
                 smoothing constant was 0.20?
    16. The following table contains the demand from the last 10 months.
                 Month           Actual demand          Month         Actual Demand
                 1               31                     6                     36
                 2               34                     7                     38
                 3               33                     8                     40
                 4               35                     9                     40
                 5               37                     10                    41
a. Calculate the single exponential smoothing forecast for these data using an α of 0.30, an initial
forecast of 31.
b. Calculate the exponential smoothing with trend forecast for these data using α of 0.30 and  of
0.30, an initial trend forecast of 1 and an initial exponential smoothing forecast of 30.
c. Calculate the Mean Absolute Deviation (MAD) for each forecast to identify the best one.
17. The following table gives the weekly sales of black and colour cartridges by a computer
    accessories store, for the past 12 weeks.
    Black Cartridges                Colour Cartridges
    Week Sales                      Week Sales
    1      58                       1      40
    2      62                       2      38
    3      65                       3      41
    4      68                       4      46
    5      72                       5      42
    6      75                       6      41
    7      98                       7      41
    8      84                       8      47
    9      87                       9      42
    10     90                       10     43
    11     93                       11     42
    12     92                       12     49
    Prepare a weekly forecast for the next four weeks for both types of cartridges, justifying
    the method(s) used.
18. The following data gives the gross bank credit extended to MSME over the period from
    2005 to 2021. The figure given are the outstanding Gross Bank Credit as on last reporting
    Friday of March of each year.
    Year           MSME-Outstanding in Rs               Year MSME-Outstanding in Rs
    2005           53805                                2014          178999
    2006           61689                                2015          200133
    2007           65249                                2016          218839
    2008           78662                                2017          229523
    2009           80482                                2018          295562
    2010           102310                               2019          313065
    2011           124937                               2020          426892
    2012           138548                               2021          549057
    2013           161038
    Use appropriate method to forecast the Gross Bank Credit for the year 2022.