Fabric Manufacturing
Engineering-1
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Textile:
A general term used from the latin word textere that means
"to weave.”Textile is a term originally applied only to woven
fabrics but the term textile and the plural textiles are now also
applied to fibers, filament and yarns, natural and
manufactured and most products for which these are principle
raw material.
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Fabric:
Fabric or cloth is a flexible artificial material that is made by a network of
natural or man made fibers, threads or yarns which is formed by work as in
textiles and fabric is produced by using weaving, knitting or felting process.
Or,
Fabric is a flexible planer substance that is made by the network of fibers,
threads or filaments and produced by weaving, knitting or felting process.
Types of Fabric
According to construction basically fabrics are
four types:
• Woven fabrics.
• Nonwoven fabric
• Knitted fabrics.
• Braided fabrics.
Weaving:
Weaving is the process of fabric manufacturing technology. The
final product of weaving i.e. cloth or fabric is obtained by
interlacing of warp & weft yarns disposed in perpendicular
direction. The warp yarns are placed in the longitudinal in woven
fabrics & the weft yarns are used for cross wise interlacing with
the warp yarns. Cloth is produced on loom or weaving machine.
Woven Fabric :
Woven fabric are composed of longitudinal or warp threads
and transverse or weft threads interlaced with one another
according to the class of structure and form of design that
are desired.
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Woven Fabric
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Knitted fabric:
The fabric which is produced by one set of yarn by
interlooping are called knitted fabric.
Non woven fabric:
Here fabrics are produced by connecting yarns with gummy
substances or bonded material. Non wovens are flexible
porous products consisting of one or more fibre layers. They
are bonded by chemical or mechanical process into textile
products.
Learn details from reference book
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Flow Chart of Textile Processing
Input Process Output
Fiber Yarn Manufacturing Yarn
Yarn Fabric Manufacturing Grey Fabric
Grey Fabric Wet Processing Dyed Fabric / Finished
Fabric
Finished Fabric Garments Manufacturing Ready Made Garments
Process flow chart of weaving
Flow Chart of input & output of different steps of woven fabric manufacturing:
Input Process Output
Ring bobbin Winding Cone
Cone Warping Warp beam/ Warper’s beam
Warp beam Sizing Sized beam/back beam/weaver’s
beam
Sized beam Looming Grey fabric/ End product
Flow chart of fabric manufacturing technology:
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Warp Yarn & Weft Yarn:
Woven fabrics are composed of longitudinal or warp threads and transverse or weft
threads, interlaced with one another according to the class of structure and form of
design that are desired. The terms chain or twist are applied to the warp and the
warp threads are known individually as ends, while the terms picks and filling are
applied to the weft threads.