Formulation and Design of Taste Masked Quetiapine Fumarate Orally Fast Disintegrating Tablets by Sublimation Method
Formulation and Design of Taste Masked Quetiapine Fumarate Orally Fast Disintegrating Tablets by Sublimation Method
INDO AMERICAN
                                                 Journal home page:                                        JOURNAL OF
                                         http://www.iajpr.com/index.php/en/                             PHARMACEUTICAL
                                                                                                            RESEARCH
Corresponding author: Dr. N. G. Raghavendra Rao, Principal and HOD, Jyothishmathi Institute of Pharmaceutical Science, Ramakrishna Colony,
Email: ngraghu@rediffmail.com
Vol 2, Isuue 12, 2013.              Mettu Srikanth Reddy et al.                                ISSN NO: 2231-6876
 INTRODUCTION:
         Quetiapine Fumarate bioavailability is 9%. Half-life of drug is Approximately 6 hrs. Quetiapine
 Fumarate is a psychotropic agent belonging to a chemical class, the dibenzothiazepine derivatives. Used in the
 treatment of schizophrenia. It is preferable to administer in the form of fast disintegrating tablets used for
 depressive episodes, acute manic episodes associated with bipolar I disorder at a short time 1-3.
         Most pharmaceutical forms for oral administration are formulated for direct ingestion, for chewing, for
 prior dispersion and /or dissolution in water; some of them are absorbed in mouth (sublingual or buccal tablets).
 Elderly individuals have difficulty in swallowing when prescribed in conventional tablet and capsule form 4-6.
 The problem of swallowing is also evident in pediatrics, psychiatric as well as travelling patients who may not
 have ready access to water 7.The rapidly disintegrating tablet in mouth or oro dispersible tablets overcome all
 the above problems and thus offer an alternate form of oral medication, which provide patient s with a more
 convenient means of taking their medication 8. Addition of super disintegrating agent in the formulation is one
 of the approaches to formulate oro dispersible tablets 9-15.
         Orally Disintegrating tablets (ODTs) rapidly disintegrate in the mouth without chewing upon oral
 administration and without the need for water, unlike other drug delivery systems and conventional oral solid
 immediate-release dosage form. ODT dosage forms, also commonly known as fast melt, quick melts, fast
 disintegrating and orodispersible systems have the unique property of disintegrating the tablet in the mouth in
 sec.
         The desired criteria for the FDT they should Have a pleasing mouth feel, Leave minimal or no residue in
 the mouth after oral administration and not require water to swallow, but it should dissolve or disintegrate in the
 mouth in a matter of sec 16-17. Most commonly used methods to prepare these tablets are; freeze-
 drying/Lyophilization18 tablet molding19 and direct-compression methods20. Lyophilized tablets show a very
 porous structure, which causes quick penetration of saliva into the pores when placed in oral            cavity18,21.
 Moulded tablets dissolve completely and rapidly. However, lack of strength and taste masking are of great
 concern22. Main advantages of direct compression are low manufacturing cost and high mechanical integrity of
 the tablets23. Therefore, direct-compression appears to be a better option for manufacturing of tablets.
         In present research work an attempt has been made to prepare fast dissolving tablets of Quetiapine
 Fumarate by using sublimation method. The fast disintegrating tablets are prepared by sublimation method, in
 general based on the action established by superdisintegrant such as Crosspovidone and sublimating agents such
 as camphor, urea and menthol. Effects of sublimated tablets (Drug, polymer and sublimating agent) on wetting
 time, disintegrating time, drug content, in-vitro release, and stability studies parameters have been studied.
 Materials:
 Quetiapine Fumarate was procured from Gift sample from Aan Pharma Ltd. Gujarat. Crosspovidone was
 procured as a gift sample from Signet (Mumbai), Mannitol, MCC, aspartame, talc and magnesium stearate
 purchased from S.D. Fine chem., Mumbai. All other materials were of analytical reagent grade.
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 polymer solutions were taken to obtain various ratios (1:0.5, 1:1, 1:2, 1:3) and mixed continuously at 150 rpm
 on a magnetic stirrer. Stirring was allowed to continue until the solvent is completely evaporated. After this
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 mixture was kept at 35oC for 2 hours and dried under vacuum for 24 hrs to obtain a hard matrix. Then the hard
 matrix is subsequently pulverized and screened through 60 mesh to obtain the uniform sized fine powder of
 drug polymer complex (DPC) and it was finally stored in a tightly closed container for further studies.
 Taste evaluation:
 Taste evaluation was performed on six healthy human volunteers for pure drug, and for four different ratios of
 drug: polymer. Bitterness was recorded immediately and at several intervals for 5 min according to the
 bitterness intensity scale from 0 to 5 where 0, 0.5, 1, 2, and 3 indicate no, threshold, slight, moderate, and strong
 bitterness.
Compression
Camphor
                                                    Lactose
                         Compressed Tablet
Sublimation
                          o o o o o o                Pores developed on
                           o o o o o                 Sublimation of Camphor
                          o o o o o o
 Fig 1: Schematics figure of Sublimation method for design of Mouth dissolving tablets
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 Micromeritic properties of powder blend of tablets before compression: the prepared tablet blends are evaluated
 for different tests like angle of repose, apparent bulk density, tapped density, percent compressibility and
 Hausner ratio,
 Weight variation: Average weight of 20 tablets is calculated using an electronic balance. Individual weight of
 each tablet is calculated and compared with the average weight. The Mean ± SD and RSD were noted. The
 tablets meet USP specifications if no more than 2 tablets outside the percentage limit and if no tablet differs by
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 Tablet Thickness: Randomly 10 tablets should be taken and thickness was measured for each tablet by placing
 it between two anvils and rotating the sliding knob until the tablet was tightly fitted and the reading was noted.
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The tablet thickness should be controlled within a ±5% variation of a standard value.
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 Hardness and Friability: Tablet hardness has been defined as “the force required to break a tablet in a
 diametric compression test”. To perform this test, the tablet is placed between two anvils, force is applied to the
 anvils, and the crushing strength that just causes the tablet to break is recorded. Hardness is thus sometimes
 called as “tablet crushing strength”. Several devices that commonly serve the purpose of determining the tablet
 hardness are the Monsanto tester, the Strong-cobb tester, the Pfizer tester, the Erweka tester and the Schleuniger
 tester.
 Table 2: Tablet weight before vacuum drying (BVD) and after vacuum drying
          (AVD)
BVD AVD
 Hardness of tablet was determined by using a Monsanto tablet hardness tester (Cadmach Machinery Co,
 Ahmadabad, India). Friability of ten tablets from each formulation was determined using the Roche friabilator
 (Campbell Electronics, Mumbai, India). This device subjects a no of tablets to the combined effect of abrasions
 and shock by utilizing a plastic chamber that revolves at 25 rpm dropping the tablets at distance of 6 inches with
 each revolution. Pre-weighed sample of tablets was placed in the friabilator, which was then operated for 100
 revolutions. Tablets were dusted and re-weighed.
 Content uniformity: Six tablets from each formulation were taken randomly and powdered. A quantity of
 powder equivalent to weight of one tablet was transferred in to a 100mL volumetric flask, containing 0.1 N
 HCL and mixed thoroughly for few minutes and the volume was made up to 100mL with 0.1 N HCL. The
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 solution was filtered through whatman filter paper and suitably diluted with the same medium and the drug
 content was estimated from the standard plot by measuring the absorbance at 290 nm using UV-Visible
 spectrophotometer.
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 In vitro disintegration time: In vitro disintegration time of FDTs was determined by following the procedure
 described in earlier reports (Gohel et al., 2004). Briefly 10 mL of 0.1N HCL at room temperature was taken in a
 petri dish of 10cm in diameter. The tablet was then carefully placed in the centre of petri dish and the time
 required for the tablet to completely disintegrate into fine particles was noted. Measurements were carried out in
 triplicates.
 Wetting time and water absorption ratio: The wetting time of the tablets was measured using a simple
 procedure. Five circular tissue papers of 10-cm diameter were placed in a Petri dish with a 10-cm diameter. Ten
 milliliters of water containing a water-soluble dye was added to the petri dish. A tablet was carefully placed on
 the surface of tissue paper in the petri dish at room temperature. The time required for water to reach the upper
 surface of the tablets and completely wet them was noted as the wetting time. To check for reproducibility, the
 measurements were carried out (n=6) and the mean value was calculated.
          The weight of the tablet before keeping in the petri dish was noted (Wb). The wetted tablet from the petri
 dish was taken and reweighed (Wa). The Water absorption ratio, R, was determined according to the following
 equation:
                               R = 100 (Wa - Wb) / Wb
 Where Wb and Wa are the weight before and after water absorption respectively.
 Measurement of wetting time of a tablet was shown in Fig 2.
                             10.75 cm
              12 cm
Tablet
Tissue Paper
                         Tissue Paper
                      Fig 2: Simple method for the measurement of wetting time of a tablet.
              Simple Method for the Measurement of Wetting Time of a Tablet
 In vitro Dissolution Studies 29: The in vitro dissolution study of taste masked Quetiapine Fumarate
 FDTs were performed using USP type II (paddle) apparatus. The dissolution medium consists of
 900mL of 0.1N HCL thermostated at 37±0.5°C and stirred continuously at 50 rpm through out the
 experiment. An aliquot of 5mL was collected at predetermined time intervals (5, 10, 20, 30, 45, 60
 min) and replaced with fresh dissolution medium. The samples were filtered, by passing through
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 0.45 µm membrane filter and analyzed spectrophotometrically at 290 nm. Dissolution rate was
 studied for all designed formulations.
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 Fourier Transform Infrared Spectroscopy (FTIR): The chemical interaction between the drug and polymer
 was evaluated by subjecting drug, polymer, DPC to FTIR studies. FTIR spectra were obtained on Shimadzu
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 FTIR (Shimadzu Corp., India). Samples were prepared in KBr disks, the scanning range was 4000 and 400 cm -
 1
   .
         The stability study of the tablets was carried out according to International conference on Harmonization
 guidelines for zone III and IV. The formulations were stored at (25°C/60% RH) and (40°C/75% RH for three
 months by storing the samples in stability chamber (Thermo Lab, Mumbai). The promising formulations were
 subjected to short term stability study. The formulations SQF3, SQF6 and SQF9 were selected.
 RESULT AND DISCUSSION:
 Taste evaluation: Taste evaluation was performed on six healthy human volunteers and the results were
 reported in the Table 3. The pure drug was felt bitter immediately after it was kept on the tongue and the sense
 was even carried up to 5 min. However the bitterness of the drug was reduced or even masked after
 complexation with eudragit EPO in different ratios ( 1:0.5, 1:1, 1:2, 1:3). In case of 1: 0.5 ratio it was felt
 slightly bitter after 1 min and it is apparent from the results that the increasing concentrations of the polymer
 have completely have completely masked the bitter taste of the drug. Since the drug is not in the native form
 and entrapped with in the polymeric matrix, and there by reduction in the solubility of the drug in the saliva
 could have led to the masking of the bitter taste. Even though the Quetiapine Fumarate taste was masked with
 drug polymer complex (1:0.5, 1:1, 1:2, 1:3) ratios, we have selected 1:1 for further studies, since higher
 amounts of polymer may retard the dissolution performance of the final fast disintegrating tablets of Quetiapine
 Fumarate. Erythritol (1%w/w) was included in all the formulations to improve the palatability.
Form of
Pure drug 3 3 3 3 2
 The values of pre-compression parameters evaluated were within prescribed limits and indicated good free
 flowing property (Table 4). All the post compressional parameter are evaluated were prescribed limits and
 results were within IP acceptable limits. Results were shown in (Table 5). In all the formulations, hardness test
 indicated good mechanical strength ranges from 2.6 to 3.3kg/cm².The friability range is 0.63 to 0.74 % to be
 well within the approved range (<1%)indicated that tablet had good mechanical resistance. The weight variation
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 was found in all designed formulations in the range 195 to 200 mg. All the tablets passed weight variation test
 as the average percentage weight variation was within 7.5% i.e.in the pharmacopoeia limits. The thickness was
 almost uniform in all the formulations and values ranged from 3.48 mm to 3.74 mm. The standard deviation
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 values indicated that all the formulations were within the range. Rapid disintegration within several minutes was
 observed in all the formulations. The in-vitro disintegration data is tabulated in the (Table 6) and Fig 3. The in-
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Vol 2, Isuue 12, 2013.            Mettu Srikanth Reddy et al.                             ISSN NO: 2231-6876
 vitro disintegration time of fast dissolving tablets were found to be 15 to 68 sec. which is in the range of
 fulfilling the official requirements. By the addition of superdisintegrants the disintegration time increased
 significantly (P<0.05) tablets prepared.Based on the in-vitro disintegration time, formulation SQF3 were found
 to be promising and showed a disintegration time of 15 sec. These results suggest that the disintegration times
 can be decreased by using wicking type disintegrants (Crosspovidone).Wetting time is closely related to the
 inner structure of the tablet. The wetting time of Quetiapine Fumarate tablets were found to be in the range of
 22.62 to 88.62 sec. The water absorption ratio in the range 71.32 to 84.41%. The percentage drugs content of
 the tablets were found to be between 97.46 to 99.66% of Quetiapine Fumarate. The results were within the
 range and that indicated uniformity of mixing. The wetting time, water absorption ratios and drug content
 results were tabulated in the Table 6.
 Table 4: Pre-compression parameters Quetiapine Fumarate fast dissolving tablets.
                                              Bulk          Tapped                Percent
      Formulation          Angle of                                                               Hausner’s
                                             Density        Density          Compressibility
           code           Repose ( ° )                                                              Ratio
                                            (gm/cm3)       (gm/ cm3)             Index (I)
         SQF1              36.4             0.48                0.62             22.58               1.29
        SQF2               37.2         0.51          0.61                16.39                      1.19
        SQF3               37.5         0.49           0.6                18.33                      1.22
        SQF4               33.2          0.5          0.58                13.79                      1.16
        SQF5               30.5         0.48          0.58                17.24                      1.20
        SQF6               26.8         0.51          0.59                13.55                      1.15
        SQF7               27.4         0.52          0.59                11.86                      1.13
        SQF8               30.2         0.50          0.60                16.66                      1.20
        SQF9               26.3         0.48          0.62                22.58                      1.29
 * Average of three determinations
 Table 5: Post-compression parameters Quetiapine Fumarate fast dissolving tablets
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 In-vitro dissolution studies of all the formulations were carried out in 0.1N HCL, the release results were
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 shown in Figs 4-6. All the formulations were carried out various dissolution parameter values viz., percent
 drug dissolved in 4 min, 8 min, 12 min, 16 min, 20 min, 24 min, and 28min (D4, D8, D12, D16, D20, D24, and D28),
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 t50% and t90% are shown in Table 7 . This data reveals that overall, the formulation SQF1, SQF2, SQF3 and
 SQF9 shows nearly faster drug release.
         The formulations SQF1, SQF2, SQF3 and SQF9 50 % of drug released in 0.92 min, 0.80min, 0.65 min,
 and 0.86 min respectively, and 90 % of drug released in 5.90 min, 4.88 min, 2.89 min and 6.98 min,
 respectively when compared to other tablet formulation. Among all the formulation SQF3 were found to be
 promising and showed a disintegration time of 15 sec, 50 % of drug released in 0.65 min, and 90 % of drug
 released in 2.89 min.
         The Table 8 shows the parameters of the tablets after stability study. The promising formulations were
 subjected to short term stability study by storing the formulations at 25oC/65% and 40oC/75% RH up to three
 month. The formulations SQF3, SQF6 and SQF9 were selected. After three month the tablets were again
 analyzed for the hardness, friability, drug content uniformity and disintegration time. Decrease in the
 disintegration time was observed in tablets prepared by camphor sublimation method. Since during the
 preparation of tablets by camphor sublimation method, only 6 hrs at 50°C was used, where as 90 days and 45°C
 were used during stability studies.
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                FC                                          Parameters
                          D4      D8        D12     D16     D20   D24        D28     D t 50%     D t 90%
              SQF1       74.87   96.73       --      --      --       --      --     0.92 min   5.90 min
              SQF2       85.75   99.93       --      --      --       --      --     0.80 min   4.88 min
              SQF3       97.40    --         --      --      --       --      --     0.65 min   2.89 min
SQF4 47.95 57.57 67.31 74.77 83.40 91.58 98.02 5.69 min 23.58 min
SQF5 52.33 61.64 71.06 79.84 92.88 99.88 -- 3.82 min 19.38 min
SQF6 61.82 73.42 84.05 93.15 99.80 -- -- 1.81 min 15.4 min
 In the present study the IR spectra for pure drug Quetiapine Fumarate and its formulations with various
 polymers and other excipients is taken to establish the physical characterization of drug and its formulations
 (Fig 7). FTIR analysis was used to study the possible chemical interaction between the drug and polymer. The
 pure drug which is an dibenzothiazepine derivatives showed a characteristic peak at 3317.5 cm-1 this is due to
 N-H stretching and peaks at 1598.99 cm-1and 1571.99 cm-1 indicative of the N-H deformation. The peak at
 1336.67 cm-1 is due to the C-O stretching and peaks at 1458.18 cm-1 and 1413.82 cm-1 are indicative of C=C
 stretching of aromatic nucleus. Eudragit E100 which is an methacrylic acid ester showed important peaks at
 1732.08 cm-1 indicative of C=O stretch of the ester group. The peaks at 2954.95 cm-1 indicative of C-H stretch
 in the alkane and 2769.78 cm-1 and 2821.86 cm-1 can be assigned to the dimethyl amino group.
         The FTIR spectra of Drug Polymer Complex (DPC) displayed all the characteristic peaks of both drug
 and polymer. The N-H and C-O stretch band of drug and C=O stretch and C-H stretch in dimethyl amino group
 and C-H stretch in alkane of the polymer bands were detected in the same position. Consequently the FTIR of
 DPC and physical mixture seemed to be summation of drug and eudragit E100. The physical mixture showed
 additional characteristic peak at 3385.07 cm-1 indicative of free O-H stretch. Overall there was no alteration in
 the characteristic peaks of drug and polymer in the DPC suggesting that there was no interaction between the
 drug and polymer.                                                                                                   1457
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                                             (25°C/60% RH)
                                   1st             3.2            0.63         27.02
                  1      SQF1      2nd             3.2            0.64         28.14
                                   3rd             3.3            0.65         29.06
                                   1st             3.1            0.65         22.60
(40°C/75% RH)
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Fig 7: FTIR spectra of pure drug Quetiapine Fumarate and formulations SQF1, SQF2, SQF3 and SQF9.
 CONCLUSION:
         The above results concluded that, although differences existed between the superdisintegrants, the fast
 dissolving Quetiapine Fumarate tablets could be prepared by using any of the superdisintegrants used. Overall
 results indicates that formulation SQF3 which contain 15% Crosspovidone and camphor was better one and
 satisfies all the criteria as fast dissolving tablet. Quetiapine Fumarate showing enhanced dissolution, may lead
 to improved bioavailability, improved effectiveness and hence better patient compliance.
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