Steel Structure Civil Booster
Steel Structure Civil Booster
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Rivets
1
IS 432:1982 Mild steel and medium tensile steel.
Various physical properties of structural steel are given below.
Unit mass of steel, = 7850 kg/m3
Modulus of elasticity, E = 2 × 105 N/mm2
Modulus of rigidity, G = 0.769 × 105 N/mm2
Poisson ratio, = 0.3 ( in elastic range ), 0.5 ( in plastic range ).
Coefficient of thermal expansion, = 12 × 10–6/ºC
Methods of design of steel frame work:
(a) Simple design
Based on elastic theory & most uneconomical method
No moment is transferred from the connected member to another
connected member (for design purpose, structure is assumed to be
pin jointed).
All connection of beams, girder or trusses are virtually flexible.
(b) Semi-rigid design
It ensure that partial flexibility is available at supports.
It permits a reduction in maximum bending moments in beams
suitable connected to supports due to partial transfer of moment to
another connected member.
It is economical than simple design.
(c) Fully rigid design method
It involves the assumption of the end connections being fully rigid
& capable of transmitting moments & shears.
The end connection of the members of the frame should have
sufficient rigidity to hold virtually unchanged original angles between
such members & members they connect.
It is used in convenient cases & given economy in the weight of
steel & saves construction cost.
Wind pressure, P KV 2
Design of Steel Structure 831
Grip
Length
Manufactured
head
d
Shank
Initial clearance
Round -Nominal diameter of rivet
countersunk d-Gross diameter of rivet
Grip-length
Special Point: When the grip of the rivet is more than 6 times the
diameter of hole, Number of rivets required by normal calculation should be
increased by not less than 1% for each additional 1.5 mm of grip. Grip in
any condition, should not exceed 8 times the diameter of holes.
Basic defination
Pitch: It is the distance between two consecutive rivets in the direction
of force.
Design of Steel Structure 833
g F
Edge distance
Gauge:- It is the distance between two consecutive rivets perpendicular
to the direction of force.
Special Point:- Diagonal pitch is the distance between centres of two
adjacent rivets in the diagonal direction.
Net area:- It is the area at the root of the thread.
Edge distance:- It is the distance between the edge of a member or
Cover plate & the centre of the nearest rivet hole.
Slip factor:- It is coefficient of friction in friction type joint.
Rivet Value (Rv): It is the minimum strength of rivet in shearing or
bearing
2
P s = Strength of rivet in shear P n d'
s 4 s
n = 1, Single shear case, n= 2, Double shear case
s = Allowable shear stress, d’ = Gross diameter
Pb = Strength of rivet in bearing
P d't
b br
br = Allowable bearing resistance, d’ = Gross diameter
t = Minimum thickness of (sum of two cover plates, main plate)
Strength of Riveted joint : It is the minimum strength of plate in
shearing, bearing & tearing. The shearing failure can be prevented by
providing sufficient edge distance
Tearing strength: Pt (B nd)tat
n = No. of holes
at = Allowable tensile strength of plate.
Efficiency of joint
m in im um R v , S trength of p late
=
Strength of solid plate
834 Civil Booster (Civil Ki Goli Publication 9255624029)
4. Bolts in clearance
120 80 250
holes
Permissible Stresses
Special Point: When wind & earthquake loads are considered, permissible
stresses in steel structures are increased by 33.33% & in rivets & welds
( structure fasteners ) it’s increased by 25%.
Packing:
Packing = t1– t 2
t1
t2
Additional rivet
Design of Steel Structure 835
21 4 21 21
Eccentric Connection:
PAi Pe ri A i
F Di = A , FTi A r 2
i ii
P
e
column flange
Bracket
plate
Direct load + Twisting
F Di = Direct force in ith rivet & Acts in direction of applied load
FTi = Force in ith rivet due to torsion & Acts perpendicular to the line
joining C.G of rivet group & the rivet under consideration.
r i = distance of ith rivet from C.G
Ai = (d )²
4 i
Most critical rivet has maximum value of r & minimum value of
Rivets on Section A = Direct loading + Torsion
Rivets on Section B = Direct loading + Bending
836 Civil Booster (Civil Ki Goli Publication 9255624029)
B A P
P
x x
P
6M x x
n x x
mPR v
B A
fs ( calculated) f t ( calculated)
/1.4
s t
f t = Calculated tensile stress, fs = Calculated shear stress
s & t = Permissible shear & tensile stress.
IS 808:1989 Dimension for hot rolled steel beam, column,
channel and angle section
Minimum thickness of any member should not be less than 6 mm
under normal conditions & if it is exposed to weathering, minimum thickness
= 8mm.
Steel beam theory is used to find the approximate value of the mo-
ment of resistance of a doubly reinforced beam specially when the
area of compression steel is equal to or more than the area of the
tensile steel.
Design of Steel Structure 837
DL+LL +CL+ 1.2 1.2 1.05 0.6 – 1.0 0.8 0.8 0.8
WL/EL 1.2 1.2 0.53 1.2 – – – – –
(0.9)*
Characteristic Strength
Design strength =
m
Bolts 3
Bolts are used in place of rivets for structures not subjected to vibrations
A bolt can be loaded in:
(i) Tension, (ii) Shear, (iii) Shear and tension both.
Bolt
250
Where,
f y , t = thickness of thinner plate
Special Point: When members are exposed to corrosive environment, then
maximum edge distance 40 mm + 4t (where t thickness of thinner
plate, mm)
The design strength of bearing bolts under shear is the least of the following
(a) Bearing strength, (b) Shearing strength
842 Civil Booster (Civil Ki Goli Publication 9255624029)
Tnb
Tnb 0.9f ub A nb f yb A sb mb , Tdb
mo mb
A nb = Net tensile area of bolt
A sb = Shank area of bolt
f ub = Ulimate tensile stress of bolt
f yb = Yield stress of bolt
mb = Partial safety factor for material of bolt = 1.25
A vg P
fy
A vg
3 0.9f u A tn
Atn Removed
1.1 1.25
Atn = Net section area in tension
Avg = Gross section area in shearing,
(b) Shear Rupture + Tension yielding
Avn P
f
0.9 u A vn
3 f y A tg
Atg Removed
1.25 1.1
Avn = Net section area in shearing
A t g = Gross section area in tension
Special Point:- Rupture always occurs on net area but yielding is
considered to occur on gross area.
1.1 and 1.25 are FOS wrt yielding and rupture respectively.
Strength of plate in tearing without any deductions (P)
fy 0.9f u A tn
P = min 1.1 A g , 1.25
f yAg
Hence, P As gross-section yielding will always be Critical
1.1
than net section rupture
Efficiency of joint
min imum of Strength of bolt, Strength of plate
n=
Strength of plate in tearing without deductions
Design of Steel Structure 845
Welded
Connections 4
Welding is the best method for achieving a rigid connection
Classifications of welded joints based on various factors -
(a) Position of weld - Flat, overhead, vertical & horizontal welds.
(b) Types of weld - Spot, plug , slot, fillet & groove (butt) welds.
(c) Types of joint - Butt, corner, Tee & lap welds.
In Plug welds small holes are made in one plate and is kept over another
plate to be connected & then entire hole is filled with filler material.
Plug weld
Fillet welds are provided when two members to be jointed are in different
place (lap joint)
Fillet weld
T
T
Butt weld is also called groove weld. It is provided when the members to
be jointed are lined up (in one plane) (butt joint)
T T
Slot
weld
846 Civil Booster (Civil Ki Goli Publication 9255624029)
t t t
s s s
Other side
Unwelded
length
Shape
Size
Identification line
Reference line Arrow line
10 120
f yw
f yw1 = Smaller of Shear Stress of weld & the parent
3
fy
metal
3
mw = Partial safety factor, Site welding = 1.5
Shop welding = 1.25, fyw = yield stress of weld
te = effective throat thickness in mm
Specifications for fillet weld
Effective length is the length of the fillet weld for which the specified size
& throat thickness of weld exist. It is considered equal to it’s overall length
minus twice the weld size. The deduction is made to allow for craters to be
formed at the ends of welded length. End returns are made equal to twice
the size of the weld to relieve the latter from high stress concentrations at
their ends.
Throat of the fillet is the weakest section in a fillet weld:
The theoretical throat of weld is the shortest distance from the root to
the hypotenuse of the triangle.
Force
Side parallel
to force Side Perpendicular
to force Leg
Note: As per IS 800 – 2007 gives following provision for fillet welds:
size of the weld should generally be atleast 1.5 mm less than edge
thickness.
2. If the fillet weld is applied to the round toe of rolled section, the
3th
specified size of weld should not more than of thickness of section
4
at toe.
Minimum size of weld:- depends on thickness of thicker member,
but minimum size of fillet weld is 3 mm.
Thickness of thic ker member Minimum size
0 10 3
10 20 5
20 32 6
8 first run
32 50
10 sec ond run
Size:- It is the minimum weld leg size in the largest right angled triangle
that can be inscribed in the weld. Maximum size of weld is decided by
the thinner member.
Size of weld (mm)
2.4 mm
Angle b / w
fusion 60 90 91 100 101 106 107 113 114 120
faces
K 0.7 0.65 0.60 0.55 0.5
Min=2s
F
fu
so, design strength L w (KS) 3
mw
lj
1.2 1.0
750t t
Combination of stresses
(a) Fillet welds subjects to normal and shear stresses
fu
f e f h2 3f v2 , f v Direct shear stress
3 m
f h = normal stress (compression or tension)
(b) Combined bearing, bending and shear
f e f b2 f 2 br f b f br 3q 2
fb = calculated stress due to bending
f br = calculated stress due to bearing, q = shear stress
850 Civil Booster (Civil Ki Goli Publication 9255624029)
Tension Member 5
1. Net area is effective in tension member
3. Permissible stress is fixed (0.6 fy) and design is straight forward
2. There is no stability problem (as case of compression members) but
slenderness ratio is limited to safeguard against buckling during
transportation & erection.
Maximum slenderness ratio
Maximum
Description
Tension member in which reversal of direct
stress occurs due to live load other than wind 180
or earthquake.
In reversal occurs due to wind or earthquake. 350
A tension member permeanently in tension
400
except in pretensioned members.
P
A net required
at
at = Permissible axial tensile stress
Anet provided Anet required
(a) Net area for plate section
pi2
A net = b nd h t
4g i
Design of Steel Structure 851
t
l2
3 A1
A net A1 A 2 k1 , k1 A1 (l2 dh t/2)t
3 A A
1 2
A 2 (l2 t / 2) t
For pair of Angle Placed back to back connected by only one leg of
each angle.
5 A1
A net A1 A 2 k 2 , K 2
5 A1 A 2
Tacking rivet
Gusset plate
The non uniform straining of web due to tension is called shear lag.
The shear leg reduces the effectiveness of the tension member ( angle
section) component that is not directly connected to gusset plate. For angle
section, the unconnected leg is known as outstand leg.
Therefore, the contribution of outstanding leg in resisting tension is
less than the connected leg by a factor which is known as k (reduction
factor).
852 Civil Booster (Civil Ki Goli Publication 9255624029)
W bs f y
Where, = 1.4 - 0.076 t L f
c u
Design of Steel Structure 853
f
u m0
m1 f y
0.7
A nc=Net area of connected leg
t = Thickness of angle leg
Ago= Gross area of outstanding
Lc = Length of end connection
W = Outstand leg width
bs = Shear leg width
Special Point: The connected leg undergoes rupture (Net area is used)
but outstanding leg undergoes yielding (gross area is used)
t
t
W
W
bs= w + w1 – t bs= w
w1
Welded Connection
Bolted Connection
A n fu
Tdn
m1
where, = 0.6 for number of bolts 1 or 2
= 0.7 for 3 bolts
= 0.8 for number of bolts 4
or equivalent weld length
2. Gross - Section yielding
Ag f y
Tdg
mo
Gantry
girder
Cross travel
(a) Gravity loads : Self weight of the components and reaction from crane
girder, acting vertically downwards.
(b) The lateral thrust, (also called surge loads) due to starting or stopping
of the crab acting horizontally, normal to the gantry girder.
(c) The longitudinal thrust due to starting or stopping of crane, acting in
the longitudinal direction.
Bulb angle
Bulb angles are used in ship building because
(a) When the structure is under extreme stress and starts to buckle, this
shape is highly resistant & increases the longevity of the structure.
(b) They provide better plate stiffening.
Web
h = depth
Flange
b= width
Design of Steel Structure 855
Compression-
Members 6
The principal compression member of a crane is called boom.
Effective length:- It’s the distance between point of contra-flexures.
End One end fixed Both end Both end One end fixed
condition one end free Hinged Fixed one end Hinged
Leff 2L L L/2 L
(Theoretical) 2
leff I min
max rmin
rmin , A
Maximum Slenderness Ratio ( max) for compression Members
Buckling of a member in compression always occurs about minor
principle axis. For minor principle axis, area of moment of inertia is
minimum. So, radius of gyration is minimum. (slenderness ratio is
maximum).
856 Civil Booster (Civil Ki Goli Publication 9255624029)
D escrip tio n m ax
A stru t co nn ected b y sin g le rivet at eac h en d. 180
In m em b er carryin g lo ad s resu ltin g fro m d ea d
180
lo ad s an d im p o sed lo ad s.
A m em b er sub je cted to co m p re ssiv e fo rce resu ltin g
fro m w in d /ea rth q u ak e fo rc e, p ro v id in g th e d efo rm atio n
250
o f su ch m em be rs d o es n o t a d ve rse ly e ffe ct th e stre ss in
an y p art o f stru ctu re.
C o m p res sio n flan g e o f a b ea m 300
A m e m b e r n o rm ally actin g a s a tie in a ro o f tru ss o r a
b racin g system b u t sub je cted to p o ssib le reve rsal o f 350
stre sses re su ltin g fro m th e a ctio n o f w in d o r e arth q u ick fo rc es.
tw dw
2 E
f cc Elastic critical stress in compression
2
n = factor assumed as 1.4 (General range b/w 1-3)
Design recommendations for tack riveting
1. Slenderness ratio () of each component between tack riveting should
be such that
40, 0.6 w hole sec tion
2. The diameter of tack rivet should not be less than the minimum value
given below
Thickness of member Min.dia
Upto 10mm 16
10 -16 20
16 mm 22mm
3. Two rows of tack rivets are provided if
(a) Length of leg in angle > 125 mm
l > 125 mm
l > 150 mm
deformation effect.
d' d
C S'
Intermediate
batten
d1 d'1
1. Effective length of battened column is taken 10% more than the actual
column but for lacing, it is 5% more.
C
2. 50 , 0.7 Whole Section
rmin
3. Minimum number of battens required is 4 ( 2 end battens & 2
intermediate battens).
4. Thickness t of battens should not be less than 1/50 of the distance
between the inner-most connecting lines of rivets/bolts or welds
perpendicular to main member.
5. Depth:-
3
d1 d >
4
2 b >2b
860 Civil Booster (Civil Ki Goli Publication 9255624029)
M M
Vt Vt C
2N Vb Vb 2N
Vt Vt
s
2N 2N
Forces acting on batten
1. Designed to carry Bending moment & shear force arising from
transverse shear force Vt which is 2.5% of total axial force on whole
compression member.
Vt C Vt C
2. Vb = ,M=
NS 2N
N = No. of parallel planes dividing the transverse shear force.
Vb = longitudinal Shear force
Vb fy
3.
At 3 mo
where, At = td, d = Overall depth of batten.
t = thickness of batten
6M f y
4. bc,cal
td 2 mo
Column Splice
A joint provided in the length of the column is called splice.
Theoretically, a splice plate should be located at the point of
Design of Steel Structure 861
Web
splice
Flange splice
Web splice
Web splice
A point in the web plate provided to increase it’s length is known as
web splice. These are designed to resist the shear and moment at the
spliced section.
The splice plates are provided on each sides of the web.
862 Civil Booster (Civil Ki Goli Publication 9255624029)
Column Bases
and Caps 7
Sufficient fastening are provided to retain the column firmly on the
base plate and resist all moments and forces (except direct compression in
the column) arising during transit, unloading and erection.
Types of column base
(a) Gusset plate: It is a thick steel sheet used for joining two or more
than two adjacent structural member when they are intersecting
each other.The thickness for base of club should not be less than 12 mm.
It may be fastened to a permanent member by bolts, welding or
rivets or combination of these three.
(a)
t
3w 2 b 2
a WSM t
2.5w a 2 0.3b 2 LSM
,
bs 4 f y / m0
t = slab thickness in mm
P 1.5P
w = B2 assume B (in WSM), w = (in LSM)
Area
where, B² > P / c and c f ck / 4
a= Greater projection of plate beyond column
b =Lesser projection of plate beyond column
bs = permissible bending stress in slab bases
= 165 MPa for flanged beams.
= 185 MPa for solid beams
(b) Square slab base under solid round column
d0 B 90W B
t 10
16 bs B d 0
B 1.5 d 0 75 mm
B = Length of the side of the cap or base.
W = Total axial load (KN)
d0 = Diameter of the reduced end.
864 Civil Booster (Civil Ki Goli Publication 9255624029)
Beams (WSM) 8
Beams(WSM)
Aplate
tf
t
Zrequired Zrolled
A p required
d
my t Gross area of tension flange
bt
Igross Net area of tension flange
Net area of tension flange = Gross area for tension – Area due to holes
Safety against Shear
Max. permissible average shear va = 0.40 fy
Max. permissible shear stress vm = 0.45 fy
Safety against deflection:-
The maximum allowable vertical deflection under live load for a canti-
Span
lever member supporting brittle cladding in an industrial building is
150
Span Span
Maximum permissile deflection in S.S. steel beam =
,( as per old IS:800)
300 325
Some of the reasons for limiting deflections are:
(a) Excessive deflection may create problems for floor or roof drainage.
(b) Excessive deflection may lead to crack in the plaster of ceilings &
may damage the material attached to or supported by the beam.
(c) There may cause undesirable twisting and distortion of connections
and connected materials.
Web crippling: It occurs due to a concentrated load on the beam, due to
reaction at support, high compressive stresses are produced in the
web near to the upper flange or lower flange.
The crippling occurs at the root of the radius
Web
crippling
tf
Slope 1
b1 2.5
f yw
f w (b1 n c )t w
mo
866 Civil Booster (Civil Ki Goli Publication 9255624029)
45º 45º h
45º
b1 Web buckling
tf
tw dw
b dw
t f 16 t w 50
tw dw dw t
1eff rmin w
2 12
h2
Design of Steel Structure 867
Plate-Girders 9
Generally it is used when bridge span > 20 m.
P
Plange plate
5 mm
Angle section
a 3
Neutral
b 4 axis
a 2 1
c Web plate
R
(a)- larger unsupported length, (b)-Smaller unsupported length
(c)- Spacing between vertical stiffners
(1)-Load bearing stiffner, (2)-Vertical stiffners, (3)-1st horizontal stiffner,
(4)-2nd horizontal stiffner
The girders having two or more than two webs are called box girder
Usually a plate girder is called as economical if it corresponds to minimum
weight. L/15 is the depth of plate girder in buildings.
Special Point:
a > 270 tw , b > 180 tw
For stiffned web avg. permissible shear depends upon d/t & c but for
unstiffened web avg. permissible shear is 0.4fy .
Deflection limits for gantry girders
Category Maximum
deflection
Vertical deflection
(a) Manually operated cranes Span/500
(b) Electrically operated cranes upto 500 kN Span/750
(c) Electrically operated creanes over 500 kN Sapn/1000
Relative displacement between 10 mm or
Rails supporting crane span/400
868 Civil Booster (Civil Ki Goli Publication 9255624029)
V
Design of web: Average shear stress in the web va,cal = d t
w w
permissible average shear stress, va .
d1 816 1344
(i) , ,85 No stiffener will be required
t w lesser of va ,cal
fy
d2 3200
(ii) t lesser of , 200 . Vertical stiffeners are provided.
fy
w
d2 4000
(iii) t lesser of , 250 . Vertical stiffners alongwith one
longitudinal stiffener @ 0.2D
w fy
Packing plate
Connected leg of
, bearing stiffener
20 t 20 t Outstand lag of
bearing stiffener
20 t 20 t
leff
2. r , where leff = 0.7l
min
Industrial Building
10
We adopt windows on north side in such a way that diffused light comes
inside the building which creates no shadow and hence dark pockets are
avoided.
2H
Slope of the truss = tan =
L
Slope 2 Pitch
H
Pitch of the truss =
L
Special Point: For Galvanised Iron sheet pitch is 1/6 but for asbestos
cement sheet, roof covering, flatter pitch of 1/12 is preferred.
Economy of the roof
Cost ofpurlin Cost of roof cov ering
Cost of truss/unit area = Plan area × 2 +
Plan area
span
Spacing of truss (d) - for spans upto 12 m d =
4
span
for spans > 15 m d =
5
Rafter: They supports the purlins. They are mainly compression member
and may be subjected to shear and bending moment if the purlins are not
placed at nodal points.
Struts: The member carrying compressive forces in a roof truss are called
struts.
Sag tie: To reduce deflection and moment due to self weight. Sag rods are
desgined as tension member.
At the crown, sag rod provided is termed as tie rod, it resists the tangen-
tial components from the two sides of the roof truss.
Design of Steel Structure 871
Tie rod
Sag rod
Purlin
Plastic-Analysis 11
Assumptions in Plastic Analysis:
1. Stress-strain curve is elasto-plastic curve (strain hardening is neglected)
2. Relationship between tensile stress and tensile strain, compressive
stress and compressive strain are same.
3. Steel possess ductility so that it could be deformed into plastic state
4. Strain variation is linear from Neutral axis.
5. Joint should be sufficiently strong to transfer the moments
Plastic behaviour of beam
Axis of summery
Y f<fy fy fy fy
Centroidal
Neutral
axis
O axis
Equal
Equal
area
area
Y axis
axis
f<fy fy
fy fy
M<My M=My M<M<M
y p M=M p
(1) (2) (3) (4)
y1
Z d Z
y2
d2b db 2
Zp(about major zz axis) = , Zp(about major yy axis) =
b
y
4 4
Design of Steel Structure 873
supported
L/2 L/2
beam with LP Here MP
L/2L/2
concentrated S = shape factor = M
y
load at mid
span MyMPMy
W
(b) Simply
supported L/2 L/2
LP
beam with
L/2L/2
1
UDL throughout L P L 1
S
the beam MyMPMy
(c) Cantilever
beam LP
1
subjected to LP
L
LP L 1
S
point load at MP My
free end
Design of Steel Structure 875
Method of Analysis
W
2M P L
Wc
a b ab
W
8M P
Wc
L L2
W
16M
Wc 2 P
L L
w/m
18 3M P
Wc
A B L2
L
A 11.66M P
B Wc
L2
W
A 6M P
L/2 L/2 B Wc
L