Advanced Level
Manufacturing Account (With answers)
A) Modified Trading and Profit and Loss Account
         A company imported transistor radios from Britain, however, the radios must be modified
to meet Hong Kong specifications with the help of some equipment. The trial balance at year end
31st December, 1993 is as follows:
                                                         $              $
                 Sales                                            12000
                 Purchases                           4500
                 Radios                              3000
                    Carriage inwards                      200
                    Carriage outwards                     300
                    Returns inwards                       600
                    Returns outwards                                     500
                    Wages for modifications               400
                    Motor vans                        10 000
                    Equipment                          2 000
                    Selling expenses                      500
                    Capital                             _              9 000
                                                      21 500          21 500
    It is the company's policy to depreciate fixed assets at 10% p.a. and increase the stock held by
10% each year. Prepare the Trading and Profit and Loss Account for the year ended 31st December
1993.
                  Trading and profit and loss account for the year ended 31-12-1993
Sales                                                                         12000
Less: Returns Inwards                                                           600
Net Sales                                                                                    11400
Less: Cost of goods sold
  Opening stock                                                                3000
  Less: Purchases                                          4500
  Less: Returns Outwards                                    500
Net Purchases                                              4000
  Add: Carriage inwards                                     200                4200
                                                                               7200
  Less: Closing stock                                                          3300
                                                                               3900
  Add: Wages for modifications                              400
            Depreciation expense on equipment               200                 600            4500
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                                                            Advanced Level
Gross Profit                                                                                   6900
Less: Expenses
     Carriage outwards                                                        300
     Selling expenses                                                         500
     Depreciation expense on motor van                                       1000              1800
Net Profit                                                                                     5100
B)  Elements of manufacturing cost
    In general four elements of manufacturing cost are usually recognised in a manufacturing
account. These are:
                       1. Direct materials / Raw materials
                       2. Direct labour / Direct wages / Factory wages
                       3. Other direct expenses
                                  Prime cost (total of 1, 2 and 3)
                         4. Factory overhead expenses
                                   Manufacturing or factory cost (total of 1, 2, 3 and 4)
     The word 'direct' indicates the relationship of the cost element to the actual goods being
produced. Direct materials are materials which become a physical part of the goods produced.
Direct labour is the cost of labour actually working on the goods produced and excludes costs of
supervision and other labour costs which cannot be associated with actual work on the product.
There are rarely any other direct expenses which can be related directly to the goods produced,
though a royalty calculated per unit of goods produced would be an example of this type of
expense.
     Factory overhead includes all factory costs which are not direct. These include indirect labour
costs such as the wages of foremen, cleaners, maintenance men, indirect materials such as factory
cleaning materials, lubricants, and general factory overheads such as depreciation, rent, rates,
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electricity, etc.
    In a manufacturing account, the direct costs are largely variable while the factory overhead
expenses will tend to be either fixed or semi-variable.
C. Special points to be noted
1) Work in progress
     If the 'work in progress' is valued at 'prime cost', the adjustment for the different value of the
work in progress at the beginning and at the end of the accounting period should be shown after all
the direct expenses have been totalled, and before factory overhead expenses are added.
                                      Manufacturing Accounts (Extract)
                    Prime Cost                    100
                    Add: work in progress at
                    begin (valued at prime cost)   50
                                                  150
                    Less: work in progress at end
                    (valued at prime cost)         20
                                                  130
2)  Manufacturing profit
    In order to assess the efficiency and performance of the production process in the factory, a
manufacturing profit is calculated either by:
                i) Market value of goods produced - Manufacturing cost of goods produced
                                                    OR
                   ii) applying a fixed mark-up on manufacturing cost of goods produced
Example one
The information extracted from the books of the company is:
              Raw materials consumed                                $1000
              Direct labour                                          1000
              Factory overhead                                        700
              Work in progress, at prime cost:
              At the beginning                                        500
              At the end                                              200
              Selling expenses                                        300
    Show the Manufacturing and Trading and Profit and Loss Account under different
assumptions.
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                                                                Advanced Level
Assumption One
All the goods manufactured are transferred at cost to the selling office. i.e. no manufacturing profit,
and all of them are sold at $3 200.
                       Manufacturing and trading and profit and loss account
                                                 $                                                   $
Raw material consumed                         1000 Cost of goods manufactured
Direct labour                                 1000 transferred to trading                        3000
Prime cost                                    2000
Add: work-in-progress at beg                   500
                                              2500
Less: work-in-progress at end                  200
                                              2300
Factory overhead                               700
Cost of finished goods manufactured           3000                                               3000
Production cost                               3000 Sales                                         3200
Gross profit c/d                               200
                                              3200                                               3200
Selling expenses                               300 Gross Profit b/d                                200
                                                     Net Loss                                      100
                                               300                                                 300
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                                                                  Advanced Level
Assumption Two
All the goods manufactured are transferred at market price of $3 300 to the selling office and all of
them are sold at $3 200.
                       Manufacturing and trading and profit and loss account
                                                 $                                                 $
Raw material consumed                        1000 Goods transferred at market value             3300
Direct labour                                1000
Prime cost                                   2000
Add: work-in-progress at beg                  500
                                             2500
Less: work-in-progress at end                 200
                                             2300
Factory overhead                              700
Cost of finished goods manufactured          3000
Manufacturing profit                          300
                                             3300                                               3300
Goods manufactured at market value           3300 Sales                                         3200
                                                     Gross loss                                  100
                                             3300                                               3300
Gross loss                                    100 Manufacturing profit                           300
Selling expenses                              300 Net Loss                                       100
                                              400                                                400
Double entry
  Dr. Manufacturing a/c- Manufacturing profit                         300
       Cr. Profit and Loss – Manufacturing profit                             300
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                                                                Advanced Level
Assumption Three
All the goods manufactured are transferred at market price of $3 300 but none or them are sold at
year end. No selling expenses incurred.
                         Manufacturing and trading and profit and loss account
                                                  $                                                    $
Raw material consumed                         1000 Goods transferred at market value               3300
Direct labour                                 1000
Prime cost                                    2000
Add: work-in-progress at beg                   500
                                              2500
Less: work-in-progress at end                  200
                                              2300
Factory overhead                               700
Cost of finished goods manufactured           3000
Manufacturing profit                           300
                                              3300                                                 3300
Goods manufactured at market value            3300
Less: closing stock                           3300
Cost of goods sold                                0
Gross profit                                      0                                                    0
                                                  0                                                    0
Provision for unrealised profit                300 Manufacturing profit                             300
                 Stock (Year One)                                    Stock (Year One)
Trading- closing      3000                            Trading- Closing      3300
                                                         Provision for unrealised profits (Year One)
                Trading (Year Two)                                                   P&L            300
Stock                 3000 Sales              3200
Gross profit           200                                          Trading (Year Two)
                                                      Stock               3300       Sales         3200
                                                                                     Gross Loss     100
                                                      Gross Loss                 100 Dec in prov    300
                                                      Selling expenses           300 Net Loss       100
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                                                              Advanced Level
Example Two
               Cost of production for the year                        $10 000
               Finished goods, at cost:
                  At the beginning of year                              6 000
                  At the end of year                                    2 000
The goods are transferred from factory to sales office at 10% mark up.
Show the balance sheet (extract) at the beginning and the end of the year and also the provision for
unrealized profit on stock account.
                                        Balance Sheet (Extract)
                                                                       Beginning            Ending
Finished goods                                                                 6600            2200
Less: Provision for unrealised profit                                           600             200
                                                                               6000            2000
                                   Provision for unrealised profit
Profit and Loss                                400 Balance b/d                                  600
Balance c/d                                    200
3) Abnormal and normal stock loss
Example One
               Beginning stock                          $10 000
               Purchases                                  5 000
               Ending stock (after stock loss)            7 000
               Sales                                     12 000
Prepare the trading account if:
i) There was a normal loss of damaged stock of $10, and
ii) There was a fire during the year and the loss amounted to $2 000.
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                                                               Advanced Level
(i)                                              Trading
Beginning stock                               10000 Sales                       12000
Add: Purchases                                 5000
                                              15000
Less: Ending stock                             7000
Cost of goods sold                             8000
Gross profit                                   4000
                                              12000                             12000
Beginning stock + Purchases = Ending Stock + Cost of goods sold + Stock Loss
         10000           5000       7000                7990              10
(ii)                                            Trading
Beginning stock                               10000 Sales                       12000
Add: Purchases                                 5000
                                              15000
Less: Ending stock                             7000
        Stock loss                             2000
Cost of goods sold                             6000
Gross profit                                   6000
                                              12000                             12000
Stock loss due to fire                         2000 Gross profit                6000
Beginning stock + Purchases = Ending Stock + Cost of goods sold + Stock Loss
         10000           5000       7000                6000             2000
Dr. Profit and Loss: stock loss due to fire      2000
       Cr. Trading account: Stock loss                2000
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                                                              Advanced Level
Example Two
                    Beginning raw material                $ 10 000
                    Purchases of raw material               10 000
                    Ending raw material                      5 000
                    Raw materials stolen                     6 000
Prepare the extract of the manufacturing account and the journal entry for the stock stolen.
                                          Manufacturing account
Beginning raw material                        10000 Transferred to trading                     9000
Add: Purchases                                10000
                                              20000
Less: Ending raw material                      5000
      Raw materials stolen                     6000
Cost of raw material consumed                  9000                                            9000
Dr. Profit and Loss ~ Loss due to theft         6000
   Cr. Manufacturing ~ Loss due to theft               6000
                                          Manufacturing account
Beginning raw material                        10000 Transferred to trading                     15000
Add: Purchases                                10000
                                              20000
Less: Ending raw material                      5000
Cost of raw material consumed                 15000                                            15000
                             Not true and fair view
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                                                             Advanced Level
Exercise One
      From the following information prepare the manufacturing, trading and profit and loss
accounts for the year ending 31 December 19X6 and the balance sheet as at 31 December 19X6 for
the firm of J. Jones.
                                                                       £          £
Purchase of raw materials                                               258,000
Fuel and light                                                           21,000
Administration salaries                                                  17,000
Factory wages                                                            59,000
Carriage outwards                                                         4,000
Rent and rates                                                          21,000
Sales                                                                                  482,000
Returns inward                                                           7,000
General office expenses                                                  9,000
Repairs to plant and machinery                                           9,000
Stock at 1 January 19X6
     Raw materials                                                      21,000
     Work in progress                                                   14,000
     Finished goods                                                     23,000
Sundry creditors                                                                        37,000
Capital account                                                                        457,000
Freehold premises                                                       410,000
Plant and machinery                                                      80,000
Debtors                                                                  20,000
Provision for depreciation on plant and
     Machinery at 1 January 19X6                                                        8,000
Cash in hand                                                            11,000
                                                                        984,000        984,000
Make provision for the following:
(a) Stock in hand at 31 December 19X6
            Raw materials                         £25,000
             Work in progress                         11,000
             Finished goods                           26,000
(b)   Depreciation of 10% on plant and machinery – straight line method
(c)   80% of fuel and light and 75% of rent and rates to be charged to manufacturing
(d)   Doubtful debts provision – 5% of sundry debtors
(e)   £4,000 outstanding for fuel and light
(f) Rent and rates paid in advance - £5,000
(g) Market value of finished goods - £382,000
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                                                            Advanced Level
                          Manufacturing A/C for the yr. Ended 31-12-19-6
                                                 $                                              $
Beginning stock                             21,000 Goods transferred at market value       382,000
Add: Purchases                             258,000
                                           279,000
Less: ending stock                          25,000
Cost of materials consumed                 254,000
Factory Overhead                            59,000
Prime cost                                 313,000
Fuel & light                    20,000
Rent & Rates                    12,000
Repairs to plant                  9,000
Depreciation                      8,000     49000
                                           362,000
Add: Work-in-progress                       14,000
                                           376,000
Less: Work-in-progress                      11,000
                                           365,000
Manufacturing profit                        17,000
Market value of goods                      382,000                                         382,000
manufactured
                     Trading & Profit & Loss A/C for the year Ended 31-12-19-6
Beginning stock                             23,000 Sales                         482,000
Add: Production cost                       382,000 Less: Sales Returns             7,000
                                           405,000 Net Sales                               475,000
Less: ending stock                          26,000
Cost of sales                              379,000
Gross profit                                9,6000
                                           475,000                                         475,000
Fuel and light                               5,000 Gross profit                             96,000
Rent & Rates                                 4,000 Manufacturing profit                     17,000
Administration salaries                     17,000
Carriage outwards                            4,000
General office expenses                      9,000
Provision for Bad Debts                      1,000
Net Profit                                  73,000
                                           113,000                                         113000
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                                                                  Advanced Level
                                   Balance Sheet as at 31-12-19-6
Fixed Assets                                           Capital                     457,000
Freehold premises                  410,000             Add: Net Profit              73,000
Plant & Machinery         80,000                                                             530,000
Less: Depreciation        16,000 64,000 474,000
Current Assets                                         Current liabilities
Stock- raw materials                25,000             Creditors                    37,000
    - Work-in-progress              11,000             Accruals                      4,000    41,000
    - Finished goods                26,000
Debtors                   20,000
Less:Provision for B.D.    1,000    19000
Prepayment                           5,000
Cash in hand                        11,000 97,000
                                             571,000                                         571,000
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                                                               Advanced Level
M-anufacturing Profit
a) The double entry for the factory profit is
                        Dr. Manufacturing Accounts
                                        Cr. Profit and Loss Accounts
b)     Provision for unrealised profit on stock is calculated:
                     Cost of production                       $10000
                     Finished good, at cost
                      At the beginning of the year              6000
                      At the end of the year                  2000
                     Sales                                   27000
       The goods are transferred from factory to sales department at 10% mark-up.
       i) Extract of Balance Sheet at the beginning of the year
                    Finished goods at make-up price                     6600
                    Less: Provision for unrealised profit on stock       600
                    Finished goods at cost                              6000
       ii) Extract of Balance Sheet at the end of the year
                     Finished goods at make-up price                       2200
                     Less: Provision for unrealised profit on stock         200
                     Finished goods at cost                                2000
iii)
                                Provision for unrealised profit on stock
         Profit and Loss a/c                     400       Balance b/d               600
         Balance c/d                             200
                                                 600                                 600
                                Provision for unrealised profit on stock
         Opening stock                          6600       Sales                    27000
         Add: Manufactured at
         transfer price                        11000
                                               17600
         Less: Closing stock                    2200
         Cost of goods sold                    15400
         Gross profit                          11600
                                               27000                                27000
                                                           Gross profit             11600
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                                                              Advanced Level
                                                         Manufacturing profit                   1000
                                                         Decrease in provision                   400
Exercise Five
     John Cormack started in business on 1st January 1980 as a manufacturer of gaming machines.
The following figures are extracted from his records on 31st December 1980.
           Sales (30,000 machines at £30 each)                                900,000
                                          st
           Plant and machinery (bought 1 January 1980)                         80,000
           Motor vans (bought 1st January 1980)                                10,000
           Administrative wages                                                18,000
           Loose tools bought                                                   6,400
           Light and power                                                     40,000
           Building repairs                                                    20,000
           Raw materials bought                                               273,400
           Salesmen’s salaries                                                 29,000
           Driver’s wages                                                      24,000
           Motor van expenses                                                   5,000
           Direct wages                                                       302,000
           General administration expenses                                      6,000
           Indirect wages                                                      54,000
           Repairs to machinery                                                11,000
           Rates and insurance                                                 10,000
The following information is also made available to you:
(a) The work in progress on 31st December 1980, valued at production cost was £55,000.
(b) The closing stocks on 31st December 1980 were: Raw materials £13,400, Loose tools £
    2,400.
(c) Depreciate motor vans 20%, plant and machinery 10%.
(d) Allocate expenses as follows:
                                                                Factory             Administration
    Light and power                                              9/10                   1/10
    Building repairs                                              3/5                    2/5
    Rates and insurance                                           4/5                    1/5
(e) A manufacturing profit of 25% on production cost was added for the purpose of transferring
    finished goods to the trading account.
(f) During the year 40,000 machines were completed. Value the 10,000 machines in stock at the
   average cost of production (subject to provision for unrealized profit).
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                                                               Advanced Level
You are required to draw up the manufacturing, trading and profit and loss account for the year
ended 31st December 1980. Show clearly the figures of prime cost and production cost of goods
completed.
            Manufacturing & Trading & Profit & Loss account for the year ended 31-12-80
Purchases                                      273,400 Goods transferred at market value   800,000
Less: ending stock                              13,400
Cost of materials consumed                     260,000
Direct wages                                   302,000
Prime cost                                     562,000
Factory Overhead
Depreciation                           8,000
Loose tools (6400-2400)                4,000
Light & power                         36,000
Building repairs                      12,000
Rates & Insurance                      8,000
Indirect wages                        54,000
Repairs to machinery                  11,000 133,000
                                               695,000
Less: work-in-progress                          55,000
                                               640,000
Manufacturing profit                           160,000
Market value of goods manufactured             800,000                                     800,000
Market value of goods manufactured             800,000 Sales                               900,000
Less: closing stock                            200,000
Cost of sales                                  600,000
Gross profit                                   300,000
                                               900,000                                     900,000
Depreciation                                     2,000 Gross profit                        300,000
Administrative wages                            18,000 Manufacturing profit                160,000
Light & power                                    4,000
Building repairs                                 8,000
Rates & Insurance                                2,000
Salaries                                        29,000
Drivers’ wages                                  24,000
Motor van expenses                               5,000
General expenses                                 6,000
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                                            Advanced Level
Provision for unrealized profit    40,000
Net profit                        322,000
                                  460,000                    460,000
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                                                                   Advanced Level
Manufacturing Account
At the end of every accounting period, trading firms which buy ready-made goods and resell them at a
profit, prepare the Trading and Profit and Loss Accounts. However, for those firms which manufacture the
goods they sell, a Manufacturing Account is prepared in addition to these two final accounts.
The Manufacturing Account is prepared to determine the total manufacturing or production cost of goods
completed during the accounting period. The production cost includes all costs incurred in converting raw
materials into finished goods, i.e. cost of raw materials, direct labour and direct expenses, and factory
overhead expenses.
Manufacturing or Production Cost
Production cost can be divided into two categories, i.e. prime cost and factory overhead expenses. Both
these costs are charged to the Manufacturing Account for the calculation of production cost. The
following is a description of the different components which make up prime cost and factory overhead
expenses.
Prime Cost
Prime cost includes all costs which relate directly to the manufacturing process. They include raw
materials, labour and expenses which are traceable to the particular unit of goods manufactured.. These
prime costs will vary with the units of output produced. Increasing output means using mere raw
materials, direct labour and direct expenses, e.g. if production is increased by 50%, the cost of raw
materials, manufacturing wages and direct expenses will rise by approximately the same extent.
Cost of Raw Materials
The cost of raw materials used to make the finished good represents one of the major prime costs. The
opening and closing stock of raw materials, together with the purchase of raw materials must be taken into
account when calculating the cost of raw materials.
Any other costs incurred in the purchases of raw materials, like duty, freight or carriage, should be added to
the net purchases of the raw materials.
Direct Labour Cost
These refer to the wages paid to labour which is directly involved in the manufacture of goods. These
wages paid to workers who are employed on the actual production line are called direct wages.
Direct Expenses
Besides raw materials and labour cost, other expenses directly related to manufacturing may be
incurred. These include expenses for water and electricity that can be traced by the units of goods
produced, e.g. the amount of water used in the production of bottled drinks and the amount of electricity
consumed in the baking of bread can be computed by each unit of goods produced.
Direct expenses may include royalties which are payments made to the patentee for the right to use the
patent for each unit of goods produced.
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                                                                   Advanced Level
A patent confers upon its holder, the right to be the only producer of a certain product for a particular
period of time.
Factory Overhead Expenses
These costs are not directly related to the actual manufacturing of goods but more so to the general
operations of running of the factory where production is carried on.
Overhead expenses do not vary with output. Even if output is increased or decreased, the overhead
expenses remain relatively fixed.
Factory overhead costs include:
rent and rates of factory
insurance of factory
factory power and lighting
repairs and maintenance of plant and machinery
depreciation of tools, plant and machinery
indirect labour cost - wages and salaries paid to those employed in the general operations of the factory
and who are indirectly associated with actual production, e.g. factory engineer, supervisor, manager,
forklift and crane drivers, cleaners and security personnel.
Production Cost
Production cost measures the total cost of goods produced during the period and is made up of prime
cost and factory overhead expenses used in production.
Work in Progress
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                                                                   Advanced Level
In the above example, it is assumed that all the work that started in the factory was finished by the end of
the year and that there was no partly finished goods. It is possible for a manufacturing firm to
have work-in-progress which is partly completed goods at the end of the accounting period.
Where there is work-in-progress, production cost incurred during the accounting period will cover both the
finished and unfinished goods.
If we wish to know the cost of manufacturing only the finished goods during the year, we must deduct the
work-in-progress at the end of the year from the production cost. The work-in-progress is valued
according to the cost of materials, labour, factory overhead expenses and other expenses that have gone
into it.
Where there is work-in-progress at the beginning of the accounting period, this must be added to the
production cost before deducting the work-in-progress at the end of the year to give the cost value of
finished goods for the year.
Cost Flows in the Manufacturing Account and the Determination of the Manufacturing Profit
Summary
The following steps are taken by the manufacturer to arrive at his net profit figure:
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                                                                   Advanced Level
Calculation of production cost by setting up a Manufacturing Account: Production Cost = Prime Costs (raw
materials cost + direct labour and direct expenses) + Factory Overhead Expenses
Calculation of gross manufacturing profit by comparing the market price of goods manufactured with the
production cost in the Manufacturing Account: Gross Manufacturing Profit = Market Price of Goods
Manufactured - Production Cost
Calculation of gross trading profit by setting up a Trading Account: Gross Trading Profit = Net Sales - Cost
of Sales
Calculation of net profit by setting up a Profit and Loss Account: Net Profit = Gross Manufacturing Profit +
Gross Trading Profit + Any Gains - Expenses
To the Manufacturing Account, charge all manufacturing expenses incurred in the production of finished
goods.
To the Trading Account, charge all buying expenses incurred in the purchase of goods for resale.
To the Profit and Loss Account, charge all selling expenses incurred in the sale and distribution of goods
including all administrative expenses.
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Advanced Level
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