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Camera Kiln

Kiln burning and cooler zones are critical areas that must be monitored in a cement plant. Normal view and thermal view cameras provide important internal views of the kiln and cooler that operators need to identify issues and ensure proper operation. Normal view cameras use high resolution color cameras while thermal cameras detect temperature variations across the burning zone and cooler. Both camera types are mounted to provide wide angle images of the internal processes and catch problems early to prevent production stoppages or equipment damage.

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Hendra Budi
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198 views4 pages

Camera Kiln

Kiln burning and cooler zones are critical areas that must be monitored in a cement plant. Normal view and thermal view cameras provide important internal views of the kiln and cooler that operators need to identify issues and ensure proper operation. Normal view cameras use high resolution color cameras while thermal cameras detect temperature variations across the burning zone and cooler. Both camera types are mounted to provide wide angle images of the internal processes and catch problems early to prevent production stoppages or equipment damage.

Uploaded by

Hendra Budi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Camera for Kiln Burning and Cooler Zone

Kiln Burning Zone & Cooler is the most important Zones in cement plant. Thus, monitoring
of these zones is a mandatory requirement.

The Pyrometer in burning zone does not provide much information about the all
operation; it gives only a single measurement value from a small part of the kiln. And, so
the readings can be deceptive, if the target area is not optimized.

A Rotary Kiln is one of the most critical plant items in the cement making process. It is
often a vital requirement for operators to have a constant view of the kiln's internal
operations on screen in the control room, in order to identify ring build ups, blockages or
other upset conditions at an early stage.

Also the view of cooler is important because of formation of clinker. Clinker size can affect
the capacity of plant, as well as quality of cement. It can shorten the life of kiln brick and
cooler.

Camera is the only solution for both Kiln & Cooler inside view.

We have two types of camera; Normal View & Thermal View Camera

Normal View Camera TFV 750 and TFV750/OV

High-temperature Furnace monitoring systems provide views of burner flames, material


alignment and movement, and other process conditions in kiln and coolerto plant
engineers and operators in the control room. We use special color camera above 640
lines, pinhole lens and stainless steel came
Normal view camera schematic and images of kiln are below:

Normal Camera System

The system has auto-retraction and manual insertion function (for safety of worker).
These things are regulated by control panel with the help of PLC and pneumatic system.
With this model we are able to view the inside of kiln only.

Normal View Camera Image (inside View of Kiln) Captured From Monitor

Thermal View Camera TE750 and TE750/OV and Advantages

To obtain more detailed process information about the kiln, a more modern approach is
to use a short wavelength thermal view camera. Because Temperature monitoring across
the manufacturing process is essential to support process efficiency and cement product
quality. It can also help to increase the life of the kiln through early detection of refractory
issues or insufficiently quenched clinker, which could lead to production stoppages if left
unchecked. Monitoring solutions also support safety and emissions control.
Thermal view camera schematic and kiln view as below.

Thermal Camera System

This camera is very needful demand as per current situation. Because the kiln rotates
continuously, the clinker collects on one side. This allows the thermal view camera to be
installed under the burner towards the opposite side, providing sighting onto the clinker
and flame. The wide-angle image, with high spatial resolution, allows accurate
temperature measurements and important information about the process conditions
within the burning zone. This camera used in both kiln burning zone and cooler zone.

Thermal View Camera Image (inside View Of Kiln) Captured From Monitor

Thermal View Kiln Camera Installation


Cooler Camera Installation

For More Details : Call - +62-8155098965 Or Email – edwin@tempsens-asia.com

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