TruPunch:
A new standard
in punching
efficiency.
Machine Tools / Power Tools
Laser Technology / Electronics
Uniquely
efficient.
Contents
Uniquely efficient. 2 TruPunch machines from TRUMPF offer you the flexibility to
process a diverse range of parts. The many and varied appli
Why TruPunch is impressive. 4 cations stretch from simple to complex sheet metal parts with
serial forming and excellent surface and edge quality. This
Punching tools and accessories. 5 means you can process a multitude of different parts entirely
on one machine – and that fully automated if desired.
Intelligent punching. 6
TruPunch machines are extremely economical and efficient.
Totally flexible. 7 They provide particular savings in their use of energy and ma
terial resources. The broad choice of high-quality punching
TruPunch 1000 8 tools made by TRUMPF enable flexibility when processing to
the highest standards
TruPunch 2000 12
TruPunch 3000 16
TruPunch 5000 20
Components that pay off. 24 TruPunch:
Benefits at a glance.
Software:
1
Programmed for success. 26
Resource-efficient processing.
TruServices:
Service like no other. 27
2 Punching, forming and deburring
(on one machine).
3 Full tool flexibility.
4 Quality to suit every requirement.
5 Custom automation.
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2
TruPunch 1000
Economical entry-level machine. This versatile machine offers an ideal start to punching. It is
particularly easy to operate, offers good value for money, and takes up little space.
TruPunch 2000
Powerful basic machine. The compact TruPunch 2000 paves the way for the automated
punching world of TRUMPF. Being highly productive and flexible, the machine manufactures
a wide range of parts – and that at a very attractive price.
TruPunch 3000
Resource-efficient universal machine. Thanks to skeleton-free processing, the TruPunch 3000
has material savings of 10% on average. Its clever a utomation makes it extremely user-friendly.
TruPunch 5000
Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process
reliability and flexibility. Individual automation solutions guarantee diverse applications and enable
optimal throughput, especially in multishift operation.
3
Why TruPunch
is impressive.
Profitably machining standard contours and formed sections.
Punch in three dimensions. The punching head is suitable for holes as well as for
three-dimensional contours such as fishplates or threads. You can process your parts
entirely on one machine, with no need for downstream work steps.
Flexible and cost-efficient thanks to 360° tool rotation.
Versatile forming.
High-speed processing.
First-class punch contours.
Fast changeover times.
Both stable and accessible.
The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from
three sides. There is plenty of room for loading and unloading – whether by hand or automatically. The machine’s high level of
stability also ensures accuracy.
Good access to the machine from three sides.
High accuracy.
Fast unloading of parts.
Modular automation.
4
Punching tools
and accessories.
Wide selection of high-quality punching tools.
For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more besides.
No matter what challenges you face, we can offer you a range of support – from technical consulting to design assistance,
right on to the prompt delivery of your tools.
Punching tools: Within our leading tool system, Classic, by using roller technology. Furthermore, we also offer you
we offer a wide range of shapes and coatings as well as the appropriate solution for specialized applications such
free punch shears. With EasyUse in the standard equipment as deburring.
offer, easy setup is guaranteed.
Embossing and marking tools: Whether you are look
Slitting tools: Simple separation contours, the cutting of ing to inscribe serial numbers, the year of manufacture
formed areas or visible edges without nibbling marks can or your corporate logo, we can provide the tools you need
all be performed flexibly and inexpensively. for fast and efficient marking.
Forming tools: By forming the sheet plastically you can Tooling accessories: Make set-up and maintenance
do a variety of forming operations. TRUMPF tools enable easier and increase the service life of your tools. Achieve
you to perform the complete processing spectrum reliably optimal results with precisely calibrated and perfectly
on one machine. A very high processing speed and part sharpened tools.
quality without any visible forming marks can be achieved
Slitting tool MultiShear. Roller deburring tool.
5
Intelligent
punching.
The wear-free ram guidance system combined with the mechanism that actively Thanks to 360° rotation, you can punch at whatever angle you like.
retracts the punch ensures accurate results and maximum process reliability.
Versatile and cost-efficient thanks to 360° tool rotation.
Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the
angle that is required, regardless of the tool’s shape, size or position in the magazine.
Benefits of 360° rotation at a glance:
Ability to position tools at any angle.
Easily programmed.
More efficient use of materials thanks to versatile sheet layout.
Fast changeover times.
Low tool costs.
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Totally flexible.
Skeleton-free processing
The scrap skeleton that remains on the machine in a conventional production strategy is time-consuming to remove. In skele
ton-free processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantag
es.
Process-reliable Material-efficient Operator-friendly
Finished parts can be unloaded Common cuts ensure optimal Working without a scrap
with higher process reliability. material usage. skeleton increases safety.
Small parts are unloaded An average of 10% higher Residual pieces of sheet metal
reliably even when the part sheet utilization reduces can be sorted by material fully
chute is open. material costs. automatically.
Residual pieces of sheet metal Smaller bits of residual mate The sorting flap routes good
are automatically cut up and rial simplify logistics and yield parts and scrap to specific
removed. higher scrap prices. containers.
If necessary, the machine can turn your parts Material-efficient thanks to skeleton-free processing. The sorting flap separates scrap from good parts.
before unloading.
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TruPunch 3000
Resource-efficient universal machine.
TRUMPF is the first manufacturer in the world to offer punching machines designed for skeleton-free processing. This innovation
reduces material requirements by an average of 10%, increases process reliability and is extremely user-friendly. With its electric
punching head and an average power consumption of 5.6 kW, the TruPunch 3000 is a very energy-efficient machine.
Careful material handling.
The adjustable die height enables you to process sheet thicknesses of up to 6.4 mm and obtain top-quality and scratch-free
results. For even more convenience, this compact machine can be equipped with an extensive range of automation options
designed to make ideal use of the space available.
TruPunch 3000:
Benefits at a glance.
1 High resource efficiency.
2 Skeleton-free processing.
3 Scratch-free material handling.
4 Various automation solutions.
5 Flexible part removal.
Energy-efficient electric punching head.
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Extensive automation.
SheetMaster: Sorter: SortMaster Box Linear DisposeMaster:
Performs speedy and pro Separates good parts with part slider: Sorts sheet metal scrap,
cess-reliable loading and un from scrap. Ensures virtually scratch-free including slugs, according
loading, stacking and sort sorting of good parts into to material type.
ing. Optional tool changer containers, moving in a linear
with space for additional direction.
tools.
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Technical data:
TruPunch 3000 TruPunch 3000
medium format large format
Work area (X x Y) 2500 x 1250 mm 3000 x 1500 mm
Capacity
Max. sheet thickness 6.4 mm 6.4 mm
Max. punching force 180 kN 180 kN
Max. presser foot force 20 kN 20 kN
Max. workpiece weight 160 kg 230 kg
Speeds
X axis 90 m / min 90 m / min
Y axis 60 m / min 60 m / min
Simultaneous (X and Y) 108 m / min 108 m / min
C axis 330 rpm 330 rpm
Max. stroke rate when punching
1000 1 / min 800 1 / min
(E = 1 mm)
Max. stroke rate when marking 2500 1 / min 2500 1 / min
Max. acceleration[1]
X axis 12 m / s² 12 m / s²
Y axis 6 m / s² 5 m / s²
C axis 350 1 / s² 350 1 / s²
Tools
Linear magazine 18 tools with 2 clamps 21 tools with 3 clamps
No. when using MultiTool 18 – 180 21 – 210
MultiTool 5 / 10 stations 5 / 10 stations
Tool change time
Single tool 3.0 s 3.0 s
MultiTool 0.3 s 0.3 s
Accuracy[2]
Positioning accuracy Pa ± 0.1 mm ± 0.1 mm
Repeatability Ps ± 0.03 mm ± 0.03 mm
TRUMPF CNC control Bosch Rexroth MTX CMP70 Bosch Rexroth MTX CMP70
Programmable unloading of parts
Max. part size
500 x 500 mm 500 x 500 mm
with part removal flap
Space requirements[3]
Including safety barriers 5000 x 6500 mm 5800 x 7650 mm
Power consumption
Average power consumption
5.6 kW 5.6 kW
during production
Active auto-shutdown 0.3 kW 0.3 kW
[1]
Up to 100 kg sheet weight.
[2]
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
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Components
that pay off.
Efficient, economical production through automation.
Everything from a single source: there are no interface problems.
Optimized material flow and enhanced process reliability boost productivity.
Increase capacity by running highly automated multishift operations up to 24 hours a day.
Careful material handling ensures more efficient material usage.
Clearly organized storage gives you fast access to materials and saves space.
SheetMaster
SheetMaster Cart systems SortMaster Pallet SortMaster Box
Compact
Compatible machines:
TruPunch 2000
TruPunch 3000
TruPunch 5000
[1]
With integrated tool changer (optional with SheetMaster).
[2]
With option “skeleton-free processing”.
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SheetMaster: Fast and reliable loading and unloading, SortMaster Box Linear: Virtually scratch-free sorting of
stacking and sorting. finished parts into containers traveling on horizontal rails.
SheetMaster Compact: Space-saving and inexpensive GripMaster: Fast and reliable removal and stacking of sheet
entry-level automation solution for loading sheets and skeletons parallel to the loading process.
unloading microjoint sheets and scrap skeletons.
ToolMaster Linear: Modular tool storage system for 18, 54
Cart systems: Double your loading and unloading capacity or 90 tool stations.
by deploying versatile storage and sorting solutions for raw
materials and finished parts. DisposeMaster: Conveniently sorts shredded sheet skeletons
and stubs according to material type.
SortMaster Pallet: Sort and stack finished parts on up
to 6 europallets. TruStore: Modular and upgradable storage and shelving sys
tem provides a well-organized, space-saving storage solution.
SortMaster Box: Sort finished parts into 4 standardized,
stackable containers. Stopa storage solutions: For special requirements we also
offer highly customizable storage solutions in cooperation
with our partner, Stopa.
SortMaster ToolMaster Stopa storage
GripMaster DisposeMaster TruStore
Box Linear Linear solutions
[1] [2]
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Software:
Programmed
for success.
TruTops Boost takes you faster than ever from the
geometry to the NC program.
TRUMPF’s TruTops Boost is the software solution for designing and
programming laser, punching and bending machines that lets you in
crease your performance at the touch of a button. The software
combines all order processing steps, from the geometry through to
the completed NC program, in a single all-in-one solution. Its intuitive
operating philosophy guides you through the software in a simple,
process-oriented manner while allowing you to keep an overview of
your orders. Thanks to its numerous automated functions, the inno
vative Boost technology also makes you unbeatably fast. With it, you
become more profitable and boost your business!
Talk to your TRUMPF contact to find out when TruTops Boost will be
available to you. Until then, our TruTops Punch software can offer you
optimum support. We recommend our TruTops Fab software as the
ideal production control system for your requirements.
TruTops Boost: Your benefits at a glance.
From geometry to NC program faster than ever before.
Everything monitored: Single software solution for all order processes.
Everything under control: Intuitive user interface supports flexible working.
Everything faster: Boost technology with productive automated functions.
Innovative Boost technology + new operating philosophy = TruTops Boost
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TruServices:
Service like
no other.
Throughout the lifecycle of your machine.
Pre-owned Machines Financing
Consulting Software
Customer Training Punching Tools
Product Enhancements Bending Tools
Service Agreements Spare Parts
Technical Service
Regardless of the TRUMPF technology you use, you will always we have flexible upgrading options and technical innovations
get the best service. Thanks to the award-winning spare parts that will make your machine even better. Our broad range
logistics at TRUMPF, we guarantee the highest availability of of training courses with experienced trainers and hands-on
spare parts and provide you with all the products in the short practice will also give you a head start in understanding and
est time. TRUMPF offers you individual financing solutions operating your machine.
quickly and without a lot of paperwork. Our service technicians
are highly trained and always available when you need them.
A Service Agreement is the ideal way of ensuring the highest
availability of your machine. Should your requirements change,
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical
and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop
shop for all of your technology needs: machines, automation, storage technology and services.
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TRUMPF is certified according to ISO 9001:2008
(for additional information see www.trumpf.com/en/quality)
Ident. no. 0372702 _ 201410_ F – Specifications subject to change without notice.
TRUMPF Werkzeugmaschinen GmbH + Co. KG
www.trumpf.com
