٢
٢
     BALLISTICS BRANCH
C    DIRECT FIRE WEAPONS DIVISION
MAY 1982
      LLU
                             C:)
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                                           IINCTLAS.STPTIf
                                                                                                                                                                   I
                 SECURITY CLASSIFICATION OF THIS PAGE (fticn Dam,Entere-?)ý
                                                                                                                             ~Unclassified
                                                                                                                              IaDECLASSI FICATION.'DOWNGRADING
17 ISTRIBUTION STATEMENT (of ~he abstract enter*& in Block 20, If different fromn Report)
11-I
  `-19.                 KEY WORDS (Continue on reverse side if necessary and identIfy by block number)
                        Gun Propellant
puz                     Solid Propellant Combustion
 J                      Interior Ballistics
                        Combustion Efficiency
                        Gas Specific Heat Ratios
          IKE-   20.    ABSTRACT (Continue cn reverse side It necessary and identify by block number)
   YOM -This                            report covers several topics in the field of solid gun propellant
                         'ombustion. They include:, (1) mass spectrometry to experimentally define the
                        gas products of gun propellant combustion and correlate these experimental
                        results with theoretical predictions; i2) the use of closed combustion bomb
                        pressurization rates to extract solid propellant linear burning rate values is
                        discussed, and correlations with strand burner data are considered; (3) the-
                        effects of moisture adsorption on solid propellant combustion rates and ener
                        are experimentally defined, and (4) a reference section of solid propellant-j
                 DD      1     3   1473       EDITION OF I NO0V 15 IS OBSOLETE                                                  UCASFE
                                                                                                SECURITY CLASSIFICATION OF THIS PAGE ("o~In Petit Entered)
                        UNCLASSIFIED
     SeCU.i.y.CLASSI.ICATIONOF THIS PAGE....n.Dat. Uteed)
I:
DTIC V,3
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                                                              UNCLASSIFIED
                                        PREFACE
         This report has been generated under the requirements of in-house work
    units 2560-08-19 and 2560-08-20, which sponsor on-going evaluation of gun pro-
    pellant performance, and continuing investigations into the nature of the
    physics and thermodynamics, which control gun propellant combustion, and thereby
r   the efficiency of the aircraft cannon ammunition systems.
         "The Public Affairs Office has reviewed this report, and it is releasable
    to the National Technical Information Service (NTIS), where it will be avail-
    able to the general public, including foreign nationals.
This technical report has been reviewed and is approved for publication.
                 Hydrogen ...................................                                                                  5
                 Water ..........                    ...........................                                               5
                 Molecular Fracture .........                                 ....................                             5
                 Data Reduction ................................                                                               6
Mi
     L•                                                    iii
                                   LIST OF FIGURES
L9 8
   10
           Polynominal Fit to Experimental Pressurization Data
                                                                                                          ..
                                                                                                                 17
18
19
LIST OF TABLES
                                         iv
                                        3•CT •q
                                      INTRODUC 1010.
                                         2
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M I"hot"         data were repeatedly sampled within one minute of the firing. The cold
           data were generated by bleeding the Paar bomb pressure to 25 psig and sampled
                                                     5
            CO22     100% CO2
                      12% 0
11% CO
6% C
            N2       10     N2
                             2
                          6% N
            CH       100% CH4
                 4
                      67% CH3
13% CH2
7% Ch
                          2% C
             From the above, it     is seen that molecules such as CO2 and CH4 will frag-
       ment very badly during the sampling process.          The fragmentation fraction of N2
                                                              N., peak at mass unit 28.      The
kick   allows the quantitative separation of the CO      -
       component due to N2 at ,WU28 will be 16.5 times the value" at AMU 14,               The
       "remainder at this mass unit will then be CO.
             DATA REDUCTION.      The raw data from the mass spectrometer, which provides
       typical initial output as per Figure 2, is fed into a Tektronix 4054 Data
       Processor. Processing oF data is conducted in accordance with the discussion
       in the paragraphs above.       The hydrogen detection level is enhanced, a manually
       recovered water factor is iincluded, the N2 - CO ratio is determined from the N
       fraction at AMU 14, and compeasation is made for the known fracturing of mole-
       cules
       c     by the electron beam energy. Figure 2 zonýists nf raw .elative specie
       data for a single base nitrocellulose propellant. It is seen that almost 85 per-
       cent of the output is located at the peaks of 44 (C02 ) and 28 (CO,         N2 ).     This data,
       along with those pertaining to the minor constituent species, is then machine
       processed by the techniques discussed above to provide an output as per Figure
       3.   The logic flow is to first split the mass peak at 28 into components using
       the measured intensity values.       The hydrogen sensitivity factor and molecular
       fracture percentages are accounted for in the corrected intensity column.
       Finally, the overall percentage numbers are again modified to account for the
       manually recovered water from the combustion bomb interior.
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     Hot and cold theoretical and experimental combustion specie results for a
single base, double base, and nitramine gun propellant are contained on Figures
4, 5, and 6, respectively.  Some general results for the three cases are immedi-
ately apparent.  in all cases; experimental rdsults for hydrogen are lower than
theoretically predicted. This is no doubt due to adsorption of a portion of
the hydrogen onto bomb parts prior to introduction into the spectrometer
sampling system. The experimental water recovered is consistent at about 15 per-
cent irrespective of the sampling temperature.   This would be expected as the
combustion water probably immediately condenses on the cooler metal bomb walls.
Virtually all the water formed during-combustion is recovered from the bomb
and does not enter the spectrometer sampling system. This is not the case for
moisture in the air as humidity, which is veýry readily detected during routine
system background checks.
     For the N2 specie, experimental results tend to be consistently higher
than theoretical predictions, while for CO the experimental values are consis-
tently lower than the free energy predictions. This is due to a biased shred-
out of the mass peak at 28, which Drobably occurs due to the existence of other
fragments at mass 14 that were not there during the calibration process.
     In conclusion, it can be stated that the mass spectrometer is a less than
ideal tool for specie verification. The physics and thermodynamics of the
inlet process and the violent dynamics of the sampling process result in a
nested array of cor--ction factors that somewhat tarnish the scientific ele-
gance of the experiment. Nonetheless, the data presented on Figures 4, 5, and
6 are suitable to determine the general quantity and type of combustion pro-
ducts emitted during cannon firing and that are libely to accumulate in an
onboard gun-firing bay.
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                                                     SECTION III
- 12 C- (2)
                                                         i3
     From Equation (1), it is also seen
               dn/dt v dP/dt
          Thus, from the time rate of bomb pressurization,      one can extract a gassifi-
     cation rate dn/dt.   Also if
               dn/dt = rS C                 (3)
     the gassification rate, as a function of pressure, will lead to a linear burn-
     ing rate r as a function of pressure, given that S     is at all times accurately
     known.   The basic problem associated with determinatior    of linear burning rates
     from closed vessel pressurization data is that S• may not be fixed or adequately
     expressed analytically and severe bias errors may arise from only the gassifi-
     cation rate being experimentally measured.
          Figure 7 is a typical closed bomb pressure versus time profile acquired
     from the Technoproducts bomb using a Kistler 607C gauge fed into a Nicolet
     Explorer III Digital storage oscilloscope. These results are not typical, only
     to the extent that they contain 60 microseconds of bad data due to either
     momentary guage or scope analog-to-digital converter failure.
          As the rate of pressurization is the parameter of primary interest, the
     data must be differentiated either directly numerically or a polynominal fitted
FM   and then the polynominal analytically differentiated. Only the center part of
     the pressure rise curve can be utilized.     The points to the left of the start
     line on Figure 7 cannot be used as this area is part of the ignition cycle
     rather than linear combustion, and all faces of the bulk grain burning surface
     have not yet been ignited.  Attempted data reduction in this regime will lead
     to certain error, as would attempts to process data lying past that portion of
     the curve to the right of the stop line, at which point propellant grains have
     started to fracture and/or burn out.
          As data is acquired every 20 microseconds,    the approximately 2.5 milli-
     seconds of data hetween the start and stop fiducial values on Figure 7 are
     represented by 126 discrete values. As direct numerical differentiation has
     proven in practice to be erratic and highly noisy, the AFATL approach has been
     to least squares fit all points within the selected range to a 5-degree polyno-
     mial per techniques in Reference 4. The detailed computer output includes a
     series of constants A1 to A6 giving a best fit to the pressure time data.       In
     this approach,
                                 2      3      4       5
                    1    2         +3       A4t +A 6 t;                (4)
14
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             then,
         •                                    +3A~t2   4t3        5t4.                5
                           dP/dt    A2 + 2A3t +3A4   +     t      SA6t
                                                                +4A                  (5)
                     The nature of this type fit to the data is shown on Figure 8 with the
     -       equation provided by Equation (4) compared to the 126 points of discrete data.
             It is seen that the fit is outstandingly nice; in addition, a major advantage
             of this approach is that if a few spurious points such as those centered at
             13.6 milliseconds exist, they will be all overwhelmed by the mass of "good"
             data contained in the other 123 po.nts.        The analytic differential of Equation
             (4) is Equation (5) which with Equation (3) and assuming the burning surface
             is either fixed or known,     provides a buining rate per Figure 9.     This data is
             for M-10 which was the subject of a JANNAF Round Robin evaluation of closed
             vessel and strand burner techniques in various laboratories.         AFATL strand
             burner and closed vessel burning rate values as well as closed vessel results
             from other laboratories are presented on Figure 10.
                     Figure 10 serves as a good illustrative example of some of the limitations
             of using a closed bomb fur burning rate data extraction.         It is seen that the
             results of three laboratories show very low burning rates for M-10 at 1,000 psi
             which subsequently rapidly rise to the 2,500 psi range and then level out.
             This is a clear indication 'hat, in this range, the ignition cycle has not yet
             been completed.       Clearly what has been measured in this region by the time
             differential of the pressure data is not a burning rate but rather an ignition
             flame spread phenomenon.
                     The data on Figure 10 represent single perforate propellant which is also
             the simplest case to e,:al with, as the burning surface can be considered to be
             relatively constant (per Reference f).         For a seven-perforate propellant,
             the burning surface is not constant but rather progressive, and resort must be
             made to either geometrical arguments or closed form "form functions" which are
PR           described in detail in Reference 7. Whichever approach is utilized, the burn-
Ml           ing surface data becomes invalid at the point of web burnout to slivers.
OL           Irrespective of any sort of painstaking analysis at this point, the inherent
0            natures of manufacturing and fracturing irregularity render the process funda-
             mentally non-analytic.
                  An additional problem that arises when dealing with seven-perforate pro-
             pellant is that of what initial burning surface with which to start computations.
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This is particularly true if the mathematical differential is not initiated at
the start of burning, which, in general, it is not, but rather subsequent to
the ignition transient.   The manner in which this is handled at the Air Force
Armament Laboratory (AFATL) is to assume linear mass consumption as a function
of start pressure to peak pressure and enter the form function relationship at
the appropriate mass consumed pressure ratio point.   This is a reasonable
approximation but again can provide bias errors.
     An additional consideration for which compensation is generally made is
that of heat loss to the walls of the bomb. Using the AFATL bomb, this is a
surprisingly small correction, as the impetus efficle.zy tends to run in excess
of 97 percent.   The procedure used to make this minor heat loss correction is
to increment all burning rates by a factor determined by a ratio of the inverse
of the experimental efficiency.   In this case
          r' = r/.97 = 1.031r
This can be thought of as a distributed or PDOT heat loss correction approach.
     The plot of the burning rates from the various techniques and differing
laboratories given on Figure 10 shows a high degree of scatter below 10,000
psi but a reasonable convergence above that point.    As the main working pres-
sures in a typical gun are above 10,000 psi and the lower regime is largely
in the ignition transient of the ballistic cycle, closed bomb burning rate
data is of some utility for interior ballistic calculations.    The primary
approach that will continue to be used at Eglin for burning rate determination
is that of the linear strand burner. For those organizations without access
to this type equipment and who, by necessity, must resort to closed bomb burning
rate data extraction, the AFATL Drograms are available programmed in either
Basic or Fortran upon application to AFATL/DLDL.
                                       S20
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SECTION IV
          The normal climate at Eglin Air Force Base is                   exceptionally humid, with
     the result that stored gun propellant can often be exnosed to simultaneously
     high levels of high temperature and humidity for extended periods.                            Often,
     locally stored Class B propellant cannot be protected in hermetically sealed
     bulk munition cans without reclassification as Class A, resulting in storage
     compatibility problems.           This normally results in bulk propellant being locally
     stored in vented containers.
          It has previously been reported that the GAU-8 gun, with its plastic
     rotating bands,        showed a high degree of performance variation with very slight
     changes in barrel chamber design (Reference 8).                  Performance of a given lot of
     locally loaded propellant,           in the same chamber,       has also experimentally been
     seen to slowly degrade with time.             It was intuitively postulated that the per-
     formance decrease was due to ambient humidity effects on the nitrocellulose
     propellant.
          Recently an experimental           firing program has been conducted at AFATL to
     quantitatively define the effect of adsorbed moisture on this double base gun
     propellant in the GAU-8 cartridge.             All shots were fired with a 428-gram pro-
     jectile with a 154-gram propellant charge from the same Mann barrel. Each
     listed data point consists of an average of 5 fiTings at the specified time
     of subsequent dryirg.
          The double base propellant used for this test was taken from a single lot
     at ambient storage.  It was spread on open trays and exposed in an environmental
     chamber to 95'F and 95 percent relative humidity for a period of 8 days. From
     tray to tray the adsorbed weight of water, due to this treatment, was a very
     uniform 1.13 percent.
          The propellant was then dried at 110 F in a forced air oven at virtually
I+   0 percent relative humidity (RH). Gun firings were conducted after 0, 1, 2, 4,
     8, 24, and 67 hours of drying. The results are plotted on Figures 11 for
     chamber pressure versus conditioning time and Figure 12 for muzzle velocity
     versus conditioning time.           It is   immediately seen that the effect of adsorbed
     moisture on performance is          phenomenally strong.
                                                    21
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                  As the data has the natural appearance of a logarithmic relationship, a
             Hewlett-Packard model 97 least squares routine was used to fit the points to a
             relationship of the form.
                  y = a + b in t
             For velocity, selected points give
                  v = 3177 + 53.67 in t
             with a correlation coefficient of .RR
             while for pressure the fitted cons,:ants are
                  P = 50,360 + 5096 In t
             with a correlation coefficient of 0.997.
                  The results of this test program clearly demonstrate the very significant
             degradation of gun propellant performance as a function of adsorbed moisture
             level and prove the accuracy of the old adage "keep your powder dry".
                  In the future, this experimental program will be rerun to quantitatively
I
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24
      Rt__
                                               SECTION V
               This section will provide reference values for the specific heat ratio of
I        various gases typically found as gun propellant combustion products and also
    )•   for those gases such as helium and hydrogen which are used as working fluids
         in light gas guns.      The specific heat ratio data for oxygen, nitrogen, carbon
         monoxide, air, hydrogen, and carbon dioxide have largely been extracted from
         References 9 and 10, and the data is presented on Figures 13 to 18.      The gamma
         values on the plots are given at 1, 10, and 100 atmospheres where Y   C /C
                                                                                 P v
              Water vapor has reasonably curious thermodynamic behavior, and the litera-
         ture is somewhat reticent in providing tabulated specific heat ratio information.
         Reference 11 provides data for a related parameter, the isentropic expansion
         exponent K which is defined as
K =p
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                                            REFERENCES
     4.   Bevington, P.R., "Data Reduction and Error Analysis f-1 the Physical
          Sciences," McGraw Hill, 1969.
     S.. Robbins, F.W.,    "1JANNAF Round Robin Burning Rate Results for Closed Bomb
          and Strand Burner Firings of M-10 Propellant," JANNAF Report in Print,
          1982.
     6.   Heiney, O.K. and West, R.J., "Interior Ballistics, Muzzle Flash, and Gas
          Gradients of Aircraft Cannon," AFATL-TR-76-34, March 1976.
11. Keenan, J.H. and Keyes, F.G., "Steam Tables," John Wiley, 1978.
                                              33
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