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Flooring

The document discusses various types of exterior flooring options including stamped concrete, permeable gravel flooring, seamless quartz flooring, porcelain/ceramic tile flooring, and outdoor carpet flooring. It provides details on the characteristics and benefits of each type for withstanding weather conditions and suitability for different outdoor applications. Trends in exterior flooring emphasize sustainability, low maintenance needs, and durability.

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0% found this document useful (0 votes)
214 views26 pages

Flooring

The document discusses various types of exterior flooring options including stamped concrete, permeable gravel flooring, seamless quartz flooring, porcelain/ceramic tile flooring, and outdoor carpet flooring. It provides details on the characteristics and benefits of each type for withstanding weather conditions and suitability for different outdoor applications. Trends in exterior flooring emphasize sustainability, low maintenance needs, and durability.

Uploaded by

Gary Tan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

eMAGAZINE

Constrofacilitator MARCH 2022 www.constrofacilitator.com


Knowledge and b2b portal for
construction and infrastructure
Volume-04 eM-03

FLOORING

ü Exterior flooring
Decorative concrete
ü
floorings
ü Products for industrial ooring
ü Industrial & commercial flooring

ü Industrial ooring for different facilities


FLOORING

Most people choose industrial flooring as they have heard about the
durable and indestructible nature of the flooring option. Finding a floor
that can handle continuous heavy machinery is tricky and in some
cases, you have to choose by keeping a balance between style and
practicality. Flooring tastes and trends continue to change at a rapid
pace. With urbanization the demand is ever-changing. The need for
speed and sustainability has impacted the flooring industry.
Consumers Want flooring materials that have been given special
treatment to make them unique in design and looks. The trends keep
on changing and updating as per customer demand and
technological development, these are trending at [present and further
developments will happen eventually.

The flooring may seem like a minor factor in sustainable building, but
considering its large surface area and the high amount of tra c it
receives, choosing the right type is quite important. In this edition of
eMag Trends to watch out for in Industrial and Commercial Flooring,
Decorative Concrete Floorings, Exterior Flooring, Industrial flooring for
di erent facilities and di erent types of products for industrial flooring.

March 2022 • Constrofacilitator 2


04 Different types of Exterior flooring

08 Types of decorative concrete floorings

Trends to watch out for in industrial


12
and commercial flooring

Industrial floor coatings for different


17
facilities

21 Flyash innovation in the Indian market

04 08
12 21

3 Constrofacilitator • March 2022


EXTERIOR FLOORING

Different types of Exterior Flooring

W
hen you choose til- the terrace or in the garden we will think carefully about the colour of the
ing to cover the spend some of the best moments dur- floor, as light colours reflect too much
floor of your patio, ing the summer season. light and dirt is very noticeable, while
terrace, outdoor dark colours absorb heat and over-
entertainment Outdoor floors must have certain heat.
room or poolside inbuilt characteristics. In addition to
deck and walkway, you will gain major resisting high temperatures and other Different types of exterior flooring
visual enhancements and other bene- inclement weather, they must meet
fits. There are many factors to take into other requirements, such as the fact Selecting the best flooring for patios,
account since it is a type of flooring that that the floor is anti-slip, as these are gardens, and other outdoor areas you
must be able to withstand both high areas where water and the way we walk might come across in your work is cru-
and low temperatures as well as other can cause falls due to slipping. Another cial to finish off your design so it looks
extreme weather conditions. In addi- essential issue to consider is mainte- coherent. Also, you can make or break
tion, although the technical aspects are nance, the cost and effort of which can the overall feel of your design by
fundamental, we also have to find a vary greatly depending on the type of choosing one material, colour and / or
floor that visually pleases us, since on material used. It is also important to pattern over the other – so make sure to

04 March 2022 • Constrofacilitator


EXTERIOR FLOORING

carefully address every detail. There are excellent for pool surrounds and
are plenty of options to choose from, outdoor entertainment areas. Quartz
each more suitable for a different type Carpet is hygienic, scratch and stain
of facility, a different target and different resistant and easy to maintain. The
styles and moods. strength of the quartz stone measures
8 on the MOH scale of hardness
Stamped Concrete Flooring whereas a diamond measures.

Stamped concrete flooring, also Porcelain / Ceramic flooring


known as patterned concrete or
imprinted concrete, uses rubber Porcelain tiles are fired at higher tem-
stamps designed from “real stone” peratures for a longer time than
molds to imprint the concrete to resem- ceramic, which makes them more dura-
ble natural brick, slate, cobblestone, ble and denser-practically completely
tile, and even wood planks. It can be different. It is prone to clogging if the water-resistant. Ceramic tiles are more
applied as an overlay that goes over water in the reservoir isn't drained out delicate and less porous, meaning
your existing concrete slab or can be properly. Permeable gravel floor is a they can easily absorb water. These
imprinted into freshly-poured concrete special resin bound aggregate surface resistant materials for intensive and out-
before it hardens. Stamping is a deco- for pedestrian and vehicular traffic. Per- door use and its maintenance is very
rative treatment for new concrete sur- meable gravel floor are decorative and simple. The very nature of ceramics
faces. Stamped concrete has mid- functional, seamless and slightly flexi- makes it the most suitable solution for
range compressive strength, usually ble. The formulated floor surface allows exterior floors, as it has a minimal
between 3000 to 4000 psi, and lasts water to drain through to the base, elim- porosity that means it does not absorb
decades if well maintained. There are inating water ponding and allowing humidity, as well as being highly resis-
three procedures used in stamped con- water to drain. The surfacing may be tant to knocks and scratches.
crete that separate it from other con- applied to compacted soil or over per-
crete procedures; the addition of a meable concrete. Permeable gravel
base colour, the addition of an accent floor provides an attractive porous sur-
colour, and stamping a pattern into the face which is strong enough for foot
concrete. These three procedures pro- and light vehicle traffic.
vide stamped concrete with a colour
and shape similar to the natural build- Seamless quartz flooring
ing material.
Seamless quartz flooring is a high
strength quartz flooring system that
can add colour, versatility and chic to
any outdoor space. Its appearance is
that of an internal carpet but with a
MOH hardness rating of 8, its strength
rivals that of a diamond! These types of Outdoor carpet flooring
floors are low maintenance, stain resis-
tant, slip resistant, easy to clean and These carpets are often very short, low
pile carpets similar to what you see in
an office. Even low pile carpet is natu-
rally soft and comforting, and there are
Permeable gravel flooring

The permeable gravel flooring is used


in parking lots, sidewalks, low-traffic
areas, and driveways. This type of
flooring is suitable for different condi-
tions that include hot climates, high-
speed traffic areas, and less-travelled
areas. The maintenance requirements
of the permeable gravel floor are quite

March 2022 • Constrofacilitator 05


EXTERIOR FLOORING

more options available that what you to an outdoor space. It's an aes-
might expect. Many outdoor carpets thetic option that is also very dura-
are available in carpet tiles, which lets ble and water resistant.
designers mix and match colours to Ÿ Marble mosaics- Timeless and as
create fun, unique designs. You also luxurious as it gets. At the same
get outdoor rugs which allow you to time, it has a wonderfully modern
change the décor quickly. The outdoor look to it, sleek, elegant, and if well
carpet is a versatile decorative feature installed and well cared for, it can
that can brighten an open-air living last homeowners a lifetime.
space with a splash of color or eye-
catching pattern while providing a com- Composite deck flooring
fortable surface for padding around in
bare feet. It is a man-made material composed of
thermoplastic resins, wood flour (a
Natural stone flooring super-fine sawdust), and wood fibre. It
look of real grass. Beautiful, highly dura-
is similar to many of the best types of
ble, very practical and easy to main-
Natural Stone is one of the most widely vinyl flooring, but it includes wood by-
tain, artificial grass is nowadays used
used options for exterior flooring, espe- products as well as plastics. It's hard
both indoors and outdoors. With the
cially in rustic environments. Slate is and nonporous, meaning it resists rot
development of production technology
often used at the edge of the pool and and the elements. It may also be less
and materials used, artificial grass now
terraces thanks to its waterproofing. In expensive than traditional wood. Just
faithfully imitates the natural grass-like
addition to the problems caused by like some of the best-engineered wood
appearance by combining different
humidity, natural stones present com- flooring, many types of composite
thicknesses and colours of fibres. The
plications in their placement. Among decking come in a click-together floor-
long durability of artificial grass will
the most common types of stone used ing configuration making for a quick
make its green colour remain vivid for
for outdoor flooring we can find: and easy installation. Composite wood
an extended period. Artificial grass is
decking gives you the best of both
durable, does not fade in the sun, is
Ÿ Granite: This material is very versa- worlds. With modern technology, you
resistant to wear, and not slippery.
tile, as it comes in a variety of can achieve a gorgeous, realistic wood
High-quality and dense artificial grass
colours and textures and it is highly look without the challenges of tradi-
will provide you with a pleasant atmo-
recommended for warm areas, due tional wood. Composite decks, like
sphere at home, in a yard, as well as in
to its resistance to heat. vinyl floors, bring you realistic wood
a cafe or a restaurant's garden. It does
Ÿ Sandstone: This material is highly looks without any of the hassles.
not absorb moisture and is weather-
recommended for the coldest
proof(rain, snow). This is one of the
places, as it not affected by ice, and
great benefits of artificial grass, there-
if well-maintained it can last a life-
fore it is recommended for cafe gar-
time.
dens and outdoor restaurants.
Ÿ Slate: It has a grey tone, which
ranges from lighter shades to
Brick flooring
almost black, giving a unique look
A brick floor is defined as a floor sur-
face constructed out of many individual
bricks laid like tiles, either with or with-

Artificial grass flooring

These are made of fibres that closely


represent the natural texture of grass.
Its lush green colour is evenly blended
throughout with a mix of gold and yel-
low that lends Greens the weathered

06 March 2022 • Constrofacilitator


EXTERIOR FLOORING

out mortar for grouting. Brick floor sur-


face coverings are extremely durable
and long-lasting. They show great
resistance to wear and tear as well as
fire, thus saving you the burden of
annual replacements and regular main-
tenance. There can be cases when the
brick floor has helped restrict the
impact of a fire. Brick Floors are avail-
able in the form of pavers, that is, the
thickness of bricks, when used for floor
surface covering, is not the same as
that for masonry construction. The best
part about brick flooring is that its natu-
ral mottled appearance already con-
ceals a whole lot of stains and dirt.
Besides, its rough surface is apt for
easy and quick maintenance. Bricks
also have the amazing feature of being
recyclable. Different types of brock physical damage and from the damag- fort offered by outdoor rubber flooring.
flooring include Pavers, Engineering ing forces of nature such as moisture
Bricks, Recycled Brick Flooring and and direct sunlight. Rubber possesses Sports court flooring
Hand Made Bricks. physical qualities, such as resistance
to moisture and changing weather con- Court flooring is a great addition to the
Rubber flooring ditions, that makes it a great material backyard, sports arena or gymnasium,
for outdoor matting. Additionally, out- providing the perfect surface for prac-
Outdoor rubber flooring is the ideal sur- door rubber flooring can bring a level of tice and pickup games. If you've been
facing option for outdoor flooring due comfort and slip resistance that will searching for the best court flooring
to its ability to perform exceptionally help keep you and your loved ones options for you, then congrats! Your
well in the face of environmental condi- safe when walking on rubber outdoor search is over. Court sport flooring is
tions and changes. Placing rubber out- matting. Outdoor areas such as patios, designed to provide a safe, level sur-
side mats over your deck floors or patio decks and playgrounds often need the face for playing and practising out-
floors will help protect them against superior levels of protection and com- doors. Our court flooring comes in dura-
ble, easily installed tiles or planks.
Court tiles are great for outdoor use
and some are only for indoor use.
Some are designed for multisport use,
while others are special court flooring
kits for outdoor basketball courts,
pickleball courts, and more. This court
flooring guide will run you through the
types of court flooring you can choose,
plus the best court flooring for each
sport, including basketball, tennis,
pickleball, and everything in between.

Conclusion

It's important to remember that the best


outdoor flooring needs to suit your
needs, so keep comfort in mind along
with any plans for your property in the
future. Watch out for the flooring types
while you are installing new floors and
rehabilitating them.

March 2022 • Constrofacilitator 07


DECORATIVE CONCRETE FLOORINGS

Types of Decorative Concrete Floorings

D
ecorative concrete floor- mand is now increasing in residential and
ing has allowed designers commercial applications. Metallic epoxy,
to achieve an endless vari- which contains a metallic pigment, can
ety of colours and tex- achieve a stunning three-dimensional ef-
tures. With decorative fect with a colourful, smoky appearance
floorings. There are dif- that is completely unique. Another type of
ferent types of decorative flooring, which is gaining traction in the com-
flooring available for modern flooring mercial and residential space, is Metallic
needs. When you choose to invest in deco- flooring. With the advent of high-quality me-
rative concrete flooring now, it will save you tallic pigments along with high-
a lot of time and money further down the performance epoxy resins, creating a fusion
road on repairs, maintenance, and replace- of colours and designs on the floor to a
ments. Some of the popular types are dis- breath-taking effect has become possible.
cussed below. From retail stores to restaurants, villas to ply a low yellowing epoxy, with a metallic
condominiums, high-end clinics to pigment mixed within. In other words, tiny,
Metallic epoxy flooring multiplexes, clients wish to give the visitors almost glitter-like pigments are mixed into
a unique experience in walking over a floor. an epoxy resin and then poured onto the
Epoxy has traditionally been a floor cover- floor or substrate. When these pigments be-
ing popular in industrial settings, but its de- A metallic epoxy floor coating is quite sim- come agitated with a paintbrush or roller,

08 March 2022 • Constrofacilitator


DECORATIVE CONCRETE FLOORINGS

they gather, separate, twist and turn to re- even after years. Using chemically ex-
flect light at different angles. tremely stable inorganic pigments There
new colored quartz mixture that enables par-
Seamless cementitious micro-topping ticularly attractive surface designs thanks to
flooring its depth effect and color fastness. It is
based on the proven fillers especially for
Resurfacing of an existing concrete floor or kitchen sinks and sanitary products. In addi-
tile or wood or any floor for that matter has tion, there is an effect pigment that is firmly
become a work of art with the introduction integrated into the mixture in an innovative
of Cementitious micro-topping (a.k.a coating process. The result: A surface with
Microcement). It provides you a marvelous metallic shimmering effects with excellent
beauty of a floor with exceptional smooth- contrast and color brilliance – and high sta-
ness and strength, abrasion, and stain- of materials. First, cement masons or ter- bility at the same time. Products are avail-
resistant surface, all at a thickness of 3mm. razzo workers build a solid, level concrete able in shapes with superior industrial qual-
The system consists of a primer, base coat, foundation. ity for segments like Aesthetic floor, Texture
and a topcoat, and the application is carried walls, Tile Grouts, Parking and industrial
out by trained applicators to provide a dura- After the forms are removed from the foun- floor markings etc.
ble and vintage surface that is unique in ap- dation, workers add a 1 inch (25 mm) layer
pearance as well as feel. of sandy concrete. Before this layer sets, ter- Self-Levelling Concrete Overlay
razzo workers partially embed metal divider
The ability of the micro-topping system to strips in the concrete wherever there is to Self-levelling toppings and self-levelling
provide light, depth, space, and harmony be a joint or change of color in the terrazzo. overlays are designed to be used over exist-
has attracted the attention of architects and For the final layer, terrazzo workers blend ing concrete substrates that are rough, un-
designers alike to use this system for a vari- and place into each of the panels a fine mar- even or unattractive. Our in-house engi-
ety of applications including all areas of resi- ble chip mixture that may be color- neering system and design detailing en-
dential surfaces including living rooms, bed- pigmented. abled us to perform the concrete overlays.
rooms, patios, bathrooms, and kitchens, ver- We are rendering the service of Concrete
tical as well as horizontal surfaces, swim- Colored quartz flooring Overlay for making the damaged concrete
ming pool decks, pergolas, spas and patio floor a completely new look. Being a re-
jacuzzies, retail stores, clinics and public Quartz flooring is used in the commercial, liable and reckoned concrete contractor, we
spaces, restaurants and hotels, salons, residential and institutional sectors. Quartz have completed several concrete overlay-
shops, showrooms and museums, reception is highly durable and resistant to chemicals ing projects. The deck coating should have
areas, hotel lobbies, office spaces, server and impact. Wet bar areas, pool houses, hot suitable surface regularity, and must have
rooms and alike. tub areas, screened in porches and gazebos some suitable abrasion, chemical and slip re-
can all benefit from a quartz foundation – a sistance, with anti carbonation property.
combination of epoxy resin and quartz ag-
gregate creates a substantial and impact-
resistant surface, ideal for areas where there
is high traffic. There are range of colored
quartz aggregates produced with polymer
binder and lightfast pigment on base mate-
rial. Its optimal grain shape and size unifor-
mity with specialised coating make it stable
for use in exterior application as well. These
are best suited for high-strength worktops
and kitchen sinks. The superior mechanical
stability ensures an attractive appearance,

Terrazzo flooring
Stamped concrete flooring
Terrazzo flooring tile is composed of a mix-
ture of aggregate chips like stone or marble Stamping is done immediately on the green
and either epoxy resin or concrete. It can be concrete, which saves time and cost of sub-
used both indoors and outdoors and can be sequent flooring systems like tiles, paver
poured as concrete or laid in tiles. Terrazzo blocks, etc. This needs to be planned to lay
applicators create walls, floors, patios, and the concrete in the desired color, slopes,
panels by exposing marble chips and other and patterns of stamping. Once the con-
fine aggregates on the surface of finished crete is laid and stamped, curing is done for
concrete or epoxy-resin. Much of the pre- a few days and after the final set, it is ready
liminary work of terrazzo workers is similar for use. Concrete is colored using UV stable
to that of cement masons. Marble-chip, pigments, which gives beautiful earthy
cementitious terrazzo requires three layers shades and two-tone effect to the final

March 2022 • Constrofacilitator 09


DECORATIVE CONCRETE FLOORINGS

floor.

One of the stamped concrete's advantages


is its ease of installation. It is far less labor-
intensive to install a stamped concrete sur-
face than one made of pavers, for which and stick. Sheet vinyl is much harder to in-
each paver needs to be hauled and set. In- stall and may require the assistance of a sea-
stalling stamped concrete is a matter of mix- soned professional to ensure the perfect fit.
ing, pouring, and stamping. Vinyl tiles are available in many styles
which even include a design that mimics the maintenance. Just like other hard surface
Permeable gravel flooring look of hardwood or stone flooring. In some flooring options, a simple sweeping and
cases, it can be very difficult to tell the dif- damp mopping will usually do the trick
The permeable gravel flooring is used in ference between a vinyl product and a when it comes time to clean. Deep cleaning
parking lots, sidewalks, low-traffic areas, stone or wood vinyl. Vinyl can be highly du- every other month is recommended, but
and driveways. This type of flooring is suit- rable so that you don't have to worry about when it comes to weekly chores, cleaning li-
able for different conditions that include it wearing out. Vinyl flooring manufacturers noleum flooring takes almost no effort.
hot climates, high-speed traffic areas, and stand behind their products and offer long-
less-traveled areas. The maintenance re- term warranties of up to 20 years. Well- Rubber flooring
quirements of the permeable gravel floor maintained vinyl flooring is likely to last for
are quite different. It is prone to clogging if more than 25 years. Vinyl flooring is also Rubber flooring is a flooring type that is
the water in the reservoir isn't drained out very resistant to water and dirt, which quickly gaining popularity in a wide range of
properly. means that it can be installed directly over settings. This type of flooring has already
other types of flooring. This flooring will not been popular in gyms, fieldhouses, and
even need to be removed first. Vinyl floor- weight rooms, but it is being used in com-
ing can help with floors that have a lot of mercial buildings. Not only are rubber floors
cracks. resilient, durable, and easy to maintain, but
they are also available in many different col-
Linoleum Flooring ors and designs to fit the decor of any space.

Linoleum flooring is environmentally


friendly and non-toxic. It's made of all-
natural materials, containing linseed oil,
pine rosin, sawdust, wood flour, and jute. All
of these materials are natural and biode-
gradable, so even after the linoleum has
served its time as your floor, it won't spend
eternity taking up space in a landfill. This
type of flooring is a fantastic choice for your
home because it's hypoallergenic. Since the
floor is made of all natural materials, there is-
Vinyl flooring n't a toxic material to be allergic to. It also
contains antibacterial properties, meaning
Vinyl flooring is readily available as sheets that germs won't spread and multiply easily.
or tiles. Vinyl flooring is likely the least ex- Linoleum is extremely heat resistant, mak-
pensive type of flooring and it is also quite ing it safe in the possibility of a fire. It won't
popular with homeowners. Vinyl tiles are burn easily, nor will it heat up very quickly.
available in many colours and styles. They This can also be helpful during the summer
can be easily installed thanks to the self- by keeping the floor cool to the touch. This
adhesive backing that allows for easy peel flooring material is extremely low-

10 March 2022 • Constrofacilitator


DECORATIVE CONCRETE FLOORINGS

Rubber floors have been commonly over-


looked because they can be pricey and they
have a reputation of being difficult to main-
tain. However, rubber flooring is quite easy
to maintain and while it may cost more than
some flooring options, its durability makes
it a great long term investment.

Carpet flooring

There are lots of reasons to love carpet


flooring. Whether you're looking to create a
comfortable place to sit and play, or a warm
and cozy atmosphere, carpet flooring does
the trick. The cold echo of wood or tile floor-
ing can feel profoundly not cozy, and some-
times carpeting is all it takes to transform
the entire ambiance of a room and add a de-
gree of comfort that you just can't get with
anything else. Not only does carpeting pro-
vide you with comfort, but it provides you
with safety as well. It can significantly re-
duce injuries by preventing slips and falls.
This is especially good for young children,
the elderly, and pets. Many people may not
realise that carpeting can lower energy bills
by providing you with the right insulation.
Carpeting holds warmth and can insulate
against extremely cold temperatures. This is
an amazing advantage if you live some-
where that endures a harsh winter climate.

3D Flooring

3D floors have become the rage of social


media. From bathrooms to living rooms, lob-
bies to bedrooms, swimming pools to
Jacuzzis, 3D floorings have captured the
imagination of the general public as well as
designers. They are popular across the
globe for its 'WOW' factor as well as its
uniqueness. Epoxy 3D floor has been used
more and more in shopping malls, halls, of-
fices, homes and apartments due to its cre-
ativity and high performance. This is the lat-
est fad in the fancy floor world. The floor in-
stallation process involves laying down a
layer of self-leveling primer followed by the
desired image. This is then treated with a
transparent two-component epoxy or poly-
urethane to give the perfect image depth. A
level of protective varnish is the final step.

Conclusion

Depending on colour and particle size


choices you can easily achieve various deco-
rative effects of your final product. Decora-
tive flooring products allow you to create dif-
ferent and unique surfaces, ranging from tex-
tured broadcast to smooth power float fin-
ishes.

March 2022 • Constrofacilitator 11


INDUSTRIAL AND COMMERCIAL FLOORING

Trends to watch out for in


Industrial and Commercial
Flooring

F
looring tastes and trends con- ing trends going on this year, some of costs. That's why it's important to frame
tinue to change at a rapid them are discussed below. material selection in terms of long-term
pace. With urbanisation the value rather than upfront cost. Or, to put
Demand for low maintenance floors
demand is ever changing. The it another way, you need to use value
need for speed and When selecting a flooring material for engineering principles to select your mate-
sustainability has impacted your facility, you need to take a close look rial. This means analysing upfront costs,
the flooring industry. Consumers Want at maintenance requirements, as they long-term expenses and the durability of
flooring materials that have been given play a big part in the overall lifetime cost each material to select the best-fit mate-
special treatment to make them unique in of a flooring product - sometimes exceed- rial for your application. Long-term value
design and looks. There are lots of floor- ing the upfront material and installation should be the goal of flooring material

12 March 2022 • Constrofacilitator


INDUSTRIAL AND COMMERCIAL FLOORING

selection. Here are five long-lasting mate-


rials which, generally speaking, come
with lower maintenance costs. Few of the
most reliable options are- Quarry tile, Lux-
ury vinyl tile (LVT), Epoxy flooring, Pol-
ished concrete and many more.
Demand for flatter floors
The adoption of new technologies to
meet demands such as speed of construc-
tion, long service life and need for Flatter
floors. The world may not be flat but con-
crete floors are becoming flatter, to the
point of becoming “super flat.” The mea-
surement of super flat is based on statisti-
cal techniques. Two Parameters, namely
FLATNESS and LEVELNESS a re used in
common to define the degree of SUPER Flatter floors
FLAT FLOORS. Flatness is how close to
geometric planarity a slab approaches. Today, there are at least two ways to meet a more demanding levelness or flat-
The profile of a slab consists of concrete make fly ash more beneficial: a dry pro- ness specification referred to as superflat
waves. These waves have amplitudes and cess that involves triboelectric static sepa- concrete floors. These high-performance
wavelengths. FF is a statistical measure of ration and a wet process based on froth concrete floors are necessary for support-
the roughness of a slab's surface caused flotation. These procedures generally ing vehicles such as lift trucks and material
by the presence of waves. Levelness is the lower the carbon content and the LOI of handlers working at warehousing and dis-
amount of slope (or pitch or tilt) in a slab. fly ash. The cost of an additional storage tribution centers. Additional projects
This is the degree to which the surface of bin should be easily covered by the reduc- where superflat floor slabs are required
the slab approaches true horizontal per- tion in the cost of the concrete and the include stadiums and gymnasiums, pro-
fection. The measurement of Flatness and added benefits to the concrete. Low- duction studios, ice rinks, office and
Levelness are done using two standards carbon fly ash or the use of a better air- industrial buildings and many other appli-
worldwide. TR34: Surface Regularity The entraining agent at a higher-than-usual cations.
TR34 specification is the most compre- addition rate can control the problem of
freeze-thaw durability. Demand for less joints and no saw
hensive method of specifying the surface cuts
regularity of free movement floors. Certain classes of floors are required to
The increasing use of jointless floors over
traditional jointed solutions for lower
maintenance, reduced downtime and
ease of operations is in high demand,
Joints in industrial floors are the source of
many long-term durability problems. So
reducing the number of joints, or elimi-
nating them entirely, will produce more
durable slabs and happier owners. Unfor-
tunately, a typical slab would develop sig-
nificant random cracking without con-
traction joints on a 15-foot grid. There
have been some solutions available, nota-
bly shrinkage-compensating concrete,
but recently other methods have
emerged such as High synthetic
microfiber, Shrinkage-compensating,
steel fiber), chemically prestressed, zero-
shrink, steel fiber etc. that is enabling joint
less fllor. This demand is here to stay.
The requirements for contraction joints
(CJ's) in concrete slabs are not directly
Low maintenance floors specified in the commercial base codes

March 2022 • Constrofacilitator 13


INDUSTRIAL AND COMMERCIAL FLOORING

and thus can be overlooked by the design


professional. However, the commercial
base design codes refer the design profes-
sional to ACI guidelines for the require-
ments of joints in concrete slabs. The
design professional can either specify a rel-
atively large percentage of steel reinforce-
ment in the slab to eliminate the need for
CJ's or specify CJ's to control the quantity,
size, and location of drying and shrinkage
cracks. Because the amount of steel rein-
forcement needed to eliminate CJ's is typi-
cally more expensive than the use of CJ's,
CJ's are typically the preferred alternate.
One method to create CJ's is to use
sawcuts to create a weakened cross-
section to control where the slab will
crack. Critical parameters in specifying Anti static epoxy flooring
sawcuts include the spacing between
sawcuts, the type of sawcut, load transfer across a carpet in an office, the everyday reasons, certain industries require anti-
across the sawcut, depth of the sawcut, movement of vehicles or heavy equip- static floors as a most basic safety precau-
and the timing of the sawcut. ment over a warehouse floor or the repet- tion. Chemical manufacturers and proces-
Demand for anti static flooring itive movement of parts of an automated sors, as well as any businesses that may
machine in a factory. That majority of elec- use flammable chemicals or materials in
Anti-static floors help by taking the static trostatic discharges are below 3,500 volts their operations, need to create static-free
electricity that builds up naturally in any and totally undetectable to people, so work environments to avoid igniting
environment and moving it through the we're not even aware of most of the chemicals, fumes or even microscopic
floor to ground. By grounding the charge, potentially dangerous ESD happening all flammable particles. Electrostatic dis-
anti-static flooring prevents the ESD from around us. Anti-static flooring, however, charge can render sensitive electronic
building up and discharging into the envi- is capable of capturing all those charges components useless, so organisations
ronment, where it could be destructive to and grounding them before they cause involved in the production or assembly of
goods or dangerous to people. Almost reactions. semiconductors or electronic goods need
any movement within an environment anti-static floors.
will contribute to the static electricity pres- While many organisations may consider
ent, whether it's the familiar walking anti-static flooring options for a variety of Demand for raised floor
A raised floor (also raised flooring, access
floor(ing), or raised access computer
floor) provides an elevated structural floor
above a solid substrate (often a concrete
slab) to create a hidden void for the pas-
sage of mechanical and electrical services.
Raised floors are widely used in modern
office buildings, and in specialized areas
such as command centers, Information
technology data centers and computer
rooms, where there is a requirement to
route mechanical services and cables, wir-
ing, and electrical supply.[1] Such flooring
can be installed at varying heights from 2
inches (51 mm) to heights above 4 feet
(1,200 mm) to suit services that may be
accommodated beneath. Additional
structural support and lighting are often
provided when a floor is raised enough
for a person to crawl or even walk
beneath.
Joint less floor Raised floors first emerged in the 1960's

14 March 2022 • Constrofacilitator


INDUSTRIAL AND COMMERCIAL FLOORING

Raised floor

and have become more common with tom-up construction technique owing to tributing to a rapidly growing Logistics
the increasing demand for technology in several advantages this new technique Industry is the warehousing business. The
buildings. They are often found in offices, offers. growth in international trade coupled
or in spaces that have a high demand for with the rise in containerization levels has
Demand for warehouse flooring
information and communications infra- led to a high demand for warehouses
structure such as data centres. The raised The industry is driven by the Transporta- along with the Packaging Industry. Intro-
floor system allows flexibility of layout for tion Logistics, Warehousing, and the Pack- duction of single-tax Goods & Services
building services and, with the inclusion aging Industries. In general, the growth Tax (GST) regime and Warehousing Act
of removable floor panels, allows quick rate of the warehousing segment is very 2007, investments in logistics parks and
and easy access for reconfiguration and good, and one of the major segments con- free trade warehousing zones (FTWZs)
maintenance. It also allows spaces to be
reconfigured or refurbished with minimal
disruption by the repositioning floor
boxes, furniture or partition walls.
Demand for top down technique
Infrastructural requirements in urban
areas make mandatory construction of
basements which serve as space for car
parking and housing utilities of various
kinds. Demand for underground space
has increased exponentially and this has
triggered several levels of basement.
Invariably, majority of such projects are
planned on a fast track basis wherein,
technology of any form that can reduce
the construction period is always a pre-
ferred choice. In this context, Top-Down
construction has been increasingly used in
urban areas, particularly for high rise
buildings with basements so that the sub-
structure and superstructure works can
be executed concurrently. Top-down con-
struction is replacing the traditional bot-

March 2022 • Constrofacilitator 15


INDUSTRIAL AND COMMERCIAL FLOORING

have fuelled the growth. Managers of


warehouse or storage structures must
consider exactly what is being stored in
the facility. For example, if the building is
housing any corrosive chemicals, explo-
sive powders, sensitive electronics or liq-
uids, they will require warehouse floor
covering that contributes to safety and
static control. In other instances, a medi-
cal supply warehouse may need
antimicrobial and highly chemical resis-
tant floors, while industrial food storage
facilities will require warehouse flooring
that is USDA-compliant.
Refurbishment of old concrete floors
Refurbishment of concrete floors is in
demand as the process is outdated floors
a new purpose with an upgrading and Green technologies
reconfiguration. Concrete's inherent option here of demolishing it and making Waterproofing concrete, Clean concrete,
robustness, flexibility and minimal need a new one or only reinforcing it. Acid washing, Industrial coating removal
for additional finishes mean that concrete and many more.
floors are particularly well-suited to the There are many ways to refurbish an old
ethos of reuse. They can easily be or new concrete floor. Sometimes the cli- Inclination towards greener technolo-
updated and future-proofed to meet the ent desires beauty and sometimes it is sim- gies
differing demands of occupiers and pre- ply a matter of function. Some of the com-
The energy conservation through energy
dicted impacts of climate change. You typ- mon methods for refurbishment of con-
efficiency in the building has acquired
ically find a concrete floor in garages, crete floors are- Concrete repair, Indus-
prime importance all over the world. The
boiler rooms and in smaller halls. They are trial coating. Epoxy flooring, Fixing
four main aspects for energy efficiency in
usable for a long time, but once they stained concrete, Concrete crack repair,
a building include first and foremost the
reach their age, you need to renovate Seamless epoxy flooring, Concrete floor
nearly zero energy passive building design
them. Over time they become crumbly coating, Epoxy floor coating, Urethane
before actual construction, secondly the
and fractured in places. You have the caulking, Sand blasting, Sealing concrete,
usage of low energy building materials
during its construction, thirdly use of
energy efficient equipment for low opera-
tional energy requirement and lastly inte-
gration of renewable energy technologies
for various applications.
Flooring may seem like a minor factor in
sustainable building, but considering its
large surface area and the high amount of
traffic it receives, choosing the right type
is quite important. In terms of environ-
mental and health impacts, its main
points of distinction are material extrac-
tion/production and indoor air quality
effects. There exists an even wider selec-
tion of flooring materials today than ever
before. The most common include tile,
vinyl, linoleum, and carpeting.
Conclusion
The trends keep on changing and updat-
ing as per customer demand and techno-
logical development, these are trending
at [present and further developments will
Refurbishment of old concrete floors happen eventually.

16 March 2022 • Constrofacilitator


INDUSTRIAL FLOOR COATINGS

Industrial Floor Coatings for


different facilities

I
nnovative and effective flooring Increased globalization is a key factor in water, steam, disinfectants etc)
solutions are important for effi- restructuring the floor coatings indus- Ÿ Wear (abrasion) resistant.
cient production on the assembly try. Ÿ Chemical Resistant. (acids, alkalies,
line, for stores and showrooms dis- solvents)
The function of an industrial floor is to
playing the finished items for cus- Ÿ Resistance from Impact And Static
provide trouble-free movement of
tomers, and for every step in between. Loading.
man, machine, materials and material-
This includes warehouses and other Ÿ Ease of Maintenance.
handling equipment. Other than the
storage facilities, where large volumes Ÿ Anti-slip / anti-stain properties
stated obvious functions, floors are
of product are housed every day. The Ÿ Flammability and FireSafety.
often called upon to provide:
increasing availability of innovative Ÿ Scratch / scuff resistance
warehouse flooring solutions that are Ÿ Hygienic / anti-bacterial (Seamless,
Types of industrial floor coatings for
durable and require low maintenance is joint-less)
different facilities
projected to impact the industry. Ÿ Highly cleanable (cold water, hot-

March 2022 • Constrofacilitator 17


INDUSTRIAL FLOOR COATINGS

Flooring coatings for Warehouse Facil- withstand impressive loads and the the life of a variety of industrial and com-
ity wear and tear of forklifts and other mercial materials.
industrial equipment. Epoxy floors are
There is no such thing as 'the best floor MMA/ Polyaspartics coatings
hygienic and very hard wearing, and
coating' as their performance depends
bond extremely well to concrete floors, Methyl methacrylates are acrylic based
on its final use and many external factors
especially when concrete prepared ade- polymers when used either for a fast cur-
that can affect positively or negatively
quately and moisture problems fixed ing is required or low application tem-
the final results, for example, epoxies are peratures exist. These emit a strong
before its application.
an excellent choice for garage floors and odour and thus good ventilation is
warehouses, but it has disadvantages Polyurea coatings needed during application.
when used around dairy products or
Polyurea coatings and linings are com- Polyaspartics are based on the reaction
floors with higher percentages of
monly applied over various surfaces of aliphatic polyisocyanate and a
humidity, many have learned this the
such as aluminum, concrete, fabrics Polyaspartic ester. These can be applied
hard way.
and steel for corrosion protection and under low temperatures and are fast
Given below are some of the popular abrasion resistance. It does not crack or curing like MMA. Low viscosity allows
floor coatings in use in the warehouse peel and its extreme durability make it wetting ability and penetration.
floor sector. stronger than epoxy. It's chemically
resistant to salt, oil, gas and other harsh Anti-Slip Floor coatings
Epoxy coatings chemicals. Polyurea coatings and lin-
The importance of preventing slips,
Epoxy is considered the ultimate floor ings are commonly applied over various
trips and falls in public areas, whether
coating, providing a great range of bene- surfaces such as aluminum, concrete,
in the workplace, public thoroughfares,
fits. The term epoxy denotes merely the fabrics and steel for corrosion protec-
hospitals, schools or any other environ-
type of resin mix that the “paint” is tion and abrasion resistance. It does not
ment where people pass through, can't
made from. Epoxy and other high per- crack or peel and its extreme durability
be underestimated. There is a legal
formance resinous flooring systems make it stronger than epoxy. It's chemi-
requirement for floors to have enough
installed over the concrete substrate can cally resistant to salt, oil, gas and other
grip for people to walk safely, in all con-
typically help repair surface damage and harsh chemicals. Polyurea is a truly
ditions, whether wet or dry. One of the
remarkable coating, for roofs, base-
enhance the compressive strength, best ways to create a non-skid surface
ments, vehicle bed liners, cold store
impact resistance and load-bearing in commercial, industrial and public fac-
floors, trailer linings and other applica-
capacity of the slab, creating a mono- ing environments is through using anti-
tions. It protects against abrasion, cor-
lithic, virtually seamless surface that can slip floor paints. These specialist coat-
rosion, slipping vibration and increases
ings are suitable for a wide range of
floor surfaces and substrates, and can
quickly meet health and safety require-
ments for anti-slip workplace flooring –
inclusive of stairs, mezzanines, ramps
and walkways.
Protective Coatings
Protective coatings, such as paint and
powder coatings, applied to steel pro-
vide barrier protection. As barrier pro-
tection is dependent on the integrity of
the coating, the selection, application,
and handling of painted and powder
coated materials is very important. It is
imperative these coatings are handled
with care during installation and if dam-
aged are repaired to ensure they are as
durable as planned. Both paint and
powder coatings can be used in con-
junction with hot-dip galvanizing,
known as a duplex system. The two
coatings work in synergy to provide
superior corrosion protection, while
Flooring coatings for Warehouse Facility

18 March 2022 • Constrofacilitator


INDUSTRIAL FLOOR COATINGS

allowing a specifier to suit any aesthetic


preference.
Flooring coatings for Pharmaceutical
& Healthcare Facility
Anti-bacterial epoxy or PU flooring is
not only essential, but crucial in ensur-
ing the quality of the environment in
which modern medicines are being
manufactured. No other manufactur-
ing plants are so regularly inspected or
scrutinised as Pharmaceutical plants
and biotech plants (rightly so) to ensure Floor for the food & beverage facilities
their compliance to “The Current Good
Manufacturing Practices” (CGMP). flooring requirements that need to be way for the possibility of microbes and
seamless, anti-bacterial and chemical pathogens seeking a place to prolifer-
Rapid execution of flooring in Pharma- resistant materials and are of course, ate.
ceutical and Healthcare Industries are installed by workmen who are trained
based on the right selection of products to do as per exacting standards. EPOXY/PU FLOORING: ELECTRO-
and a highly experienced team. When it STATIC DISCHARGE (ESD) AREAS
comes to safety and sterility of the pro- EPOXY/PU FLOORING
Epoxy or PU floors are also available as
duction as well as storage areas of Epoxy flooring, being a cast-in-situ sys- ESD floors which are of extreme impor-
pharma & biotech plants, the quality of tem, provides a jointless, seamless sys- tance in certain areas of pharmaceuti-
epoxy flooring plays a vital role, as it is tem that ensures absolutely no chance cal plants such as solvent-handling
paramount that the floor maintains its of bacterial growth. Combined with spaces. Any spark can have devastating
integrity in exacting working condi- Neocrete's epoxy floor with a special effects that can be eliminated using
tions. Maintenance procedures and anti-microbial additive ensures a long ESD floors.
sanitising schedules have been drawn life with high hygienic protection. All
to ensure that the quality of drugs pro- jointless floors are not seamless. For Floor for the food & beverage facili-
duced is of the highest standard. But example, vinyl flooring is available in ties
these practices alone can not ensure specific widths and has to be installed The food industry represents one of the
hygiene and cleanliness. The floor sys- and then heat-sealed. Thus it can be most technically challenging sectors for
tems have to be installed by companies said to be joint-less, but it can not be floor specification professionals and
who understand and comply with these hermetically sealed, thus paving the relies heavily on the correct choice of
flooring materials to deliver a clean,
safe and sanitary environment that
meets a wide range of critical health
and safety requirements.
The floor of a food processing facility is
typically exposed to all sorts of food by-
products, including fats, oils, blood,
sugar solutions, and natural food acids.
Some of these substances can cause
serious damage to concrete because of
their corrosive nature. In addition,
these contaminants can infiltrate
uncoated concrete, resulting in uncon-
trolled growth of bacteria, ultimately
degrading the processed food's purity.
MMA (methyl methacrylate) is a good
option for flooring in this regard.
MMA seamless floors are designed for
rapid setting application and gives a
hard and durable, resistant to impact
Flooring coatings for Pharmaceutical & Healthcare Facility and chemicals/food acids, yet is

March 2022 • Constrofacilitator 19


INDUSTRIAL FLOOR COATINGS

nonporous, hygienic and easy to clean urethane resin combined with portland install these floor settings in tempera-
floor. cement mortar or slurry that creates a tures that are below zero and more
tenacious bond. They can be installed in than 35 degrees Celsius. Industrial set-
Flooring coatings for the cold storage
varying thicknesses, which range from tings such as cooling chambers or
facility 1/4 to 3/8 inch, depending on the when work must be done in winter
There are different flooring require- requirements of each project. Other when there is no heat make no differ-
ments for cold storage facilities such as than the newer floor installation, they ence to these floors. MMA floor coat-
dairies, laboratories, grocery stores, hos- can also be utilized to repair and resur- ings do not degrade when exposed to
pitality, general manufacturing, phar- face old concrete flooring. The UV light.
maceutical etc. The floor solution to be cementitious urethane offers resistance
MMA works so well in cold storage
used in these facilities must be durable to alkalinity and acids and can even
because of the chemical reaction called
and resistant against the heat and the help mitigate moisture vapor. In addi-
polymerization. Once the molecules are
cold variation in the facility. Detailing tion, these coatings have excellent ther-
bonded to each other, they are unaf-
out the floor slab requirement in cold mal shock resistance.
fected by temperature and most other
storage is pivotal as it must meet the These types of floor solution exhibit chemicals. MMA Acrylic resin-based
strength and serviceability demands of excellent chemical, impact and abra- flooring systems can be applied to con-
the facility. The type of substrate to be sion resistance. It is ideal for use in areas crete, asphalt, wood, metal and other
laid must be decided ahead of time to subject to thermal cycling from cold materials. New concrete must cure
ensure a flexible bond to avoid cracks. water wash downs in cold storage. It is before application and defects in exist-
Specially formulated concrete coatings easy to clean, but it also performs well ing concrete such as cracks and chips
for cold storage facilities can help meet in situations requiring better resistance must be addressed. It is a perfect choice
the challenges that are discussed to heat and moisture. This cementitious for flooring of cold storage facilities
above. They can be installed at a lower urethane floor system can be used such as dairies, laboratories that need
range of temperatures. You would alone or in conjunction with other top- to withstand cold or freezing tempera-
r e q u i r e f a s t e r- c u r i n g , h i g h - coats. tures. It is easy to clean, can tolerate
performance flooring solutions that heavy equipment, is non-staining- non-
help ensure these meet the needs of Methyl Methacrylate[MMA]
absorbing and slip-resistant.
static control and temperature-
Methyl Methacrylate[MMA] cures
dependent environments of cold stor- Polymethyl methacrylate[PMMA]
faster and is extremely versatile. It cures
age.
within one hour in temperatures rang- Polymethyl methacrylate[PMMA] pro-
Cementitious urethane ing from -25degrees Celsius to more vides faster application and hardening
than 30 degrees Celsius. It is possible to times. This works at temperatures as
Cementitious urethane is made from a low as 0°C and cures faster. The floor
can cure/dry within two hours, after
which it can be fully used again. PMMA
is liquid-tight and it can also be
equipped with an anti-slip layer. Fre-
quent use of water or chemical clean-
ing agents is therefore not harmful to
your cold stage facility. It's easy to
repair, and upgrading is simple due to
the interlayered structure of its chemi-
cal bond.
Conclusion
Based on the priority of a specific
requirement, the user has to decide on
the suitability of specific floorings. It
can safely be said that though concrete
is the ideal choice for a sub-floor, it can-
not offer many of the demanding
requirements of a modern-day work
environment such as cleanability, dust-
prevention, aesthetics, chemical resis-
tance etc.
Flooring coatings for the cold storage facility

20 March 2022 • Constrofacilitator


INDUSTRIAL FLOORING PRODUCTS

Different types of Industrial


Flooring Products

T
he Indian flooring significant momentum for the (a.k.a solventless) epoxy/PU technol-
industry has been demand for industrial flooring ogy and are V.O.C compliant. They
passing through an across the country. provide a glossy, hygienic, dust-free
exciting period, protection to the surfaces on which
There are different types of products
thanks to the influx of these are coated. They are imperme-
including coating, screed, mortar are
newer materials, tech- able, chemical resistant and provide
used for industrial flooring applica-
nology, and specialized machinery. highly cleanable, abrasion-resistant
tions, a few of them are discussed
Project scales, especially concerning flooring.
below.
industrial and commercial flooring
have increased dramatically in Solvent-free Epoxy Floor coatings
recent times. Time management
Solvent-free Epoxy Flooring / coat-
assessment has been one of the sig-
ings can be said as the work-horse of
nificant developments in this sector.
the flooring industry. Widely used
With the growing disposable income
across a broad spectrum of indus-
and expenditure of consumers on
tries such as pharma, auto, light engi-
better quality products as well as aes-
neering, FMCG and alike, these prod-
thetically appealing ones, the boom-
ucts are made up of solvent-free
ing rate of urbanization has created

March 2022 • Constrofacilitator 21


INDUSTRIAL FLOORING PRODUCTS

Polyurethane dispersion floors (1 Mohm to 1000 Mohms) or


(Waterborne PU) coatings conductive floors (.025 Mohms to 1
Mohms), providing superior static
This product is formulated with a sin-
control, inhibiting static electricity on
gle-component, self-curing PU dis-
a person, or from reaching sensitive
persion. Typically, PUD coatings are
equipment. ESD flooring coating is
used for wall coatings in healthcare
typically used in facilities that require
industries as well as anti-
protection of electronics. The coat-
carbonation wall coatings in parking
ing utilize conductive elements
decks and other structures exposed
attack. within the flooring material causing
to carbonation and chloride attack.
the resistance of the floor to be low-
These coatings exhibit an excellent ESD coating ered. Static charge that accumulates
scrub resistance as well as mild
The 'electric shocks' we experience in the body when walking on an insu-
chemical resistance. Easy to apply,
in our day to day lives do not have a lated floor was always a concern for
these coatings have a good bond
large voltage, so you are unlikely to designers especially if the plant han-
strength and highly durable.
see the electricity pass. However, on dles sensitive electronic equipment
particular occasions, you can see or potentially explosive chemicals.
large jolts of ESD. In these instances, Microtopping coating
it can create a spark visible to the
naked eye. An example of this is Concrete Micro-topping is a polymer
lightning which is a large-scale ESD modified cement-based floor coat-
event. While this sudden discharge ing used in residential and commer-
of static electricity does not result in cial space. It achieves a superb com-
any harm to the human body, it can pressive strength and ideally suit-
be very damaging to electronic able for resurfacing and providing an
Acrylic-epoxy hybrid coatings
devices that are sensitive to electro- ornamental, rustic top surface that
These coatings are a new kid on the static discharge (ESD). Electronic can be polished to provide a dense,
block which combines the bond devices can be damaged by ESD that satin-finish surface. It is often
strength of epoxy and UV resistance is imperceptible to the human body. applied indoors also as walls to pro-
of acrylics. These are two compo- This document is intended to shed vide a uniform space with light,
nent, water based, VOC compliant some light on the sources of ESD and depth and harmony. Microtopping
epoxy-hybrid coatings with a revolu- provides guidelines on the preven- flooring is as versatile because it is
tionary technology. No other prod- tion and control of ESD. ESD flooring, gorgeous.
uct can offer a pot-life as high as 24 therefore, becomes important. It is
hours, but can dry within 3 hours of also known as static dissipative
its application. It acts as a tough abra-
sion resistant coating that not only
withstands wear and tear, but also
withstands UV resistance, which is a
common weakness found in typical
epoxy formulations. These are a
cost-effective environment-friendly
solution for a variety of applications
involving protection of concrete
from weathering and/or chemical

22 March 2022 • Constrofacilitator


INDUSTRIAL FLOORING PRODUCTS

Bonding additive

Concrete Bonding Additive is an


acrylic cement modifier that dramat-
ically improves strength, adhesion,
abrasion resistance and freeze-thaw
resistance and is ideally suited for
use with sand, mortar, cement mixes system designed to provide durable
and selected repair products. Con- and abrasion resistant protection for
crete Bonding Additive produces a lower the risk of cracking in what can concrete floors. Applied by trowel in
patch that will adhere to old con- be a highly restrained environment. thicknesses of 5mm and above, it is
crete and provides the adhesion also suitable for use as a coving or
required for thin overlays. High Strength Repair Mortar
repair medium. It has good general
It's a high quality solvent-free epoxy chemical resistance, but as in all cor-
resin system. The special silica rosive situations a full analysis of
aggregates provide high strength operating and exposure conditions
and excellent abrasion resistance. is required, followed by reference to
abrasion-resistance and resistance chemical resistance data, to ensure
to chemicals is required. The prod- product suitability.
uct is designed for horizontal use but Conductive Flooring Mortar
can be applied vertically, although
generally in thinner sections. It is ide- It's a floor resurfacer for heavy duty
ally suited for acid tanks, sea walls, industries. It is developed specifically
Shrinkage-reducing admixtures industrial floors and for use as a bed- for use as conductive flooring. This
ding mortar. Nitomortar S can be flooring generally comprises
Shrinkage-reducing admixtures
used for emergency repairs where cement, graded high strength aggre-
added during batching can signifi-
fast strength gain is important. gates and performance polymers. In
cantly decrease both the early and
When properly compacted, the mor- order to get an anti- static floor, this
long-term drying shrinkage. This is
tar is highly impermeable. is applied in just 12 to 40 mm of
achieved by treating the cause of dry-
thickness onto new or existing base
ing shrinkage within the capillaries
concrete surface. It widely recog-
and pores of the cement paste. Such
nized as the floor resurfacer for
admixtures should not be confused
heavy duty industries. It is developed
with shrinkage-compensating mate-
specifically for use as conductive
rials that are normally added at
flooring. This flooring generally com-
more than 5% by mass of cement to prises cement, graded high strength
create an expansive reaction within
the cement paste to counteract the
effects of drying shrinkage. The prod-
uct can be used where shrinkage
cracking could lead to durability
problems or where large numbers of
shrinkage joints are undesirable.
High Impact & Abrasion Resistant
Where new concrete is used to
Screed Mortar
strengthen or repair structures,
shrinkage-reducing admixtures can Its a multi-component epoxy screed

March 2022 • Constrofacilitator 23


INDUSTRIAL FLOORING PRODUCTS

aggregates and performance poly- rior applications. The product exhib-


mers. In order to get an anti- static its superior workability by maintain-
floor, this is applied in just 12 to 40 ing a smooth, creamy consistency
mm of thickness onto new or exist- for easy troweling and offers the
ing base concrete surface. additional benefit of a penetrating
corrosion inhibitor.
Self Levelling Floor Re-surfacer

Self-Leveling Floor Resurfacer pro-


duces a smooth surface ready for other solid base or floating on a resil-
the installation of ceramic tile, resil- ient layer, such as insulation board
ient flooring, carpet or other or acoustic underlay. Polymer modi-
finishes.It is a self-finishing interior fication of screeds increases; flexural
floor topping and underlayment spe- strength, tensile strength, compres-
cially formulated to produce smooth sive strength and durability, allowing
surfaces ready for the installation of screeds to be laid thinner. Polymer
ceramic tile, resilient flooring or modification reduces; water
other finishes. demand, permeability to water/
water vapour and shrinkage

Conclusion
Polymer Modified Levelling and
Discussed above are different types
Wearing Screeds
of industrial flooring products used
Polymer modified screeds are typi- across projects in India. Floors take
cally specified when thin high perfor- the most burnt in different types of
Two-Component, Polymer-
mance screeds are required. The industrial facilities, so it needs to be
Modified Patching Mortar
product is ideal for heavy duty indus- constructed considering load, usage
It is a fast setting patching material trial floors and polymer modified lev- and functionality to add durability.
for surface repairs from feather elling screeds can be applied fully The selection of the right design, exe-
edge to 1” neat and up to 4” bonded to a concrete slab, cution and product, therefore,
extended, in both interior and exte- unbonded on a concrete slab or becomes pivotal.

Shaw Sports Turf Introduces Game ON Revolutionary


Turf System – Individuality Built in

S
haw Sports Turf has announced for enhanced design capabilities, in-
the launch of Game ON, a revolu- creased branding opportunities, and a
tionary innovation in the way that higher level of performance.
artificial turf fields are produced.
With a traditional synthetic turf playing sur-
This new advancement in artificial turf face, details like numbers and hash marks
fields ushers in the future, a completely are cut and then glued or sewn into the field;
new way to look at field design; Game these pieces are referred to as inlays.
ON technology is only available from Though this method is secure and ac-
Shaw Sports Turf. With this technology, cepted, the potential for the inlays to come
lines, numbers, hash marks, and logos apart is a concern and something that main-
are tufted in. These advancements allow tenance crews everywhere have to deal with. Source: prweb.com

24 March 2022 • Constrofacilitator


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