Engineering Project Solutions

Table of Contents

• Introduction – Ingersoll Rand / Gardner Denver

• Overview – EPS (Engineering Project Solution)

• References
 Introduction
Ingersoll Rand / Gardner Denver
ABOUT GARDNER DENVER / INGERSOLL RAND
Gardner Denver is a leading global provider of flow control technology, application expertise, and support services to a diverse
customer base through a family of over 30 trusted brands, operating in over 30 countries.
Founded more than 155 years ago, we focus on developing innovative products and engineered solutions that solve our customers'
biggest operational challenges.

1859 1950s / 60s 1990s – Present Early 2000s 2013 2020

Invention of first Continued expansion Further global expansion Gardner Denver has US multi-national Gardner Denver acquires
effective speed in North America through wave of firmly established private equity firm Ingersoll Rand.
controls for steam through several acquisitions, incl. renowned itself as a global KKR & Co. acquires
engines; foundation periods of acquisitions, brands CompAir, NASH, provider of Gardner Denver.
of Gardner Governor incl. CycloBlower, Elmo, Rietschle, Runtech, compressed air &
Co. Keller Tools Tamrotor, LeROI, and vacuum technology.
Robuschi.

1927 1968 1994 2009 2017

Merger with Denver UK-based CompAir Public listing as Gardner Denver On May 12, 2017,
Rock Drill Co. to is founded. Gardner Denver, celebrates 150 years Gardner Denver proudly
form Gardner Inc. on the NYSE. of industrial re-joins the New York
Denver. innovation. Stock Exchange as it
lists its shares publicly
once again.
ABOUT GARDNER DENVER / INGERSOLL RAND _ Brand

• Well drilling, stimulation and servicing pumps • Stationary and portable compressors • Gas and liquid precision pumps and compressors
• Liquid ring vacuum pumps, compressors and • Blowers • Vacuum pumps and systems
engineered systems • Vacuum pumps and systems • Flow control technology in medical life sciences
• Recovery package • Air Ends (Air & Gas) • Lab Automation
• Fluid transfer systems
ABOUT GARDNER DENVER / INGERSOLL RAND _ Brand
Main Item Brand Fluid Application Photo

Screw Compressor Ingersoll Rand Air & N2 for

Instrument Air compressor
& Gardner Denver compressor and
Service Air compressor
Dryer package CompAir Air for dryer

Centrifugal Compressor Ingersoll Rand

Instrument Air Compressor
& Gardner Denver Air / Gas
Process Air Compressor
Fuel Gas Booster Compressor CompAir

Ingersoll Rand
Nitrogen Generator package
Gardner Denver Nitrogen Nitrogen
(PSA and Membrane Type) CompAir

Ash handling system

Pneumatic conveying system
Gardner Denverc
PD Blower Air / Gas Combustion air blower
ROBUSCHI
Oxidation air blower
Aeration Blower

Condenser vacuum system

Waterbox vacuum system
Liquid Ring Vacuum pump NASH
Air / Gas Flare gas/Vapor recovery system
Liquid Ring Compressor GARO
Reactor vacuum
Vacuum distillation

Lamson Combustion air blower

Centrifugal Blower Hoffman Air / Gas Oxidation air blower
Hibon Landfill gas extraction blower
Aeration Blower

BOG Compressor
Rotary Vane Compressor Wittig Air / Gas Landfill Gas compressor
COG Compressor

Landfill gas compressor

Screw Gas Compressor LeRoi Air / Gas
Natural gas compressor

Ingersoll Rand High pressure compressor

Reavell Military service
Reciprocating Compressor LeRoi
Air / Gas
Gas generation system
Belliss Morcom Booster compressor
 PRODUCT

OIL-FREE
OIL-FREE SCREW LUBRICATED ROTARY RECIPROCATING
CENTRIFUGAL DRYERS NITROGEN GENERATION
COMPRESSORS SCREW COMPRESSORS COMPRESSORS
COMPRESSORS

• Flow rate: 4.9 to 5028

• Power range 37 ~ • Up to 4,5MW • 25 hp – 750 hp m3/hr • N2 Flow Capacity: Max.
500Kw • Power range up to 500 kW • 2 barg – 45 barg – 400 2,000 Nm3/hr
• 1600 ~ 28,000 cfm barg
• Operating Pressure:
• Nominal Pressure 8 / • Pressure range up to 13 bar 2.5 to 414 Barg
10 bar • 3 ~ 42 barg • N2 Purity: 95 - 99,5%
• Air and gases
• Power: up to 325 KW
 100% PureAir  Low Maintenance  Premium air end providing  Robust and reliable,  Low operating costs  Enhanced safety
 Increased  Oil-free Process Gas high reliability
 Designed to deliver air at  Effective condensate  Reduced downtime Cost
sustainability
 High Reliability  High quality air higher pressures separation savings following payback
 Zero risk of of up to 90%
contamination
 No pulsation  Safe and economical  Minimum space
 Lower maintenance  Optimum control operation requirement  High purity nitrogen at
cost & energy savings  Compact Installation consistent flow and
 Excellent accessibility  Easy to install, operate
Footprint pressure
 Ultimate oil-free contributing to the low and maintain
compressor  No Vibration maintenance costs  Compact space saving
 Worry-Free Operation design
STANDARD PRODUCT _ Air Compressor

• OIL FREE ROTARY SCREW

• OIL FREE CENTRIFUGAL
• OIL FREE SCROLL
• OIL FREE WATER INJECTED
• OIL FREE RECIPROCATING

• OIL INJECTED ROTARY SCREW

• OIL INJECTED ROTARY VANE
• OIL INJECTED RECIPROCATING
STANDARD PRODUCT _ Gas Compressor

WITTIG GAS COMPRESSOR LeROI GAS COMPRESSOR

• Oil Lubricated Rotary Vane Type
• Reciprocating & Rotary Screw type
• Cooling Type : Air & Water Cooled
• Brake HP : 55 ~ 800 Max.
STANDARD PRODUCT _ Nitrogen Generator package

N2 GENERATOR
• PAS Type
• Membrane Type
• 95 ~ 99.999% Purity
STANDARD PRODUCT _ Blower

• Positive Displacement type & Centrifugal Type

• Straight Bi-Lobe Blower
• Straight Tri-Lobe Blower
• Twisted Tri-Lobe Blower
• Helical Rotary Screw Blower
• High Vacuum Blower
• Multi Stage Centrifugal Blower
STANDARD PRODUCT _ Vacuum pump

• Radial • Claw
• Side Channel • Screw
• Rotary Vane • Liquid Ring (Refer to Next Page)
• Rotary Lobe
STANDARD PRODUCT _ Liquid Ring vacuum pump / compressor

• Conical Type and Plate type

• Single Stage and Two Stage
• 33 mbar abs. 12 barg
EPS (Engineering Project Solutions) Korea
Overview
 IRES

Ingersoll Rand Engineered Solution (IRES) is a business line of

Ingersoll Rand focused on delivering the most reliable Engineered-
IRES - A New Umbrella Brand
To-Order (ETO) solutions in the market

EPS
EPS (Engineering Project Solutions)

Engineering Project Solutions Business Line

We customize our products to customer needs based on market to order, engineering to

order, and full project lifecycle support for complex projects and EPC contractors.

More than 600 customized

projects over the last 10 years
EPS - INDUSTRY

Heavy Industry

Power Generation
Oil & Gas Mining Others

Water Treatment &

Chemical & Petrochemical Environmental
EPS – HISTORY & FACILITY

With more than 20 years of experience, we are organized into 2 Centers of Excellence:
• Seoul Head Office
• Madrid Head Office
South Korea,
Spain, Center of Center of
Excellence for Excellence for
EMEAI & APAC
AMERICAS
EPS – HISTORY & FACILITY

Incheon workshop NASH Pkg

China

Seoul office HQ

Busan office Branch office

Korea

Hwasung workshop EPS Pkg

Japa
n

OVERVIEW BUSINESS DETAILS REFERENCE LIST

 EPS KOREA – TIME LINE

SHWE Offshore project South Yoloten TGAST_Petronas_SECL

Daewoo_HHI TrukmemGas_Patrofac N2 package
Low ambient (-28 degC)

Initiate EPS Bisness

2003 2006 2010 2011 2011 2013 2014 2021

First Level 2 EPS project

• Shuaibah project

 Three Compressor
 Two dryerreceiver
P78/79
 Control & Instrumentation Centrifugal compressor
Reciprocating Compressor Petrobras_DSME/Keppel
GSPC_L&T Statoil_DSME Big size screw compressor with
compact design
WHAT EPS DO

Equipment EPS deal with Possible Modification

• Compressed Air System • Outdoor installation
• Nitrogen Generator Package • HAT (55ºC ambient temperature)
• Breathing Air System • LAT (-38 degC ambient temperatura)
• Blower Package • MV even up to 11kv motor
• Liquid Ring Vacuum Pump & Compressor Package • Explosion proof motors
• Closed Loop Cooling Water System • Control panel PLC based
• Recovery System • Special instrumentation
• String Test • ATEX fulfillment (Zone 2)
• PLC Based Control (Compressor LCP, UCP & Master Controller) • Coolers design and materials (sea water cooling)
• Inlet filters for desert ambient_(Pulse jet self-cleaning)
• Air ducts and heaters for low ambient temperatures
• Canopy in stainless steel
• API 619, 617, API 614 & API 661
WHAT EPS DO

API 619 : Screw Compressor ATEX & IECEx

• As specialists in compressor and blower
• Gardner Denver compressor technology is based
technology for conveying air and gaseous
on the requirements of API 619. media, the Gardner Denver protection within
These compressors offer a horizontal balanced different ATEX and IECEx-zones is part of
• design, moderate and low speeds our day-to-day business.

and a low operating temperature for reliable • Our machines are certified on equipment for
• operation year after year. potentially explosive environments.

• Our equipment is designed to provide air for a

API 681 : Liquid Ring Vacuum Pump multitude of applications in complex conditions.

• NASH & GARO products comply with API 681 We are proud to deliver innovative products
requirements. The isothermal compression • with technologically advanced features that
characteristic of ensure moving units from different applications
or sites is simple.
• our pumps and compressors enable NASH and
GARO products to run cooler than any other
technology. • These compressors are user-friendly, easy to
service, and economical in operation,
delivering best-in-class cost of ownership.
WHAT EPS DO

Zone II Certified Compressor Package with Air Cooled Unit

TEMP.
MAX. SURFACE TEMPERATURE
CLASS
T1 450°C (842°F)
T2 300°C (572°F)
T3 200°C (392°F)
T4 135°C (275°F)
T5 100°C (212°F)
T6 85°C (185°F)
Only T2 is applicable for air cooled oil free screw
compressor. Zone II T 3 is not possible as normal
operating temperature at stage discharge is over 200°C.
WHAT EPS DO _ POSSIBLE MODIFICATION
EPS Korea Technology
+55℃
Low/ High Amb. Temperature
(oil free screw compressor
- 38℃
even with Air-cooled)
Capacity 3,000 m3/hr (FAD)

Pressure 10 barg

Customized Centrifugal
Dryer
Compressor

Zone 2 Certified Blower

Compressors Air & Gas Package

N2 Generator(PSA and
PLC Control Membrane type) /
/ Explosion Proof LCP System(Compressor, dryer,
N2 Generator, N2 booster)

FAT
(Compressor, dryer, control
Compressor together
system, N2)
with closed loop cooling water
Single supplier and
system
responsibility, Turnkey & 3D
Modeling
 WHAT EPS DO
Standard vs Customized

Compressor Design Standard Manufacture Engineered

Manufacturing Concept Flow Production By Job Production

Pre-engineered, base + combination of available Tailor made (possibly using similar previous experience
Engineering
options as base, if available)

Supply chain Standardized (volume purchasing) Ad hoc (single negotiation)

Costing model Standard cost Project cycle

Price Competitive Higher range

Lead time Shorter Longer

Reliability Proven by multiple references Guaranteed by dedicated Quality Plan

Technical Specs compliance Limited Available

Capital Spare parts Fast track availability in case of emergency Purchase with Unit to prevent emergency cases
EPS BRAND

Screw Compressor

Reciprocating compressor

Downstream equipment
(Dryer, Nitrogen generator)
Outsourcing

Blower, Vacuum

Others
WHAT EPS DO
COMPRESSED AIR & GAS SYSTEM PACKAGE
- Reciprocating compressors, oil free and oil flooded
- Screw compressors, oil free and oil flooded
- Gas compressors, Booster reciprocating compressors
- Centrifugal compressors
- Rotary vane compressors
BLOWER & VACUUM PACKAGE
- Positive Displacement Type, Dynamic Type

COOLING WATER SYSTEM

- Closed cooling water system with chiller or cooling tower
- Seawater Heat Exchanger

LIQUID RING VACUUM PUMP & COMPRESSOR PACKAGE

- Hybrid vacuum pump system
(Liquid ring vacuum pump with Ejector)
- HC , Flare gas recovery system
- VRU system
- Crude Tower Vacuum Distilltion
- Naphtha/Solvent Recovery
- Vacuum Filtration or Solvent Dewaxing
WHAT EPS DO _ Engineering, Project Management & Documentation

1 3 5 7

Product
Detailed
Analysis of configuration Manufacturing Commissioning Customer
Engineering & Testing Logistics
specification & Project & Assembly & Start-up Training
Documentation
Integration

2 4 6 8

Monitoring & counselling during the whole life of the project

 WHAT EPS DO _ Engineering, Project Management & Documentation
GENERAL / QUALITY / LOGISTICS MECHANICAL
Document list General layout/Mechanical Interfaces including General
Progress report Arrangement (for all equipment including skids and instrumens
identification)
Declaration and certificate of conformity (if CE marking) System flow diagrams (P&ID)
Intallation Manual System description and functional description
Operational Manual Data Sheets
Maintenance Manual Detailed and Sectional drawings
Two (2) Years Operation and Maintenance Spare Parts List Nameplates drawings
(PRICED) Equipment noise data sheet
Packing List List of terminal points
Project Quality Assurance Plan List of Mechanical Equipment
Final Quality Dossier Valve list
Inspection and Test Plans Line list
Sub-suppliers list
I&C
Instrument and valves datasheets
ELECTRICAL Instrument and valves manuals
Single Line Diagram List of instruments and valves
Electrical wiring diagrams and cable list Instruments, valves and junction boxes dimensional drawings
Electrical load list (Normal / UPS / Diesel) Control logic diagrams
Electrical consumer datasheet Hardwired I/O List
Alarms and Trips list
Data Sheet for Control Equipment
WHAT EPS DO _ Engineering, Project Management & Documentation

PROJECT MANAGEMENT 3D MODELING - INVENTOR

: TIME, RISK, SCOPE, COST
END USER
EPC (DIRECT CUSTOMER)
CERTIFICATE

• ISO 9001
• ISO 14001
• OHSAS
18001
• ACHILLES
JQS