FH1025-SMS-001_EN

Operating Instructions
Parts List

Hand Stacker
1.0T/2.5M

Note: Owner and operator MUST read and understand this operating
instructions before use this hand stacker.

Date：March , 2012
Welcome to use our hand stacker. Your stacker is made of high quality steel and was designed to give a
durable, reliable and easy to use product. For your safety and correct operation, please carefully read
this instruction book and warnings on the stacker before using it.

NOTE: All of the information reported herein is based on data available at the moment of
printing. The factory reserves the right to modify its own products at any moment without notice
and incurring in any sanction. So, it is suggested to always verify possible updates.

1. STRUCTURAL DATA FORM

TYPE I (Adjusted fork) TYPE II (Fixed fork)
Capacity 1000 kg
Max. Fork Height 2500 mm
Min. Fork Height 85 ± 2mm
Fork Length 900mm 1150 mm
Size of fork 150x60mm 160x60mm
Fork Width(outside) 330~740mm 550 mm
Fork Width(inside) 30~440mm 230 mm
Over Height 1830mm
Over Width 775mm 715mm

2. SAFETY GUIDANCE
2.1 Operator should read all warning signs and instructions here and on the stacker before using it.
2.2 Do not operate an hand stacker unless you are familiar with it and have been trained or
authorized to do so.
2.3 Do not operate an hand stacker unless you have checked its condition. Give special attention to
the wheels, the handle, the guide frame, the pilot wheel, the doorframe, etc.
2.4 Do not use on a slopping ground.
2.5 Do not take up any people on the forks.
2.6 The operator had better take on gloves for labor protecting.
2.7 When the goods have been transported or lifted, all people should be away form the forks for
600mm.
2.8 Do not load over maximum capacity.
2.9 The weight of goods should be distributed on the two forks, do not use only one fork. The center
of gravity of goods should be in the center of two forks.
2.10 People forbid to stand under the forks.
2.11 Do not move the hand stacker when the goods are lifted to the height more than 300mm.
2.12 At other special condition or place, the operator should be carefully to operate the hand stacker.

3. MAINTENANCE
3.1 Hydraulic oil
Please check the oil level every six months. The oil can be hydraulic oil: ISO VG32, its viscosity
should be 32cSt at 40oC, total volume is about 2.5lt.

3.2 Daily check and maintenance

It is necessary to check the hand stacker daily. Special attention should be paid to the wheels, the
axles, as thread, rags, etc., it may block the wheels, the fork and the mast should be checked, too. The
forks should be unloaded and lowered in the lowest position when the job is over.

3.3 Lubrication
Use motor oil or grease to lubricate all movable parts.

3.4 Remove the air

The air maybe enter the hydraulic pump during the transportation after the customer buys it. It will
cause the piston rod to fail to keep up the raised height. The air can be removed in the following way:
pull the control handle(D608) up and move handle(D610) up and down for several times.

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4. TO ADJUST RELEASE DEVICE
On the draw-bar of this hand stacker, you can find the control handle (D608) which can be regulated in
three positions: LOWER = to lower the forks; NEUTRAL = to move the load, and LIFT = to raise
the fork. These three positions have been pre-posited at the factory. If however they have been
changed, you can adjust according to following step:
4.1 If the forks elevate while pumping in the NEUTRAL position, turn the adjusting nut (D615) on the
adjusting bolt (D614) clockwise or turn the adjusting screw (234) clockwise until pumping action does
not raise the forks and the NEUTRAL position functions properly.
4.2 If the forks descend while pumping in the NEUTRAL position, turn the nut (D615) or the screw
(234) counter-clockwise until the forks do not lower.
4.3 If the forks do not descent when the control handle (D608) is in the LOWER position, turn the nut
(D615) or the screw (234) clockwise until raising the control handle (D608) lowers the forks. Then check
the NEUTRAL position according to item 4.1 and 4.2 to be sure the nut (D615) and the screw (234) is
in the proper position.
4.4 If the forks do not elevate while pumping in the LIFT position, turn the nut (D615) or the screw (234)
counter-clockwise until the forks elevate while pumping in the LIFT position. Then check the LOWER
and NEUTRAL position according to item 4.1, 4.2 and 4.3.

5. TROUBLES SHOOTING

No Trouble Clause Fixing Methods

1 The forks cannot be - The hydraulic oil is not enough. - Pour in the oil.
up the max. height.
- Without hydraulic oil. - Fill in the oil.
- The oil has impurities. - Change the oil.
2 The forks can not - The nut (D615) is too high or the - Adjust the nut (D615) or the
be lifted up. screw (234) is too close, keep the screw (234) .(see item 4.4)
pumping valve open.
- Air come into the hydraulic oil. - Banish the air.(see item 3.4)
- The piston rod(270) or pump body - Replace it.
(261) or the mast (5) is deformed
resulting from loading slanting to one
side or over-loading.
3 The forks can not - The fork was kept in the high - Keeping the fork in the lowest
be descended. position for long time with piston rod position if not using, and pay more
bared to arise in rusting and jamming attention to lubricate the rod.
of the rod.
- The adjusting nut (D615) or the - Adjust the nut (D615) or the
screw (234) is not in the correct screw (234). (see item 4.3)
position.
- The rollers (42) are not lubricated. - Lubricate its.
- Sealing parts worn or damaged. - Replace with the new one.
4 Leaks - Some part cracked or worn into
small. - Replace with the new one.
- The impurities in the oil cause the - Replace with new oil.
release valve to be unable to close
tight.
5 The fork descends - Some parts of hydraulic system is - Inspect and replace the waste
without the release cracked or bored. parts.
valve worked. - Air come into the oil. - Banish the air. (See item 3.4)
- Sealing parts worn or damaged. - Replace with the new one.
- The adjusting nut (D615) or the - Adjusting the nut (D615) or the
screw(234) is not in the correct position. screw (234). (See item 4.2)

NOTE: DO NOT ATTEMP TO REPAIR THIS STACKER UNLESS YOU ARE TRAINED AND
AUTHORIZED TO DO SO.

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 List of Handle
No. Description Qty. Remark No. Description Qty. Remark
D601 Spring 1 D610B Handle 1 For Type A
D602 Blade Spring 1 D610A Handle 1 For Type B
D603 Roller 1 D611 Screw 3
D604 Elastic Pin 1 D612 Chain 1
D605 Elastic Pin 1 D613 Pin 1
D606 Elastic Pin 1 D614 Adjusting Bolt 1
D607 Elastic Pin 1 D615 Adjusting Nut 1
D608 Control Handle 1 D616 Elastic Washer 3
D609 Pull Board 1
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 LIST of MAST
NO. Description Qty. Remark
101 Reticulation 1
102 Fixing Plate 6
103 Washer 6
104 Screw 6
105Y Mast 1 For TYPE I (Adjusted Fork)
105G Mast 1 For TYPE II (Fixed Fork)
106 Nut 3
107 Nut 2
108 Bolt 1
109 Bolt 1
110 Elastic Washer 1
111 Washer 1
112 Bearing 2
113 Bearing 2
114 Nut 2
115 Washer 2
116 Axle 2
117 Bearing 18
119 Nut 1
120 Wheel 2
121 Frame of Wheel 1
122 Screw 2
123 Frame of Wheel with Brake 1
124 Brake Plate 1
125 Spring 1
126 Bolt 1
127 Nut 1
128 Nut 1
129 Screw 1
130 Pedal 1
131 Elastic Pin 1
132 Cam 1
133 Locking Ring 1
134 Shaft 1
135 Roller 2
136 Washer 4
137 Shaft of Roller 2
138 Locking Ring for Axle 14
139 Bolt 4
140 Nut 4
141 Steel Ball 4
142 Locking Ring for Hole 10
143 Roller 8
144G Fixed Fork 4 For TYPE II (Fixed Fork)
145Y Frame of Fork 1
146Y Adjusting Fork 2
For TYPE I (Adjusted Fork)
147Y Retaining Ring 2
148Y Long Axle 1
150 Nut 4
151 Pin 2
152 Bolt 2
153 Chain 2
154 Linking Plate 1
155 Screw 2
156 Locking Ring for Axle 4
157 Roller 2
158 Axle with Flange 2
159 Bolt 6
160 Screw 1
161 Roller for Chain 2
162 Inner Mast 1

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 List of PUMP
NO. Description Qty. NO. Description Qty.
201 Dust Ring 1 242 Spring 1
202 Cover with Screw 1 243 Adjust Screw 1
203 O-Ring 1 244 O-Ring 1
204 Sleeve 1 245 Bolt 1
205 Seal Washer 1 246 Pin to Adjust Velocity 1
206 Pump Piston Rod 1 247 Spring 1
207 O-Ring 1 248 Adjust Screw 1
208 Steel Ball 1 249 Seal Washer 1
209 O-Ring 1 250 Bolt 1
210 Shaft 1 251 Elastic Washer 2
211 Dust Ring 1 252 Bolt 2
212 Seal 1 253 Shaft 1
213 Pumping Cylinder 1 254 Pressure Roller 1
214 O-Ring 1 255 Bushing 1
215 Washer 1 256 Elastic Pin 1
216 Pin 1 257 Elastic Pin 1
217 Spring 1 258 Axle with hole 1
218 Valve Spindle 1 259 Bracket 1
219 Cap of Pin 1 260 Bolt 3
220 Spring Cap 1 261 Body of Pump 1
221 Spring 1 262 Seal Washer 1
222 Bushing 2 263 Bolt 1
223 Seal Washer 1 264
224 Bolt 1 265
225 Seal Washer 1 266
226 Bolt 1 267
227 Spring 1 268
228 Valve Spindle of Pump 1 269
229 Seat of Pump Valve 1 270 Lifting Piston Rod 1
230 O-Ring 1 271 O-Ring 2
231 Steel Ball 1 272 Piston 1
232 Elastic Pin 1 273 O-Ring 1
233 Lever Plate 1 274 Seal 1
234 Screw 1 275 Washer 1
235 Nut 1 276 Locking Ring 1
236 Spring 1 277 Pedal 1
237 Release Valve Pin 1 278 Bolt 1
238 O-Ring 2 279 Nut 1
239 O-Ring 1 280 Lever of Pedal 1
240 Bolt 1 281 Spring 2
241 Safety Valve Spindle 1