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Glow Control - 4M40

The self-regulating glow system for the 4D56 engine uses a glow control unit to monitor engine sensors like the ignition switch, alternator, and coolant temperature. Based on these inputs, the control unit performs preheating, preheating during cranking, and afterglow functions by controlling the glow plug relay to maintain glow plug temperature. The glow plugs self-regulate temperature through a temperature control coil. The system allows for glow plug operation only when needed based on coolant temperature.

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0% found this document useful (0 votes)
416 views5 pages

Glow Control - 4M40

The self-regulating glow system for the 4D56 engine uses a glow control unit to monitor engine sensors like the ignition switch, alternator, and coolant temperature. Based on these inputs, the control unit performs preheating, preheating during cranking, and afterglow functions by controlling the glow plug relay to maintain glow plug temperature. The glow plugs self-regulate temperature through a temperature control coil. The system allows for glow plug operation only when needed based on coolant temperature.

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LuisSilva
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We take content rights seriously. If you suspect this is your content, claim it here.
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GLOW CONTROL <4M40>

The self-regulating glow system is essentially the same as the one for the conventional 4D56-
SOHC engines.

System Configuration Diagram

Control System Diagram

Glow Control Unit Input / Output Pin Arrangement


1 Power source 2 Ignition switch-ST
3 Glow indicator lamp 6 Alternator L terminal
7 Glow plug relay 10 Glow-ECU earth
13 Engine coolant temperature sensor

SENSOR

IGNITION SWITCH IG1

The ignition switch IG1 supplies the power source


to the control unit and detects whether the ignition
switch is turned on or off.
The control unit begins to carry out the control as
soon as this signal is input.

IGNITION SWITCH ST

The ignition switch ST detects the engine is


cranking.
The control unit carries out the preheating control
during cranking when this signal is input.

ALTERNATOR "L" TERMINAL

The alternator "L" terminal detects the starting is


completed by increasing the alternator "L"
terminal voltage.
The control unit carries out the afterglow control
when the high signal is input.
ENGINE COOLANT
TEMPERATURE SENSOR

The control unit determines the engine warm-up


state by the output voltage of the engine coolant
temperature sensor and decides whether the
preheating control and the afterglow control are
required or not.

ACTUATOR

SELF-CONTROL TYPE GLOW


PLUG

Current is flowing through the glow plug and then


the glow plug temperature increases. After that,
the resistance of the temperature control coil built
in the glow plug increases. This allows the current
to decrease and the heat generation of the
heating coil to be restrained. The temperature of
the glow plug which the current is flowing through
is almost constant.

GLOW PLUG RELAY


The glow plug relay is the relay that applies the
battery voltage to the glow plug. When this relay
is turned to the "ON" position, the glow plug
temperature immediately increases. The control
unit carries out the preheating control by
controlling this relay.

GLOW CONTROL

When the ignition switch is turned to the "ON" position, the power source is supplied to the
control unit. The control unit immediately begins to carry out the control described in the table
shown below.

TABLE OF SELF-CONTROL TYPE GLOW PLUG OPERATION


Operating item Engine coolant temperature
Below approximately 60°C Above approximately 60°C
Glow indicator lamp control Illuminated Absence
Preheating control Presence Absence
Preheating control at start Presence Presence
Afterglow control Presence Absence

PREHEATING CONTROL

The ignition switch is turned to the "ON" position


to turn on the glow plug relay. The battery voltage
is applied to the glow plug and the glow plug
temperature increases to the starting
temperature. The period of the current flowing
through the relay is set according to the engine
coolant temperature.
PREHEATING CONTROL AT
START

The glow plug relay is turned to the "ON" position to


keep the glow plug temperature high during the engine
cranking. This also allows the good cold start
performance to be secured.

AFTERGLOW CONTROL

The glow plug relay continues to be turned to the "ON"


position for the specified period after starting the
engine. The glow plug temperature is kept high to
reduce the engine smoke and vibration after starting. If
the engine coolant temperature is high: at
approximately 60°C or more, the afterglow control is
not carried out. Therefore, if the engine coolant
temperature increases to approximately 60°C or more
after starting, the afterglow control is finished.

GLOW INDICATOR LAMP


CONTROL

The period of the glow indicator lamp illuminated


is preset according to the engine coolant
temperature at the start. If the engine coolant
temperature is high: at approximately 60°C or
more, the glow indicator lamp is not illuminated.

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