VPCI Products
VPCI Products
Acrylic Primer/Topcoat
                                                            METALS PROTECTED
                                                            • Carbon steel
                                                            • Cast iron
                                                            • Aluminum
                                                            • Stainless steel
                                                            • Galvanized steel*
                                                            • Copper
                                                            APPLICATION
                                                            VpCI-386/386 Winterized
                                                            These products can be used as a topcoat/primer. When solvent-
                                                            based topcoats are applied over VpCI-386/386 Winterized,
                                                            compatibility must be checked. These can also be used as a
PRODUCT DESCRIPTION                                         topcoat with Cortec® VpCI-374 as a primer.
VpCI-386 is a unique water-based acrylic primer/topcoat
that successfully provides protection in harsh, outdoor,    Note: Make sure dew point is more than 5°F (2°C) less than air
unsheltered applications. The complex mixture of non-       temperature for application.
toxic organic inhibitors offers protection that can compete
with most paints and zinc-rich primers.                     Power agitate to a uniform consistency using a “squirrel cage”
                                                            type mixer, hand-held drill mixer, or other equivalent method.
VpCI-386 is superior to many coatings with inorganic
pigments because the resistance has been improved by        VpCI-386 can be applied by spray, roll, brush, or dip.
replacing pigments and metal oxides with more effective
organic corrosion inhibitors. The special combination       *Use a coat of VpCI-373 green before using VpCI-386 on
of additives provides a composite polymer barrier that      galvanized.
significantly retards the reaction of metal ionization.
A protective film is adsorbed onto metal surfaces. It       VpCI-386/386 Winterized
protects against corrosive electrolytes and aggressive      TEST DATA [at 2 mils (50 microns)] DFT*
environments; preventing corrosion.
                                                                              SAE 1010
                                                              Test Method                    Aluminum
VpCI-386 provides a fast-drying thixotropic coating                          Carbon Steel
that is resistant to sagging or running, forming a tough,      Salt Spray
non-flammable, protective barrier. This dry-to-touch                          168 hours     1000+ hours
                                                             (ASTM B117)
film offers extended protection for outdoor or indoor
conditions. Thermally stable when dried from -150°F             Humidity    1000+ hours     1000+ hours
to 350°F (-78°C to 180°C). The coating is ultraviolet        (ASTM D1748)
resistant giving optimal outdoor performance without             QUV
cracking or chipping upon prolonged exposure to                             1000+ hours     1000+ hours
                                                             (ASTM G 53)
sunlight.
                                                            *Dry Film Thickness
VpCI-386 is also available in a cold weather version-
VpCI-386 Winterized.
                                                                                                                               Airless
                                                                                                                               Manufacturer Gun ModelTip/Aircap Combination
                                                                                                                                    Graco    205-591        Bulldog
                                                                                                                                    Binks   Model 500     Mercury 5C
                                                                                                                                  DeVilbiss  JGN-501        QFA-519
                                                                                                     LIMITED WARRANTY
 All statements, technical information and recommendations contained herein are based on tests Cortec Corporation
 believes to be reliable, but the accuracy or completeness thereof is not guaranteed.                                   BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE, AND
                                                                                                                        USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No representation or
 Cortec Corporation warrants Cortec® products will be free from defects when shipped to customer. Cortec
                                                                                                                        recommendation not contained herein shall have any force or effect unless in a written document signed by an
 Corporation’s obligation under this warranty shall be limited to replacement of product that proves to be defective.
                                                                                                                        officer of Cortec Corporation.
 To obtain replacement product under this warranty, the customer must notify Cortec Corporation of the claimed
 defect within six months after shipment of product to customer. All freight charges for replacement products shall     THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR
 be paid by customer.                                                                                                   STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS
                                                                                                                        FOR A PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC CORPORATION BE LIABLE FOR INCIDENTAL OR
 Cortec Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability
                                                                                                                        CONSEQUENTIAL DAMAGES.
 to use the products.
Distributed by:
                                                             FEATURES
                                                             • Economical to use
                                                             • Convenient to install
                                                             • Provides continuous protection up to 24 months during
                                                               operation and/or shutdown
                                                             • Effective in polluted and humid environments
                                                             • Does not interfere with electrical, optical, or mechanical
                                                               performance
                                                             • Multimetal protection
                                                             • Quick and easy installation
PRODUCT DESCRIPTION                                          • Non-toxic and safe to handle
VpCI-101 devices are designed to provide corrosion           • Compact and space-saving
protection for metal components and parts enclosed in        • Free of nitrites, silicones, and phosphates
non-ventilated control boxes, cabinets, or tool boxes. A     • No spraying, wiping, or dipping required
VpCI-101 device protects up to 1 cubic foot (28 liters)      • Self-stick back
in volume. VpCI-101 is a small patented device from          • Self-stick date label
which Vapor phase Corrosion Inhibitors (VpCIs) are slowly    • Accepted by Canadian Food Inspection Agency for
released. The VpCIs emit vapors that form a molecular          indirect food contact
layer on metal surfaces to protect critical, complex,        • Meets Southern California Clean Air Act and other
and expensive electronic equipment and other metal             National and local regulations
components during operations, shipping, or storage.          • NSN* #6850-01-338-1392
VpCI-101 provides long-term protection against corrosion     • Meets MIL-PRF-81705D
even in the presence of adverse conditions including salt,
moisture, airborne contaminants, H2S, SO2, NH3, and          METHOD OF APPLICATION
others.                                                      VpCI-101 devices are extremely simple and convenient
                                                             to install. The devices should be installed at the earliest
TYPICAL APPLICATIONS                                         possible time, preferably during manufacturing or
• Operating, packaged, and stored electrical equipment       assembly. Simply select a space within any enclosure
• Marine navigation and communication equipment              where corrosion protection would be useful. Verify the
• Aerospace electrical controls                              surface the device will be affixed is clean and free of
• Electric motors                                            debris. Peel off the protective peel strip from the bottom of
• Switching equipment
• Fuse boxes and power boxes
• Medical equipment
• Electrical wireways and terminal boxes
the device and attach it to the clean surface. VpCI-101
devices can be installed in any position. For volumes
greater than 1 cubic foot (28 liters) use more than one
device. If the enclosure is not totally airtight, or if the
access doors are opened frequently, replace the VpCI-
101 device more often than every 2 years. After periods
of heavy maintenance replace the device. For additional
protection spray the enclosure very lightly with Cortec®
ElectriCorr® VpCI-238 or VpCI-239.
SPECIFICATIONS
Standard Size  Foam device with adhesive backing
               3” (L) x 1¼” (W) x ¼” (H)
               (7.6 cm x 3.2 cm x 0.6 cm)
Packaging      50 individually wrapped devices
Protection     1 ft3 (28 Liters) per device
                                                                                                   LIMITED WARRANTY
  All statements, technical information and recommendations contained herein are based on tests Cortec Corporation       BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED
  believes to be reliable, but the accuracy or completeness thereof is not guaranteed.                                   USE, AND USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No
                                                                                                                         representation or recommendation not contained herein shall have any force or effect unless in a written document
  Cortec Corporation warrants Cortec products will be free from defects when shipped to customer. Cortec
                                         ®
                                                                                                                         signed by an officer of Cortec Corporation.
  Corporation’s obligation under this warranty shall be limited to replacement of product that proves to be defective.
  To obtain replacement product under this warranty, the customer must notify Cortec Corporation of the claimed          THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED
  defect within six months after shipment of product to customer. All freight charges for replacement products shall     OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY
  be paid by customer.                                                                                                   OR OF FITNESS FOR A PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC CORPORATION BE LIABLE
                                                                                                                         FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
  Cortec Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability
  to use the products.
Distributed by:
                                                             TYPICAL APPLICATIONS
                                                             • Operating, packaged, and stored electrical equipment
                                                             • Marine navigation and communication equipment
                                                             • Aerospace electrical controls
                                                             • Electric motors
                                                             • Switching equipment
                                                             • Fuse boxes and power boxes
                                                             • Medical equipment
                                                             • Electrical wireways and terminal boxes
                                                             • Scientific and measuring instruments
                                                             • Telecommunications equipment and remote electronics
                                                               devices
                                                             FEATURES
                                                             • Economical to use
                                                             • Provides continuous protection for up to 24 months
                                                               during operation and/or shutdown
                                                             • Effective in polluted and humid environments
                                                             • Does not interfere with electrical, optical, or mechanical
                                                               performance
PRODUCT DESCRIPTION
                                                             • Contains desiccant properties
VpCI-111 emitters are unique devices designed to provide
                                                             • Multimetal protection
corrosion protection for metal components and parts
                                                             • Quick and easy installation
enclosed in non-ventilated control boxes, cabinets or
                                                             • Very convenient to install
tool boxes up to 11 cubic feet (312 liters). The Vapor
                                                             • Non-toxic and safe to handle
phase Corrosion Inhibitor (VpCI) emit vapors, which form
                                                             • Compact and space-saving
a molecular layer on internal metal surfaces to protect
                                                             • Free of nitrites, halogens, and phosphates
critical, complex, and expensive electronic equipment
                                                             • No spraying, wiping, or dipping required
during operation, shipping, or storage. VpCI-111 is a
                                                             • VOC values meet Southern California Clean Air Act and
small patented plastic emitter with a breathable Tyvek®
                                                               other National and local regulations
membrane through which corrosion inhibitors are slowly
                                                             • Self-stick back
released. VpCI-111 provides long term protection against
                                                             • Self-stick date label
corrosion even in the presence of adverse conditions
                                                             • NSN# 6850-01-408-9025
including salt, moisture, airborne contaminants, H2S, SO2,
                                                             • Accepted by FDA for corrosion protection of electrical
NH3, and others.
                                                               and electronic equipment within food processing plants
                                                                                                   LIMITED WARRANTY
  All statements, technical information and recommendations contained herein are based on tests Cortec Corporation       BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED
  believes to be reliable, but the accuracy or completeness thereof is not guaranteed.                                   USE, AND USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No
                                                                                                                         representation or recommendation not contained herein shall have any force or effect unless in a written document
  Cortec Corporation warrants Cortec products will be free from defects when shipped to customer. Cortec
                                         ®
                                                                                                                         signed by an officer of Cortec Corporation.
  Corporation’s obligation under this warranty shall be limited to replacement of product that proves to be defective.
  To obtain replacement product under this warranty, the customer must notify Cortec Corporation of the claimed          THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED
  defect within six months after shipment of product to customer. All freight charges for replacement products shall     OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY
  be paid by customer.                                                                                                   OR OF FITNESS FOR A PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC CORPORATION BE LIABLE
                                                                                                                         FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
  Cortec Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability
  to use the products.
Distributed by:
VpCI®
                                                                          ®
                                                                              at www.cortecvci.com
                                              ®
                                                   VpCI®
                                                                    ®
                                                                                                                                                      ®
                                                                                                                                                          -
                                ®
                                    VpCI  ®
        ®
            VpCI®
                                                       ®
                                                            METALS PROTECTED
                                              ®
                                                  -126 is   •                                           •
                                                            •                                           • Copper
                                                            •                                           • Brass
                                                            •                                           • Cast Iron
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                                                                                                    ®    Environmentally Safe VpCI ®/MCI ® Technologies
                                                                                                                                   PACKAGING AND STORAGE
                                                                                                                                                                                                                           ®
        ®
            VpCI®                                                                                                                                                       ®
VpCI®-126
psi
        -
 tion at
psi
                                                                                                          LIMITED WARRANTY
        All statements, technical information and recommendations contained herein are based on tests Cortec® Corporation          AND USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No representation
        believes to be reliable, but the accuracy or completeness thereof is not guaranteed.                                       or recommendation not contained herein shall have any force or effect unless in a written document signed by an
                                                                                                                                                ®
                                                                                                                                                  Corporation.
        Cortec® Corporation warrants Cortec® products will be free from defects when shipped to customer. Cortec® Corpora-
        tion’s obligation under this warranty shall be limited to replacement of product that proves to be defective. To obtain    THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED
        replacement product under this warranty, the customer must notify Cortec® Corporation of the claimed defect within six     OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
        months after shipment of product to customer. All freight charges for replacement products shall be paid by customer.      OF FITNESS FOR A PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC® CORPORATION BE LIABLE FOR
                                                                                                                                   INCIDENTAL OR CONSEQUENTIAL DAMAGES.
        Cortec® Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability to
        use the products.
        BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE,
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              ®     Environmentally Safe VpCI ®/MCI ® Technologies
                                                                                                   ®
VpCI®-368 / VpCI®-368 EVP
                                                                         TYPICAL APPLICATIONS
                                                                         •   Pipe coating
                                                                         •   Parts storage
                                                                         •   Underbody coating
                                                                         •   Wire rope
                                                                         •   Steel plate
                                                                         •   Machined parts
                                                                         METALS PROTECTED
                                                                         •   Carbon Steel
                                                                         •   Stainless Steel
                                                                         •   Copper
                                                                         •   Aluminum
                                                                         •   Cast Iron
                                                                         PROTECTION PROPERTIES
PRODUCT DESCRIPTION
                                                                                                      ASTM                   DFT                Carbon Steel (1010)
VpCI®-368 is a time-proven coating that provides excellent protection                                                    2-3 mils
to metal substrates exposed to harsh outdoor conditions. VpCI®-368              Salt Spray            B-117                                          900-1500 hr
                                                                                                                     (50-75 microns)
leaves a firm, wax-like film that can be removed by mineral spirits or                                                  4-7 mils
alkaline cleaners such as Cortec® VpCI®-414.                                    Prohesion             G-85                                                 2000 hr
                                                                                                                   (100-175 microns)
                                                                                                                         2-3 mils
VpCI®-368 EVP is available for applications in complex, sealed spaces           Humidity             D-1748                                           2500+ hr
                                                                                                                     (50-75 microns)
where a greater concentration of vapor inhibitor would be needed.
                                                                         APPLICATION
FEATURES
                                                                         VpCI®-368 may be applied by brushing or spraying. A film thickness
•   Flexible                                                             of at least 2-3 mils (50-70 microns) is recommended for uncovered
•   Excellent salt spray protection                                      outdoor storage.
•   Excellent outdoor protection
•   Multimetal protection                                                Surface Preparation:
•   Excellent UV resistance
•   Moisture displacing                                                             NACE                            SSPC                                   ARS
•   Cured film is heat stable up to 392°F (200°C)
                                                                                   3 or 4                          6 or 7                           High B-2
•   Commercial equivalent to MIL-PRF-16173E (Grades 1 and 2)
•   NATO 6850-66-132-5848
•   NATO 6850-66-132-6099                                                Product Cleanup:
•   NSN 8030-00-062-6950                                                 • Use solvents or mineral spirits for cleanup of equipment.
•   NSN 8030-00-231-2345                                                 • Solvent, wax strippers, or alkaline cleaners such as VpCI®-414 can
•   NSN 8030-00-244-1300                                                   be used for clean up of overspray.
•   NSN 8030-01-470-2601
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TYPICAL PROPERTIES                                                                                                                     PACKAGING AND STORAGE
 Appearance                                      Dark brown viscous liquid                                                             VpCI®-368 is available in 5 gallon (19 liter) steel pails, 55 gallon (208
                                                                                                                                       liter) metal drums, totes, and bulk.
                                                 300-330 ft2/gal @ 3 mils
 Coverage
                                                 (7-8 m2/l @ 75 microns)
                                                                                                                                       Available as CorShield® VpCI®-368 in 11 oz. (312 g) aerosol cans.
 Dry Film Time                                   12-24 hours
 Drying to Touch Time                            0.5-3 hours                                                                           RECOMMENDED SPRAY EQUIPMENT
 Film Type                                       Firm, wax-like
                                                                                                                                       This information is based on spraying VpCI®-368 at 3 parts
 Removal Method                                  Petroleum solvents
                                                                                                                                       concentrate to 1 part mineral spirits. A ready-to-use version of
 Carrier                                         Mineral spirits                                                                       VpCI®-368 is also available. The viscosity range is between 100-
 Shelf Life                                      24 months @ 75°F (24°C)                                                               1,000 cps. If using a dilution other than this, please consult a
 Non-volatile Content                            60-65%                                                                                Cortec® or Graco representative.
 Viscosity at 23°C                               600-5,000 cps (6 rpm) Spindle #2
                                                                                                                                        Model                         510 Airless/AA Plus
 VOC                                             2.9-3.1 lb/gal (347-372 g/l)
                                                                                                                                        Pump                          30:1 President
 Density                                         7.4-7.7 lb/gal (0.89-0.92 kg/l)
                                                                                                                                        Tip                           0.011-0.015 in (0.028-0.038 cm)
Note: Coating dry time is affected by temperature, air-flow and humidity.                                                               Cap                           Standard
                                                                                                                                        Filter                        60 Mesh High Pressure
STANDARD TEST METHODS
                                                                                                                                        Air Pressure                  80 psi
 ASTM D-1735                                             Water Fog Cabinet                                                              Fluid Hose                    3/8” x 10’ with ¼” whip hose for
 ASTM D-1748                                             Humidity Cabinet                                                                                             ease of handling
 ASTM B-117                                              Salt Fog Cabinet                                                               Fluid Pressure 2000/1700 psi (138/117 bar) (Supply/Gun)
 ASTM D3690                                              VOC
                                                                                                                                       The minimum fluid atomization pressure required is 1500 psi (103
 ASTM D522                                               Flexibility
                                                                                                                                       bar), which gives 2-4 mils (50-100 microns) WFT/pass.
 MIL-PRF-16173E                                          Grade 2
 NACE                                                    Minimum Surface Preparation Guideline
 NACE RP0487-2000                                        Selection of Rust Preventives
 SSPC                                                    Minimum Surface Preparation Guideline
                                                                                                               LIMITED WARRANTY
            All statements, technical information and recommendations contained herein are based on tests Cortec® Corporation          AND USER ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION THEREWITH. No representation
            believes to be reliable, but the accuracy or completeness thereof is not guaranteed.                                       or recommendation not contained herein shall have any force or effect unless in a written document signed by an
                                                                                                                                       officer of Cortec® Corporation.
            Cortec® Corporation warrants Cortec® products will be free from defects when shipped to customer. Cortec® Corpora-
            tion’s obligation under this warranty shall be limited to replacement of product that proves to be defective. To obtain    THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED
            replacement product under this warranty, the customer must notify Cortec® Corporation of the claimed defect within six     OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
            months after shipment of product to customer. All freight charges for replacement products shall be paid by customer.      OF FITNESS FOR A PARTICULAR PURPOSE. IN NO CASE SHALL CORTEC® CORPORATION BE LIABLE FOR
                                                                                                                                       INCIDENTAL OR CONSEQUENTIAL DAMAGES.
            Cortec® Corporation shall have no liability for any injury, loss or damage arising out of the use of or the inability to
            use the products.
            BEFORE USING, USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE,
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                   ®    Environmentally Safe VpCI ®/MCI ® Technologies