Digital Fabrication in Architecture
Digital Fabrication in Architecture
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1. INTRODUCTION
The transformations in architecture since the second half of the 20th century,
go beyond just effecting the design tools&methods and necessitate re-question-
ing the role of the architectural profession in today’s World. This new compre-
hensive process, which is named as Digital Architecture, is not only a change
in representation mediums, but also directly affects the cognitive structure of
design and design thinking. While architectural design tools and thought pat-
terns evaluatecohiesively, studies are rapidly increasing about the construction
of this new designs. These production methods, called Digital Fabrication, are
effective in architectural processthrough all phases and in all scales. This
research aims to understand this effects of Digital Fabrication in today’s archi-
tecture proffession in different scales, techniques, tools and materials. The
study starts with a brief history of machine tool evolution into Computer Aided
Manufacturing (CAM) to understand the transformations in all aspects.
Secondly, the first applications of Digital Architecture were explained to under-
stand the very first impacts of this shift in design. Then selected projects are
represented to underline the importance of the new techniques, tools and
materials. In conclusion, further assumptions are made and potentials of digital
fabrication are discussed, according to the current researches.
174 ARCHITECTURAL SCIENCES AND TECHNOLOGY
The Industrial Revolution was a result of James Watt’s steam engine. When
the engine become essential for more complex manufacturing of that time,
the engine cylinders started to get problemmatic because of the handmade
process. As a natural result of this problem machine tooling was born, to make
production lines more precise. A machine tool is basicly a medium, in which
the machines guides the toolpath. The first machine tool was John Wilkinson’s
boring machine (1775), thatproduces cylinders for steam engines (Weightman,
2007).Textile industry was known as the first use of modern production
methods. Just before the revolution,BasileBouchon invented a way to control
looms by using data encoded on paper tapes through a series of punched holes
in 1725. Joseph Marie Jacquard strengthened and simplified Bouchon’s
concept by tying punched sturdier cards in sequence to automate the process
in 1805 (Essinger, 2004). Punched cards developed through 1800’s and their
mechanical control turned into electromechanical system in 1896 with Herman
Hollerith’s Tabulating Machine Company.
With further developments thoruoghout 20th century, puched cards were
used for data input and storage in computers and numerically controlled
machines. Numerical control (NC) means using data in the form of letters,
numbers, symbols, words, or a combination, to automate control of machining
tools. In 1896, another groundbraking invention- servo mechanism- was
created by H. Calendar. In time servos become the essential part of today’s
computer numerical control (CNC) machines to attain requredtolarences in
automated machining process. CNC is, when precisely coded instructions are
sent to a microprocessor in the control system of a machining tool, enabling
an enhanced level of precision and consistency (Smid, 2008).
The attention on servomecanisms made MIT open a Servomechanism
Laboratory, where another fundamental tool for Digital Fabrication was
developed. From 1942 for 10 years many inventions made for Aircraft Industry
(URL 1). In 1952, MIT demonstrated a 7-track punch tape system. In Scientific
American’s September 1952 issue, MIT’s William Pease wrote a paper titled
“An Automatic Machine Tool”, in which he mentioned the first account of a
milling machine that converts information on punched tape into a finished
part (Pease, 1952).During that time, G-code, the most widely used NC pro-
gramming language, was used to tell computerized machine tools how to
make something. In 1956, Automatically Programmed Tool (APT) was created
DIGITAL FABRICATION SHIFT IN ARCHITECTURE 175
As this shift was changing the whole understanding about design think-
ing, naturally the production technologies developed and started to look for
alternative CNC systems during 1980’s. In 1981 rapid prototyping was born,
by two articles of Hideo Kodama, on three dimentional model fabrication
(Kodama, 1981a, 1981b). Jean-Claude André, Alain le Méhautéand Olivier
de Witte applied for stereolithography process patent in 1984 (Gibson &
Jorge Bártolo, 2011).It was three weeks before Chuck Hull filed his own
patent for stereolithography. Hull got the patent for “Apparatus for
Production of Three-Dimensional Objects by Stereolithography” on March
11 1986. He defined stereolithography as “printing” thin layers of the
ultraviolet curable material one on top of the other by the help of an
advanced CAD/CAM software, which slices the computer model of the
object into a large number of thin layers (Beaman, 1997). Same year,
Carl Deckard started investigating a similar method to Hull’s, which uses
DIGITAL FABRICATION SHIFT IN ARCHITECTURE 177
This very brief history of digital design and fabrication shows that nearly
all of the inovations in this subject was made for engineering purposes.
Therefore, architecture was adapted to these new techniques rather later than
engineering.
digital did not reflect on the design of the buildings (Iwamoto, 2009). Drawing
a project by using CAD with a traditional design thinking, can only be seen
as a translation of analog logic into digital realm (Tedeschi&Andreani, 2014).
This approach is an imitation of manual human design and is called “com-
puterization”, whereas, the real “computation” lets architects to search for
“extreme, strange, and occasionally unpredictable situations” by the capacity
and use of CAD (Terzidis, 2015), in design, form and construction.
First attempts for a digital design method was made long before the use
of CAD in Architecture.Luigi Moretti, invented the definition for “Parametric
Architecture” in 1939 and use the parametric design in his stadium models at
the 1960 Twelfht Milan Triennial. According to his explanation for parametric
architecture; the parameters become the code of the new architectural lan-
guage and structure. These parameters and their interrelations must be
expressed and supported by computational, logical and mathematical tools
and techniques (Bucci&Mulazzani, 2000)Anohter traditional tectonic rejec-
tion example is Frei Otto’s researches on form. Otto used physical models
such as: soap films which found minimal surfaces, and suspended fabric
which found compression-only vaults and branched structures to investigate
architectural forms (Otto &Rasch, 1996).These searches emerged a new per-
spective in design thinking. The traditional form making approach of tectonics
has shifted into form finding (Tedeschi&Andreani, 2014), even without proper
CAD & CAM use in architecture.
Today, as designers realized that CAD programs could manage complex-
ity beyond human capabilities, form-finding has becomean importantstrategy
for shape determination.Now architects can design with a multi-parametric
form-finding approach including geometry, dynamic forces, environment,
social and any desired data. This new dialogue between form and process has
led to new architectural tectonics. Kolarevic (2003a) list these tectonics as;
topological, isomorphic animation, metamorphic, parametric, evolutionary,
performative architectures and virtual environments. The variety of design
processes affected the fabrication of architecture and its components as well.
Looking through it’s history, digital fabrication was first used to make the
physical models used in the restorations of Saint John the DivineCathedral
and SagradaFamilia (Burry, 2003; Burry, Burry, &Faulí, 2001) for construc-
tive decisions. (Kolarevic, 2003b). Frank Gehry’s office began using CAD/
CAM to develop and test the Disney Concert Hall’s constructability in 1989.
They adapted CATIA (Computer Aided Three Dimensional Interactive
Application) to architecture, to model the exterior facade of the concert hall.
DIGITAL FABRICATION SHIFT IN ARCHITECTURE 179
The digital model was send directly to digitally driven machines that essen-
tially sculpted the physical production (Iwamoto, 2009).
Nowadays computers are used at every step of architectural design process
for 2D drawings, 3D modelling, visualization, animation, fom finding, analy-
ses, management and construction. Digital fabrication has narrowed the gap
between representation and construction of an architectural design. The inte-
gration of CAD & CAM has created a new definition for design and produc-
tion relations(Mitchell & McCullough,1995). This file to factory process
(Dunn, 2012) will be discussed in the next chapters of this paper over selected
examples, to explore the potentials and make further assumptions.
Figure 3. Left. High alpine 3D printing with local soils. Right. The Lookout stair
during construction(Burry et al, 2020).
182 ARCHITECTURAL SCIENCES AND TECHNOLOGY
Figure 5. Left. Exterior view of completed DFAB HOUSE. Photo. Roman Keller.
Right. Completed project lower level interface of Mesh Mould wall and Smart
Slab (Burry et al, 2020).
Six new digital building technologies were combined for the construstion
of design listed as; (1) the in-situ fabricator, (2) mesh mould, (3) smart
dynamic casting, (4) smart slab, (5) spatial timber assemblies and (6) light-
weight translucent façade. DFAB House is an important construction for
digital fabrication in architecture which is embedding research to real practice
(Graser et all, 2020) (Figure 6). The project raised questions about feasibility,
cost-benefit of automation, new models of man-machine collaboration, opti-
mized sustainability performance, new forms of collaboration, construction
management, interdisciplinary work and inter-organisational knowledge in
the process. Still, creation of a physical building showed digital fabrication
to be an applicable concept for construction.
Figure 6. Left. Smart Slab during installation. Photo. digital building technolo-
gies, ETH Zurich / Andrei Jipa. Right. Innovation Objects in DFAB HOUSE,
diagram. Image. NCCR Digital Fabrication / Konrad Graser (Burry et al, 2020).
184 ARCHITECTURAL SCIENCES AND TECHNOLOGY
Figure 7. Left. Gilles Retsin, Diamonds House, Belgium, 2015, Right. Gilles
Retsin, Tallinn Architecture Biennale Pavilion, 2017 (Burry et al, 2020).
Figure 10. Automated assembly into a small house using mobile robots.
Image. Ivo Tedbury, Semblr, Architecture MArch Unit 19/Design Computation
Lab, UCL, 2017 (Burry et al, 2020).
5. DISCUSSION
more than ever. What is concieved to be possible about design, form, tecton-
ics, materials, manufacturing and construction is changing day by day
(Iwomoto, 2009, Dunn 2012).
The brief history of digital architecture showed that when CAD replaced
drawing by hand, buildings looked pretty much the same. This was just a
replacement of a two dimentional representation with another in a different
medium. The real shift occured in the theory of architectural design, with the
boundary extending effect of three dimensional computer modeling and digital
fabrication. The increase of computers and advanced modeling software has
enabled architects to conceive and construct designs that would be very dif-
ficult to develop before. New tectonics came to life with new design methods
allowing parametric and complex organizations to be generated and explored
not only in design but also in construction. The inspiring possibilities offered
by digital fabrication for architecture, as explained with examples in previous
section, brings more questions to life about the future of architecture
profession.
First question can be about education. Today, as we are facing a pan-
demic state, on-line education became a must instead of a need in cirucu-
lums. In most of the architecture faculties, CAD/CAM is still tought as a
tool, that helps students to express their “traditional” ideas and designs in
another medium. Based on the idea that the intellectual and instrumental
digitisation process in architecture has created revolutionary changes, edu-
cational design studios should be fundamentally reconstructed as an impor-
tant part of this revolution. Researches based on this assumption supports
the idea that educational studios should be re-questioned in architecture,
starting with general education systems. For example, Oxman (2008)
emphasizes changing the studio setup away from a project-oriented structure
intobanexperimental Digital Design Studio. He suggests conceptual titles
such as; topology, mobius models, generative systems, parametric models,
performative design, physical modelling and digital materialing. The edu-
cational character on which this approach is based, is built on the idea that
the profile targeted by design education should be a designer-thinker (Oxman,
1999). Therefore, architects of tomorrow will have the ability to think and
design in a “digital” way.
From the examined projects, the second question rises for the future of
the “new” materials of this new digital architectures. These massive shifts in
design processes have implications in material culture far beyond the disci-
pline of architecture, at cross-disciplinary levels worldwide. It is crucial to
understand the logic of geometric organization in relation with material prop-
188 ARCHITECTURAL SCIENCES AND TECHNOLOGY
erties in the digital medium because the material explorations would affect
the whole fabrication process (Güzelci et al, 2017, 2016). The projects in this
paper are examples of materialresearchs both for traditional and new materi-
als. Today digital fabrication lets us to use the materials we are familiar with
in spectacular ways. In addition to the Concrete Choreography in this paper,
there are lots of researches continuing on searching the possibilities of using
traditional materials with digital fabrication such as; BUGA Wood Pavilion,
Urbach Tower, Textile Hybrid M1: La Tour de l’Architecte (URL 2),
Augmented Bricklaying, ROB (URL 3)As we are facing an ecological crisis,
alternative material searches keep increasing in digital fabrication, like we
see in Pulp Faction. In addition to bio material developments such as; Silk
Pavillion, Hybrid Living Fibres, Radiofungi (URL 4), there are also new
researches continuing in new non-bio materials.Elytra Filament Pavilion,
Cyber Physical Macro Material, MoRFES_01: Mobile Robotic Fabrication
Eco-System (URL 2) are some of the examples that extend the material use
both structural and construction wise.
According to World Economic Forum (2016) data, construction industry
is one of the largest sectors in the world economy with 13% of global GDP
representation and 7% of the world’s population employment. It is also an
industry with very low annual productivity increases, only 1% per year over
the past 20 years. Less than 1% of revenues is invested in R&D. It is remark-
ably poor in comparison to other sectors (Barbosa et al., 2017). Also, only
0.2% of all robots worldwide are sold to the construction industry whereas
55% sold to the automotive industry (Executive Summary World Robotics,
2017). There are only a few examples where robots are predominantly/totally
used in the construction of buildings (Claypool, 2020). Therefore, the third
question is about the future of construction in digital fabrication. Compared
to others, construction stillremains one of the most analogue industries.
Digitisation in architectural production has largely remained in the virtual
environment as design tool. Digital design enabled creating more procedural,
flexibile, variabile, and interdependent formsutilising computational tech-
niques (Carpo, 2012; 2017). But this ability was not translated to building
practices directly. Therefore, the realisation of those designs, still dealing with
challanges in production chains, manufacturing, assembling and labor.
Although discrete automation suggests an easier way of production, construc-
tion still needs foundational changes for other types of digital fabrication. As
we saw in The MUD Frontier Projectin-stu fabrication has great potential in
digital fabrication of architecture. At the first days of pandemic, isolation
DIGITAL FABRICATION SHIFT IN ARCHITECTURE 189
cabins were printed with 3d printers in just a few hours. There are various
examples in 3d printing such as;Mini-Castle (Andrey Rudenko), Urban Cabin
(DUS Architects),Lewis Grand Hotel Extention (Lewis Yakich), AMIE
(Department of Energy’s Oak Ridge National Laboratory), Office of Future
(Gensler), Rotor-shaped Residence (ApisCor), The BOD (COBOD), Yhnova
House (University of Nantes & Nantes Digital Sciences Laboratory) etc (URL
4). Even space architecture searches alternative ways of 3DP in space with
local materials (Leach 2014).
As it is clearly understood from all these examples, contemporary tech-
nologies must become an indispensable part of architectural practice, in order
to make architecture to be a profession that has adapted to the present and
could be easily adapted to the future like other technologies. Otherwise, when
the last question,”What is the definition of the architectural profession?”
emerge, answer will be given with a completely digitalized scenario, from
professions of other than architecture. For this reason, it is inevitable to
rebuild the profession with such a logic from its education, to its rules, mate-
rials and applications.
ACKNOWLEDGEMENTS
All images in this paper was taken from Burry, J., Sabin, J., Sheil, R., Skavara,
M., (eds.). 2020. Fabricate, London: UCL Press. DOI: https://doi.
org/10.14324/111.9781787358119under their Creative Commons 4.0
International licence (CC BY 4.0). This licence allows the user to share, copy,
distribute and transmit the work; to adapt the work and to make commercial
use of the work providing attribution is made to the authors (but not in any
way that suggests that they endorse you or your use of the work).
Please go to the original source to use images if needed for further
researches.
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