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Conecto

This document provides information about vehicle identification, safety procedures, vehicle operation, maintenance, and care for a EvoBus GmbH bus model. It discusses daily and weekly preparation tasks, operating systems like the brakes and fuel systems, and winterization procedures. Environmental protection and fuel efficiency are emphasized.

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Vasile Dimofte
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100% found this document useful (2 votes)
224 views268 pages

Conecto

This document provides information about vehicle identification, safety procedures, vehicle operation, maintenance, and care for a EvoBus GmbH bus model. It discusses daily and weekly preparation tasks, operating systems like the brakes and fuel systems, and winterization procedures. Environmental protection and fuel efficiency are emphasized.

Uploaded by

Vasile Dimofte
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 268

CONECTO (C628.3--)/08.

2007 GB 1
08.2007 EvoBus GmbH

Not to be reprinted, reproduced or translated in any form without prior permission.

Address for orders:


EvoBus GmbH
Service Documentation
D-89077 Ulm

Printed in Germany

Order no.: A 628 584 32 97


Introduction Please make sure that you read the Environmental protection:
“Safety” section before you use the
The user information supplied with The declared policy of EvoBus GmbH
vehicle for the first time. Before the
each bus is only intended for use is one of integrated environmental pro-
bus is driven, please make sure that you
by those persons who are qualified tection. This policy starts at the root
have read and understood the contents
to operate the bus. The user causes and encompasses in its manage-
of these Operating Instructions.
information is split into the ment decisions all the consequences for
following parts: Items of optional equipment are also de- the environment which could arise from
scribed, if their operation needs explana- production processes or the products
The Driver's Operating Instructions tion. The bus delivered to you has been
are intended to answer all import- themselves.
customised in accordance with your or-
ant questions concerning operation The objectives are for the natural re-
der, therefore some descriptions and
of the bus in a concise and clearly sources which form the basis of our ex-
diagrams may differ from the equipment
understandable manner. istence on this planet to be used spar-
on your bus.
More detailed and complete inform- ingly and in a manner which takes the
The Driver's Operating Instructions, the requirements of both nature and human-
ation, as well as further information Operating Instructions and Maintenance
relevant to safety, can be found in ity into account.
Record are important documents and
the Operating Instructions. You can also help the environment by
must always be carried in the bus.
The Maintenance Record serves as operating the bus in an environmentally-
Our buses are the subject of ongoing friendly manner. Fuel consumption and
a guide to the technical care of the development. You are therefore asked
bus. It contains all the information wear in the drive train (engine, clutch,
to appreciate that we reserve the right transmission, axles, brakes, tyres) are ex-
on maintenance intervals and main- to make modifications to the design,
tenance tasks as well as pages for tremely dependent on your driving style.
equipment and technical features. For
confirming that the maintenance these reasons, no claims can be made We hope you enjoy driving your bus.
work has been carried out. based upon the contents of this user EvoBus GmbH
information. Mercedes-Benz Omnibusse
Table of contents

Front towing coupling . . . . . . . . . . . 23 Replacing the fuel filter . . . . . . . . . . 40


Vehicle identification . . . . . . . . . . . 1 Rear towing coupling (option, not Addition of petrol . . . . . . . . . . . . . . 40
applicable to Conecto G) . . . . . . . . . 24 Addition of flow improvers . . . . . . . . 40
Brake system safety precautions . . . 25 Measures required in the event
Safety . . . . . . . . . . . . . . . . . . . .... 3
Braking and stopping . . . . . . . . . . . 26 of inadequate low-temperature
General safety information . . . . .... 4 characteristics . . . . . . . . . . . . . . . . 41
Brakes with anti-locking protec-
Windscreen wiper system safety tion . . . . . . . . . . . . . . . . . . . . . . . . 26 Measures required in the event of
precautions . . . . . . . . . . . . . . . .... 8 pre-existing paraffin separation . . . . 41
Brake pressure/supply pressure
Operation of auxiliary heating . . .... 8 (operating pressure) . . . . . . . . . . . . 27 Winter operation with FAME biodies-
Brake system operating/malfunction el . . . . . . . . . . . . . . . . . . . . . . . . . 42
displays . . . . . . . . . . . . . . . . . . . . . 28 Opening/closing the fuel filler
General . . . . . . . . . . . . . . . . . . . . . 11
Activating/deactivating acceleration cap . . . . . . . . . . . . . . . . . . . . . . . . 42
Preparation for the journey - daily
skid control (ASR) (option) . . . . . . . 31 Filling with AdBlue (Euro 4) . . . . . . . 44
tasks . . . . . . . . . . . . . . . . . . . . . . . 12
Operating/malfunction displays Fuel system operating/malfunction
Preparation for the journey - weekly
ABS/ASR . . . . . . . . . . . . . . . . . . . . 31 displays . . . . . . . . . . . . . . . . . . . . . 46
tasks . . . . . . . . . . . . . . . . . . . . . . . 13
Refuelling (diesel fuel) . . . . . . . . . . . 33 Anti-jackknifing protection during
General bus care and mainten-
Service products . . . . . . . . . . . . . . 34 forward travel . . . . . . . . . . . . . . . . . 47
ance . . . . . . . . . . . . . . . . . . . . . . . 14
BlueTec exhaust gas cleaning Anti-jackknifing protection during
Care and cleaning . . . . . . . . . . . . . . 14
system . . . . . . . . . . . . . . . . . . . . . 35 reverse travel . . . . . . . . . . . . . . . . . 48
AdBlue service product . . . . . . . . . . 37 Stop request . . . . . . . . . . . . . . . . . 49
Operation . . . . . . . . . . . . . . . . . . . 15 Winter operation with diesel fuels for Ramp request . . . . . . . . . . . . . . . . 50
Running-in guideline . . . . . . . . . . . . 18 buses with fuel-lubricated injection Safety instructions for the oper-
Starting the engine . . . . . . . . . . . . . 18 systems . . . . . . . . . . . . . . . . . . . . . 38 ation of folding/cassette ramps
Low-temperature characteristics of (option) . . . . . . . . . . . . . . . . . . . . . 51
Driving . . . . . . . . . . . . . . . . . . . . . . 20
diesel fuels . . . . . . . . . . . . . . . . . . 39 Folding the ramp in/out . . . . . . . . . 52
Stopping the engine . . . . . . . . . . . . 21
Diesel fuels available by region . . . . 39 Retracting/extending the ramp . . . . 54
Towing . . . . . . . . . . . . . . . . . . . . . . 22

CONECTO (C628.3--)/08.2007 GB I
Table of contents

Opening the hinged window . . . . . . 56 Tachograph (display) . . . . . . . . . . . . 83 Malfunction displays: yellow


Care and cleaning . . . . . . . . . . . . . . 57 Location of emergency equip- warning level A - description . . . . . 120
Tilting the rear seats . . . . . . . . . . . . 58 ment . . . . . . . . . . . . . . . . . . . . . . . 84 Malfunction displays: yellow
Tilting seats . . . . . . . . . . . . . . . . . . 59 Windscreen washer reservoir . . . . . . 86 warning level A - overview . . . . . . . 122
Care and cleaning of covers and Malfunction displays: yellow
upholstery . . . . . . . . . . . . . . . . . . . 59 warning level B - description . . . . . 124
Care/cleaning of fabric covers . . . . 60 Driver's area controls . . . . . . . . . . 89 Malfunction displays: yellow
Care/cleaning of micro-fibre Rotary light switch . . . . . . . . . . . . . 91 warning level B - overview . . . . . . . 126
covers . . . . . . . . . . . . . . . . . . . . . . 61 Steering column switch for light and Malfunction displays: warning level
Care/cleaning of leather covers . . . . 63 wiper functions . . . . . . . . . . . . . . . . 92 C - description . . . . . . . . . . . . . . . 127
Steering column switch for retarder Malfunction displays: warning level
and cruise control (overview) . . . . . . 92 C - overview . . . . . . . . . . . . . . . . . 128
At a glance . . . . . . . . . . . . . . . . . . 65 Ignition switch . . . . . . . . . . . . . . . . 98 Selecting the language on the
Overview of vehicle key . . . . . . . . . 66 Parking brake . . . . . . . . . . . . . . . . . 99 screen . . . . . . . . . . . . . . . . . . . . . 129
Driver's area overview . . . . . . . . . . . 68 Master safety switch (emergency-off General Information / Safety
Switches on the left section of the switch) . . . . . . . . . . . . . . . . . . . . 100 Information . . . . . . . . . . . . . . . . . 131
instrument panel . . . . . . . . . . . . . . 69 Screen: description . . . . . . . . . . . 101 Lowering/raising the bus on the
Switches on the right section of the Operating displays/driving entry side . . . . . . . . . . . . . . . . . . 132
instrument panel . . . . . . . . . . . . . . 71 mode/bus stop mode . . . . . . . . . . 102 Raising the bus above normal
Side panel . . . . . . . . . . . . . . . . . . . 73 Continuation: bus stop mode . . . . 114 level . . . . . . . . . . . . . . . . . . . . . . 134
Instrument cluster . . . . . . . . . . . . . 76 Malfunction displays: descrip- Applying the parking brake . . . . . . 136
MTCO tachograph . . . . . . . . . . . . . . 80 tion . . . . . . . . . . . . . . . . . . . . . . . 116 Releasing the parking brake . . . . . 137
DTCO tachograph . . . . . . . . . . . . . . 82 Malfunction displays: red warning Emergency braking in the event of
level - description . . . . . . . . . . . . . 117 failure of both brake circuits . . . . . 138
Malfunction displays: red warning Activating/deactivating the bus
level - overview . . . . . . . . . . . . . . 118 stop brake . . . . . . . . . . . . . . . . . . 139
Drive-off lock . . . . . . . . . . . . . . . . 140

II CONECTO (C628.3--)/08.2007 GB
Table of contents

General Information / Safety Passenger compartment – switching


Information . . . . . . . . . . . . . . . . . 141 Heating/ventilation/air-condi- temperature regulation on and
Adjusting the steering column . . . . 142 tioning . . . . . . . . . . . . . . . . . . . . 159 off . . . . . . . . . . . . . . . . . . . . . . . . 171
Turning the steering wheel when Safety instructions for the air- Switching the auxiliary heating on
the bus is stationary . . . . . . . . . . . 142 conditioning system . . . . . . . . . . . 161 and off . . . . . . . . . . . . . . . . . . . . 172
Switching the mirror and window Operating instructions for the air- Switching the reheat function on
heating on and off . . . . . . . . . . . . 143 conditioning system . . . . . . . . . . . 161 and off . . . . . . . . . . . . . . . . . . . . 174
Heating/ventilation/air-conditioning Passenger-compartment tem-
control panel - driver’s area . . . . . . 162 perature - changing the base
Driver’s seat/passenger Heating/ventilation/air-conditioning value . . . . . . . . . . . . . . . . . . . . . . 175
seats . . . . . . . . . . . . . . . . . . . . . 145 control panel - whole bus . . . . . . . 164 Opening the roof hatches . . . . . . . 179
Important notes on the driver's Driver's area - setting the air Fans on/off . . . . . . . . . . . . . . . . . 181
seat . . . . . . . . . . . . . . . . . . . . . . 146 distribution/demisting the wind- Switching fans on and off - code
Grammer MSG 90.5 driver's seat screen . . . . . . . . . . . . . . . . . . . . . 165 HH2/HK1 . . . . . . . . . . . . . . . . . . 182
control elements . . . . . . . . . . . . . 148 Driver’s area - adjusting the Auxiliary heating digital timer
Using the driver's seat belt . . . . . . 150 temperature . . . . . . . . . . . . . . . . . 166 (option) . . . . . . . . . . . . . . . . . . . . 184
Driver’s area - adjusting the blower Auxiliary heating operation (op-
speed . . . . . . . . . . . . . . . . . . . . . 167 tion) . . . . . . . . . . . . . . . . . . . . . . 185
Transmission shift systems . . . . 151 Driver's area - cooling . . . . . . . . . . 168
Automatic transmission - general Additional driver's area ventilation
information . . . . . . . . . . . . . . . . . 152 (option) . . . . . . . . . . . . . . . . . . . . 169 Opening/locking . . . . . . . . . . . . . 189
Gearshift positions of the 3- Switching air-recirculation mode on General Information / Safety
pushbutton switch panel . . . . . . . . 153 and off . . . . . . . . . . . . . . . . . . . . 169 Information . . . . . . . . . . . . . . . . . 190
Gearshift positions of the 6- Passenger compartment - switching Emergency operation - doors . . . . . 192
pushbutton switch panel . . . . . . . . 154 temperature control on and off - Opening/closing door 1 from the
code HH2/HK1 . . . . . . . . . . . . . . 170 outside . . . . . . . . . . . . . . . . . . . . 194

CONECTO (C628.3--)/08.2007 GB III


Table of contents

Locking/unlocking door leaves from Operating safety and roadworthi- Emergency release of the drive-off
the outside . . . . . . . . . . . . . . . . . 195 ness . . . . . . . . . . . . . . . . . . . . . . 217 lock . . . . . . . . . . . . . . . . . . . . . . . 230
Opening/closing door 1 from the Tyre pressure . . . . . . . . . . . . . . . . 217 Parking brake emergency release
outside . . . . . . . . . . . . . . . . . . . . 195 Tyre tread . . . . . . . . . . . . . . . . . . 218 (option) . . . . . . . . . . . . . . . . . . . . 231
Opening/closing door 1 from the Tyre condition . . . . . . . . . . . . . . . 218 Electrical system safety precau-
outside . . . . . . . . . . . . . . . . . . . . 196 Tyre age . . . . . . . . . . . . . . . . . . . 218 tions . . . . . . . . . . . . . . . . . . . . . . 232
Locking door 1 with the key Invisible tyre damage . . . . . . . . . . 219 General safety precautions for
(option) . . . . . . . . . . . . . . . . . . . . 197 Tyre load capacity, top speed of batteries . . . . . . . . . . . . . . . . . . . 233
Locking/unlocking the door leaves tyres and types of tyres . . . . . . . . 219 Safety precautions for handling
from the inside . . . . . . . . . . . . . . . 197 Retreaded tyres . . . . . . . . . . . . . . 220 batteries . . . . . . . . . . . . . . . . . . . 233
Opening/closing the doors from the Cleaning the tyres . . . . . . . . . . . . 220 Battery maintenance . . . . . . . . . . . 234
inside . . . . . . . . . . . . . . . . . . . . . 198 Recharging the batteries . . . . . . . . 235
Retightening the wheel nuts . . . . . 220
Opening/closing automatic doors Working on the electrical system
Wheel nut tightening torques . . . . . 221
from the inside . . . . . . . . . . . . . . . 199 and electrical fuses . . . . . . . . . . . . 235
Snow chains . . . . . . . . . . . . . . . . 221
Opening/closing automatic doors Measures required for the pre-
from the outside . . . . . . . . . . . . . . 201 Tyre air pressure chart. . . . . . . . . . 224
vention of damage to buses or
Opening/closing automatic Safety measures to be taken in components during electric welding
doors . . . . . . . . . . . . . . . . . . . . . 203 the event of a flat tyre or a wheel work . . . . . . . . . . . . . . . . . . . . . . 236
change . . . . . . . . . . . . . . . . . . . . 226
Switching the on-board power
Jacking points . . . . . . . . . . . . . . . 226 supply on/off . . . . . . . . . . . . . . . . 237
Practical advice . . . . . . . . . . . . . 207 Safety measures to be taken in Switching off the on-board power
General Information / Safety the event of a flat tyre or a wheel supply at the master safety
Information . . . . . . . . . . . . . . . . . 210 change . . . . . . . . . . . . . . . . . . . . 228 switch . . . . . . . . . . . . . . . . . . . . . 238
Engine oil level: oil level informa- Jacking points, front . . . . . . . . . . . 228 Jump-starting where vehicle bat-
tion on the screen . . . . . . . . . . . . 210 Jacking points, centre (CONECTO teries are located one above the
General Information / Safety G) . . . . . . . . . . . . . . . . . . . . . . . . 229 other . . . . . . . . . . . . . . . . . . . . . . 239
Information . . . . . . . . . . . . . . . . . 213 Jacking points, rear . . . . . . . . . . . . 229

IV CONECTO (C628.3--)/08.2007 GB
Table of contents

Jump-starting where vehicle


batteries are mounted side by
side . . . . . . . . . . . . . . . . . . . . . . . 242
Jump-starting a bus fitted with a
battery charging socket . . . . . . . . . 244
Opening the emergency exit in the
roof . . . . . . . . . . . . . . . . . . . . . . . 245
Note on maintenance work . . . . . . 247
Cleaning the underbody . . . . . . . . 247

Technical data . . . . . . . . . . . . . . 253


Vehicle data . . . . . . . . . . . . . . . . . 254

Index . . . . . . . . . . . . . . . . . . . . . 255

CONECTO (C628.3--)/08.2007 GB V
Table of contents

VI CONECTO (C628.3--)/08.2007 GB
Vehicle identification

No. Designation Value

6 Permissible axle
load for front axle
7 Permissible axle
load for 2nd axle
8 Permissible axle
load for 3rd axle

M00.01-0003-01 M00_00-0315-01

The vehicle identification plate with the No. Designation Value


vehicle identification number (VIN) and
data concerning permissible weights is 1 Vehicle designa-
located on the forward structure near tion
the front entrance.
2 Headlamp basic
setting
Note:
It is very important to identify the vehicle
3 Headlamp basic
exactly so that the correct “vehicle data” setting
can be assigned. You will also need the 4 Vehicle Identi- M00_00-0491-71
VIN when ordering replacement parts and fication Number
making technical enquiries.
Vehicle identification number (1) is also
(VIN) marked on the skeleton at the front of
5 Permissible gross the bus. It is accessible via the front
vehicle weight flap.

CONECTO (C628.3--)/08.2007 GB 1
2 CONECTO (C628.3--)/08.2007 GB
Safety
Table of contents

General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Windscreen wiper system safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation of auxiliary heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CONECTO (C628.3--)/08.2007 GB 3
Safety
General safety information

General safety information Notes on vehicle safety


Note:
The use of symbols and their We recommend that you:
meanings Notes about important additional informa-
tion Use only genuine parts that are OM-
Safety precautions and other important NIplus quality tested and conversion
instructions are highlighted by symbols. parts and accessories that have been
In addition to the instructions listed in Caution: expressly approved by EvoBus for
the contents, the safety and accident the bus model concerned in order
Warning notes about damage that may
prevention regulations issued by German to rule out the possibility of jeopard-
occur in the event of non-compliance
Employer's Liability Insurance Associ- ising road safety and invalidating the
ations must be observed. warranty and general operating per-
Instructions and information printed on Danger.
mit. These parts have been specially
the packaging for components, tools and tested for their safety, reliability and
Warning notes for risks to persons suitability.
service products must also be observed.
Where information and instructions are You can obtain further information from
to be observed, it is also assumed that Environmental protection any EvoBus Service Partner.
the user information is intended for per-
Notes about environmental protection Operating safety
sons who are suitably qualified to carry
measures Important notes:
out the tasks by nature of their educa-
tion, training and experience. Reference to more detailed and addi- Any work or modifications that have
At the same time, these persons should tional user information been carried out incorrectly on the
be able to identify risks that may arise in bus may result in malfunctions.
the undertaking of their tasks and take Tampering with electronic compon-
the necessary measures to avoid them. ents and their software may cause
Meaning of symbols: malfunctions. As electronic compon-
ents are networked, these malfunc-

4 CONECTO (C628.3--)/08.2007 GB
Safety
General safety information

tions may also cause other, indir- When such materials and compon-
ectly related systems to malfunction. ents are purchased or installed, care Danger.
These malfunctions may jeopardise shall be taken to ensure that they
If you remove warning stickers, this could
the operating safety and reliability of are appropriately certified. Use of result in you or other persons failing to
the bus. materials and components that do recognise dangers. You or others could
Retrofitted electrical or electronic not possess the certificate referred be injured as a result.
devices must possess type-approval to above can result in the operating
complying with Directive 95/54/EC permit being invalidated. Navigation and global positioning
or ECE Directive 10/02. We recommend that you have any system
Materials that are fitted in the bus work or modifications carried out by Please follow the instructions below if
during the course of installation, con- an EvoBus Service Partner. your bus is fitted with a navigation sys-
version or modification work and tem:
Stickers
that are subject to mandatory fire-
testing requirements must also sat- There are various warning stickers af-
Danger.
isfy the conditions of EU Directive fixed to your bus. These are intended to
make you and others aware of various Please devote your attention primarily to
95/28/EC.
dangers. Therefore, do not remove any road and traffic conditions. Do not op-
Materials and components in erate the navigation and positioning sys-
warning stickers unless it is expressly
seats and seat fixtures that are tem unless the bus is stationary. Please
stated on the sticker that you may do
also fitted in the bus during the remember that your bus covers 14 m
so. every second when it is only travelling
course of installation, conversion or
modification must also satisfy the at approximately 30 mph (50 km/h).
following directives: 76/115/EEC The navigation system is unable to de-
tect the maximum load-bearing capacity
as amended by 96/38/EC, 74/
for bridges or the maximum permissible
408/EEC as amended by 96/ height for driving through underpasses.
37/EC, 77/541/EEC as amended by The driver is responsible for ensuring that
96/36/EC, bridge load-bearing capacities and max-

CONECTO (C628.3--)/08.2007 GB 5
Safety
General safety information

imum headroom clearance are not ex-


ceeded. Note: Note:
According to Section 23, Paragraph 1a If a mobile phone, radio or fax machine is
Operation of the radio and mobile of the German road traffic regulations retrofitted on the bus in a way that does
communications equipment (StVO), the bus driver is not permitted not comply with the EvoBus installation
(e.g. telephone, radio, fax machine, etc.) to use a mobile phone or permanently- instructions, the operating permit for your
installed phone in the Federal Republic bus may be invalidated (EU Directive 95/
of Germany if it is necessary to lift up or 54/EC).
Danger. hold the mobile phone or the handset of
Please devote your attention primarily the permanently-installed phone.
to road and traffic conditions. Do not Note:
operate the display unit, radio or mobile Installed furnished parts (e.g. ticket-print-
communications equipment unless the Danger. ing machine, ticket-validating machine,
traffic situation permits this to be done destination display, etc.) that are still in
Please observe the legal requirements for
safely. Please remember that your bus use in new buses must comply with the
the operation of mobile phones or vehicle
covers 14 m every second when it is only technical requirements of EU Directive
phones in each country.
travelling at approximately 30 mph (50 72/245 EEC.
km/h).
Operation of mobile phones and
radio equipment without an
exterior aerial Danger.
We advise against making telephone Please observe the legal requirements for
calls in the bus without an exterior aeri- the operation of mobile phones or vehicle
al as the operation of radio transmission phones in each country.
equipment including radio telephones
(mobile phones) may result in the mal-
function of inadequately shielded medical
equipment (cardiac pacemakers).

6 CONECTO (C628.3--)/08.2007 GB
Safety
General safety information

Washing the outside of the bus in


an automatic vehicle wash
Prior to washing the bus you must check
that the roof hatches, driver's window
and the doors are closed. Set the heat-
ing/ventilation/air-conditioning control
to air-recirculation mode (Smog button).
Remove any attachment parts that may
be fitted (e.g. satellite receiver on the
roof) prior to washing.
Remove the exterior mirrors before the M88_00-0087-71 M88_00-0088-71
bus is washed in an automatic vehicle Disconnect electrical connections (1) Unscrew the securing screws (arrowed)
wash. The exterior mirrors could other- on the mirror arms in the case of buses at the bottom and top of the exterior
wise be damaged. with electrically adjustable or heated mirror. Remove the mirror arm in the
exterior mirrors. direction of travel.
Fit the exterior mirrors after the bus has
been washed.

CONECTO (C628.3--)/08.2007 GB 7
Safety
Windscreen wiper system safety precautions

Windscreen wiper system safety Operation of auxiliary heating


precautions Caution:
Observe the following if the batteries
are to be electrically isolated from the
Danger.
on-board power supply for any reason,
e.g. by operation of the battery isolat- Risk of fire and burns. There is a risk of
ing switch: after switching off the engine, fires and burns due to the high exhaust
wait at least five minutes before isolat- temperatures and the hot exhaust pipe
ing the battery from the on-board power for the auxiliary heating. For this reason,
supply. This delay is necessary to ensure do not stop or park the bus over ignitable
fault-free operation of the exhaust gas materials (e.g. grass) when the auxiliary
cleaning system after the bus has been heating is in operation, has recently been
restored to operation. in operation or has been operated by the
immediate heating button/preset clock.
M54_00-0694-01

Danger.
Danger. Risk of poisoning and suffocation. The
auxiliary heating must not be used in en-
RISK OF INJURY. Battery isolating switch closed spaces such as garages or work-
(3) must always be switched off before shops due to the risk of poisoning and
any work is carried out on the windscreen suffocation. It must also not be used in
wiper system (wiper blade cleaning, re- timer or preselection mode.
placement of wiper blades or wiper motor
etc.).

8 CONECTO (C628.3--)/08.2007 GB
Safety
Operation of auxiliary heating

Danger.
Risk of explosion. The auxiliary heating
must be switched off at filling stations
and fuel dispensing systems due to the
risk of explosion.

Danger.
Risk of fire. The auxiliary heating must
remain switched off in places where ignit-
able vapours or dust can accumulate (e.g.
in the vicinity of filling stations, fuel, coal,
sawdust and grain stores or similar).

Caution:
The heating unit must be operated for
10 minutes at least once a month (also
during the warm season) when the engine
is cold.

CONECTO (C628.3--)/08.2007 GB 9
10 CONECTO (C628.3--)/08.2007 GB
General
Table of contents

Preparation for the journey - daily tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


Preparation for the journey - weekly tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General bus care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Care and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CONECTO (C628.3--)/08.2007 GB 11
General
Preparation for the journey - daily tasks

Preparation for the journey - daily Check the adjustment of the


tasks Note: rear-view mirrors, clean the mirrors,
Check the windscreen washer flu- Under certain weather and operating con- check the mirror heating for correct
id level and the operation of the ditions, moisture may form on the inside function.
windscreen washer system and wind- of the headlamps and other lights when Check tyre pressures and tyre condi-
screen wipers. the bus is stationary. This does not in-
tion. Check that the wheel nuts are
dicate a fault or defect. The ventilation
Check the fuel supply for the bus openings in the headlamps allow this
firmly seated.
engine and water heater moisture to dry off automatically after
the bus has been driven for a short time.
Danger. Check the service covers for secure
Switch off the engine and auxiliary heat- locking
ing before refuelling. Check the emergency exits
Check the AdBlue additive reservoir Insert the tachograph recording disc
for the BlueTec exhaust gas cleaning or the driver card.
system
Check the electrical system, paying Note:
particular attention to the headlamps, The indicator lamp in the tachograph
turn signals, tail lamps, brake lamps lights up if no disc or driver card has
and licence plate lamps. been inserted.

Check that the emergency equip-


ment is accessible and complete, e.g.
first-aid kit, fire extinguisher, warning
triangle, emergency hammer for side
windows, jack.

12 CONECTO (C628.3--)/08.2007 GB
General
Preparation for the journey - weekly tasks

Preparation for the journey - weekly Check the acid level in the starter
tasks batteries.
Check the oil level in the hydraulic
steering system. Danger.
Observe the safety precautions in the
Caution: “Practical advice” section.
If the oil level is low, have the steering
system checked at an authorised special-
ist workshop.

Check the belt tension of all belt


M40_00-0115-71
drives.
Check wheel hubs (1) on all wheels
for leaks inside and out (visual Carry out a visual check to ensure
check). there are no leaks in the engine,
transmission, driven axle, steering
or the cooling and heating systems.
Note:
If the wheel hubs are leaking, there may Drain the fuel prefilter in the engine
be grease or oil residue on the tyres compartment.
themselves or deposits on the parking
area under the bus. Consult an EvoBus
Service Partner in the event of a leak.

CONECTO (C628.3--)/08.2007 GB 13
General
General bus care and maintenance

General bus care and maintenance the work specified in the Maintenance Care and cleaning
Carry out the work specified in the Record recorded by an EvoBus Service You will find instructions and notes on
Partner.
Maintenance Record caring for and cleaning your bus in the
“Operation” section.
Caution:
Regular maintenance of the chassis and
drive train is essential to maintaining
the operating safety and roadworthiness
of the bus. The time intervals and the
scope of work required are specified in
the Maintenance Record supplied with the
bus.

Caution:
It is strongly recommended that the spe-
cified maintenance intervals be observed.

Note:
Our terms and conditions of sale and
delivery do not permit us to recognise
claims made under the warranty if the
periodic service and maintenance tasks
have not been carried out at the specified
distances (odometer reading) or times.
Have confirmation of the completion of

14 CONECTO (C628.3--)/08.2007 GB
Operation
Table of contents

Running-in guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Front towing coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Rear towing coupling (option, not applicable to Conecto G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Brake system safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Braking and stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brakes with anti-locking protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brake pressure/supply pressure (operating pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Brake system operating/malfunction displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Activating/deactivating acceleration skid control (ASR) (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operating/malfunction displays ABS/ASR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Refuelling (diesel fuel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

CONECTO (C628.3--)/08.2007 GB 15
Operation
Table of contents

BlueTec exhaust gas cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


AdBlue service product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Winter operation with diesel fuels for buses with fuel-lubricated injection systems . . . . . . . . . . . . . . . . . . . 38
Low-temperature characteristics of diesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Diesel fuels available by region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Replacing the fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Addition of petrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Addition of flow improvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Measures required in the event of inadequate low-temperature characteristics . . . . . . . . . . . . . . . . . . . . . . . 41
Measures required in the event of pre-existing paraffin separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Winter operation with FAME biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Opening/closing the fuel filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Filling with AdBlue (Euro 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuel system operating/malfunction displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Anti-jackknifing protection during forward travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Anti-jackknifing protection during reverse travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

16 CONECTO (C628.3--)/08.2007 GB
Operation
Table of contents

Stop request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ramp request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Safety instructions for the operation of folding/cassette ramps (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Folding the ramp in/out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Retracting/extending the ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Opening the hinged window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Care and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tilting the rear seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Tilting seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Care and cleaning of covers and upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Care/cleaning of fabric covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Care/cleaning of micro-fibre covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Care/cleaning of leather covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

CONECTO (C628.3--)/08.2007 GB 17
Operation
Running-in guideline

Running-in guideline economic rpm in each gear. During the Starting the engine
Running in the chassis and drive train running-in period, do not drive the bus for
long distances at the same road speed =
Note:
same rpm. Varying engine speeds and
Note: therefore varying loads demanded of the Precondition: parking brake applied,
The way in which the chassis and drive entire drive train are favourable to the transmission in neutral position, electrical
train of the new bus are treated during running-in of the bus. system on.
the first 3,000 miles (5,000 km) is crit-
ical to the bus' future performance and
service life. Note:
At outside temperatures of below -20 °C,
preheat the engine with the water heater
Note: (refer to “Heating/ventilation/air-condi-
The load to which the bus is subjected tioning control panel”).
during this period should be increased
only gradually. The maintenance and lub-
rication tasks specified in the Mainten-
ance Record should be carried out con-
scientiously.

Caution:
Do not place the engine under full load
during the running-in period. Up to
1,200 miles (2,000 km): run in with
care. Drive at no higher than 3/4 of the
maximum rpm in each gear. After 1,200
miles (2,000 km): slowly increase to the

18 CONECTO (C628.3--)/08.2007 GB
Operation
Starting the engine

Note:
If the bus is equipped with a cold-start
aid (preglow system), this is controlled
when the outside temperature is below a
specific value. While the preglow system
is active, this symbol is displayed on
the screen for approximately 10 seconds.
At the end of this period, the symbol dis-
appears and a signal sounds.

The engine can be started.


M54.00-0083-01 M54.00-0174-01

Turn the key to drive position (2). Operating displays are displayed one Turn the key to starting position (3).
after the other during initialisation of Do not depress the accelerator ped-
electrical systems. al. Release the key as soon as the
engine starts.
Note: The engine starts.
Before starting the engine, wait until the
electrical systems have been initialised Note:
and the “Bus stop” indication display ap- Depress the accelerator pedal slowly if
pears on the screen. the engine does not start after approx-
imately 5 seconds. – If necessary, in-
terrupt the starting procedure after a
maximum of 15 seconds, wait approxim-
ately 1 minute, and try again. – Turn the
key back to its initial position (0) before
the next starting attempt. – Introduce a

CONECTO (C628.3--)/08.2007 GB 19
Operation
Driving

pause (approximately 15 minutes) after Driving


three starting attempts. – Release the Danger.
key after the engine has started. – Re-
Environmental protection The freedom of movement of the ped-
lease the accelerator pedal. – Observe
als must not be restricted. The operat-
the indicator lamps immediately after the Never warm up the engine while the bus
ing safety and roadworthiness of the bus
engine has started. – If no malfunction is is stationary. Instead, drive off and run
would otherwise be at risk. Objects could
indicated, it is possible to pull away. the engine at moderate speeds.
fall and get caught between the pedals if
you were to accelerate or brake suddenly,
with the result that you would no longer
Danger. Note: be able to brake, depress the clutch ped-
Never lock the steering while the bus is The engine should not be placed under al or accelerate. You could cause an acci-
in motion. Whenever you disembark, even full load until it has reached normal op- dent and put yourself and other people in
for a short time, always remove the key erating temperature (75 °C - 90 °C de- danger.
so that the bus cannot be started by chil- pending on operating conditions and the
dren or other unauthorised persons. outside temperature). Check the freedom of movement of
the pedals

Caution: Danger. Danger.


It is not permitted to increase the engine All doors must be unlocked before the Where floormats and carpets are fitted,
speed while the “Oil pressure too low” bus is driven off. ensure that they are safely secured
symbol is shown on the display screen. against slipping and that there is
If the “Oil pressure too low” symbol ap- sufficient space for the pedals.
pears for more than 10 seconds, turn off
the engine immediately and establish the
cause.

20 CONECTO (C628.3--)/08.2007 GB
Operation
Stopping the engine

Stopping the engine


Danger. Danger.
Do not put any objects in the driver's Test the function of the service brake
footwell. immediately after pulling away.

Danger.
Stow and secure all loose objects in
such a way that they cannot get into
the driver's footwell when the bus is in
motion.

Observe the rev counter while driv- M54.00-0083-01


ing. Stop the bus - Shift the transmis-
sion into neutral - Apply the parking
Note: brake. Turn the ignition switch from
Keep within the economical operating position 2 (drive position) back to
range. Make sure that the engine speed position 1.
does not enter the danger zone (red
zone).

CONECTO (C628.3--)/08.2007 GB 21
Operation
Towing

Towing
Danger. Note:
There is a risk of fire and burns due to Danger. Use a rigid tow bar to tow the bus.
the high exhaust temperatures and the
Only authorised specialists (recovery ser-
hot exhaust pipe for the auxiliary heating.
vice) are permitted to tow away broken-
For this reason, make sure when stopping Note:
down buses. Observe the legal require-
the bus that there is no ignitable material
ments in all countries concerned. The front flap must be closed for the dur-
(e.g. dry grass, leaves, etc.) in the area
ation of the towing procedure.
around the exhaust system, the engine
and the auxiliary heating exhaust system.
Danger.
Note:
The ignition switch of the vehicle being
Note: towed must always be in position 1. The The towing coupling is suitable for towing
steering lock must not be engaged. Fail- vehicles having a gross weight of no more
Before you switch off the engine, allow
ure to comply with this guideline could than 18 tonnes.
it to continue running at idling speed for
approximately 1-2 minutes (to allow the result in the steering locking.
exhaust turbochargers to cool down if the
coolant temperature is high or if you have Note:
been driving at full engine output (e.g. on Caution: The towing coupling may not be used for
hilly roads)). Special measures are required in order trailers.
to protect the transmission if the bus is
to be towed: for safety reasons the pro-
peller shaft must always be removed. The
propeller shaft securing screws at the
axle flange must be removed and those
at the transmission flange secured against
displacement.

22 CONECTO (C628.3--)/08.2007 GB
Operation
Front towing coupling

Towing with a raised front axle Front towing coupling

Danger.
The ignition switch must not be switched
to position 2 while the front axle is
raised. The wheels on the driven axle
may lock. Failure to comply could result
in brake intervention by the ABS/ASR
system, which could cause the rear axle
to skid.

M88_00-0094-71

M88_00-0093-71 Release the clip securing the towing


Grasp handle recesses (2) with both coupling and pull out linchpin (2).
hands and open front flap (1). Remove the lower section of front
flap (1) in the direction of travel.

CONECTO (C628.3--)/08.2007 GB 23
Operation
Rear towing coupling (option, not applicable to Conecto G)

Rear towing coupling (option, not


applicable to Conecto G)

M88_00-0062-01 M88_00-0059-01

Fit the eyelet of the tow bar into the Insert linchpin (5).
towing coupling. M00_00-0492-71

Insert linchpin (4) first, then securing Remove cover (1).


clip (3). Remove linchpin (5) from the towing
coupling.
Note:
Align the eye on the rigid tow bar.
Securing clip (3) must be inserted at all
times.

Close the upper section of the front


flap again.

24 CONECTO (C628.3--)/08.2007 GB
Operation
Brake system safety precautions

Brake system safety precautions

Caution:
The braking characteristics of the bus
may change if a yellow warning level mal-
function in the brake system is displayed
on the screen in the instrument cluster.
Drive with extreme care. Have the fault
rectified as soon as possible by an Evo-
Bus Service Partner.
M88_00-0061-01 M88_00-0060-01

Turn linchpin (5) anti-clockwise until At the end of towing, lift locking tab
locking tab (6) engages. (6) slightly and turn the linchpin (5) Danger.
clockwise until it is released.
The braking characteristics of the bus
Note: have changed if a red warning level mal-
Linchpin (5) must be engaged in locking function in the brake system is displayed.
tab (6) at all times. Pedal travel may increase under braking.
Note:
ABS is switched off. Stop the bus imme-
After towing, reinsert linchpin (5) into the diately and disable it (traffic conditions
towing coupling and secure. permitting). Have an EvoBus Service Part-
ner rectify the fault immediately.

CONECTO (C628.3--)/08.2007 GB 25
Operation
Braking and stopping

Braking and stopping Switch off the engine using the igni- Brakes with anti-locking protection
When the bus is driven over long tion switch. In the event of danger, the brake
downhill stretches, you should make pedal should be fully depressed. This
use of the braking effect of the en- guarantees that all wheels are regu-
gine by shifting into a lower gear. lated and the bus decelerates optim-
Use the integrated retarder in ac- ally.
cordance with the manufacturer's
On a slippery road surface, you
operating instructions to relieve the
should also declutch so that the
service brake of load.
braking effect of the engine cannot
affect the ABS control intervention.
Note:
Except for emergencies, the service brake Note:
does not usually need to be applied
sharply. The retarder is automatically deactivated
for the duration of an ABS control inter-
vention.

Danger.
Always apply the parking brake before Danger.
you disembark the bus. On uphill or
downhill gradients, you must also place The anti-locking protection of ABS does
wheel chocks at the wheels and turn the not relieve the driver of the responsibility
steering towards the kerb. for adopting a driving style which takes
traffic and road conditions into account.
The directional stability and steerability
of the bus are improved under braking.
However, the anti-locking protection is
unable to avert the consequences of driv-

26 CONECTO (C628.3--)/08.2007 GB
Operation
Brake pressure/supply pressure (operating pressure)

ing at unsafe distances from the vehicle Brake pressure/supply pressure


in front or at too high a speed around (operating pressure)
bends.
Note:

Danger. Precondition: minimum operating pres-


sure of 5.5 bar, “Brake pressure/supply
If the bus is towing a trailer that does not pressure” display selected.
have ABS, this trailer could be overbraked
if the brakes are applied with maximum
force. In this event, the driver must keep
Danger.
the trailer in view by checking the rear-
view mirror. The bus equipped with ABS Risk of accident. A supply pressure M54_00-1162-71
remains steerable, thereby enabling the of at least 6.8 bar in the individual The following is shown on the screen:
driver to keep the vehicle combination compressed-air circuits is required to
“Brake pressure” (A) in brake circuit
stable. ensure the operating safety of the
bus. A leaking compressed-air brake
1 and 2 if the service brake is ap-
system jeopardises the operating safety plied.
and roadworthiness of the bus. Stop
immediately (traffic conditions permitting) Note:
if the supply pressure in the brake system
is too low. Have the brake system The brake pressure is approximately 9 bar
checked at an EvoBus Service Partner. when the service brake is fully applied.

Release the service brake.


Apply the service brake.

CONECTO (C628.3--)/08.2007 GB 27
Operation
Brake system operating/malfunction displays

Brake system operating/malfunc-


Note: tion displays
If the supply pressure falls below 6.8 bar, “Parking brake applied” indication
the “Brake pressure/supply pressure” display (A)
display is automatically displayed on the
screen and the warning lamp for the yel-
low warning level lights up.

M54_00-1162-71

The following is shown on the screen:


Available supply pressure (B) in brake
circuits 1 and 2.

M54.00-0232-01
Note:
Supply pressure (B) for brake circuits 1
and 2 is a maximum of approximately 10
bar.

28 CONECTO (C628.3--)/08.2007 GB
Operation
Brake system operating/malfunction displays

Bus stop brake/drive-off lock switch of the bus stop brake has been “Supply pressure” display
active operated.
“Brake pressure” display

M54_00-1162-71
M54.00-0237-01 The following is shown on the screen:
M54_00-1162-71
Available supply pressure (B) in brake
circuits 1 and 2.
Bus stop brake/drive-off lock The following is shown on the screen:
malfunction “Brake pressure” (A) in brake circuit 1
and 2 if the service brake is applied.

If this symbol is displayed in conjunc-


tion with the “Bus stop brake malfunc-
tion” message, either the bus stop brake
is defective or the emergency release

CONECTO (C628.3--)/08.2007 GB 29
Operation
Brake system operating/malfunction displays

Brake pad wear Brake pad wear indicator


electronics Note:
If the icon does not go out even if you
switch the ignition off and on again, have
the malfunction rectified by an EvoBus
Service Partner.

This icon and a yellow warning level mal-


function are displayed if the connection Note:
to the electronics system (control unit)
Example of an icon for a fault on the
of the brake pad wear indicator is mal-
right-hand side of the driven axle on a
functioning or not available. 2-axle bus.
M54_00-1163-01 Brake pad wear sensor fault (2-axle
If the brake pads/linings are too worn, bus)
this is indicated on the screen by a ser-
vice message and a yellow warning level
malfunction message.

Danger. This icon appears on the display screen


in conjunction with a yellow warning
The braking characteristics of the bus
may change if a yellow warning level mal- level malfunction if the brake pad wear
function in the brake system is displayed sensor has a fault.
on the screen in the instrument cluster.
Drive with extreme care. Have the mal-
function rectified as soon as possible by
an EvoBus Service Partner.

30 CONECTO (C628.3--)/08.2007 GB
Operation
Activating/deactivating acceleration skid control (ASR) (option)

Activating/deactivating acceleration Operating/malfunction displays


skid control (ASR) (option) ABS/ASR
ABS/ASR malfunction
Note:
If traction problems arise when the bus
is travelling with anti-skid chains or on
routes with loose surfaces (e.g. sand and
gravel): deactivate acceleration skid con-
trol. If the ABS/ASR system fails or there is
a malfunction, a red or yellow warning
level malfunction is shown on the screen
M54_00-1285-71 depending on the fault level.
Press pushbutton (1) with the ignition
switched on. Danger.
The wheels could lock, especially on a
Danger. slippery surface - risk of skidding.
The bus may skid out of control if ASR is
deactivated and the drive wheels start to
spin. Danger.

Pressing pushbutton (1) again or The braking characteristics of the bus


switching the ignition switch off and may change if a yellow warning level mal-
function in the brake system is displayed
then back on again reactivates accel-
on the screen in the instrument cluster.
eration skid control. Drive with extreme care. Have the fault
rectified as soon as possible by an Evo-
Bus Service Partner.

CONECTO (C628.3--)/08.2007 GB 31
Operation
Operating/malfunction displays ABS/ASR

Danger. Danger. Danger.


The bus braking characteristics will have Risk of accident. Acceleration skid con- RISK OF ACCIDENT. The bus could skid if
changed if a red warning level malfunction trol does not relieve the driver of the re- ASR is deactivated and the drive wheels
is displayed. Pedal travel may increase sponsibility for adopting a driving style spin.
under braking. ABS is switched off. Stop which takes traffic and road conditions
the bus immediately and disable it (traffic into account.
conditions permitting). Have an EvoBus
Service Partner rectify the fault immedi- Deactivating acceleration skid
ately. control (ASR)

Acceleration skid control (ASR)


active

Acceleration skid control can be deactiv-


ated using the “ASR deactivation” push-
button.
ASR is automatically activated if the
drive wheels on one or both sides start
Note:
to spin. An active ASR intervention is
shown in the Driving operating display This icon appears flashing on the instru-
menu on the screen by this icon. If ment cluster display screen.
the drive wheels spin on one side, they
are automatically braked. - If the drive
wheels spin on both sides, engine output
will automatically be reduced.

32 CONECTO (C628.3--)/08.2007 GB
Operation
Refuelling (diesel fuel)

Refuelling (diesel fuel) Switch off the engine and auxiliary heat-
Only use diesel fuels that comply with ing before refuelling. Turn the ignition Danger.
EN 590 (see Specifications for Service switch back to position 0. Park the bus
Fuel is toxic and constitutes a health haz-
Products). Use winter-grade diesel fuel on a level surface. ard. For this reason, make sure that the
in the cold season (down to approxim- Cleanliness is of utmost importance fuel does not come into contact with skin,
ately -20 °C). If outside temperatures when refuelling. Do not leave cotton eyes or clothing, that you do not inhale
fall even further, the flow properties of rags or cloths in the vicinity of the open fuel vapours and that children are kept
filler neck. away from the fuel.
the diesel fuel could deteriorate to an
unusable level due to paraffin separa- Close the fuel tank properly once filling
tion. As a preventive measure in this is complete.
Danger.
situation, it is permissible to add a spe-
cific amount of kerosene or an approved Danger.
If you or others have come into contact
flow improver proportionate to the out- with fuel: in case of contact with the
side temperature. Engine output may Risk of injury and explosion. Fuel is eyes, rinse them immediately and copi-
be degraded in line with the amount of highly flammable. Fire, naked flames and ously with clean water and seek medical
smoking are therefore prohibited when attention. Clean affected areas of skin
additive. The amount of additive should
fuel is being handled. immediately with soap and water. Imme-
therefore be kept as low as possible un- diately change out of clothing that has
der consideration of prevailing outside come into contact with fuel. If fuel has
temperatures. (Maximum kerosene ad- been swallowed, seek immediate medical
Danger.
ditive 50 %). The addition of kerosene attention.
reduces the flash point of the diesel fuel. Switch off the auxiliary heating before
This therefore increases the dangers in- refuelling to prevent fuel vapour from ig-
niting on the auxiliary heating's exhaust
volved when working with this fuel mix-
system.
ture. Comply with the relevant safety
regulations.

CONECTO (C628.3--)/08.2007 GB 33
Operation
Service products

Service products
Environmental protection Service products are: fuels, lubricants Environmental protection
Unless they are handled properly, fuels (e.g. engine oils, transmission oils, Incorrect handling of service products
constitute a risk both for people and for greases), coolants, brake fluids, etc. may endanger human life and the envir-
the environment. Fuels must not be al- Structural parts and service products onment. Service products must not be
lowed to enter the sewage system, sur- allowed to enter the sewage system, sur-
must be matched to each other. For
face water, ground water or soil. face water, ground water or soil. Dispose
this reason, only brands that have been of service products and containers and
approved by EvoBus are permitted to be components that have come into con-
used. These are stipulated in the EvoBus tact with service products (e.g. filters) in
Specifications for Service Products. an environmentally responsible manner.
Comply with legal requirements.
Danger.
Risk of injury. Service products can cause Caution:
damage to health. Contact a doctor
immediately if someone has swallowed Biodiesel (FAME) may only be used as an
a service product. Avoid inhaling fumes alternative to diesel fuel on buses that
where possible. Do not allow service have been approved for operation with
products to come into contact with skin, biodiesel (FAME) ex works (customer op-
eyes or clothing. Clean any affected tion/code) or as a result of a conversion
areas with water and soap. Rinse eyes measure.
thoroughly with clean water in case of
contact. Change out of contaminated
clothing immediately. Keep service
products away from children.

34 CONECTO (C628.3--)/08.2007 GB
Operation
BlueTec exhaust gas cleaning system

BlueTec exhaust gas cleaning be permitted to be operated on public


Caution: system roads. In some countries, operating the
The biodiesel (FAME) used must comply The BlueTec exhaust gas cleaning system bus without AdBlue may incur a fine or
with EN 14214. The use of pure veget- essentially comprises a tank, catalytic be considered a misdemeanour. Sup-
able oils is not permitted. converter and AdBlue metering system. port in the purchase or operation of the
It is electronically monitored and con- bus, e.g. tax relief, road tax, may also
trolled. Pollutants in the exhaust gas are be invalidated retrospectively. This may
converted into environmentally-friendly be the case both in the country in which
substances by the addition of AdBlue the vehicle is registered and in other
and the catalytic converter integrated countries in which the vehicle is oper-
into the silencer. ated.
The BlueTec exhaust gas cleaning system
must be operated with a reducing agent Danger.
(AdBlue) for it to work correctly. Filling It is essential that work relevant to safety
with AdBlue is not part of the scope of or work on safety-related systems be car-
maintenance jobs and must be done by ried out at a qualified specialist work-
the operating personnel regularly dur- shop.
ing operation of the vehicle. Filling and
operating the bus with AdBlue is man-
datory for compliance with emission Danger.
regulations and thus one of the condi- Always have maintenance work carried
tions for the road traffic approval of the out at a qualified specialist workshop
bus. The road traffic approval of the bus which has the necessary knowledge and
will be invalidated if the bus is operated tools.
without AdBlue. The legal consequence
would be that the bus would no longer

CONECTO (C628.3--)/08.2007 GB 35
Operation
BlueTec exhaust gas cleaning system

Work on the exhaust gas aftertreat-


Caution: Environmental protection ment system should only be com-
Observe the following if the batteries menced after approximately 4 minutes
AdBlue is biologically degradable. Unless
are to be electrically isolated from the as individual lines continue to be
it is handled properly, AdBlue constitutes
on-board power supply for any reason, flushed with compressed air even
an environmental hazard. Do not allow
e.g. by operation of the battery isolat- after the engine has been switched
AdBlue to enter the sewage system, sur-
ing switch: after switching off the engine, off.
face water, ground water or soil in signi-
wait at least five minutes before isolat- ficant volumes. Turn the ignition switch to the OFF
ing the battery from the on-board power position and remove the key before
supply. This delay is necessary to ensure work is carried out on the SCR sys-
Danger. Risk of poisoning and tem.
fault-free operation of the exhaust gas
injury.
cleaning system after the bus has been Allow the AdBlue line system to cool
restored to operation. AdBlue is not considered a hazardous down
substance according to German regula- Open line connections and system
tions governing hazardous substances. component covers/caps slowly.
Note: Nevertheless, certain points should be ob-
Collect any AdBlue which may escape
served when handling AdBlue.
AdBlue freezes at a temperature of ap- in a suitable receptacle and dispose
proximately -11 °C. The bus is equipped The AdBlue line system and the related of it in an environmentally responsible
with an AdBlue preheating system in the system components are pressurised while manner.
factory. Winter operation is thus ensured, the engine is warm. There is a risk of
Do not pour AdBlue into drinking con-
even at temperatures below -11 °C. scalding from hot AdBlue spraying out
tainers.
if the line system is suddenly opened.
There is also the risk of skin irritation or Wipe up any spilled AdBlue, especially
damage to the eyes if AdBlue comes into as there is a risk of slipping.
contact with the skin or eyes. AdBlue collected in this way must
Wear protective gloves not be poured back into the AdBlue
supply tank.
Wear protective clothing
Wear eye protection

36 CONECTO (C628.3--)/08.2007 GB
Operation
AdBlue service product

Rinse affected areas of skin copiously AdBlue service product


with clean water. AdBlue is a non-flammable, non-toxic, Note:
Quickly change out of clothing that colourless, odourless, water-soluble li- Ammonia vapours have an acrid odour.
has come into contact with the sub- quid. For this reason, you must not inhale any
stance. ammonia vapours escaping when you re-
In case of contact with the eyes, move the AdBlue filler cap. Ammonia va-
Caution: pours are neither poisonous nor hazard-
rinse them immediately and copiously
with clean water and seek medical Only use AdBlue complying with DIN 70 ous to health in this concentration.
attention if necessary. 070. Special additives are not permitted.
In cases where AdBlue enters the AdBlue and low temperatures
mouth or is swallowed, rinse the
mouth with clean water then drink Caution: Note:
copious amounts of water. If, during refilling, AdBlue is spilled on AdBlue freezes at a temperature of ap-
Seek medical attention if symptoms painted surfaces or aluminium surfaces, proximately -11 °C. The bus is equipped
persist. rinse down the surfaces concerned with an AdBlue preheating system in the
without delay. factory. Winter operation is thus ensured,
even at temperatures below -11 °C.
AdBlue and high temperatures
AdBlue additives
Note:
Ammonia vapours can be produced if Caution:
AdBlue is heated to over 50 °C in the Do not add any additives to AdBlue. Do
tank for a lengthy period (e.g. as a con- not dilute AdBlue with tap water. This
sequence of direct sunlight). can destroy the exhaust gas cleaning sys-
tem. Damage to the exhaust gas cleaning
system caused by additives or tap water
will invalidate the warranty.

CONECTO (C628.3--)/08.2007 GB 37
Operation
Winter operation with diesel fuels for buses with fuel-lubricated injection systems

Storage Winter operation with diesel fuels


Note: for buses with fuel-lubricated
Caution: It is not permitted to return any AdBlue injection systems
Use only containers made from high-alloy that has been pumped out of the tank, WARNING:
CrNi steels or MoCrNi steels complying e.g. during a repair, to the tank as the
with EN10088-1/2/3 for the storage of purity of the liquid is no longer guaran-
teed. Danger.
AdBlue. Containers made of copper, al-
loys containing copper and non-alloy or Risk of fire and explosion. Petrol must
galvanised steels are not suitable for the never be mixed with diesel fuel.
storage of AdBlue. If stored in such con-
tainers, AdBlue could dissolve out con-
stituents of these metals and destroy the Danger.
exhaust gas cleaning system. Damage to
the exhaust gas cleaning system caused Risk of fire and explosion. If paraffin has
by dissolved out parts of the storage con- already separated and this has caused
tainer will invalidate the warranty. operational malfunctions, do not under
any circumstances heat components using
Disposal of AdBlue sources of heat, e.g. heaters, heat radiat-
ors, hot air blowers or blow torches. Risk
of damage to components. Risk of fuel
Environmental protection escaping.
Observe country-specific legislation and
requirements governing the disposal of
AdBlue.

AdBlue purity

38 CONECTO (C628.3--)/08.2007 GB
Operation
Low-temperature characteristics of diesel fuels

Low-temperature characteristics of Diesel fuels available by region


Note: diesel fuels If a cold spell is encountered when driv-
Please observe the further notes in the At subzero outside temperatures, the ing from warmer to colder regions, it is
text. filterability or fluidity (low-temperature essential to change over immediately to
characteristics) of diesel fuel could de- the diesel fuel conventionally used in the
Further notes on winter operation with teriorate as a consequence of paraffin region.
diesel fuel can be found on Mercedes- crystal separation.
Benz Specifications for Service Products
On average, the temperature values for
sheet 137.0.
filterability (low-temperature character-
istics) of diesel fuel are 0 °C in the sum-
mer, -20 °C in winter and -10 °C in the
transition period. During particularly cold
spells or if diesel fuel with inadequate
low-temperature behaviour is used for re-
fuelling, there is a risk of malfunctions
occurring if no precautions are taken to
prevent paraffin separation.

CONECTO (C628.3--)/08.2007 GB 39
Operation
Replacing the fuel filter

Replacing the fuel filter Addition of petrol Addition of flow improvers


The fuel filter should be replaced before It is not permitted to add petrol as a In the case of winter-grade diesel fuels
the onset of winter when diesel fuels flow improver for three reasons: with an operating reliability of -20 °C
with a high water content are used. This and below, the addition of a flow im-
Buses with unit pumps could be dam-
avoids the possibility of the fuel filter prover does not promote any further
aged from lack of lubricant when
icing up. improvement in low-temperature charac-
petrol is added.
teristics because these fuels are already
The addition of petrol changes the saturated with flow improvers.
hazard category for combustible li-
The following must be taken into account
quids from A III for diesel fuel to A I
when flow improvers are used:
for petrols. This increases the risk of
explosion. Summer diesel fuel: should be added
Petrol has an unfavourable effect when the fuel temperature is at least
upon the starting behaviour of a dies- +8 °C.
el engine, which may result in con- Winter diesel fuel: should be added
siderable starting problems at cold when the fuel temperature is at least
temperatures. 0 °C.
Since diesel fuels vary in their prop-
Danger. erties, it cannot be guaranteed that
every diesel fuel will react positively
Risk of fire and explosion. Petrol must to the addition of flow improvers. In
never be mixed with diesel fuel.
the case of particularly cold-resist-
ant winter-grade diesel fuels, there
could even be a deterioration in low-
temperature characteristics. The sub-
sequent addition of flow improvers is
not recommended in this instance.

40 CONECTO (C628.3--)/08.2007 GB
Operation
Measures required in the event of inadequate low-temperature characteristics

Measures required in the event Measures required in the event of


of inadequate low-temperature Danger. pre-existing paraffin separation
characteristics Risk of fire and explosion. The addition of The addition of flow improvers or ker-
If no diesel fuel with adequate low-tem- kerosene reduces the flash point of the osene has no effect if paraffin separation
perature characteristics is available, it diesel fuel. This therefore increases the has already occurred. Paraffin separa-
is possible to mix the necessary pro- dangers involved when working with this tion must first be reversed to remedy the
portion of kerosene with the diesel fuel, fuel mixture. Risk of fire and explosion. situation. This is achieved by heating the
Comply with the relevant safety regula-
preferably before the onset of the cold entire fuel system.
tions.
weather. Each 5 % addition of kerosene The fuel system should be heated by
by volume improves low-temperature parking the bus in a heated indoor facil-
characteristics by approximately 1 °C. ity for a long period. The covers, of the
Note:
The maximum permissible proportion of engine compartment for instance, should
kerosene in the fuel mixture is 50 % by First add the kerosene to the fuel tank,
then the diesel fuel. Then let the engine
be opened to accelerate the process.
volume.
run for some time so that the fuel mix-
ture is dispersed throughout the whole Danger.
Danger. fuel system.
Risk of fire and explosion. Do not under
Risk of fire and explosion. For safety any circumstances heat components using
reasons, only mix the kerosene with the artificial sources of heat, e.g. heaters,
diesel fuel in the bus fuel tank. Note: heat radiators, hot air blowers or blow
Engine output may be degraded in line torches. Risk of damage to components.
with the amount of additive. The amount Risk of fuel escaping. Risk of fire.
of additive should therefore be kept as
low as possible under consideration of
prevailing outside temperatures.

CONECTO (C628.3--)/08.2007 GB 41
Operation
Winter operation with FAME biodiesel

Winter operation with FAME Opening/closing the fuel filler cap


biodiesel Caution: Observe the general information on
DIN EN 14214 demands the following FAME biodiesel fuels are powerful refuelling.
filterability (low-temperature solvents. For this reason, do not allow
characteristics) temperature limits for these fuels to come into contact with
FAME: painted bus components.

15 Apr to 30 Sep: 0 °C
01 Oct to 15 Nov: -10 °C
16 Nov to 28 Feb: -20 °C
01 Mar to 14 Apr: -10 °C
A fuel preheating system is required if
no FAME biodiesel fuel with adequate
low-temperature characteristics is avail-
M88_00-0067-01
able or if lower outside temperatures
prevail in the region of use. Open the flap (1)

Note:
Adding flow improvers to the diesel fuel
or mixing the diesel fuel with kerosene
does not improve the low-temperature
characteristics of FAME.

42 CONECTO (C628.3--)/08.2007 GB
Operation
Opening/closing the fuel filler cap

M47_00-0035-01 M47_00-0036-01 M47_00-0037-01

Push fuel filler cap (2) downwards Tilt the fuel filler cap. Open the fuel filler cap.
against the spring pressure.

CONECTO (C628.3--)/08.2007 GB 43
Operation
Filling with AdBlue (Euro 4)

Filling with AdBlue (Euro 4)


Caution:
Note: If, during refilling, AdBlue is spilled on
painted surfaces or aluminium surfaces,
An accidental filling of the AdBlue sup-
rinse down the surfaces concerned
ply tank with diesel fuel and vice versa is
without delay.
prevented by various technical precaution-
ary measures.

Note:
Note: AdBlue freezes at a temperature of
approximately -11 °C. The bus is
AdBlue is consumed at a rate of approx-
M47_00-0035-01 equipped with an AdBlue preheating
imately 5 % of the rate of diesel fuel con-
Push the fuel filler cap (2) down- system as standard. Winter operation is
sumption. It is recommended that the Ad-
wards until the catch snaps in place. thus ensured, even at temperatures below
Blue supply tank also be refilled at every
-11 °C.
regular refuelling stop.

Caution:
Use only AdBlue compliant with DIN 70
070. Special additives are not permitted.

44 CONECTO (C628.3--)/08.2007 GB
Operation
Filling with AdBlue (Euro 4)

Filling the tank with AdBlue.

Note:
The filler opening for the AdBlue supply
tank is located to the rear of the front
axle (CONECTO) or to the rear of the
articulation (CONECTO G) on the right-
hand side when viewed in the direction of
travel.

M54_00-1132-01 M47_00-0056-71 Note:


Reading the AdBlue level If the level in the AdBlue supply tank An accidental filling of the AdBlue sup-
falls to the reserve level, this icon (1) ply tank with diesel fuel and vice versa is
Note: appears on the screen to remind the prevented by various technical precaution-
driver that an AdBlue top-up is due. ary measures.
Call up this operating display using the
display control pushbutton on the instru- The driver is informed by an icon on
ment panel and read the AdBlue level. the display screen (see illustration) in
conjunction with a yellow level warn-
ing message if the AdBlue supply
tank runs empty or if there is a mal-
function in the BlueTec exhaust gas
cleaning system. In this event, it is
necessary to top up the AdBlue level
immediately or remedy the fault.

CONECTO (C628.3--)/08.2007 GB 45
Operation
Fuel system operating/malfunction displays

Fuel system operating/malfunction Exhaust gas cleaning malfunction gas cleaning system (display if permiss-
displays ible NOx values exceeded) or the AdBlue
supply tank is empty. If the malfunction
Fuel reserve
message was triggered by the AdBlue
supply tank running empty, it is neces-
sary to top up the AdBlue level immedi-
The malfunction indicator lamp lights up ately. If the AdBlue supply tank has run
in the event of a malfunction in the ex- empty, the driver must have actively ac-
Fuel level has reached the reserve level. haust gas cleaning system (SCR system). knowledged the AdBlue level operating
display (see above) at some time previ-
AdBlue level Note: ously.
The indicator lamp is located in the in-
strument cluster. Note:
The indicator lamp is located in the in-
strument cluster.
If the level in the AdBlue supply tank Danger.
falls to the reserve level, this icon ap- Have the malfunction rectified by an Evo-
pears on the screen and a yellow warn- Bus Service Partner immediately. Danger.
ing level malfunction message is dis-
played to remind the driver that an Ad- Fault in the exhaust gas cleaning Have NOx faults rectified immediately by
an EvoBus Service Partner.
Blue top-up is due. system

The malfunction indicator lamp flashes


in the event of a fault in the exhaust
46 CONECTO (C628.3--)/08.2007 GB
Operation
Anti-jackknifing protection during forward travel

Engine torque reduction Anti-jackknifing protection during


Danger. forward travel
Have NOx faults rectified immediately by
an EvoBus Service Partner. Danger.
Risk of accident. If the rear car begins
In the event of an NOx fault (display to swing from side to side, the bus must
if permissible NOx concentration ex- be stabilised by braking. If a malfunction
ceeded), engine torque will be reduced occurs in the anti-jackknifing protection
the next time the bus moves off from system (red warning lamp in conjunction
stationary. In this situation, a fault is with the “Anti-jackknifing protection” sym-
bol), it is permissible to drive the bus as
present in the exhaust gas cleaning
far as the nearest workshop but only in
system, i.e. the malfunction indicator exceptional cases, in favourable weath-
lamp flashes. If the fault was caused by er conditions (non-skid road surface) and
the AdBlue supply tank running empty, at a speed of no more than 12 mph (20
the AdBlue level operating display (see km/h). In all other cases the bus must
above) is also displayed. The AdBlue be towed.
supply tank must be filled immediately.

Note: Note:

The icon displayed on the screen and the If a malfunction occurs in the anti-jack-
yellow warning level A malfunction display knifing system, indicated by a red warn-
are accompanied by the “Exhaust system ing lamp in conjunction with the “Anti-
engine output reduced” message. jackknifing system malfunction” malfunc-
tion display, the vehicle is automatically
braked down to a speed of 30 mph (50
km/h).

CONECTO (C628.3--)/08.2007 GB 47
Operation
Anti-jackknifing protection during reverse travel

If the bus articulation angle and Anti-jackknifing protection during


steering angle are divergent during reverse travel
forward travel, the anti-jackknifing If the bus articulation turns to a spe-
protection responds as follows. cific angle and reaches a specific
The buzzer sounds. speed during reverse travel, the anti-
jackknifing protection responds as
Anti-jackknifing protection is activ-
follows:
ated.
The buzzer sounds.
The accelerator pedal is locked.
Anti-jackknifing protection is activ- M54.00-0241-01
The following is shown on the screen: ated. The following is shown on the screen:
“Anti-jackknifing protection active”. The bus stop brake is activated. “Anti-jackknifing protection active”
If the driver countersteers in this (A) “Bus stop brake active” (B).
situation, the anti-jackknifing pro- If the driver countersteers in this
tection responds as follows: situation or presses transmission
Anti-jackknifing protection is deactiv- range “1” to “D”, the anti-jackknif-
ated. ing protection responds as follows:
Anti-jackknifing protection is deactiv-
ated.
The following indication display on
The following indication display on the screen goes out: “Anti-jackknif-
the screen goes out: “Anti-jackknif- ing protection active” (A), “Bus stop
ing protection active”. brake active” (B).

48 CONECTO (C628.3--)/08.2007 GB
Operation
Stop request

The bus can now be moved forwards Stop request


again.
Note:
Note:
Precondition: electrical system on, doors
If a speed of approximately 6 mph (10 closed.
km/h) is exceeded when reversing in a
straight line, operation of the accelerat-
or pedal is automatically restricted. This
prevents further acceleration. If a higher
speed is reached despite this measure,
the bus stop brake is activated. As soon
as the speed falls below 5 mph (9 km/h), M82.00-0005-01
the bus stop brake is released and opera- “Bus stopping” or “Stop” (2) on the
tion of the accelerator pedal is no longer
passenger information screen lights
restricted.
up.

M72.00-0037-01

Passenger: press pushbutton (1).


The following is shown on the screen:
A signal sounds. “Stop request” (flashing).

CONECTO (C628.3--)/08.2007 GB 49
Operation
Ramp request

Ramp request
Note:
The “Bus stopping” or “Stop” passenger Note:
information, and the “Stop request” indic-
Precondition: electrical system on.
ation display on the screen, go out when
a door is opened.

M82.00-0005-01

“Bus stopping” or “Stop” (2) on the


passenger information screen lights
up.

M72.00-0038-01

Passenger: press pushbutton (1).


A signal sounds. The “Wheelchair” symbol is displayed
on the screen.

50 CONECTO (C628.3--)/08.2007 GB
Operation
Safety instructions for the operation of folding/cassette ramps (option)

Safety instructions for the operation


Note: of folding/cassette ramps (option) Danger.
Depending on the option, the wheelchair Do not fold the ramp out or in (extend or
symbol is either a flashing or a static dis- retract it) if anyone is within the ramp's
play. range of movement. Do not subject the
Danger.
ramp to load while it is in motion.
Park the bus in such a way that when
the ramp is in operation there can be no
Note: possible risk of harm to the person being Danger.
transported, the operator or other road
The “Bus stopping” or “Stop” passen- users. Observe the maximum payload.
ger information goes out when a door
is opened.

Danger. Note:
The parking brake must be applied. Before the ramp is used, it must be
tested for suitability of use, state of repair
Note:
and possible damage.
If no ramp is fitted, the “Wheelchair” sym-
bol on the screen goes out after all the Danger.
For notes on safety and operation,
doors have closed. Do not exceed the maximum permissible also refer to the manufacturer's operat-
height span. ing instructions.
Note:
If a ramp is fitted, the “Wheelchair” sym-
bol goes out after the door with the ramp
has closed.

CONECTO (C628.3--)/08.2007 GB 51
Operation
Folding the ramp in/out

Folding the ramp in/out


Danger.
Note: The bus must not be moved while the
Precondition: bus stationary, door open. ramp is in the folded-out position.

Caution:
Observe operating notices and load-bear-
ing capacity plates.

M72.00-0029-01

Lift up the ramp from the outside


using handle (1) and fold the ramp
out.

M72.00-0030-01
Note:
It is no longer possible to operate the
door with the ramp folded out.

52 CONECTO (C628.3--)/08.2007 GB
Operation
Folding the ramp in/out

Note: Note:
“Wheelchair” symbol (B) is displayed when The “Wheelchair” symbol (B) goes out
the ramp has been requested. after the door with the ramp has closed.

The ramp indicator lamp in the in- The ramp indicator lamp in the in-
strument cluster lights up. strument cluster goes out.
Ramp malfunction
The ramp is folded back in in reverse
order.
M72.00-0032-01 Note:
A malfunction is displayed on the screen
if the ramp has not been folded in fully
but the door is closed.

M54_00-1354-71
M54_00-1354-71

The following is shown on the screen: The “Ramp folded out” indication
“Ramp folded out” (C). display (C) on the screen goes out.

CONECTO (C628.3--)/08.2007 GB 53
Operation
Retracting/extending the ramp

Retracting/extending the ramp


Note:
Note: During ramp operation, the bus stop
brake remains activated until the ramp is
Precondition: bus stationary, door closed.
fully retracted.

Caution:
Danger.
Observe operating notices and load-bear-
ing capacity plates. The bus must not be moved while the
ramp is in the extended position.

M54_00-1353-71 Press the ramp switch.


The following is shown flashing on Note:
the screen: “Ramp malfunction” (S). With the range of options available, there Note:
may be a different ramp model installed
on the bus and its operating instructions Door operation is disabled while the ramp
may differ from the instructions provided is in use.
here.
The ramp indicator lamp in the in-
Turn the ramp key switch to position strument cluster lights up.
1

54 CONECTO (C628.3--)/08.2007 GB
Operation
Retracting/extending the ramp

Caution: Note:
The ramp retracts if it strikes an obstacle. The door can be opened.
In this event, manual intervention is ne-
cessary to resume ramp operation.

Note:
“Wheelchair” symbol (B) is displayed when
the ramp has been requested.

M54_00-1355-71

The following is shown on the screen:


“Ramp in operation” (D), the arrow
indicates that the ramp is in motion.
M54_00-1354-71

Danger. Door open

Risk of entrapment: Make sure that per- Retracting the ramp


sons or objects are not between the bus
body and road surface. Note:
The ramp retracts automatically after the
M54_00-1356-71tif door has closed.
Ramp fully extended.

CONECTO (C628.3--)/08.2007 GB 55
Operation
Opening the hinged window

The ramp indicator lamp in the in- Opening the hinged window
Note: strument cluster goes out.
“Wheelchair” symbol (B) goes out after The “Ramp extended” indication dis-
the door has closed. play (D) on the screen goes out.

Note:
Ramp movement is interrupted if the
ramp platform is subjected to load dur-
ing ramp operation.

M67.00-0012-01

Open the window inwards using the


handle.
Air circulates in the passenger com-
partment without the need for a fan
when the hinged windows and roof
hatches are open.

M54_00-1355-71

The following is shown on the screen:


“Ramp in operation” (D), the arrow
indicates that the ramp is in motion.

56 CONECTO (C628.3--)/08.2007 GB
Operation
Care and cleaning

Care and cleaning able much later and could cause the tyre
Danger. or suspension air bag to burst. This could
result in you losing control of your bus
Risk of poisoning. Always keep care and
and causing an accident, thereby injuring
Note: cleaning products sealed and out of the
yourself and other people.
reach of children.
Observe the laws and regulations in all
countries concerned.
Caution:
Danger.
We recommend that only tested and ap-
Danger. Risk of poisoning. Diesel, regular and proved care products should be used. In-
premium-grade fuels constitute a health formation about acceptable care products
Risk of injury. Observe the safety regula- hazard. They should not be used as a
tions when working on the bus (e.g. op- can be obtained from your EvoBus Service
cleaning product. Partner.
erational instructions, environmental laws
and regulations, work safety and accident
prevention regulations, etc.).
Danger. Caution:
Risk of fire. Diesel, regular and premium- Stone chips and areas of soiling, es-
Danger. grade fuels are highly flammable. They pecially insect remains, bird droppings,
should not be used as a cleaning product. tree resins, oils and greases, fuels or tar
Risk of poisoning. Observe the instruc-
stains should be removed immediately us-
tions for use of the care and cleaning
ing approved care products.
products.
Danger.
Do not use round-spray jets to clean tyres
or suspension air bags. The pulsating jet
of water could cause concealed damage
to the tyre substructure or suspension air
bags. This damage only becomes notice-

CONECTO (C628.3--)/08.2007 GB 57
Operation
Tilting the rear seats

Tilting the rear seats


Caution: Note:
The bus must be cleaned more frequently Note: After cleaning, be sure to fold the seat
in winter to remove salt residues from back and re-engage it.
The rear seats can be tilted forwards to
road gritting.
permit cleaning of the rear area.

Environmental protection
Dispose of empty containers, cleaning
cloths and polishing wads in an environ-
mentally responsible manner.

M91_00-0027-71

Use hook key (1) to release the rear


seat by pulling cable (2), and fold the
rear seat forwards.
It is now possible to clean the area
behind the seats.

58 CONECTO (C628.3--)/08.2007 GB
Operation
Tilting seats

Tilting seats above the transmission is now ac- Care and cleaning of covers and
cessible. upholstery
Note: Special notes on care and cleaning
Note: of covers and upholstery
The seats can be tilted forwards to make
it possible to clean the area around them Be sure to fold the seat back and re-en-
and to open the service cover above the gage it before commencing a journey.
Note:
transmission.
Observe the instructions on your uphol-
stery fittings and covers in the detailed
description of the bus.

Caution:
Do not use cleaning products containing
solvents (e.g. cleaning benzine, acetone,
alcohol, etc.). This would damage covers
and equipment parts made of plastic or
foam beyond repair.

M91_00-0037-71
Caution:
Using square spanner (1), turn seat
release (2) to the right and tilt the Only use pH neutral care and cleaning
agents to avoid bleaching out the colours.
seat forward.
It is now possible to clean the area
behind the seats. The service cover

CONECTO (C628.3--)/08.2007 GB 59
Operation
Care/cleaning of fabric covers

Care/cleaning of fabric covers Brush the fabric with a soft brush Removing stains
following the nap of the fabric.
Danger. Basic cleaning - every six months Caution:
Observe the general information/safety First carry out the weekly basic Remove dirt as quickly as possible to
notes in this section. cleaning. avoid permanent stains and prevent dam-
age to the covers.
Make a foam from a mild, lukewarm
soap (e.g. from a mild-action deter- Remove as much dirt as possible
Note:
gent). using a lint-free cloth.
Regular care and basic cleaning help to
maintain the value and high-quality ap-
Apply the foam evenly over all the Work mild, lukewarm soap into the
pearance of fabric covers. For this reas- covers using a soft, slightly damp dirt using a soft sponge in circular
on, carry out basic cleaning regularly. sponge. movements from the outside in. Ap-
Carry out basic cleaning more regularly, Wait until the freshly cleaned covers ply light pressure when doing this.
depending on use and the level of dirt. are completely dry.
Note:
Basic cleaning - weekly
Caution: Always work on the dirt from the outside
Vacuum the covers thoroughly follow- The covers must be completely dry before in so that the dirt is not spread over the
ing the nap of the fabric. they are used again. Permanent pressure fabric.
marks could otherwise form.
Caution: Remove the soap used using a clean,
Brush following the nap of the fabric soft sponge.
Do not use vacuuming nozzles made of
using a soft brush, without applying Wait until the freshly cleaned areas
rubber or rubber components. These
could pull threads out of the upholstery
pressure. are completely dry.
covers.

60 CONECTO (C628.3--)/08.2007 GB
Operation
Care/cleaning of micro-fibre covers

Care/cleaning of micro-fibre covers


Caution: Caution:
The covers must be completely dry before Danger. Do not use vacuuming nozzles made of
they are used again. Permanent pressure rubber or rubber components. These
marks could otherwise form. Observe the general information/safety could pull threads out of the upholstery
notes in this section. covers.
Finally, brush the cover and the
cleaned areas using a soft brush Brush covers following the nap of
following the nap of the fabric. Note: the fabric using a soft brush, without
Regular care and basic cleaning help to applying pressure.
maintain the value and high-quality ap-
Caution: Basic cleaning - every six months
pearance of micro-fibre and wool covers.
If in any doubt, use a professional textile For this reason, carry out basic cleaning First carry out the weekly basic
cleaning company. regularly. Carry out basic cleaning more
cleaning.
regularly, depending on use and the level
of dirt. Make a foam from a mild, lukewarm
soap (e.g. from a mild-action deter-
Basic cleaning - weekly gent).
Apply the foam evenly over all the
Vacuum the covers following the nap
covers using a soft, slightly damp
of the fabric, without applying pres-
sponge.
sure.
Wait until the freshly cleaned covers
are completely dry.

CONECTO (C628.3--)/08.2007 GB 61
Operation
Care/cleaning of micro-fibre covers

Work mild, lukewarm soap into the


Caution: dirt using a soft sponge in circular Caution:
The covers must be completely dry before movements from the outside in. Ap- The covers must be completely dry before
they are used again. Permanent pressure ply light pressure when doing this. they are used again. Permanent pressure
marks could otherwise form. marks could otherwise form.
Note:
Brush following the nap of the fabric Finally, brush the cover and the
Always work on the dirt from the outside
using a soft brush, without applying in so that the dirt is not spread over the
cleaned areas using a soft brush
pressure. fabric. following the nap of the fabric.
Removing stains
Caution:
Caution: If in any doubt, use a professional textile
Caution:
Do not use cleaning products containing cleaning company.
Remove dirt as quickly as possible to solvents (e.g. cleaning benzine, acetone,
avoid permanent stains and prevent dam- alcohol, etc.). This would damage the
age to the covers. micro-fibre covers and equipment parts
made of plastic or foam beyond repair.

Caution: Remove the used soap using a clean,


Do not use cleaning products containing soft sponge.
solvents (e.g. cleaning benzine, acetone, Wait until the freshly cleaned areas
alcohol, etc.). This would damage the are completely dry.
micro-fibre covers and equipment parts
made of plastic or foam beyond repair.

Remove as much dirt as possible


using a lint-free cloth.

62 CONECTO (C628.3--)/08.2007 GB
Operation
Care/cleaning of leather covers

Care/cleaning of leather covers Basic cleaning - every quarter


Caution:
Remove coarse dirt with a very soft
Danger. brush or a vacuum cleaner. Leather upholstery must be dried com-
pletely before it is used again, as oth-
Observe the general information/safety erwise permanent pressure marks may
notes in this section. Caution: form.
Do not use a sharp-edged vacuuming
nozzle or a brush which is too hard, oth- Removing stains
Caution: erwise the leather could be irreparably
Only use distilled water for cleaning to damaged.
Caution:
prevent chalky outlines or water marks.
Moisten a soft, lint-free cloth with Remove dirt as quickly as possible to
distilled water. avoid permanent stains and prevent dam-
age to the covers.
Caution: Wipe leather upholstery down with a
Avoid direct sunlight to prevent the col- damp cloth. Remove as much dirt as possible
ours being bleached out. using a soft, lint-free cloth.
Caution: Work a mild, lukewarm soap gently
Do not use a cloth or sponge with a into the dirty areas.
Note:
coarse surface, otherwise this could Then wipe the dirt away using a
Regular care and basic cleaning help to scratch or irreparably damage the leather clean cloth.
maintain the value and high-quality ap- upholstery.
pearance of leather covers, as well as the Remove the soap used using clean,
long-term durability and suppleness of the distilled water.
leather. For this reason, carry out basic
cleaning at least four times a year. Carry
out basic cleaning more regularly, depend-
ing on use and the level of dirt.

CONECTO (C628.3--)/08.2007 GB 63
Operation
Care/cleaning of leather covers

Note: Caution:
Any dirt and soap which remains must If in any doubt, use a professional leather
be completely removed. If in doubt, rinse cleaning company.
again.
Leather care product

Note: Note:
To prevent outlines forming, a wider Information about suitable leather care
area around the mark should always be agents can be obtained from your EvoBus
treated. Service Partner or from a professional
leather cleaning company.
Then dry the cleaned area with a
hairdryer using circular movements at
a distance of between 30 and 40 cm
on a medium heat setting.

Caution:
The leather covers must be completely
dry before they are used again. Perman-
ent pressure marks could otherwise form.

64 CONECTO (C628.3--)/08.2007 GB
At a glance
Table of contents

Overview of vehicle key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


Driver's area overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Switches on the left section of the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Switches on the right section of the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
MTCO tachograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
DTCO tachograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Tachograph (display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Location of emergency equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Windscreen washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

CONECTO (C628.3--)/08.2007 GB 65
At a glance
Overview of vehicle key

Overview of vehicle key

66 CONECTO (C628.3--)/08.2007 GB
At a glance
Overview of vehicle key

1 Key for the ignition switch


2 Key for: Doors, interior and
exterior flaps
3 Key for (option): Doors, interi-
or and exterior flaps
4 Key for key switch: Lower-
ing system, ramp, disabled
passengers' lift

CONECTO (C628.3--)/08.2007 GB 67
At a glance
Driver's area overview

Driver's area overview

68 CONECTO (C628.3--)/08.2007 GB
At a glance
Switches on the left section of the instrument panel

No. Description Page No. Description Page Switches on the left section of the
instrument panel
1 Switches on the 69 9 Control panel for
left section of the audio/video sys- Note:
instrument panel tem in the driver's The overview shows the maximum utilisa-
area and passen- tion of the instrument panel with switches
2 Instrument cluster
ger compartment and instruments in their designated po-
3 Switches on the 71 sition. To fulfil customer options, the
right section of switches may have been assigned to dif-
the instrument ferent positions on the instrument panel
panel or side compartment.
4 Side panel 73
5 Steering column
switch for light
and wiper func-
tions
6 Steering column 92
switch for retarder
and cruise control
(overview)
7 Ignition switch 98
8 DTCO tachograph 82
8 MTCO tachograph 80

CONECTO (C628.3--)/08.2007 GB 69
At a glance
Switches on the left section of the instrument panel

70 CONECTO (C628.3--)/08.2007 GB
At a glance
Switches on the right section of the instrument panel

No. Description Page No. Description Page Switches on the right section of the
instrument panel
1 Hazard warning 13 Payment tray light-
lamps switch ing switch Note:
2 Pushbutton for The overview shows the maximum utilisa-
raising the bus tion of the instrument panel with switches
above normal level and instruments in their designated po-
sition. To fulfil customer options, the
3 Not assigned switches may have been assigned to dif-
ferent positions on the instrument panel.
4 Not assigned
5 ASR (acceleration
skid control) OFF
pushbutton
6 Not assigned
7 Not assigned
8 Not assigned
9 Rotary light switch 91
10 Not assigned
11 Not assigned
12 Passenger com-
partment light-
ing position I+II
switch

CONECTO (C628.3--)/08.2007 GB 71
At a glance
Switches on the right section of the instrument panel

72 CONECTO (C628.3--)/08.2007 GB
At a glance
Side panel

No. Description Page No. Description Page Side panel

14 Display control 23 Bus stop brake Note:


pushbutton pushbutton (op- The overview shows the maximum utilisa-
tion) tion of the instrument panel with switches
15 Ramp enable and instruments in their designated posi-
24 Pushbutton for
switch tion. Switches can be assigned to anoth-
opening/closing
16 Not assigned er position on the instrument panel if this
the forward door has been specified in the order.
17 Not assigned leaf of door 1
18 Raise/lower 25 Pushbutton for
(kneeling) opening/closing
pushbutton the rear door leaf
(option) of door 1
26 Pushbutton for
19 Not assigned
opening/closing
20 Pushbutton door 2
switches for gear 27 Pushbutton for
ranges opening/closing
21 Switch for school door 3
bus operation (op- 28 Pushbutton for
tion) opening/closing
22 Door release door 4
switch

CONECTO (C628.3--)/08.2007 GB 73
At a glance
Side panel

74 CONECTO (C628.3--)/08.2007 GB
At a glance
Side panel

No. Description Page No. Description Page No. Description Page

1 Not assigned 9 Not assigned 19 Not assigned


2 Engine start/stop 10 Not assigned 20 Master safety
pushbutton switch (refer to
11 Not assigned
the “Driver's area
3 Not assigned
12 Not assigned controls” section
4 Not assigned of the Operating
13 Not assigned
5 Roof hatch switch Instructions)
14 Master
- ventilation 100 21 Not assigned
safety switch
(emergency-off 22 Parking brake op-
6 Not assigned
switch) erating lever (refer
7 Driver’s window/ to the “Opera-
15 Heating/ventila-
mirror heating 162 tion” section of
tion/air-condition-
pushbutton (for the Operating In-
ing control panel -
notes on safety structions)
driver’s area
and operation,
refer to the 16 Ramp/disabled
“Driver's area passengers' lift
controls” section (option)
of the Operating 17 Not assigned
Instructions)
18 Drive-off lock
8 Pushbutton for emergency release
manual/automatic switch
fans

CONECTO (C628.3--)/08.2007 GB 75
At a glance
Instrument cluster

Instrument cluster

Danger.
Risk of accident. Stop immediately when
Red warning lamp display (4) is shown
(traffic conditions permitting). The driving
and braking characteristics of the bus
may change. Notify an EvoBus Service
Partner.

Caution:
Danger. While it is permitted to drive on
carefully if Yellow warning lamp display
(5) lights up, the bus should be checked
at an EvoBus Service Partner at the earli-
est opportunity.

Note:
If a malfunction occurs in the anti-jack-
knifing system, indicated by a red warn-
ing lamp in conjunction with the “Anti-
jackknifing system malfunction” malfunc-
tion display, the vehicle is automatically
braked down to a speed of 30 mph (50
km/h).

76 CONECTO (C628.3--)/08.2007 GB
At a glance
Instrument cluster

CONECTO (C628.3--)/08.2007 GB 77
At a glance
Instrument cluster

78 CONECTO (C628.3--)/08.2007 GB
At a glance
Instrument cluster

No. Description Page No. Description Page No. Description Page

1 Indicator lamp for 9 Total distance 18 Button for screen


the left-hand turn reading and clock brightness
signals display
19 Coolant temperat-
2 Main-beam indic- 10 Screen (display) ure gauge
ator lamp
11 Rev counter 20 Exhaust gas clean-
3 Red warning level 12 Fuel level gauge ing system mal-
malfunction lamp function display
13 Selector but- (SCR system)
4 Yellow warning ton for trip
level malfunction meter/time
lamp
14 Button for on-
5 Parking brake and board diagnostics
brake system mal- - “System”
function indicator
lamp 15 Button for on-
board diagnostics
6 Indicator lamp for - “Quit”
the right-hand turn
16 Button for on-
signals
board diagnostics
7 Speedometer - “Reset”
8 Tachograph warn- 17 Button for on-
ing lamp board diagnostics
- “Info”

CONECTO (C628.3--)/08.2007 GB 79
At a glance
MTCO tachograph

MTCO tachograph

80 CONECTO (C628.3--)/08.2007 GB
At a glance
MTCO tachograph

1 Button for opening the re- 4 Menu selection button (clock 7 Display (lit when ignition
cording sheet tray: Driver 1 adjustment, fault indication, switch is switched on): The
inserts the recording sheet etc.): The clock time can be basic display (date, time and
he has labelled with the front changed at any time. Sum- total distance) appears if
side facing upwards onto the mer and winter time has been there are no fault messages.
partition plate in the record- programmed for several years Flashing display = the record-
ing sheet tray. Driver 2 in- and is automatically changed. ing sheet tray time does not
serts the recording sheet he 5 Button (-): : Moving back correspond to the time on the
has labelled with the front within the menu display screen (e.g. after a
side facing upwards under the 6 Button (+): : Moving forwards voltage supply interruption or
partition plate in the record- within the menu changeover from summer to
ing sheet tray. The recording winter time). The time is set
sheets must be changed over automatically: remove the re-
when there is a change of cording sheets and close the
driver. recording sheet tray without
2 Button for setting the re- the recording sheets in it.
quired time group for driver Observe the manufacturer's
1: Press and hold the but- operating instructions.
ton until the required time
group appears on the display
screen.
3 Button for setting the re-
quired time group for driver
2: Press and hold the but-
ton until the required time
group appears on the display
screen.

CONECTO (C628.3--)/08.2007 GB 81
At a glance
DTCO tachograph

DTCO tachograph

82 CONECTO (C628.3--)/08.2007 GB
At a glance
Tachograph (display)

1 Display: Different displays 5 Key panel, driver 2 Tachograph (display)


appear depending on the op-
erating state of the bus. Note:
See Display variants in the Activity button, driver 2/card
manufacturer's operating in- slot ejector button, driver 2
structions. 6 Card slot, driver 2: Driver 2,
2 Key panel, driver 1
the current driver of the bus,
inserts his driver card into
Note: card slot 2.
Activity button, driver 1/card 7 Printer drawer release but-
slot ejector button, driver 1 ton: This button is used to
3 Card slot, driver 1: Driver 1, release the printer drawer, for
M68_00-0121-01
the current driver of the bus, example, for inserting a new
inserts his driver card into roll of paper. 8 Speed display
card slot 1. 8 Tear-off edge
4 Download/calibration inter- 9 Menu buttons: Buttons for
face: There is an interface entering, displaying or printing 9 Warning lamp
under the cover. This inter- data. When lit, this means that there is a mes-
face can only be enabled with See “Calling up menu func- sage on the tachograph display screen.
an inserted company card, tions” in the manufacturer's Driver symbol + fault code = operator er-
control card or workshop operating instructions. ror (recording sheet missing or inserted
card. incorrectly or card missing or inserted
For details, see “Access incorrectly). Fault code = system fault
rights for tachograph cards” (contact a service centre).
in the manufacturer's operat-
ing instructions.

CONECTO (C628.3--)/08.2007 GB 83
At a glance
Location of emergency equipment

10 Display field for total distance Location of emergency equipment


recorder, time, trip meter
Note:
Observe the laws and regulations in all
11 Selection button for time, trip countries concerned.
meter
Press this button briefly to change the
display (10) between the time and trip Note:
meter. Press and hold to reset the trip The equipment is marked in the specified
meter to 0. language.
M86.00-0045-01

In an emergency: press in sign (2)


Note: and pull out the cover.
The markings may differ in colour, design
and content, depending on the legislation Emergency equipment compartment
and specification in the countries con- (1) above the driver contains: 2 first-
cerned. aid kits, 1 warning triangle, 1 warning
lamp, 1 windproof flashlight (torch).

Note:
Use the key to open emergency equip-
ment compartment (1) in normal circum-
stances (e.g. to inspect and correct the
contents).

84 CONECTO (C628.3--)/08.2007 GB
At a glance
Location of emergency equipment

Note:
Observe the laws and regulations in all
countries concerned.

M86.00-0047-01

Release emergency hammer (1) (lead


seal) and remove it from bracket (2).
The emergency hammer is ready for
M86.00-0046-01
operation.
Open snap lock (2) and lift out the
fire extinguisher.
Fire extinguisher (1) is ready for op-
eration (observe operating instruc-
tions on the fire extinguisher).

CONECTO (C628.3--)/08.2007 GB 85
At a glance
Windscreen washer reservoir

Windscreen washer reservoir

86 CONECTO (C628.3--)/08.2007 GB
At a glance
Windscreen washer reservoir

1 Windscreen washer reservoir


filler neck

Note:
The windscreen washer fluid
reservoir is accessible be-
hind the front flap. With both
hands, pull on both handle
recesses to open the front
flap.

Note:
Antifreeze part number A 001
986 45 71 11

CONECTO (C628.3--)/08.2007 GB 87
88 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Table of contents

Rotary light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91


Steering column switch for light and wiper functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Steering column switch for retarder and cruise control (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Master safety switch (emergency-off switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Screen: description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Operating displays/driving mode/bus stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Continuation: bus stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Malfunction displays: description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Malfunction displays: red warning level - description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Malfunction displays: red warning level - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Malfunction displays: yellow warning level A - description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Malfunction displays: yellow warning level A - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Malfunction displays: yellow warning level B - description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Malfunction displays: yellow warning level B - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

CONECTO (C628.3--)/08.2007 GB 89
Driver's area controls
Table of contents

Malfunction displays: warning level C - description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127


Malfunction displays: warning level C - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Selecting the language on the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
General Information / Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Lowering/raising the bus on the entry side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Raising the bus above normal level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Applying the parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Releasing the parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Emergency braking in the event of failure of both brake circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Activating/deactivating the bus stop brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive-off lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
General Information / Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Adjusting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Turning the steering wheel when the bus is stationary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Switching the mirror and window heating on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

90 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Rotary light switch

Rotary light switch 4 Rear foglamp (pull switch


combines the following functions: Note: 2nd position). In addition
In countries where traffic to the front foglamps. The
drives on the other side of indicator lamp in the rotary
the road to that in the coun- light switch lights up. When
try where the vehicle was a trailer or skibox is connec-
registered, there is a risk of ted, the rear foglamp on the
oncoming traffic being dazzled towing vehicle is disabled and
by the asymmetrical dipped- only the rear foglamp connec-
beam headlamps. Observe
ted via the trailer socket is
the country-specific legal re-
enabled.
quirements when driving in
these countries.
3 Front foglamps (pull switch
M54.00-0068-01 1st position). In addition
0 Switched off to the side lamps, dipped-
1 Side lamps beam headlamps or main-
beam headlamps if the igni-
2 Headlamps Dipped-beam
tion switch has been switched
headlamps/main-beam head-
to ON
lamps (depending on the
steering column switch po-
sition) with the ignition switch
in position 2 (drive position)

CONECTO (C628.3--)/08.2007 GB 91
Driver's area controls
Steering column switch for light and wiper functions

Steering column switch for light 4 Headlamp flasher: Pull the Steering column switch for retarder
and wiper functions stalk upwards and cruise control (overview)
5 Main-beam and dipped-beam
headlamps: Stalk in basic Combined drive/brake cruise
position = dipped-beam head- control
lamps, stalk down = main-
beam headlamps
6 Windscreen wipers: Turn the
sleeve on the switch stalk:
speed 0 = off, speed INT = in-
termittent, speed I = normal,
speed II = rapid
7 Wipe and wash: Push sleeve
M54.00-0081-01
on the switch stalk towards
the steering column. With
1 Horn: Press button
windscreen wipers switched
2 Indicate left and right with off = windscreen wipe and M54_00-1003-01
automatic reset: Push the wash
switch stalk beyond the point Note:
of resistance until it clicks
Precondition: bus speed must be great-
into position.
er than 10 mph (15 km/h). The clutch
3 One-touch indicators for a
and service brake pedals must be fully re-
lane change: Press the switch leased and the continuous brakes must
stalk only briefly (not beyond not be active.
the pressure point). The turn
signals flash five times.

92 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Steering column switch for retarder and cruise control (overview)

Note: Note: Note:


The speed is maintained constant only Press and hold (> Tap briefly again
for as long as the braking performance of 0.5 seconds) = bus speed (< 0.5 seconds) = set speed
the retarder remains sufficient for this to increased until switch is reduced by 1/3 mph
be possible. If necessary, shift down and released. When the steering (0.5 km/h).
reduce speed. column switch is released, the
current speed is set as the
Note:
new value.
Note: Press and hold
(> 0.5 seconds) = bus speed
On buses with distance cruise control Note: reduced until switch released.
(ART) (option), this function is automatic- When the distance cruise con- When the steering column
ally activated when combined drive/brake trol is active (option), pressing switch is released, the current
cruise control is activated. the switch for longer will in- speed is set as the new
crease the target speed by in- value.
1.1 Tap briefly crements of 3 mph (5 km/h).
(< 0.5 seconds) = cur- When the combination switch
Note:
rent speed is set and shown is released, the selected spe-
on the display screen. cified speed is set as the new When the distance cruise con-
value. trol is active (option), pressing
the switch for longer will de-
Note: 1.2 Tap briefly
crease the target speed by in-
Tap briefly again
(< 0.5 seconds) = cur-
crements of 3 mph (5 km/h).
(< 0.5 seconds) = set speed rent speed is set and shown When the combination switch
is increased by 1/3 mph on the display screen, or is released, the selected spe-
(0.5 km/h). resumption of last stored cified speed is set as the new
speed. value.

CONECTO (C628.3--)/08.2007 GB 93
Driver's area controls
Steering column switch for retarder and cruise control (overview)

1.3 Cruise control is switched For detailed operating informa- Variable speed limiter (Temposet)
off and the last stored value tion, refer to “Activating combined
remains stored in the control drive/brake cruise control” in the “Driv-
unit (until the ignition switch ing systems” section of the Operating
is switched off). Instructions.

Note:
The combined drive/brake
cruise control is switched off
automatically as soon as the
service brake is applied and
the cruise control is opera-
tional.
M54_00-1003-01

Note:
If the clutch pedal is de-
pressed, cruise control will
remain active when the clutch
pedal is subsequently re-
leased. However, cruise con-
trol will be deactivated if the
clutch is depressed for more
than 5 seconds. A short sig-
nal sounds to indicate that
cruise control is in standby
mode.

94 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Steering column switch for retarder and cruise control (overview)

1.4 Tap briefly = function


changeover to speed Note: Note:
limiter (LIM). The function Press and hold (1.2): the The speed limiter can be
changeover is indicated by limit speed set will be de- activated at speeds above
the “LIM” symbol on the creased by increments of 3 6 mph (10 km/h); between
display screen. If the steering mph (5 km/h) for as long as 6 mph (10 km/h) and
column switch (A) is now the switch is pressed. 10 mph (15 km/h) it is
moved to position (1.1) or always limited to 10 mph
(1.2), the current speed will (15 km/h). It is possible
Note:
to exceed the set speed
be set as the limit speed. The
To deactivate: combination temporarily by depressing the
set value is shown on the switch to position 1.3 or accelerator pedal beyond the
display screen. The driver activate cruise control (by stop (kickdown). As soon
must continue to use the pressing button (1.4)). as the accelerator pedal is
accelerator pedal. released, the stored limit
speed will become effective
Note: once more.
Press and hold (1.1): the limit
speed that was set will be Note:
increased by increments of 3 The retarder is automatic-
mph (5 km/h) for as long as ally activated if the set limit
the switch is pressed. speed is exceeded by more
than 4 km/h in overrun
mode.

For detailed operating information,


refer to “Activating the variable speed
limiter (Temposet)” in the “Driving sys-

CONECTO (C628.3--)/08.2007 GB 95
Driver's area controls
Steering column switch for retarder and cruise control (overview)

tems” section of the Operating Instruc-


tions. Note: Note:
Distance cruise control (option) On buses with distance cruise Operate the sliding sleeve
control (ART) (option), this (C) briefly = the specified
function is automatically distance will be displayed
activated when combined
drive/brake cruise control is
Note:
activated. It can be deactiv-
ated and reactivated by op- Operate the sliding sleeve
erating the sliding sleeve (C) (C) for longer = the specified
towards the steering column. distance will be increased
1.6 Reducing the specified
distance For detailed operating information,
refer to “Activating distance cruise con-
trol” in the “Driving systems” section of
Note:
the Operating Instructions.
M54_00-0994-01 Operate the sliding sleeve
1.5 Distance cruise control (C) briefly = the specified
off/on distance will be displayed

Note:
Operate the sliding sleeve
(C) for longer = the specified
distance will be reduced
1.7 Increasing the specified
distance

96 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Steering column switch for retarder and cruise control (overview)

Continuous braking
Danger. Danger.
If the accelerator pedal is operated while When the ABS system is working cor-
the continuous brakes are active, the con- rectly, an activated continuous brake
tinuous brakes are deactivated and brak- is automatically deactivated if one or
ing output is reduced to zero. both of the wheels on the driven axle
threatens to lock. If an ABS malfunction
message is present, there is no guarantee
Caution: that this function will be carried out - risk
of skidding.
Always move the combination switch
through each of the available stages to
2.1–2.2 Retarder stage 1–2
achieve the required braking torque (do
active
not move it directly to the required po-
M54.00-0082-01
sition). It is not permitted to move the 2.3–2.5 Engine brake, con-
Activating continuous braking: combination switch directly to the re- stantly open throttle, retarder
quired position except in an emergency. stages 3 and 4 active
Danger. However, it is acceptable to skip sever-
al stages at once if you are reducing the Note:
Do not activate the continuous brake (re- braking torque. For the optimum braking
tarder) on a slippery road surface. The The combined effect of the
torque to be achieved, the engine should
wheels could lock - risk of skidding. engine brake and constantly
be turning within its upper speed range
open throttle depends on
so that the coolant does not overheat.
the braking torque currently
available.

CONECTO (C628.3--)/08.2007 GB 97
Driver's area controls
Ignition switch

Engine speed increase Ignition switch 1 Steering unlocked - All con-


sumers can be switched on.
2 Drive position
Danger.
3 Starting position
Never lock the steering while the bus is
in motion. Whenever you disembark, even
for a short time, always remove the key
so that the bus cannot be started by chil-
dren or other unauthorised persons.

M54.00-0082-01

Precondition: bus stationary, engine run-


ning.
1.1 The engine speed can be
increased up to a maximum
of 750 rpm.
1.3 Engine speed increase off,
normal idling speed
M54.00-0083-01

0 Parked position - Insert or


take out the key in this pos-
ition; the side lamps can be
switched on.

98 CONECTO (C628.3--)/08.2007 GB
Driver's area controls
Parking brake

Parking brake
Parking brake valve Danger.
Always apply the parking brake before
Caution: you leave the driver's area.

The parking brake spring actuators re-


quire a release pressure of 5.8 to 6.4
bar. At low supply pressures, there is a Danger.
risk that the brake may not be fully re- Check that the hand lever is fully locked
leased, that the friction pads may make in place.
slight contact while the bus is in motion
and that the brake may be subjected to
M42_00-0650-71
unnecessarily high thermal loads. When
Danger.
the parking brake is released, the relev- For notes on safety and operation,
ant icon on the screen must go out. If ABS is inoperative when the parking refer to the “Driver's area controls” sec-
the compressed-air system for the parking brake is applied. tion of the Operating Instructions.
brake is damaged, it is possible to release
the parking brake using the emergency
release device.

Caution:
Do not apply the parking brake unless the
bus is stationary.

CONECTO (C628.3--)/08.2007 GB 99
Driver's area controls
Master safety switch (emergency-off switch)

Master safety switch (emergency-


off switch) Note: Note:
When master safety switch (1) is oper- There may be additional functions avail- In Poland, the hazard warning lamps are
ated, a running engine is switched off able, depending on the national variant. switched on automatically.
and the power supply for the bus is in-
terrupted. The hazard warning lamps re-
main functional. Activate the emergency- Note: Note:
off switch by pressing the red knob. Un- In Finland, Greece, Spain and Italy, the In Austria, operating the emergency-off
lock the switch by turning the red knob hazard warning lamps and interior lighting switch switches off the engine and inter-
anti-clockwise. are switched on automatically. The cent- rupts the supply of power to the entire
ral locking is ready for operation (ECE-R electrical system.
36).
Danger.
Risk of accident. The emergency-off
switch should not be operated except Note:
in an emergency and only with the bus
In France, the hazard warning lamps are
stationary - never while the bus is in
ready for operation.
motion. Operating the emergency-off
switch causes the engine to switch
off automatically. The power steering
would consequently be disabled if the Note:
bus were in motion. Additional effort In Norway, the hazard warning lamps,
would then be required in order to steer. interior lighting, auxiliary heating (water
Furthermore, the power supply to all heater) and horn are ready for operation.
important electrical consumers (e.g. bus M54_00-1309-71
lighting, ABS, electrical transmission shift
system, etc.) would be interrupted. The
roadworthiness of the bus is at risk.

100 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Screen: description

Screen: description Screen (14) is activated when the follow-


ing functions are switched on: electrical Note:
system, door opened from outside, ex- Also displayed is information from the
terior lighting, interior lighting, hazard computer-controlled operation manage-
warning lamps, radio call. ment system (option).

Note:
The messages for the operating informa-
tion and malfunction information are dis-
played in the language selected
M68_00-0187-75

Screen (10) is a status indicator for dis-


playing operating and malfunction in- Note:
formation. To provide the driver with in-
After the electrical system has been
formation in an organised manner, the
switched on, each of the operating
operating information is divided into displays is displayed automatically in
three display types: 1.) Operating dis- succession.
plays, 2.) Displays in driving mode, 3.)
Displays in bus stop mode. For malfunc-
tion information, a distinction is made Note:
between major and minor malfunctions.
If the exterior lighting is switched on,
Malfunction information is subdivided in- screen (10) shows the display in inverse
to four warning levels: 1.) Red warning video (highlighted). If a malfunction oc-
level, 2.) Yellow warning level A, 3.) Yel- curs, this malfunction is displayed only
low warning level B, 4.) Warning level if the key is in the drive position in the
C. Screen (10) can also be used to dis- ignition switch.
play on-board diagnostics information.

CONECTO (C628.3--)/08.2007 GB 101


Driver's area controls
Operating displays/driving mode/bus stop mode

Operating displays/driving ing pushbutton (1) on the instrument Splitscreen


mode/bus stop mode panel.
The screen is split horizontally into two
To provide the driver with information in differently sized areas. The upper area
an organised manner, the operating in- Danger. occupies 3/4 of the screen, the lower
formation is divided into three display Risk of accident. Calling up additional area 1/4. Both areas can be operated
types: 1.) Operating displays, 2.) Dis- information while the vehicle is in motion independently using pushbutton (1).
plays in driving mode, 3.) Displays in would divert your attention away from the
bus stop mode. road and traffic conditions. This could
Note:
result in an accident with serious or fatal
1.) Operating displays. The splitting of the screen is virtual, i.e.
injuries. For this reason, do not call up
information unless the bus is stationary there is no visible partition between the
and the parking brake is applied. two areas. The split is only evident when
the upper or lower area is operated inde-
pendently of the other using pushbutton
(1).
Note:
This display mode remains active for ap-
proximately 5 seconds. Then, if the park-
ing brake is not applied or if the bus stop
brake or drive-off lock is not active, the
display mode switches to “Driving mode”.
If the parking brake is applied or if the
M54_00-1334-71
bus stop brake or drive-off lock is active,
the display mode switches to “Bus stop
After the electrical system has been mode”.
switched on, each of the operating dis-
plays is displayed on the screen once in
succession. It is then only possible to
call up the operating displays by press-

102 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Brake pressure, supply pressure Fuel level, AdBlue level and


and (engine) oil pressure (engine) oil level Note:
If the oil level is correct, it is not possible
to call up any further oil level information.

Note:
If the oil level is not correct, see the fol-
lowing displays.

Oil level too low

M54_00-1131-01 M54_00-1132-01

The brake pressure and supply pressure The fuel level is represented by a bar
for brake circuits one (1) and two (2) are ranging from 0 (empty) to 1 (full). The
each represented by a bar ranging from same applies to the AdBlue level. The
0 to a maximum of 12 bar. The thicker “Oil level OK” message indicates that the
bar represents the supply pressure, the oil level is correct.
thinner bar the brake pressure of the rel-
evant brake circuit. The current oil pres-
sure of between 0 and 5 bar is displayed
below the display for brake circuits one M54_00-1134-01

and two. An insufficient oil level is indicated by


the “Oil level” message and the top-up

CONECTO (C628.3--)/08.2007 GB 103


Driver's area controls
Operating displays/driving mode/bus stop mode

amount required in litres (4.5 litres in Oil level too high


the example). Note:
There is a risk of engine damage if the oil
Note: level is too high. Therefore, correct the
oil level as soon as possible.
This display is only available if a yellow
warning level malfunction or the “Message
available” symbol (spanner) has previously Oil level cannot be measured
been displayed.

Caution:
There is a risk of engine damage if the oil
level is too low. Therefore, correct the oil M54_00-1135-01
level as soon as possible. The oil level is too high if the “Oil level >
max” message is displayed.

Note:
This display is only available if a yellow M54_00-1136-01
warning level malfunction has previously The oil level cannot be measured if the
been displayed.
“Oil level - - - - -” message is displayed.

104 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Coolant temperature, transmission 2.) Driving mode displays


oil temperature and engine oil Note:
temperature Also displayed is information from the
computer-controlled operation manage-
ment system (option).

Driving mode displays - overview

Message available

M54.00-0173-01

This display mode is active when the


M54_00-1133-01 vehicle is in motion. It notifies the driver
The current coolant temperature is rep- of important system information and in-
resented in the upper area by a bar dicates when a system is active or when
ranging from 0 °C and a maximum of a system is temporarily limited in its op-
160 °C. The display underneath shows eration or scope of functions but no mal-
the current transmission oil temperat- function is present.
ure and the bottom display shows the
M54_00-0631-01
current engine oil temperature.

CONECTO (C628.3--)/08.2007 GB 105


Driver's area controls
Operating displays/driving mode/bus stop mode

Transmission oil too hot Retarder active (permanent display)


Caution:
“Message available” symbol (A) on the
screen indicates that it is possible to call
up a message (malfunction, maintenance
due) from a system.

Caution:
If “Message available” symbol (A) is
shown permanently on the screen, consult
or visit the relevant workshop.
M54_00-0551-01 M54_00-0561-01

Displayed if the oil in the retarder is too Displayed if the brake pedal is depressed
hot. or if the driver operates the retarder
manually using the control lever on the
Caution: steering column.
The braking effect of the retarder is auto-
matically reduced as a function of the
operating temperature in order to protect
the retarder against damage from over-
heating when it is in continuous opera-
tion. Adapt your driving style accordingly,
particularly on long downhill gradients.

106 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Automatic transmission in neutral Acceleration skid control Acceleration skid control activated
display deactivated (flashing) (permanent display)

M54_00-0559-01 M54_00-0562-01 M54_00-0562-01

Displayed if the “N” pushbutton in the Displayed if acceleration skid control has Displayed if the drive wheels on one side
switch panel is pressed and the trans- been deactivated using the pushbutton start to spin and acceleration skid con-
mission is in neutral. on the instrument panel. trol actively intervenes.

Danger. Danger.
Risk of accident from spinning drive Risk of accident. Acceleration skid con-
wheels. The bus may skid if the drive trol does not relieve the driver of the re-
wheels start to spin. sponsibility for adopting a driving style
which takes traffic and road conditions
into account.

CONECTO (C628.3--)/08.2007 GB 107


Driver's area controls
Operating displays/driving mode/bus stop mode

Parking brake active (permanent


display) Note: Danger.
Danger. Check the hand lever for full en- Risk of accident. Apply the parking brake
gagement. To do so, attempt to press before you leave the driver's area. The
the hand lever in the “release” direction bus stop brake must not be used to park
without pulling the release ring out of the the bus. Apply the parking brake at bus
detent position. The lever must not move. stops on steep uphill or downhill gradi-
ents that exceed 15 %.
Bus stop brake active (permanent
display)
Danger.
Risk of accident. Do not apply the bus
stop brake unless the bus is stationary.
M54_00-0563-01

Displayed if the parking brake operat-


ing lever on the side compartment is
applied.

Danger.
Danger. Do not apply the parking brake
unless the bus is stationary. Always ap- M54_00-0564-01

ply the parking brake before you disem- Displayed if the bus stop brake has been
bark. On uphill and downhill gradients, activated using the switch on the instru-
you must also chock the wheels and turn ment panel.
the steering towards the kerb.

108 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Stop request (flashing) Ramp request (flashing) Pushchair (flashing)

M54_00-0575-01 M54_00-0576-01 M54_00-0577-01

Displayed if a passenger presses a Displayed if a passenger presses a Displayed if a passenger presses a


“STOP” pushbutton in the passenger “Ramp request” pushbutton in the “Pushchair” pushbutton in the passenger
compartment. passenger compartment or on the compartment or on the outside of the
outside of the bus. bus.

Note:
The door is held open if a “Pushchair”
pushbutton is pressed.

CONECTO (C628.3--)/08.2007 GB 109


Driver's area controls
Operating displays/driving mode/bus stop mode

Bus raised/lowered (permanent Anti-jackknifing protection active Anti-jackknifing protection active


display) (permanent display) (A) (permanent display), bus stop
brake active (B) (permanent
display)

M54_00-0581-01 M54_00-0602-01

Displayed if the bus has been raised or Displayed when the anti-jackknifing pro-
lowered beyond the normal level using tection is active during forward travel. M54.00-0241-01

the pushbutton on the instrument panel. Displayed when the anti-jackknifing pro-
Note: tection is engaged and the bus is being
Note: reversed.
For notes on safety and operation, refer
For notes on safety and operation, refer to the “Operation” section of the Operat-
to the “Driver's area controls” section of ing Instructions.
the Operating Instructions.

110 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Auxiliary heating active (permanent Driver's window and exterior mirror


Note: display) heating active (permanent display)
For notes on safety and operation, refer
to the “Operation” section of the Operat-
ing Instructions.

Centralised lubrication (option)


active (permanent display)

M54_00-0606-01 M54_00-0607-01

Displayed if the auxiliary heating has Displayed if the driver's window and ex-
been switched on using the pushbutton terior mirror heating have been switched
in the heating/ventilation/air-condition- on using the pushbutton on the side
ing control panel. compartment.
M54_00-0604-01
Note:
Displayed if the centralised lubrication
system initiates (carries out) a lubrication Heating for the driver's window and exter-
process. ior mirror is only active for approximately
12 minutes.

CONECTO (C628.3--)/08.2007 GB 111


Driver's area controls
Operating displays/driving mode/bus stop mode

Windscreen heating (option) active Air-conditioning system active Roof hatches open (permanent
(permanent display) (permanent display) display)

M54_00-0608-01 M54_00-0609-01 M54_00-0610-01

Displayed if the windscreen heating has Displayed as soon as the refrigerant Displayed if the roof hatches are open.
been switched on using the pushbutton compressor is running.
on the side compartment.

Note:
The heating for the windscreen is only
active for approximately 12 minutes.

112 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Operating displays/driving mode/bus stop mode

Fuel level low (permanent display) 3.) Bus stop mode displays

M54_00-0614-01 M54.00-0174-01

This display mode is activated when the


bus is stationary, the parking brake or
Note: bus stop brake is applied and the drive-
off lock is still active. The bus symbol is
Display for fuel level in reserve range.
always displayed for this display mode.

Note:
Also displayed is information from the
computer-controlled operation manage-
ment system (option).

CONECTO (C628.3--)/08.2007 GB 113


Driver's area controls
Continuation: bus stop mode

Continuation: bus stop mode

114 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Continuation: bus stop mode

A - Bus C1 Permanent bus display = ramp D4 Lift flashing = lift malfunction


symbols retracted, not enabled
for the C2 Ramp flashing = ramp enabled
lowering C3 Arrow flashing = ramp in oper- E - Bus
system ation symbols
A1 Arrows flashing = lowering C4 Permanent ramp display = for the
active ramp extended doors
A2 Arrows permanently displayed C4 Ramp flashing = ramp mal- E1 Permanent bus display =
= lowering complete function doors closed, not enabled
C5 Permanent bus display with E1 Door flashing = door closed,
B - Bus wheelchair symbol = ramp enabled
symbols requested E2 Permanent door display = door
for the open
brake E2 Door flashing = door malfunc-
system D - Bus tion
B1 Permanent wheel display = symbols E3 Permanent door display = door
drive-off lock or bus stop for the disabled
brake active lift E4 Permanent door leaf display =
B2 Permanent wheel display with D1 Permanent bus display = lift door leaf disabled
parking brake symbol = park- retracted (out-of-use position), E5 Permanent bus display with
ing brake applied not enabled pushchair symbol = hold door
D2 Lift flashing = lift enabled open requested or activated
C - Bus D3 Arrow flashing = lift in opera- (pushchair switch)
symbols tion
for the D4 Permanent lift display = lift
ramp lowered

CONECTO (C628.3--)/08.2007 GB 115


Driver's area controls
Malfunction displays: description

Malfunction displays: description


Note: Danger.
The malfunction texts are displayed in the Risk of accident. Red warning level mal-
language selected. functions (3) indicate that the operating
safety or roadworthiness of the bus is at
Major malfunctions risk. The driving and braking characterist-
ics of the bus may change. The bus must
be stopped immediately (traffic conditions
permitting) and an EvoBus Service Partner
must be notified.

Minor malfunctions
M54_30-0099-71
Minor malfunctions are subdivided into
warning levels A, B and C. Minor mal-
A distinction is made between major
functions from warning levels A and B
and minor malfunctions. Malfunctions
are displayed immediately as they occur
that have occurred are displayed on
in conjunction with yellow warning lamp
the screen with a malfunction display.
(4). No warning signal sounds.
Malfunction displays always consist of a M54_00-1362-71
symbol (1...x) and a malfunction text (1). Major malfunctions are displayed imme-
They are displayed one under the other diately in conjunction with red warning
on the screen. lamp (3) and remain active until the mal-
functions have been rectified. A warning
signal also sounds. It is not possible to
clear the malfunction display or switch to
a different display mode.

116 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Malfunction displays: red warning level - description

Malfunction displays: red warning


level - description Danger.
Risk of accident. Red warning level mal-
functions (3) indicate that the operating
safety or roadworthiness of the bus is at
risk. The driving and braking characterist-
ics of the bus may change. The bus must
be stopped immediately (traffic conditions
permitting) and an EvoBus Service Partner
must be notified.

Danger.

M54_00-1362-71 Risk of accident. If the rear car begins


to swing from side to side, the bus must
A malfunction that is signalled by red
be stabilised by braking. If a malfunction
warning lamp (3) immediately causes the occurs in the anti-jackknifing protection
malfunction display to be shown on the system (red warning lamp in conjunction
screen. Malfunction displays with red with the “Anti-jackknifing protection” sym-
warning lamp (3) remain active on the bol), it is permissible to drive the bus as
screen until the malfunctions have been far as the nearest workshop but only in
rectified. The malfunction display cannot exceptional cases, in favourable weath-
be cleared if the red warning lamp is lit. er conditions (non-skid road surface) and
at a speed of no more than 12 mph (20
km/h). In all other cases the bus must
be towed.

CONECTO (C628.3--)/08.2007 GB 117


Driver's area controls
Malfunction displays: red warning level - overview

Malfunction displays: red warning


level - overview

118 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Malfunction displays: red warning level - overview

10 Engine oil replenishment fail- 23 Anti-jackknifing system mal-


ure. Oil level too low, check function (articulated buses
Note: oil level. (Only in buses with only)
automatic oil replenishment) 24 Auxiliary steering malfunction
Depending on the type of
malfunction, the same sym-
11 Coolant too hot (buses with trailing axle only)
bol may be displayed with a 12 Hydrostatic fan drive malfunc- 25 Engine compartment fire
different malfunction text, see tion
symbol (10) for example. 13 Door system malfunction
1 Brake pressure signal mal- 14 Emergency switch operated
function 15 Level control failure
2 Supply pressure too low 16 Entry aid malfunction
(brake circuit 1)
3 Supply pressure too low 17 Fuel level too low
(brake circuit 2) 18 No battery charge
4 ABS/ASR failure 19 FPS module 1 malfunction
5 Drive control failure
6 Engine control failure Note:
7 Transmission malfunction There may be up to 8 FPS
8 Transmission oil too hot modules in the bus. The
number (1...8) referring to the
9 No oil pressure module concerned is shown
10 Oil level too low, check oil after the malfunction text
level 20 Headroom clearance warning
21 Engine compartment fire mes-
sage
22 Roof hatch emergency release

CONECTO (C628.3--)/08.2007 GB 119


Driver's area controls
Malfunction displays: yellow warning level A - description

Malfunction displays: yellow


warning level A - description

M54_00-1363-71

Important message for the driver. Mal-


function displays of warning level A are
displayed immediately in conjunction
with yellow warning lamp (4).

Caution:
In the event of a yellow warning level
malfunction, it is permissible to drive on
carefully but the bus should be checked
by an EvoBus Service Partner at the earli-
est opportunity.

120 CONECTO (C628.3--)/08.2007 GB


Driver's area controls

CONECTO (C628.3--)/08.2007 GB 121


Driver's area controls
Malfunction displays: yellow warning level A - overview

Malfunction displays: yellow


warning level A - overview

122 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Malfunction displays: yellow warning level A - overview

14 Auxiliary steering malfunction


Danger. (buses with trailing axle only)
Note: 15 Oil level too low, check oil
The bus may continue to be
driven but with added cau- level
Depending on the type of
tion (route can be completed) 15 Engine oil replenishment fail-
malfunction, the same sym-
bol may be displayed with a and must be inspected as ure. Oil level too low, check
different malfunction text, see soon as possible in the work- oil level. (Only in buses with
symbol (15) for example. shop. There is a possibility of automatic oil replenishment)
a degradation in braking per- 15 Oil level too high, check oil
1 ABS/ASR failure
formance. Traction could be level
limited on slippery surfaces.
Note: 2 Parking brake malfunction Caution:
If the “Bus stop brake mal- 3 Retarder malfunction There is a risk of engine dam-
function” message is also
displayed on the screen, the
4 Bus stop brake malfunction age if the oil level is too low
5 Undervoltage or too high. Therefore, cor-
bus stop brake is no longer
rect the oil level as soon as
operational. 6 No battery charge possible.
1 ASR trailing axle malfunction 7 No battery charge
(buses with four axles only) 8 No battery charge Note:
9 Fuel level too low Observe the “Display mode:
10 Supply pressure too low bus stop mode - overview”
11 Level control malfunction section.
12 Entry aid malfunction 16 Air drier malfunction
13 Anti-jackknifing system mal- 17 AdBlue level too low
function (articulated buses 18 Fire detection system failure
only)

CONECTO (C628.3--)/08.2007 GB 123


Driver's area controls
Malfunction displays: yellow warning level B - description

19 Fire extinguishing system fail- Malfunction displays: yellow


ure warning level B - description
20 Engine torque reduction Less important message for the driver.
Malfunction displays of warning level B
are displayed on screen (14) for approx-
imately 10 seconds in conjunction with
yellow warning lamp (5). Once the mal-
function display and yellow warning lamp
(5) have gone out, the “Message avail-
able” symbol is shown on the screen.
Symbol Description

The “Message available”


symbol on the screen
indicates that it is pos-
sible to call up a message
(malfunction, maintenance
due) from a system.

124 CONECTO (C628.3--)/08.2007 GB


Driver's area controls

CONECTO (C628.3--)/08.2007 GB 125


Driver's area controls
Malfunction displays: yellow warning level B - overview

Malfunction displays: yellow


warning level B - overview

126 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Malfunction displays: warning level C - description

8 Exterior lighting malfunction, Malfunction displays: warning level


front foglamps C - description
Note: 8 Exterior lighting malfunction, Not an important message for the driver.
brake lamps No malfunction display is shown on the
Depending on the type of
8 Exterior lighting malfunction, screen. Yellow warning lamp (5) remains
malfunction, the same sym-
bol may be displayed with a auxiliary brake lamps off. Only the “Message available” symbol
different malfunction text, see 8 Exterior lighting malfunction, is shown on the screen.
symbol (8) for example. reversing lamps
8 Exterior lighting malfunction, Symbol Description
1 Drive control failure
tail lamps
2 Engine control failure
8 Exterior lighting malfunction, The “Message available”
3 No oil pressure side lamps symbol on the screen
4 Hydrostatic fan drive malfunc- 8 Exterior lighting malfunction, indicates that it is pos-
tion licence plate lamps sible to call up a message
5 Transmission malfunction 8 Front turn signals malfunction (malfunction, maintenance
6 Heating/ventilation malfunc- 8 Rear turn signals malfunction due) from a system.
tion 8 Additional turn signal lamps
7 Auxiliary heating malfunction malfunction
8 Exterior lighting malfunction 9 Pull-away aid malfunction
8 Exterior lighting malfunction, (buses with trailing axle only)
dipped-beam headlamps 10 Gas system malfunction (com-
8 Exterior lighting malfunction, pressed natural gas CNG
main-beam headlamps vehicles only)
8 Exterior lighting malfunction,
rear foglamp

CONECTO (C628.3--)/08.2007 GB 127


Driver's area controls
Malfunction displays: warning level C - overview

Malfunction displays: warning level


C - overview

128 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Selecting the language on the screen

8 Auxiliary steering malfunction, Selecting the language on the


oil level low (buses with trail- screen
Note: ing axle only)
8 Auxiliary steering malfunction,
Depending on the type of Note:
malfunction, the same sym-
replace filter (buses with trail-
ing axle only) Precondition: bus stationary, parking
bol may be displayed with a brake applied.
different malfunction text, see
symbol (8) for example.
1 Brake pad thickness too low
2 Brake pressure signal mal-
function
3 Coolant level too low
4 Hydrostatic fan drive, check
oil level
5 Read the fault memory
6 FPS module 1 malfunction

Note: M54.00-0083-01
There may be up to 8 FPS Ignition switch position (0).
modules in the bus. The
number (1...8) referring to the
module concerned is shown
after the malfunction text.
7 Lubrication system malfunc-
tion

CONECTO (C628.3--)/08.2007 GB 129


Driver's area controls
Selecting the language on the screen

M54.00-0068-01 M54.00-0081-01 M00_00-0321-01

Switch on side lamps (1). Slide sleeve (7) on the steering It is now possible to select the lan-
column switch (wipe/wash) towards guage required by pressing the steer-
the steering column for longer than 5 ing column switch down (to scroll
seconds. down) or up (to scroll up).
The language control menu (country To save the displayed language (1),
codes) appears on the screen. slide and hold the sleeve on the
steering column switch again. Disk
icon (2) flashes while saving is in
progress.

130 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
General Information / Safety Information

Saving is complete when flashing General Information / Safety


disk icon (2) lights up permanently. Information Danger.
Releasing the sleeve exits the selec-
Vehicle manoeuvrability when the Although the vehicle remains manoeuv-
tion menu. rable when the suspension is depressur-
air suspension is depressurised
ised, it must only be driven at walking
The front chassis and driven axle guide pace to the nearest lay-by or EvoBus Ser-
Note:
have been designed so that the bus is vice Partner. The body must always be
It is possible to cancel the process at any guaranteed to be manoeuvrable even secured at the correct points by using
time by switching off the side lamps.
when the suspension air bags are de- jacks and floor stands whenever work is
pressurised. carried out on the pneumatic suspension
system as the vehicle body can sink relat-
In this condition, the whole weight of the
ively quickly if there is an air loss.
bus lays on the stop buffers built into
the front chassis and rear axle. They are
not used when the suspension operates
normally and only prevent the bus hitting
the axle when compression is extreme.
The stop buffers have not been designed
to be operated under continuous loading
and cannot be considered a replacement
for the normal suspension under any cir-
cumstances. Additionally, the bodywork
can be damaged (cracks etc.).

CONECTO (C628.3--)/08.2007 GB 131


Driver's area controls
Lowering/raising the bus on the entry side

Lowering/raising the bus on the


entry side

Note:
Precondition: electrical system on, bus
stationary, doors closed, operating pres-
sure > 6.5 bar, red indicator lamp off,
lowering/raising with key switch on, level
control operational.

M54_00-1323-71 M54.00-0230-01
Danger.
Press and hold pushbutton (1) until While the bus is being lowered, the
Risk of accident. Use the lowering func-
the bus is lowered. screen shows: “Bus lowering” (A),
tion only with the bus stationary and for
“Drive-off lock active” (B).
no purpose other than as a boarding aid. The bus lowers on the entry side.

Danger.
Risk of accident. Ensure that no objects
or persons are present under the bus,
particularly their feet.

132 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Lowering/raising the bus on the entry side

Note:
Doors must be closed.

M54.00-0231-01 M54.00-0231-01

After the lowering process, the After the raising process, the screen
screen shows: “Lowering complete” shows: “Raising complete” (C),
(C), “Drive-off lock active” (B). “Drive-off lock active” (B).
M54.00-0230-01

Note: While the bus is being raised, the Note:


screen shows: “Bus rising” (A),
After the bus has been lowered, it is pos- The bus is raised automatically if the
“Drive-off lock active” (B).
sible to open the doors and extend the doors are closed or pushbutton (26) is
ramp. released during the lowering process.

Briefly press the upper section of


pushbutton (1).
The bus is raised back to the normal
level.

CONECTO (C628.3--)/08.2007 GB 133


Driver's area controls
Raising the bus above normal level

Raising the bus above normal level

Note:
Precondition: electrical system on, bus
stationary, doors closed, operating pres-
sure > 6.5 bar, red indicator lamp off,
lowering/raising with key switch on, level
control operational.

Danger.
M54_00-1335-71 M54.00-0230-01
Risk of accident. Do not exceed the max-
Press the upper section of pushbut- The following is shown on the screen:
imum permissible vehicle height when
driving with the bus raised above normal
ton (1) in bus stop mode. “Raised level active” (A).
level. In Germany, the maximum permiss- The bus is raised for as long as the
ible vehicle height is limited to 4 metres. pushbutton is pressed. Note:
Observe local statutory regulations in all
This function is displayed if the “Bus stop
other countries (especially in the event of
Note: mode” display is active.
cross-border travel).
Release the pushbutton when the bus has Briefly press the upper section of
reached the required height. pushbutton (1) in driving mode.
The bus is raised for as long as the
pushbutton is pressed.

134 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Raising the bus above normal level

Note: Note:
Release the pushbutton when the bus has Lowering is cancelled if the upper section
reached the required height. of pushbutton (1) is pressed during the
lowering process.

M54_00-1359-71

The buzzer sounds briefly. The yellow


warning lamp lights up briefly.
The following is shown on the screen:
“Bus raised” (B). M54_00-1335-71

Briefly press the lower section of


Note: pushbutton (1).
This function is displayed if the “Driving The bus is lowered to the normal
mode” display is active.
level.
The function indicator on the screen
goes out.

CONECTO (C628.3--)/08.2007 GB 135


Driver's area controls
Applying the parking brake

Applying the parking brake


Danger.
Note: Check the hand lever for full engagement.
Precondition: minimum operating pressure Do this by pressing hand lever (1) to-
of 5.5 bar. wards released position (B) without pulling
release ring (2) out of the detent position.
The lever must not move.

Danger.
Risk of accident. There is a fault in the
parking brake circuit if the “Brake sys-
tem malfunction” indicator lamp lights up M42_00-0650-71
while there is sufficient operating pres-
Pull parking brake lever (1) back (A)
sure. Have the brake system checked at
an EvoBus Service Partner.
and engage it.
The parking brake is applied (air
venting noise can be heard).

Danger.
M54.00-0232-01
Do not apply the parking brake unless the
bus is stationary. Always apply the park- The following is shown on the screen:
ing brake before you leave the driver's “Parking brake applied” (A).
area. On uphill and downhill gradients,
you must also chock the wheels and turn
the steering towards the kerb.

136 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Releasing the parking brake

Releasing the parking brake


Note:
To guarantee a faultless release of the
parking brake, the supply pressure must
be at least 5.5 bar. If the parking brake
indicator lamp goes out despite there be-
ing sufficient supply pressure, there is a
fault in the spring actuator or the emer-
gency release circuit. Have the brake sys-
tem checked by an EvoBus Service Part-
ner immediately.
M54.00-0232-01

M42_00-0650-71 The “Parking brake applied” indica-


Pull locking ring (2) up and press tion display (A) on the screen goes
parking brake lever (1) forwards (B). out.

The parking brake is released (air


Note:
charging noise can be heard).
A continuous warning tone sounds if the
electrical system is switched off with the
parking brake released.

CONECTO (C628.3--)/08.2007 GB 137


Driver's area controls
Emergency braking in the event of failure of both brake circuits

Emergency braking in the event of The bus is braked at the rear wheels
failure of both brake circuits only.

Danger. Note:

A failure in brake circuits 1 and 2 will It is possible to pull the parking brake
jeopardise the operating safety and road- lever back to any position before the limit
worthiness of the bus. Stop the vehicle position. This enables you to prevent the
immediately (traffic conditions permitting). rear wheels from locking and to control
Have the brake system checked by an the amount of braking force applied.
EvoBus Service Partner immediately.

M42_00-0650-71 Danger.
Note: Pull release ring (2). Slowly pull the
Risk of accident. The anti-lock braking
hand lever towards the Applied po- system (ABS) is not operational when the
In the event of a failure in brake circuits
1 and 2, it is possible to initiate emer-
sition (A) and hold it in the desired parking brake is applied. You should pay
gency braking using the parking brake position, otherwise it will automatic- particular attention when driving on slip-
lever. ally return to the Released position pery roads, since the rear wheels could
(B). lock.

Danger.
When performing emergency braking us-
ing the parking brake, make sure that
the parking brake lever does not engage
in the parking position. Release ring (2)
must be held in the applied position.

138 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Activating/deactivating the bus stop brake

Activating/deactivating the bus


stop brake

Note:
Precondition: bus stationary, electrical
system on.

Danger.
If the bus stop brake is not used as in-
tended, the vehicle could roll away. This M54_00-1283-71 M54.00-0237-01
could result in an accident with seri- Press the lower section of switch (1). The following is shown on the screen:
ous or fatal injuries. Therefore: - Before
“Bus stop brake active” (A).
starting/stopping the engine and before The bus stop brake is active.
leaving the driver’s area, always apply Press the upper section of switch
the parking brake. - Do not under any (25); depress the accelerator pedal.
circumstances use the bus stop brake
to park the bus or to secure it against The bus stop brake is released.
rolling away. - Apply the parking brake
when stopping on steep uphill or downhill Note:
gradients exceeding 15 % or at bus stops
on steep uphill or downhill gradients ex- The drive-off lock is not released until the
ceeding 15 %. - Do not activate the bus accelerator pedal is depressed.
stop brake unless the vehicle is station-
ary.

CONECTO (C628.3--)/08.2007 GB 139


Driver's area controls
Drive-off lock

Drive-off lock ally, the status indicator for the ac-


tion is also displayed.
Note:
Precondition: bus stationary, electrical
system on.

Danger.
If the drive-off lock is not used as inten-
ded, the vehicle could roll away. This
M54.00-0237-01 could result in an accident with serious or
fatal injuries. For this reason, the parking
The “Bus stop brake active” indica-
brake must always be applied before you
tion display (A) on the screen goes start/stop the engine or leave the driver- M54.00-0235-01
out. ’s area. Do not use the drive-off lock to In the example: “Door open” (B).
park the bus or secure the bus against
rolling away under any circumstances. En-
gage the parking brake when stopping on Note:
steep uphill or downhill gradients of more The drive-off lock is also activated if the
than 15 % and at bus stops on steep up- following functions are active: “Lower
hill or downhill gradients of more than bus”, “Operate ramp”, “Operate lift”.
15 %.
Close the door, depress the acceler-
Open the door ator pedal.
The following is shown on the screen:
“Drive-off lock active” (A). Addition-

140 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
General Information / Safety Information

General Information / Safety but considerably more effort will be re-


Information quired.
Important notes on the steering Since there is an extremely low probab-
system ility of this situation occurring - but if it
does occur, it often does so completely
The dimensions of the steering system unexpectedly - the driver could wrongly
and the mechanical steering transmis- assume that the steering system has
sion ratio were designed such that, been blocked. In fact, the driver merely
in the event of a malfunction in the has to use the level of effort required to
hydraulic power steering system, the continue steering.
effort required to turn the steering
This important information is intended to
M54.00-0235-01 wheel would not exceed a specific
clarify the scenario described and pre-
The “Drive-off lock active” indication value deemed by legislators to be the
vent the driver from possibly misjudging
display (A) on the screen goes out. maximum reasonable force.
the situation.
For vehicles above 12 t this force is 450
Note: N (400 N for vehicles between 3.5 t and
12 t) applied to the steering wheel cir- Danger.
The drive-off lock is only released when
cumference when turning the vehicle In the event of a power steering failure,
the accelerator pedal is depressed.
from straight-ahead driving into a circle the bus becomes very difficult to steer.
with a 20 m radius at a road speed of Have the malfunction rectified immedi-
approximately 10 km/h. No more than ately at an EvoBus Service Partner.
6 seconds must pass from the start of
turning to reaching the 20 m radius.
The driver must be aware that, in the
event of a sudden failure in the power
steering (e.g. due to a pump drive mal-
function), the bus will remain steerable

CONECTO (C628.3--)/08.2007 GB 141


Driver's area controls
Adjusting the steering column

Adjusting the steering column Turning the steering wheel when


Note: the bus is stationary
If pushbutton (1) is not pressed again the Adhere to the instructions.
steering column will automatically lock
after approx. 12 seconds.
Note:
To prevent damage to the steering
Danger. column, the following points must be
observed when turning the steering wheel
After the adjustable steering column has with the bus stationary, without hydraulic
been adjusted, the driver must check that support (engine switched off) and without
all instruments and indicator lamps are a turntable under the front wheels (tyres
still visible. in direct contact with the ground):
M46.00-0030-01
Release the steering wheel adjuster
To adjust the steering column, press
and push the steering wheel fully
the lower section of pushbutton (1).
down. Lock the steering wheel ad-
juster in place. Turn the steering
Danger. wheel using both hands at an angle
Only make adjustments when the bus is of 90° to 180° to one another.
stationary. Lock the steering column in
place after you have adjusted the steering Caution:
wheel to match the driver's requirements.
To do this, press the upper section of Never have more than one person turn
pushbutton (1). the steering wheel. Do not pull the steer-
ing wheel on one side only.

142 CONECTO (C628.3--)/08.2007 GB


Driver's area controls
Switching the mirror and window heating on and off

Switching the mirror and window


Note: heating on and off
We ask the workshop in particular to note
this. Note:
Precondition: engine running.

Note:
The window and the exterior mirror
heating is limited to approximately 12
minutes. M54_00-1299-71

Press the lower section of pushbut-


ton (1).
The indicator lamp in pushbutton (1)
lights up.
The heating is active.

CONECTO (C628.3--)/08.2007 GB 143


Driver's area controls
Switching the mirror and window heating on and off

M54.00-0243-01 M54.00-0243-01

The following is shown on the screen: The “Window/exterior mirror heated”


“Window/exterior mirror heated” (A). indication display (A) on the screen
goes out.
Press the upper section of pushbut-
ton (7).
The indicator lamp in switch (7) goes
out.
The heating is switched off.

144 CONECTO (C628.3--)/08.2007 GB


Driver’s seat/passenger seats
Table of contents

Important notes on the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146


Grammer MSG 90.5 driver's seat control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Using the driver's seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

CONECTO (C628.3--)/08.2007 GB 145


Driver’s seat/passenger seats
Important notes on the driver's seat

Important notes on the driver's seat


It is essential that the following instruc-
tions be observed:

Danger.
In the interests of road safety, the driver-
's seat must not be adjusted when the
bus is in motion.

Note:
The following descriptions provide a brief
overview of the control elements. The
manufacturer's operating instructions
provided must be observed in all cases.

146 CONECTO (C628.3--)/08.2007 GB


Driver’s seat/passenger seats

CONECTO (C628.3--)/08.2007 GB 147


Driver’s seat/passenger seats
Grammer MSG 90.5 driver's seat control elements

Grammer MSG 90.5 driver's seat


control elements

148 CONECTO (C628.3--)/08.2007 GB


Driver’s seat/passenger seats
Grammer MSG 90.5 driver's seat control elements

1 Backrest adjustment 9 Seat heating switch (option)


Note: 10 Seat cushion angle adjust-
Note: (+) chamber fills up or (-) ment
Relieve load on backrest, chamber empties.
pull lever upwards, move into 5 Height adjustment Note:
required position, release Relieve load on backrest, pull
lever. button upwards: the seat
Note:
2 Lateral support adjustment angle can now be adjusted.
Pull lever up = upward ad-
justment. Push lever down = 11 Seat cushion depth adjust-
Note: downward adjustment. ment
Individually adjustable lateral 6 Damper setting
support by two compressed- Note:
air chambers. (+) chamber Pull button upwards: the seat
Note:
fills up or (-) chamber emp- cushion can now be adjusted.
ties. The damper setting can be
12 Driver's seat fore-and-aft ad-
infinitely adjusted between
3 Lumbar support (upper cham- justment
soft and hard.
ber)
7 Swivel release mechanism
Note:
Note:
Pull lever upwards: the seat
(+) chamber fills up or (-) Note:
can now be slid in the longit-
chamber empties. Press button downwards: udinal direction.
4 Lumbar support (lower cham- the seat can now be turned
(swivel range: 50° to the left,
ber)
90° to the right).
8 Seat belt buckle

CONECTO (C628.3--)/08.2007 GB 149


Driver’s seat/passenger seats
Using the driver's seat belt

Using the driver's seat belt


Danger.
Note: The seat belt must not pass over your
The driver's seat fitted has an integrated neck, be snagged or rub against sharp
belt system. The user instructions there- edges. It should fit as close to the body
fore only apply to belts that were in- as possible. You should therefore avoid
stalled in the manufacturing plant. wearing bulky clothing. Do not route the
seat belt over solid or fragile objects
in pockets in your clothing. Frequently
retighten the seat belt over your shoulder.
Note:
Section 21a of the German road traffic Releasing the seat belt: press the
regulations (StVO) stipulates that the seat red button in the belt buckle and
belt must be buckled while the vehicle is assist the inertia reel by guiding the
in motion. Observe the legal requirements seat belt back.
in all countries concerned.

Fastening the seat belt: pass the


seat belt untwisted and tightly across
your pelvis and shoulder and insert
the tongue into the belt buckle until
you hear it engage.

150 CONECTO (C628.3--)/08.2007 GB


Transmission shift systems
Table of contents

Automatic transmission - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152


Gearshift positions of the 3-pushbutton switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Gearshift positions of the 6-pushbutton switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

CONECTO (C628.3--)/08.2007 GB 151


Transmission shift systems
Automatic transmission - general information

Automatic transmission - general


information Note: Note:
Changing gear with the automatic Accelerator pedal positions: Little throttle
Danger. transmission: The engine cannot be for low acceleration and sooner upshifts.
started unless the transmission is in More throttle for high acceleration and
Risk of accident. The bus is free to move neutral position “N”. The individual gears later upshifts. Kickdown (depressing the
with the transmission in neutral “N” and are changed automatically in response accelerator pedal to the stop beyond the
the brakes released. Apply the parking to the position of the switches, the road full throttle position) for maximum accel-
brake and press pushbutton N whenever speed and the accelerator pedal position. eration. The transmission shifts down to
the bus is parked or work is to be carried a lower gear if the road speed is below
out on the bus with the engine running. the maximum speed for the next gear
Do not shift down on a slippery road sur- down. The transmission shifts up when
Note:
face (risk of skidding). Press pushbutton the engine is running at rated speed.
N when there is a risk of sliding and skid- Pulling away: Apply the service brake.
ding. For a brief stop, such as at a bus Select the gearshift position by pressing
stop or traffic lights, keep the gearshift a pushbutton with the engine at idling
unit in its current position and bring the speed (accelerator pedal not depressed).
bus to a halt using the service brake or Do not release the brake until the bus
bus stop brake. Shift down in good time begins to pull away. There is otherwise a
on long uphill or downhill gradients, espe- risk of the bus pulling away too soon (bus
cially if the vehicle is under considerable creeps). On an uphill gradient, release the
load. brake pedal and depress the accelerator
pedal at the same time.

152 CONECTO (C628.3--)/08.2007 GB


Transmission shift systems
Gearshift positions of the 3-pushbutton switch panel

Gearshift positions of the 3-


pushbutton switch panel Caution: Danger.
Observe the towing guidelines if the Risk of accident. Do not shift into reverse
Note: transmission is damaged. gear unless the bus is stationary and the
engine is running at idling speed.
Precondition: pushbutton “N” pressed,
The towing guidelines are described in
bus stationary, service brake applied, ac-
celerator pedal released (engine speed < the general information section.
900 rpm).
Note:
It is necessary to press the “N” button
Note: first if button “D” is pressed after but-
Each button lights up when pressed. ton “R” or if button “R” is pressed after
button “D”.

Caution:
Note:
If the pressed button begins to flash, this
is a warning that there is a severe risk During reverse travel, a warning tone will
of transmission damage (limited system sound if this feature has been requested
monitoring). In this event, it is permitted M54_00-1331-71 by the customer or stipulated by national
to drive on to the nearest workshop but Press switch “R”. regulations.
only with the engine under partial load.
The automatic transmission shifts to
reverse gear.

CONECTO (C628.3--)/08.2007 GB 153


Transmission shift systems
Gearshift positions of the 6-pushbutton switch panel

Gearshift positions of the 6-


pushbutton switch panel

Note:
Precondition: pushbutton “N” pressed,
bus stationary, service brake applied, ac-
celerator pedal released (engine speed <
900 rpm).

Note:
M54_00-1332-71 M54_00-1333-71
Each button lights up when pressed.
Press switch “N”. Press switch “D”.
The automatic transmission shifts to Gears 1 to 4 (4-speed transmission)
neutral. or 1 to 6 (6-speed transmission) are Caution:
automatically selected in succession. If the pressed button begins to flash, this
The bus is free to move if no brakes
are applied. There is no power trans- is a warning that there is a severe risk
mission from the engine to the driven Note: of transmission damage (limited system
monitoring). In this event, it is permitted
axle. Drive position “D” provides ideal driving
to drive on to the nearest workshop but
characteristics in almost all operating situ-
only with the engine under partial load.
ations.

154 CONECTO (C628.3--)/08.2007 GB


Transmission shift systems
Gearshift positions of the 6-pushbutton switch panel

Caution: Danger.
Observe the towing guidelines if the Risk of accident. Do not shift into reverse
transmission is damaged. gear unless the bus is stationary and the
engine is running at idling speed.
The towing guidelines are described in
the general information section (“Oper-
ation” section of the Operating Instruc-
tions). Note:
It is necessary to press the “N” button
first if button “1” or “D” is pressed after
M54_00-1341-71
button “R” or if button “R” is pressed
after button “1” or “D”. Press switch “N”.
The automatic transmission shifts to
neutral.
Note:
The bus is free to move if no brakes
During reverse travel, a warning tone will
sound if this feature has been requested are applied. There is no power trans-
by the customer or stipulated by national mission from the engine to the driven
regulations. axle.
M54_00-1340-71

Press switch “R”.


The automatic transmission shifts to
reverse gear.

CONECTO (C628.3--)/08.2007 GB 155


Transmission shift systems
Gearshift positions of the 6-pushbutton switch panel

M54_00-1342-71 M54_00-1343-71 M54_00-1344-71

Press switch “D”. Press switch 3. Press switch 2.


Gears 1 to 4 (4-speed transmission) Gears 1 to 3 are automatically selec- Gears 1 to 2 are automatically selec-
or 1 to 6 (6-speed transmission) are ted in succession. ted in succession.
automatically selected in succession.
Note: Note:
Note: For driving on slight to moderate uphill For driving on moderate uphill gradients
Drive position “D” provides ideal driving gradients to prevent pendulum-like gear- to prevent pendulum-like gearshifting
characteristics in almost all operating situ- shifting between the 3rd and 4th gear. between the 2nd and 3rd gear.
ations.
On a downhill gradient the engine On a downhill gradient the engine
braking effect can be utilised up to braking effect can be utilised up to
the permissible maximum engine the permissible maximum engine
speed in 3rd gear. speed in 2nd gear.

156 CONECTO (C628.3--)/08.2007 GB


Transmission shift systems
Gearshift positions of the 6-pushbutton switch panel

M54_00-1345-71

Press switch 1.
For driving on steep uphill gradients
and for manoeuvring the bus at slow
speeds.

Note:
Only 1st gear is selected.

On a downhill gradient the engine


braking effect can be utilised up to
the permissible maximum engine
speed in 1st gear.

CONECTO (C628.3--)/08.2007 GB 157


158 CONECTO (C628.3--)/08.2007 GB
Heating/ventilation/air-conditioning
Table of contents

Safety instructions for the air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161


Operating instructions for the air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Heating/ventilation/air-conditioning control panel - driver’s area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Heating/ventilation/air-conditioning control panel - whole bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Driver's area - setting the air distribution/demisting the windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Driver’s area - adjusting the temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Driver’s area - adjusting the blower speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Driver's area - cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Additional driver's area ventilation (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Switching air-recirculation mode on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Passenger compartment - switching temperature control on and off - code HH2/HK1 . . . . . . . . . . . . . . . . 170
Passenger compartment – switching temperature regulation on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Switching the auxiliary heating on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Switching the reheat function on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Passenger-compartment temperature - changing the base value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Opening the roof hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

CONECTO (C628.3--)/08.2007 GB 159


Heating/ventilation/air-conditioning
Table of contents

Fans on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181


Switching fans on and off - code HH2/HK1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Auxiliary heating digital timer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Auxiliary heating operation (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

160 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Safety instructions for the air-conditioning system

Safety instructions for the air- The operator must maintain a logbook Operating instructions for the air-
conditioning system auditing the consumption of refrigerant conditioning system
Air-conditioning systems that are op- and refrigerator oils.
erated with refrigerant R 134 a are la-
belled with appropriate stickers and/or Danger. Note:
plates on the compressor. On automatically controlled air-condition- The driver's window should remain closed
Never mix R 134 a refrigerant and the ing systems, the ventilation blowers can while the vehicle is in motion and the
corresponding DEA Triton SE 55 refriger- be started at any time by the condens- air-conditioning is operating to ensure
ator oil with other products. er or evaporator units. Therefore turn the faultless operation of the air-conditioning
ignition switch to the OFF position when system.
It is forbidden to disregard the latest carrying out cleaning work. Do not reach
technological standards and allow refri- into the fan blades or fan rollers. Avoid
gerant to escape into the environment any contact with refrigerant as there is
when servicing or decommissioning air- a risk of frostbite. Treat affected skin
conditioning systems. areas as for frostbite, and contact a doc-
Refrigerant and refrigerator oils must be tor straight away. Carry out maintenance
and repair tasks with the engine switched
disposed of separately, or recycled.
off whenever possible. Keep a safe dis-
Maintenance work on air-conditioning tance from moving parts (e.g. belt drive)
systems as well as removal of refriger- when the engine is running.
ants and oils may only be carried out by
persons who have the relevant and ne-
cessary specialist knowledge, technical
equipment and official approval (control
of health and safety at work, local gov-
ernment, TÜV).

CONECTO (C628.3--)/08.2007 GB 161


Heating/ventilation/air-conditioning
Heating/ventilation/air-conditioning control panel - driver’s area

Heating/ventilation/air-conditioning
control panel - driver’s area

162 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Heating/ventilation/air-conditioning control panel - driver’s area

A Air distribution
B Temperature control
C Blower output
11.2 Driver's area cooling

CONECTO (C628.3--)/08.2007 GB 163


Heating/ventilation/air-conditioning
Heating/ventilation/air-conditioning control panel - whole bus

Heating/ventilation/air-conditioning
control panel - whole bus

164 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Driver's area - setting the air distribution/demisting the windscreen

11.3 Driver's area - setting the air distri- driver's cab, at the driver's platform
1. Air-recirculation mode bution/demisting the windscreen and at the instrument panel.
2. To increase the base value for Turn switch (a) to position 2.
the passenger-compartment Note:
Air flows out: - in the footwell, at the
temperature Precondition: electrical system on. left-hand side windows, at the right-
11.4
hand side of the driver's cab, at the
1. Passenger-compartment tem- driver's platform, at the instrument
perature control on/off panel and at the windscreen.
2. To call up the program for
changing the base value
3. To confirm the base value for
the passenger-compartment
temperature
11.5
1. Auxiliary heating on/off
2. To decrease the base value
for the passenger-compart-
M83.00-0132-01
ment temperature
11.6 : Reheat on/off Turn switch (a) to position 1.
Air flows out: - in the footwell to M83.00-0132-01
the right-hand side of the steering Turn switch (a) to position 3.
column (adjustable), in the foot-
well on the left-hand side (non-ad- Air flows out: at the windscreen and
justable), at the left-hand side win- at the instrument panel
dows, at the right-hand side of the

CONECTO (C628.3--)/08.2007 GB 165


Heating/ventilation/air-conditioning
Driver’s area - adjusting the temperature

Turn switch (a) to position 4 (wind- Driver’s area - adjusting the Turn switch (b) anti-clockwise into
screen demisting). temperature the blue area.
Air flows out: at the windscreen (for The temperature in the driver’s area
demisting) and at the instrument pan- Note: is reduced.
el The temperature in the driver’s area is
continuously variable.
Note:
The blower runs at maximum output and
cannot be regulated.

Note:
The following air vents permanently blow
air: instrument panel, front right footwell
(adjustable), right-hand side of driver’s
cab.

M83.00-0056-01

Turn switch (b) clockwise into the red


area.
The temperature in the driver's area
is increased.

166 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Driver’s area - adjusting the blower speed

Driver’s area - adjusting the blower


speed Note:
In economy mode, the blower only oper-
Note: ates at minimum speed if the electrical
system is on but the engine is not run-
Precondition: electrical system on, engine ning.
running.
Turn switch (c) anti-clockwise.
The blower speed is reduced.
Note:
The blower speed in the driver’s area is
continuously variable. M83.00-0055-01

Turn switch (c) clockwise.


The blower speed is increased.

Note:
The maximum blower speed is only
reached when the engine is running.

CONECTO (C628.3--)/08.2007 GB 167


Heating/ventilation/air-conditioning
Driver's area - cooling

Driver's area - cooling


Note:
Note: The maintenance program for the com-
pressor cannot be operated unless the
Precondition: engine running, switch b in
outside temperature is above 0 °C and
the blue area, outside temperature above
the coolant temperature (engine circuit) is
12 °C.
above 50 °C.

Driver's area cooling control is activ-


Note: ated.
On buses with the roof-mounted air-con- The indicator lamp in pushbutton
ditioning system (observe the version de- M83.00-0120-01 (11.2) lights up.
scription of the bus), it is only possible to
Press pushbutton (11.2).
activate driver's area cooling if passenger Press pushbutton (11.2) again.
compartment cooling is also activated.
Driver's area cooling control is deac-
Note:
tivated.
The air-conditioning system must be run
once per month (including the winter The indicator lamp in pushbutton
months) to guarantee the tightness of the (11.2) goes out.
slide ring seal at the compressor crank-
shaft.

168 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Additional driver's area ventilation (option)

Additional driver's area ventilation Switching air-recirculation mode on


(option) and off Note:
Air-recirculation mode remains active for
Note: Note: approximately 10 minutes. Normal mode
is resumed automatically after this time.
Precondition: electrical system on. Precondition: electrical system on.
Press pushbutton (11.3) again.
The indicator lamp in pushbutton
(11.3) goes out.
The roof hatches are opened.
The fresh-air flaps are opened.
The roof ventilators switch on.

M83_00-0753-71 M83.00-0121-01

Turn rotary knob (1) clockwise to Press pushbutton (11.3).


increase blower output.
The indicator lamp in pushbutton
The air distribution can now be set (11.3) lights up.
using air vents (2).
The roof hatches are closed.
The fresh-air flaps are closed.
The roof ventilators switch off.

CONECTO (C628.3--)/08.2007 GB 169


Heating/ventilation/air-conditioning
Passenger compartment - switching temperature control on and off - code HH2/HK1

Passenger compartment - switching


temperature control on and off - Note: Note:
code HH2/HK1 Air conditioning of the passenger com- The temperature in the passenger com-
partment is only activated if the interior partment is regulated automatically in line
Note: temperature is greater than 22 °C. with the outside temperature and the de-
sired temperature set for the passenger
Precondition: electrical system on, engine compartment.
running.

Note: Note:
With the engine switched off, the eco- Blower output is variably increased
nomy circuit is active and the roof ventil- or reduced and the roof ventilators
ators remain switched off. are switched on or off in line with
the temperature in the passenger
compartment.
Note:
Press pushbutton (11.4) again.
If the electrical system is on but the en- M83.00-0122-01
gine is not running, the blowers operate Press pushbutton (11.4). Temperature regulation in the pas-
at no more than minimum output. senger compartment is switched off.
Passenger-compartment temperature
regulation is activated. The indicator lamp in pushbutton
(11.4) goes out.
The indicator lamp in pushbutton
(11.4) lights up.

170 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Passenger compartment – switching temperature regulation on and off

Passenger compartment – switching


Note: temperature regulation on and off
All current settings are retained when
passenger compartment regulation is Note:
switched off. Automatic control is re-
activated when passenger compartment Precondition: electrical system on, engine
regulation is switched on again. running.

Note:
With the engine switched off, the eco-
nomy circuit is active and the roof ventil- M83.00-0122-01
ators remain switched off. If the electrical
Press pushbutton (11.4).
system is on but the engine is not run-
ning, the blowers are switched to speed 1 Passenger-compartment temperature
only. Fresh air is fed into the passenger regulation is activated.
compartment through the hinged windows
and by the roof ventilators. The indicator lamp in pushbutton
(11.4) lights up.

Note:
The temperature in the passenger com-
partment is regulated automatically in line
with the outside temperature and the de-
sired temperature set for the passenger
compartment.

CONECTO (C628.3--)/08.2007 GB 171


Heating/ventilation/air-conditioning
Switching the auxiliary heating on and off

Switching the auxiliary heating on


Note: and off Danger.
Blower output is variably increased Risk of fire. The auxiliary heating must
or reduced and the roof ventilators Note: remain switched off in places where ignit-
are switched on or off in line with able vapours or dust can accumulate (e.g.
the temperature in the passenger Precondition: electrical system on.
in the vicinity of filling stations, fuel de-
compartment. pots, or coal, sawdust or grain stores or
similar).
Press pushbutton (11.4) again. Danger.
Temperature regulation in the pas- Risk of poisoning and asphyxiation. The
senger compartment is switched off. auxiliary heating must not be used in en- Danger.
closed spaces such as garages or work-
The indicator lamp in pushbutton Risk of fire and burns. There is a risk of
shops due to the risk of poisoning and
(11.4) goes out. fires and burns due to the high exhaust
suffocation. Timer and preselection mode
temperatures and the hot exhaust pipe
are similarly prohibited.
for the auxiliary heating. For this reason,
do not stop or park the bus over ignitable
materials (e.g. grass) when the auxiliary
Danger. heating is in operation, has recently been
Risk of explosion. The auxiliary heating in operation or has been operated by the
must be switched off at filling stations instant heating button/preset clock.
and fuel dispensing systems due to the
risk of explosion.

172 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Switching the auxiliary heating on and off

Note:
Operation of the auxiliary heating is lim-
ited to approximately 30 minutes with the
electrical system switched off.

Note:
The auxiliary heating must be switched on
manually. It is not activated automatic-
ally.
M83.00-0123-01 M54.00-0255-01

Press pushbutton (11.5). The following is shown on the screen:


“Auxiliary heating on” (A)
The auxiliary heating switches
on after approximately 10 to 15
seconds. Note:

The indicator lamp in pushbutton Each press of the pushbutton begins an


auxiliary heating start-up attempt. The
(11.5) lights up.
auxiliary heating is electronically locked
after 10 unsuccessful start-up attempts.

CONECTO (C628.3--)/08.2007 GB 173


Heating/ventilation/air-conditioning
Switching the reheat function on and off

Switching the reheat function on


Note: Note: and off
To unlock the auxiliary heating: switch If the bus is not equipped with an aux-
the on-board power supply off and on. iliary heating system, pressing pushbut- Note:
ton (11.5) only switches the recirculation
Press pushbutton (11.5) again. pump for the heating on and off. Precondition: electrical system on, engine
running.
The auxiliary heating system switches The run-on time begins and lasts ap-
off. proximately 90 to 120 seconds.
The indicator lamp in pushbutton Note:
(11.5) goes out. The recirculated air (i.e. the reduced
amount of fresh air) is cooled as it comes
into contact with the refrigerant evaporat-
or and reheated by the heat exchanger
for the heating system. This process
condenses water out of the air passed
through the system. Air that is directed
to passengers or the driver is therefore
dehumidified.

M54.00-0255-01

The “Auxiliary heating on” indication


display (A) on the screen goes out.

174 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Passenger-compartment temperature - changing the base value

Press pushbutton (11.6) again. Passenger-compartment tem-


The reheat function is switched off. perature - changing the base
value
The air delivered from the air vents is
no longer dehumidified.
Note:
The indicator lamp in pushbutton Precondition: electrical system on.
(11.6) goes out.

Note:
To make it possible to change the tem-
M83.00-0124-01 perature in the passenger compartment if
Press pushbutton (11.6). necessary, the base value setting can be
changed at the control panel. The base
Dehumidified air is delivered from the value programmed as the default for the
air vents. temperature in the passenger compart-
ment and assigned to temperature con-
The indicator lamp in pushbutton trol pushbutton (11.4) is 24 °C. It can
(11.6) lights up. be increased to a maximum of 28 °C or
reduced to a minimum of 20 °C in incre-
Note: ments of 2 °C.

The reheat function remains active for a


maximum of approximately 30 minutes.

CONECTO (C628.3--)/08.2007 GB 175


Heating/ventilation/air-conditioning
Passenger-compartment temperature - changing the base value

M83.00-0125-01 M83.00-0121-01 M83.00-0123-01

Press and hold pushbutton (11.4) for Press pushbutton (11.3). Press pushbutton (11.5).
at least 10 seconds.
The base value is increased. Press The base value is decreased. Press
The indicator lamps in pushbuttons once = increase by 2 °C. Press twice once = decrease by 2 °C. Press
(11.3), (11.4) and (11.5) may flash = increase by 4 °C. twice = decrease by 4 °C.
individually or in combination, de-
pending on the base value currently Note: Note:
set.
The base value can be increased by a The base value can be decreased by a
maximum of 4 °C. maximum of 4 °C.

176 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Passenger-compartment temperature - changing the base value

M83.00-0122-01 M83.00-0123-01 M83.00-0126-01

Press pushbutton (11.4) again. The following base value settings are Base value setting 22 °C. The indic-
Adjustment of the base value is con- possible: base value setting 20 °C. ator lamps in pushbuttons (11.4) and
firmed. The indicator lamp in pushbutton (11.5) flash.
(11.5) flashes.
The indicator lamps stop flashing.
The control unit switches back to
normal operation.

CONECTO (C628.3--)/08.2007 GB 177


Heating/ventilation/air-conditioning
Passenger-compartment temperature - changing the base value

M83.00-0122-01 M83.00-0127-01 M83.00-0121-01

Base value setting 24 °C. The in- Base value setting 26 °C. The indic- Base value setting 28 °C. The in-
dicator lamp in pushbutton (11.4) ator lamps in pushbuttons (11.3) and dicator lamp in pushbutton (11.3)
flashes. (11.4) flash. flashes.

Note:
Temperature control pushbutton (11.4)
is programmed with a default value of
24 °C.

178 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Opening the roof hatches

Opening the roof hatches


Note:
Note: The red indicator lamp in the pushbutton
lights up.
Precondition: electrical system on, tem-
perature control off, windscreen wipers
off.

M54_00-1212-71

Press the upper section of pushbut-


ton (5) again.
The roof hatches are raised at the
M68_00-0235-71
front and rear.
The roof hatches are indicated on the
M54_00-1212-71
display screen as being in the air-out
position.
Press the upper section of pushbut-
ton (5).
The roof hatches are raised at the
rear (air-out position).

CONECTO (C628.3--)/08.2007 GB 179


Heating/ventilation/air-conditioning
Opening the roof hatches

M68_00-0236-71 M54_00-1212-71 M68_00-0237-71

The roof hatches are indicated on the Press the upper section of pushbut- The roof hatches are indicated on the
display screen as being in the open ton (5) again. display screen as being in the air-in
position. position.
The roof hatches are raised at the
front (air-in position).

180 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Fans on/off

Fans on/off
Note:
The roof hatches close automatically Note:
when the temperature control or wind-
Precondition: engine running.
screen wipers are switched on.

Note:
Note:
Automatic fan switch on/off is activated
The roof hatches close automatically
whenever the engine is started.
when the ignition is switched off.

M54_00-1212-71 To prevent forced closing when the


Press the upper section of pushbut- ignition is switched off, it is neces-
ton (5) again. sary to press and hold button (5)
while the engine is switching off.
The roof hatches close. The red in-
dicator lamp in the pushbutton goes The roof hatches remain open (air-out
out. position) and the red indicator lamp
in pushbutton (5) lights up.
Note:
It is possible to close the roof hatches at
any time by pressing the lower section of
pushbutton (5).

CONECTO (C628.3--)/08.2007 GB 181


Heating/ventilation/air-conditioning
Switching fans on and off - code HH2/HK1

Press the lower section of pushbut- Switching fans on and off - code
ton (8). HH2/HK1
Fans switch off.
Note:
The indicator lamp in pushbutton (8)
goes out. Precondition: engine on.

Note:
Note:
The fans automatically switch off when: –
Automatic fan switch on/off is activated
the interior temperature is too low - air-
whenever the engine is started.
recirculation mode is switched on
M54.00-0225-01

Press the upper section of pushbut- Automatic fan activation and deactiv-
ton (8). ation mode is reactivated.
The fans start to run.
The indicator lamp in pushbutton (8)
lights up.

Note:
The fans start up automatically if: - the
interior temperature is too high (above
approximately 22 °C) - air-recirculation
control is switched off

182 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Switching fans on and off - code HH2/HK1

Press the lower section of pushbut-


ton (8).
Fans switch off.
The indicator lamp in pushbutton (8)
goes out.

Note:
The fans automatically switch off when:
– the output of the interior blowers falls
below approximately 62 %. – air-recir-
M54.00-0225-01 culation control is active. – automatic
Press the upper section of pushbut- passenger compartment regulation is not
ton (8). active.

The fans start to run.


The indicator lamp in pushbutton (8)
lights up.

Note:
The fans start up automatically if: – the
output of the interior blowers rises to ap-
proximately 70 %. – air-recirculation mode
is not active.

CONECTO (C628.3--)/08.2007 GB 183


Heating/ventilation/air-conditioning
Auxiliary heating digital timer (option)

Auxiliary heating digital timer


(option)

184 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Auxiliary heating operation (option)

1 Time button: Display time/set Auxiliary heating operation (option) buttons are lit when the heater is in oper-
time (press for longer than 2 ation. All symbols flash in the indication
seconds) display after the power supply is connec-
Danger.
2 Program selection: Heating ted. The time and the weekday must be
start preset time: display, set, Risk of explosion and suffocation. Heat- set.
delete er operation is not permitted: at filling
3 Instant heating: Switch auxil- stations or fuel dispensing systems, in
places where ignitable vapours or dust Note:
iary heating on and off manu-
can accumulate (e.g. in the vicinity of
ally filling stations, fuel depots, or coal, saw- If the ignition switch is switched off and
4 Back dust or grain stores), in enclosed spaces the heating unit is in continuous heating
5 Forward (e.g. bus depot). mode, a remaining time of 15 minutes
appears in the display and the heating
6 Screen display unit continues to operate.
6.1 Operating display
Caution:
6.2 Weekday
The heater must be operated at least
6.3 Time display once a month, with the engine cold, for
6.4 Storage location at least 10 minutes

Note:
The timer can be used to preset the heat-
ing start time for a period of up to sev-
en days. It is possible to program three
switch-on times, although only one can be
activated. The clock displays the current
time and the weekday when the ignition
switch is switched on. The display and

CONECTO (C628.3--)/08.2007 GB 185


Heating/ventilation/air-conditioning
Auxiliary heating operation (option)

Switch off the auxiliary heating: Adjust the weekday with buttons (4)
press button (3) again. and (5).
The auxiliary heating is switched off Time (6.3) flashes.
manually.
Call up the time with the ignition Note:
switched off: press button (1). Storage locations 2 and 3 (6.4) can be
adjusted using the same procedure by
Set the time or day: press down but-
repeatedly pressing button (2).
ton (1) for longer than 2 seconds
Time (6.3) flashes.
M83_00-0730-71
Adjust the time with buttons (4) and
Control of the clock was designed in (5).
such a way that all flashing symbols
can be adjusted using buttons (4) Now the weekday (6.2) flashes, it can
and (5). The displayed time is stored be adjusted with buttons (4) and (5).
if 5 seconds pass without a switch Program the start of heating (preset
being pressed. Fast mode is enabled time): press button (2).
when buttons (4) and (5) are pressed
Storage location 1 (6.4) flashes.
down for longer than 2 seconds.
Adjust the time with buttons (4) and
Switch on the auxiliary heating with M83_00-0730-71
(5).
digital timer: press button (3). Display preset times: repeatedly
Weekday (6.2) flashes. press button (2) until the required
The auxiliary heating is switched on
storage location is displayed.
manually.

186 CONECTO (C628.3--)/08.2007 GB


Heating/ventilation/air-conditioning
Auxiliary heating operation (option)

Deactivate the preset time: press


button (2) repeatedly until the time is Note:
displayed without a storage location The remaining time is the time for which
(6.4). the heater remains in operation. It can
Program the switch-on duration: the only be changed when the heating unit is
operating and the ignition switch is off.
heater must be OFF. Press down but-
ton (4) for three seconds.
Switch-on duration flashes Note:
Set the desired switch-on duration The remaining time can be set between
using buttons (4) and (5). 10 and 120 minutes.

Note:
The switch-on duration can be set
between 10 and 120 minutes.

Adjust remaining time: set the de-


sired remaining time using buttons
(4) and (5).

CONECTO (C628.3--)/08.2007 GB 187


188 CONECTO (C628.3--)/08.2007 GB
Opening/locking
Table of contents

General Information / Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190


Emergency operation - doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Opening/closing door 1 from the outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Locking/unlocking door leaves from the outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Opening/closing door 1 from the outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Opening/closing door 1 from the outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Locking door 1 with the key (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Locking/unlocking the door leaves from the inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Opening/closing the doors from the inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Opening/closing automatic doors from the inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Opening/closing automatic doors from the outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Opening/closing automatic doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

CONECTO (C628.3--)/08.2007 GB 189


Opening/locking
General Information / Safety Information

General Information / Safety Protection against entrapment in


Information the door closing direction
Protection against entrapment in
the door opening direction

M54_00-1300-71

If a door makes contact with an object


M54_00-1300-71 when closing, the closing motion is re-
If a door makes contact with an object versed to open the door again.
when opening, the door leaf concerned The indicator lamp in the pushbutton
is switched to reduced-power pushback. pressed (1 / 2 / 3 / 4) lights up.
The indicator lamp in the pushbutton On automatic doors, the closing move-
pressed (1 / 2 / 3 / 4) flashes. ment is reinitiated after the hold-open
The door then continues to move in the time has elapsed.
opening direction.

190 CONECTO (C628.3--)/08.2007 GB


Opening/locking

CONECTO (C628.3--)/08.2007 GB 191


Opening/locking
Emergency operation - doors

Emergency operation - doors

192 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Emergency operation - doors

Emergency switch location 2 Emergency switch cover:


Open cover (2) before oper- Note:
Danger. ating emergency switch (1). Exterior emergency switch
Opening the doors in an (1) next to the doors makes
Risk of accident. Only use the emergency emergency: Turn the emer- it possible for rescuers to
switch in emergencies.
gency switch in the direction gain access to the vehicle
of the arrow from the drive interior from the outside in
position to the emergency the event of an emergency or
Note: an accident.
position. The door leaves can
There is one interior and one exterior be opened manually.
emergency switch at each of the doors. Danger.
Note: All doors must be unlocked
Warning functions when the before the bus is driven. It
Note:
electrical system is switched may otherwise not be pos-
Observe the laws and regulations in all on: the red warning lamp sible to open the doors ur-
countries concerned. lights up. The “Emergency gently from the outside in an
switch operated” malfunc- emergency.
1 Emergency switch tion display is shown on the
- in drive position, when the screen. A signal sounds. The
Note:
red handle strip on the emer- corresponding door pushbut-
ton on the instrument panel The doors must be relocked
gency switch is parallel to the
flashes. when the vehicle is parked to
direction of travel, prevent unauthorised access
- in emergency position, when to the vehicle interior.
the red handle strip on the
emergency switch is turned
90° relative to the direction
of travel.

CONECTO (C628.3--)/08.2007 GB 193


Opening/locking
Opening/closing door 1 from the outside

Close the doors: Turn the Opening/closing door 1 from the


emergency switch in the op- outside Note:
posite direction to the arrow If pushbutton (1) is pressed in an area
from the emergency position away from the centre, door 1 does not
Note:
to the drive position. open. This is designed to prevent unau-
Precondition: battery voltage 24 ± 3 thorised persons from opening the doors.
volts.
Note:
The warning functions are de-
activated if the corresponding Note:
door pushbutton on the in- Door 1 does not open if it has been
strument panel is pressed and mechanically locked.
there is sufficient reservoir
pressure. To close door 1, press pushbutton
(1) firmly and precisely in the centre
(pressure point).

M72_00-0262-71

To open door 1, press pushbutton


(1) firmly and precisely in the centre
(pressure point).

194 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Locking/unlocking door leaves from the outside

Locking/unlocking door leaves from Opening/closing door 1 from the


the outside outside

Note: Note:
All door leaves must be unlocked before Precondition: battery voltage 24 ± 3
the bus is driven. volts.

M72.00-0025-01

Turn lock (3) downwards (5) with


square key (1).
Lock indicator (2) is green. The door
leaf is unlocked.

M72.00-0024-01 M72.00-0028-01

Turn lock (3) upwards (4) with square Open fuel filler flap (1).
key (1).
Press pushbutton (2).
Lock indicator (2) is black. The door
Keep pushbutton (2) pressed until
leaf is locked.
door 1 opens.

CONECTO (C628.3--)/08.2007 GB 195


Opening/locking
Opening/closing door 1 from the outside

Opening/closing door 1 from the


Note: outside Note:
The way in which pushbutton (2) is op- The way in which pushbutton (2) is op-
erated may differ from the method de- Note: erated may differ from the method de-
scribed here depending on customer op- scribed here depending on customer op-
tions. Precondition: battery voltage 24 ± 3 tions.
volts.
Press pushbutton (2). Press pushbutton (2).
Open the front flap above the right-
Keep pushbutton (2) pressed until hand headlamp. Keep pushbutton (2) pressed until
door 1 closes. door 1 closes.

M72.00-0027-01

Press pushbutton (2).


Keep pushbutton (2) pressed until
door 1 opens.

196 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Locking door 1 with the key (option)

Locking door 1 with the key Locking/unlocking the door leaves


(option) from the inside
When you disembark, lock door 1
from the outside using the key. Note:
All door leaves must be unlocked before
Note: the bus is driven.
If the locked door was unlocked from the
inside using the handwheel, the door can-
not be locked from the outside again until
the unlocking mechanism has been en-
abled.
M72_00-0399-71

To do this, using a long, pointed ob-


ject (e.g. a screwdriver), operate the
unlocking mechanism through open-
ing (1) and simultaneously turn the
handwheel in the opposite direction
to the printed arrow.
The door can now be locked from the M72.00.0026-01

outside using the key again. Turn lock (1) with square key (2) in
the opposite direction to the arrow.
The door is locked.

CONECTO (C628.3--)/08.2007 GB 197


Opening/locking
Opening/closing the doors from the inside

Opening/closing the doors from the


Note: inside
Square key (2) is the only means of lock-
ing the door leaf. Note:
Turn lock (1) in the direction of the Precondition: bus stationary, electrical
arrow using square key (2) or hand- system on.
wheel (3).
The door is unlocked. Danger.
Do not drive the bus unless the doors are
Note: properly closed. M54_00-1300-71
Handwheel (3) is able only to unlock the Press one of pushbuttons (1) to (3).
door leaf.
The relevant door(s) open(s).
The indicator lamp in the pushbutton
pressed lights up.

198 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Opening/closing automatic doors from the inside

Opening/closing automatic doors


from the inside

Note:
Precondition: electrical system on, all
doors unlocked.

Danger.
Open doors increase the risk of accident
M54.00-0235-01 M54.00-0244-01 for passengers. Do not drive the bus un-
The following is shown on the screen: The following is shown on the screen: less the doors are properly closed. The
door enable switch is intended to be used
“Drive-off lock/bus stop brake activ- “Drive-off lock/bus stop brake activ-
to enable the doors for opening only at
ated” (A). “Door 1 and/or door 2, 3 ated” (A). “All doors closed” (B). bus stops and with the bus stationary.
open” (B).
The bus is ready to depart.
Press one of pushbuttons (1) to (3)
again. Note:
The relevant door closes. The drive-off lock is released as soon as
the accelerator pedal is depressed and it
The indicator lamp in the pushbutton
is possible to pull away.
pressed goes out.

CONECTO (C628.3--)/08.2007 GB 199


Opening/locking
Opening/closing automatic doors from the inside

M72.00-0034-01 M82.00-0005-01 M54.00-0253-01

Passenger: press pushbuttons (1) The “Bus stopping” or “Stop” passen- The following is shown on the screen:
next to the doors. ger information lights up. “Stop request” (C) (flashing).
A signal sounds.

200 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Opening/closing automatic doors from the outside

Opening/closing automatic doors


from the outside

Note:
Precondition: electrical system on, all
doors unlocked.

Danger.
Open doors increase the risk of accident
M54_00-1301-71 M54.00-0247-01 for passengers. Do not drive the bus un-
Driver: press switch (1) to the right. The following is shown on the screen: less the doors are properly closed. The
door enable switch is intended to be used
“Door open” (B) (door 3 in the ex-
The door opens automatically when to enable the doors for opening only at
ample).
switch (1) is pressed. bus stops and with the bus stationary.

Note:
The door closes automatically after
a hold-open time of approximately 3
seconds. The door can then be reopened
by the passenger as often as desired
while door enable switch (1) is pressed.

CONECTO (C628.3--)/08.2007 GB 201


Opening/locking
Opening/closing automatic doors from the outside

M54_00-1301-71 M54.00-0248-01 M72.00-0035-01

Driver: press door enable switch (1) The following is shown on the screen: The green indicator lamps in exterior
to the right. “Door enabled” (A) (door 3 in the pushbutton (4) light up and exteri-
example) and “Drive-off lock active” or “Open door” pushbuttons (4) are
(B). activated (see example).
Passenger: press pushbutton (4).
The door opens.
The indicator lamp in the relevant
door pushbutton in the driver's area
lights up.

202 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Opening/closing automatic doors

Opening/closing automatic doors


Note:
The door closes automatically after Note:
a hold-open time of approximately 3
Precondition: electrical system on, all
seconds.
doors unlocked.

Danger.
Note:
The door can be opened as often as de- Open doors increase the risk of accident
sired as long as the driver is pressing the for passengers. Do not drive the bus un-
M54.00-0249-01 door enable switch (1). less the doors are properly closed. The
door enable switch is intended to be used
The following is shown on the screen:
to enable the doors for opening only at
“Door open” (C) (door 3 in the ex- bus stops and with the bus stationary.
ample).

Note:
The red indicator lamps in the exteri-
or pushbutton light up briefly if exterior
“Open door” pushbutton (4) is pressed.

M54.00-0253-01

The “Stop request” indication display


(C) on the screen goes out.

CONECTO (C628.3--)/08.2007 GB 203


Opening/locking
Opening/closing automatic doors

M72.00-0036-01 M82.00-0005-01 M54.00-0253-01

Press pushbuttons (1) next to the The “Bus stopping” or “Stop” passen- The following is shown on the screen:
doors. ger information lights up. “Stop request” (C) (flashing).
A signal sounds.

204 CONECTO (C628.3--)/08.2007 GB


Opening/locking
Opening/closing automatic doors

M54_00-1301-71 M54.00-0248-01 M72.00-0035-01

Driver: press door enable switch (1) The following is shown on the screen: Exterior pushbuttons (4) are activ-
to the right. “Door enabled” (A) (door 3 in the ated and the green indicator lamps
example) and “Drive-off lock active” in pushbutton (4) light up (see ex-
(B). ample).
DOOR OPEN is displayed in pushbut- Passenger: press pushbutton (1) or
ton (1) next to the doors. (4).
The door opens.
The indicator lamp in corresponding
door pushbutton (1 to 4) lights up.

CONECTO (C628.3--)/08.2007 GB 205


Opening/locking
Opening/closing automatic doors

Note:
The door closes automatically after
a hold-open time of approximately 3
seconds.

Note:
The door can be opened as often as de-
sired as long as door enable switch (1)
M54.00-0251-01 remains pressed.
The following is shown on the screen:
“Door open” (E) (door 3 in the ex-
ample).

Note:
If pushbutton (4) is pressed, the red in-
dicator lamps in the pushbutton light up
briefly.

M54.00-0253-01

The “Stop request” indication display


(C) on the screen goes out.

206 CONECTO (C628.3--)/08.2007 GB


Practical advice
Table of contents

General Information / Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210


Engine oil level: oil level information on the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
General Information / Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Operating safety and roadworthiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Tyre pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Tyre tread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Tyre condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Tyre age . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Invisible tyre damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Tyre load capacity, top speed of tyres and types of tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Retreaded tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Cleaning the tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Retightening the wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Wheel nut tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Snow chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Tyre air pressure chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

CONECTO (C628.3--)/08.2007 GB 207


Practical advice
Table of contents

Safety measures to be taken in the event of a flat tyre or a wheel change . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Jacking points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Safety measures to be taken in the event of a flat tyre or a wheel change . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Jacking points, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Jacking points, centre (CONECTO G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Jacking points, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Emergency release of the drive-off lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Parking brake emergency release (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Electrical system safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
General safety precautions for batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Safety precautions for handling batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Recharging the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Working on the electrical system and electrical fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Measures required for the prevention of damage to buses or components during electric welding
work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

208 CONECTO (C628.3--)/08.2007 GB


Practical advice
Table of contents

Switching the on-board power supply on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237


Switching off the on-board power supply at the master safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Jump-starting where vehicle batteries are located one above the other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Jump-starting where vehicle batteries are mounted side by side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Jump-starting a bus fitted with a battery charging socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Opening the emergency exit in the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Note on maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Cleaning the underbody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

CONECTO (C628.3--)/08.2007 GB 209


Practical advice
General Information / Safety Information

General Information / Safety suitable gauge is available to check the Engine oil level: oil level informa-
Information belt tension then the bus must be taken tion on the screen
to the nearest EvoBus Service Partner as
Safety instructions for working in
soon as possible to check that the belt
the engine compartment
tension and the tightening torques are
correct.

Danger.
Never leave the engine running when
work is being carried out in the engine
compartment.

Danger. M54_00-1334-71

Safeguard the engine against being The various items of oil level informa-
switched on without authorisation. tion on the screen are operating displays
Remove the key from the ignition switch. and are not displayed automatically. The
only way to call them up is by pressing
“Screen control” pushbutton (1) (upper
Danger. section).
If the engine is at normal operating tem-
perature, allow it to cool down for some
time - risk of burning.

Should it be necessary to change a drive


belt as the result of a breakdown and no

210 CONECTO (C628.3--)/08.2007 GB


Practical advice
Engine oil level: oil level information on the screen

Engine oil level OK Engine oil level too low


Caution:
There is a risk of engine damage if the
oil level is too low or too high. Therefore,
correct the oil level as soon as possible.

Danger.
Risk of accident. Calling up additional in-
formation manually while the vehicle is in
motion would divert your attention away
from the road and traffic conditions. This
could result in an accident with serious M54_00-1132-01 M54_00-1134-01
or fatal injuries. For this reason, do not
call up information manually unless the The “Oil level OK” message indicates An insufficient engine oil level is indic-
bus is stationary and the parking brake is that the oil level is in the normal range. ated by the “Oil level” message and the
applied. top-up amount required in litres (4.5
Note: litres in the example).
If the oil level is OK, it is not possible to
Note: call up any further oil level information. Note:
Observe “Calling up/selecting/perman- This display is only available if a yellow
ently displaying operating displays” in sec- warning level malfunction or the “Message
tion 00. available” symbol (spanner) has previously
been displayed.

CONECTO (C628.3--)/08.2007 GB 211


Practical advice
Engine oil level: oil level information on the screen

Engine oil level cannot be


Note: Note: measured
There is a risk of engine damage if the This display is only available if a yellow
engine oil level is too low. Therefore, cor- warning level malfunction has previously
rect the oil level as soon as possible. been displayed.

Note: Note:
Refer to “Malfunction displays” in section There is a risk of engine damage if the
00. engine oil level is too high. Therefore,
correct the oil level as soon as possible.
Engine oil level too high

M54_00-1136-01

If the oil level cannot be measured, e.g.


due to a sensor fault, this is indicated by
the “Oil level - - - - -” message.

M54_00-1135-01

The engine oil level is too high if the “Oil


level > max” message is displayed.

212 CONECTO (C628.3--)/08.2007 GB


Practical advice
General Information / Safety Information

General Information / Safety numbers of passengers/load and speed. Tyre tread


Information This could result in you losing control of
A minimum tyre tread depth is specified
your bus and causing an accident, thereby
Operating safety and injuring yourself and other people.
by law. Comply with the legal specifica-
roadworthiness tions for the relevant country.
Tyres are particularly important for the As the remaining tread depth reduces,
operating safety and roadworthiness of Note: the less effective the road grip and hand-
the bus. The pressure, tread and con- If the tyre pressure is too low, this leads
ling characteristics of the bus become,
dition of the tyres should therefore be to intensive heating of the tyres, in- particularly on wet or snowy roads.
checked on a regular basis. creased tyre wear, changes in directional In the interest of safety, have the tyres
stability and increased fuel consumption. replaced before the legally-specified min-
Tyre pressure
imum tread depth is reached.
Check the specified tyre pressure regu-
larly – at least once a week and before Note:
Danger.
longer journeys – when the tyres are If the tyre pressure is too high, this res-
cold. ults in a longer braking distance, poorer Always ensure that there is sufficient tyre
tyre grip and increased tyre wear. tread. Insufficient tyre tread depth in-
creases the risk of aquaplaning if the bus
Danger. is driven at high speed during heavy rain
Always observe the specified tyre pres- or in slush. The tyre tread can no longer
Caution: deflect the water away. This could res-
sures for your bus. The temperature and
pressure of the tyres increase when the Caps on the tyre valves protect the valve ult in you losing control of your bus and
bus is in motion. For this reason, you inserts from moisture and dirt. The caps causing an accident, thereby injuring your-
should never reduce the pressure of warm on the tyre valves should therefore always self and other people.
tyres. The tyre pressures would then be be screwed on tightly.
too low once the tyres had cooled. If the
tyre air pressure is too low, the tyre is li-
able to burst, particularly with increasing

CONECTO (C628.3--)/08.2007 GB 213


Practical advice
General Information / Safety Information

Tyre condition Tyre load capacity, top speed of


Before setting off, check the tyres on the Danger. tyres and types of tyres
bus for: The sun's rays and environmental factors
cause tyres to age. The rubber from
external signs of damage which the tyre is made loses elasticity.
foreign objects in the tyre tread Danger.
Tyres harden and become brittle, cracks
foreign objects between twin tyres appear due to ageing. Tyres which are Exceeding the specified tyre load capa-
more than six years old are no longer reli- city or the approved maximum tyre speed
cracks, bulges able. could lead to tyre damage or tyre failure.
This could result in you losing control of
Invisible tyre damage your bus and causing an accident, thereby
Note:
Avoid crushing tyres against the kerb or injuring yourself and other people. For
Please note that cracks, bulges or extern- this reason, only use the approved tyre
al damage can cause a tyre to burst. This switching off the bus when a part of the
types and sizes for your bus model and
could result in you losing control of the tyre tread is up on the kerb. note the required tyre load capacity and
bus and causing an accident, thereby in- speed index for your bus. Pay particular
juring yourself and other people. Have attention to country-specific tyre approval
Danger.
damaged tyres replaced immediately. regulations. These regulations may spe-
Driving over the edge of the kerb or cify a particular type of tyre for your bus
Tyre age sharp edged objects can cause damage or prohibit the use of particular tyre types
to the tyre substructure which is not that may be approved in other countries.
Have the tyres changed at least every visible externally. Damage to the tyre
six years, irrespective of wear. This also In addition, it may be advisable to use a
substructure only becomes noticeable specific type of tyre in certain regions or
applies for the spare wheel. much later and could cause the tyre to areas of use. You can obtain information
burst. This could result in you losing on tyres from any EvoBus Service Partner.
control of your bus and causing an
accident, thereby injuring yourself and Where twin tyres are fitted, the twin
other people.
tyres must have the same external dia-
meter, otherwise the tyre that has the

214 CONECTO (C628.3--)/08.2007 GB


Practical advice
General Information / Safety Information

largest diameter will be overloaded. Tip: also retighten the wheel nuts after the
the simplest and most reliable measure- Danger. bus has driven for 600 to 3,000 miles
ment method is to check circumferences (approximately 1,000 to 5,000 km). Ob-
Risk of accident. Clean tyres and suspen-
using a circumference tape. serve the tightening torques.
sion air bags very carefully. Round-spray
jets must not be used to clean the tyres
Wheel nut tightening torques
Note: and suspension air bags. The water jet
may damage the tyres. Replace damaged
The maximum tolerance for twin tyres
tyres.
is 0.5% of the tyre diameter. The larger
tyre must always be fitted in the outboard
position.
Environmental protection
Retreaded tyres Damage to the environment: only clean
Retreaded tyres are not inspected for the bus at a washpoint intended for this
EvoBus and are therefore not recommen- purpose. Heed environmental protection
ded. Existing damage is not always de- measures.
tected during retreading. For this reas-
Retightening the wheel nuts
on, EvoBus cannot guarantee the safety
M40_10-0001-01
of the bus if retreaded tyres are used.
Cleaning the tyres
Danger.
Risk of accident. Regularly check the Danger.
wheel nuts for firm seating and retighten Risk of accident. Observe the tightening
if necessary. Make sure that the wheel torques: pressed-steel wheel with cent-
nuts on a new or changed wheel are ring by spherical spring washers (2) and
retightened after driving for 30 miles wheel bolts 450 Nm.
(approximately 50 km). If new or newly
lacquered wheel rims are used you must

CONECTO (C628.3--)/08.2007 GB 215


Practical advice
General Information / Safety Information

Caution: Danger.
Snow chains must not be used on the Make sure that the snow chains are fit-
wheels of the front axle. ted tightly. Do not exceed the permitted
maximum speed of 25 mph (40 km/h).

Note:
Comply with the manufacturer's fitting Note:
instructions and legal requirements. Check that the snow chains are seated
firmly after driving for a suitable distance
(dependent upon the conditions), retighten
M40.00-0016-01
Note: if necessary.
Only fine-link snow chains are permitted.

Danger.
Risk of accident. Observe the tightening Note:
torques: pressed-steel wheel with hub Raising the bus using the raising/lower-
centring by wheel hub 600 Nm. Light- ing system may make it easier to fit the
alloy wheel with hub centring 600 Nm. snow chains.

Snow chains
Snow chains

216 CONECTO (C628.3--)/08.2007 GB


Practical advice
Operating safety and roadworthiness

Operating safety and roadworthi- Tyre pressure


ness Check the specified tyre pressure regu- Note:
Tyres are particularly important for the larly – at least once a week and before If the tyre pressure is too low, this leads
operating safety and roadworthiness of longer journeys – when the tyres are to intensive heating of the tyres, in-
the bus. The pressure, tread and con- cold. creased tyre wear, changes in directional
dition of the tyres should therefore be stability and increased fuel consumption.
checked on a regular basis. Danger.
Always observe the specified tyre pres- Note:
sures for your bus. The temperature and If the tyre pressure is too high, this res-
pressure of the tyres increase when the ults in a longer braking distance, poorer
bus is in motion. For this reason, you tyre grip and increased tyre wear.
should never reduce the pressure of warm
tyres. The tyre pressures would then be
too low once the tyres had cooled. If the
tyre air pressure is too low, the tyre is li- Caution:
able to burst, particularly with increasing Caps on the tyre valves protect the valve
numbers of passengers/load and speed. inserts from moisture and dirt. The caps
This could result in you losing control of on the tyre valves should therefore always
your bus and causing an accident, thereby be screwed on tightly.
injuring yourself and other people.

CONECTO (C628.3--)/08.2007 GB 217


Practical advice
Tyre tread

Tyre tread Tyre condition Tyre age


A minimum tyre tread depth is specified Before setting off, check the tyres on the Have the tyres changed at least every
by law. Comply with the legal specifica- bus for: six years, irrespective of wear. This also
tions for the relevant country. applies for the spare wheel.
external signs of damage
As the remaining tread depth reduces,
foreign objects in the tyre tread
the less effective the road grip and hand- Danger.
ling characteristics of the bus become, foreign objects between twin tyres
The sun's rays and environmental factors
particularly on wet or snowy roads. cracks, bulges
cause tyres to age. The rubber from
In the interest of safety, have the tyres which the tyre is made loses elasticity.
replaced before the legally-specified min- Note: Tyres harden and become brittle, cracks
imum tread depth is reached. appear due to ageing. Tyres which are
Please note that cracks, bulges or extern- more than six years old are no longer reli-
al damage can cause a tyre to burst. This able.
Danger. could result in you losing control of the
bus and causing an accident, thereby in-
Always ensure that there is sufficient tyre juring yourself and other people. Have
tread. Insufficient tyre tread depth in- damaged tyres replaced immediately.
creases the risk of aquaplaning if the bus
is driven at high speed during heavy rain
or in slush. The tyre tread can no longer
deflect the water away. This could res-
ult in you losing control of your bus and
causing an accident, thereby injuring your-
self and other people.

218 CONECTO (C628.3--)/08.2007 GB


Practical advice
Invisible tyre damage

Invisible tyre damage Tyre load capacity, top speed of largest diameter will be overloaded. Tip:
Avoid crushing tyres against the kerb or tyres and types of tyres the simplest and most reliable measure-
switching off the bus when a part of the ment method is to check circumferences
tyre tread is up on the kerb. using a circumference tape.
Danger.
Danger. Note:
Exceeding the specified tyre load capa-
The maximum tolerance for twin tyres
Driving over the edge of the kerb or city or the approved maximum tyre speed
is 0.5% of the tyre diameter. The larger
sharp edged objects can cause damage could lead to tyre damage or tyre failure.
tyre must always be fitted in the outboard
to the tyre substructure which is not This could result in you losing control of
position.
visible externally. Damage to the tyre your bus and causing an accident, thereby
substructure only becomes noticeable injuring yourself and other people. For
much later and could cause the tyre to this reason, only use the approved tyre
burst. This could result in you losing types and sizes for your bus model and
control of your bus and causing an note the required tyre load capacity and
accident, thereby injuring yourself and speed index for your bus. Pay particular
other people. attention to country-specific tyre approval
regulations. These regulations may spe-
cify a particular type of tyre for your bus
or prohibit the use of particular tyre types
that may be approved in other countries.
In addition, it may be advisable to use a
specific type of tyre in certain regions or
areas of use. You can obtain information
on tyres from any EvoBus Service Partner.

Where twin tyres are fitted, the twin


tyres must have the same external dia-
meter, otherwise the tyre that has the

CONECTO (C628.3--)/08.2007 GB 219


Practical advice
Retreaded tyres

Retreaded tyres Cleaning the tyres Retightening the wheel nuts


Retreaded tyres are not inspected for
EvoBus and are therefore not recommen-
ded. Existing damage is not always de- Danger. Danger.
tected during retreading. For this reas-
on, EvoBus cannot guarantee the safety Risk of accident. Clean tyres and suspen- Risk of accident. Regularly check the
sion air bags very carefully. Round-spray wheel nuts for firm seating and retighten
of the bus if retreaded tyres are used.
jets must not be used to clean the tyres if necessary. Make sure that the wheel
and suspension air bags. The water jet nuts on a new or changed wheel are
may damage the tyres. Replace damaged retightened after driving for 30 miles
tyres. (approximately 50 km). If new or newly
lacquered wheel rims are used you must
also retighten the wheel nuts after the
Environmental protection bus has driven for 600 to 3,000 miles
(approximately 1,000 to 5,000 km). Ob-
Damage to the environment: only clean serve the tightening torques.
the bus at a washpoint intended for this
purpose. Heed environmental protection
measures.

220 CONECTO (C628.3--)/08.2007 GB


Practical advice
Wheel nut tightening torques

Wheel nut tightening torques Snow chains


Snow chains

Caution:
Snow chains must not be used on the
wheels of the front axle.

Note:
Comply with the manufacturer's fitting
M40.00-0016-01 instructions and legal requirements.
M40_10-0001-01

Note:
Danger.
Only fine-link snow chains are permitted.
Danger. Risk of accident. Observe the tightening
torques: pressed-steel wheel with hub
Risk of accident. Observe the tightening
centring by wheel hub 600 Nm. Light-
torques: pressed-steel wheel with cent- Note:
alloy wheel with hub centring 600 Nm.
ring by spherical spring washers (2) and
Raising the bus using the raising/lower-
wheel bolts 450 Nm.
ing system may make it easier to fit the
snow chains.

CONECTO (C628.3--)/08.2007 GB 221


Practical advice
Snow chains

Danger.
Make sure that the snow chains are fit-
ted tightly. Do not exceed the permitted
maximum speed of 25 mph (40 km/h).

Note:
Check that the snow chains are seated
firmly after driving for a suitable distance
(dependent upon the conditions), retighten
if necessary.

222 CONECTO (C628.3--)/08.2007 GB


Practical advice

CONECTO (C628.3--)/08.2007 GB 223


Practical advice
Tyre air pressure chart.

Tyre air pressure chart.

224 CONECTO (C628.3--)/08.2007 GB


Practical advice
Tyre air pressure chart.

Tyre air pressure in bar Danger. Note:


Risk of accident. An under- The tyre air pressure changes
inflated tyre impairs driving by approx. 0.2 bar for each
Tyre size 275/70 R 22.5, load
safety and reduces tyre life. 10 °C difference in air tem-
characteristic 148
Fuel consumption, tyre wear perature. This must be borne
Axle load for single set of and risk of tyre damage are in mind if air pressures are
tyres in kg increased. checked indoors, especially in
the winter.
Axle load for twin set of tyres
Caution: Example: temperature in the
in kg
depot approximately 20 °C,
Axle load/air pressure rating Check tyre pressures regu-
outside temperature approx-
larly.
for buses in the urban loc- imately 0 °C – this means
al traffic including journeys that the tyre pressure to be
to suburbs and neighbour- Note: set = specified tyre pressure
ing towns when the average The values listed in the chart + 0.4 bar.
speed does not exceed 40 are recommended values for
km/h tyre size 275/70 R 22.5 -
Axle load/air pressure rating load characteristic 148. Con-
for buses with maximum op- tact the respective tyre manu-
facturer for special operating
erational road speeds up to
conditions.
60 km/h
Axle load/air pressure rating
in recreational and holiday
traffic

CONECTO (C628.3--)/08.2007 GB 225


Practical advice
Safety measures to be taken in the event of a flat tyre or a wheel change

Safety measures to be taken in Jacking points


the event of a flat tyre or a wheel Danger.
change Never lie under the bus if it is raised up Danger.
and is not supported by axle stands. Do
Risk of accident. Secure the bus against
Danger. not start the engine as there is a risk of
rolling away.
fatal injury. Safeguard the engine against
Park the bus as far away as possible from being switched on without authorisation.
the traffic and on firm ground. Switch on Remove the key from the ignition switch.
the hazard warning lamps. Let all passen- Danger.
gers disembark and move them out of the
danger zone (e.g. behind the crash barri- Risk of accident. Follow the jack manu-
er). Position a warning triangle or hazard facturer's instructions.
warning light at a suitable distance. Ob-
serve the legal requirements of the coun-
try concerned. Danger.
Risk of accident. Never lie under the bus
if it is raised up and is not supported by
Danger. axle stands. Do not start the engine as
Only change the wheel on a level, firm there is a risk of fatal injury. Secure the
and non-slip surface. The bus or jack engine against unauthorised starting, re-
may slip out to the side on a soft or slip- move the key from the ignition lock.
pery surface (snow, ice, smooth surface,
etc.).

226 CONECTO (C628.3--)/08.2007 GB


Practical advice
Jacking points

Danger. Caution:
Risk of accident. If the complete bus is The driven axle and centre axle must nev-
to be raised using wheel grippers, multi- er be raised in the middle.
post lifts, etc., all axles must be raised
simultaneously.
Caution:
The driven axle and trailing axle are con-
Danger. nected to one another by the suspension.
Risk of accident. The connector to the It is not permitted to raise an individu-
ENR (electronic level control) control unit al axle to such a height that the wheels
must be disconnected for safety reasons. on the second axle are lifted from the
ground.

Caution:
Note:
When the bus is being lowered, make
sure that the suspension air bags are The whole bus can be raised using the
seated correctly and that there is suffi- jacking points on the underbody.
M00_00-0509-72
cient supply pressure to fill the suspen-
sion air bags again. Raise the bus at the designated jack-
ing points indicated on the under-
body of the bus.

CONECTO (C628.3--)/08.2007 GB 227


Practical advice
Safety measures to be taken in the event of a flat tyre or a wheel change

Safety measures to be taken in Jacking points, front


the event of a flat tyre or a wheel Danger.
change Never lie under the bus if it is raised up Danger.
and is not supported by axle stands. Do
Secure the bus against rolling away. Ap-
Danger. not start the engine as there is a risk of
ply the parking brake.
fatal injury. Safeguard the engine against
Park the bus as far away as possible from being switched on without authorisation.
the traffic and on firm ground. Switch on Remove the key from the ignition switch.
the hazard warning lamps. Let all passen-
gers disembark and move them out of the
danger zone (e.g. behind the crash barri-
er). Position a warning triangle or hazard
warning light at a suitable distance. Ob-
serve the legal requirements of the coun-
try concerned.

Danger.
Only change the wheel on a level, firm M00.00-0088-01
and non-slip surface. The bus or jack
Raise the bus at the jacking points
may slip out to the side on a soft or slip-
pery surface (snow, ice, smooth surface,
on the front axle casing shown in the
etc.). illustration.

228 CONECTO (C628.3--)/08.2007 GB


Practical advice
Jacking points, centre (CONECTO G)

Jacking points, centre (CONECTO G) Jacking points, rear

Danger. Danger.
Secure the bus against rolling away. Ap- Secure the bus against rolling away. Ap-
ply the parking brake and chock the front ply the parking brake and chock the front
wheels. wheels.

M00.00-0090-01

Raise the bus at the jacking points


on the centre axle shown in the illus-
tration.

Caution:
Never position the jack at the centre of
M00.00-0089-01 the axle casing. M00.00-0091-01

Raise the bus at the jacking points Raise the bus at the jacking points at
at the centre of the bus underbody the rear of the bus underbody shown
shown in the illustration. in the illustration.

CONECTO (C628.3--)/08.2007 GB 229


Practical advice
Emergency release of the drive-off lock

Emergency release of the drive-off


lock

Danger.
This switch has a security seal and is in-
tended to be operated only in the event
of a malfunction in the bus stop brake or
drive-off lock.

Danger.
M00.00-0092-01 M54.00-0211-01

Raise the bus at the jacking points Make absolutely sure that the parking Remove security seal (1).
on the rear axle shown in the illustra- brake is applied before you operate the
bus stop brake emergency release switch. Open the switch cover (19).
tion.
The bus could otherwise roll away.

Caution:
Never position the jack against oil drain
plug (1) or in the centre of the axle cas-
ing.

230 CONECTO (C628.3--)/08.2007 GB


Practical advice
Parking brake emergency release (option)

Parking brake emergency release


(option)

Note:
Precondition: auxiliary consumers operat-
ing pressure of more than 5.5 bar, park-
ing brake valve in the released position.

Danger.
M54_00-1363-71 M54.00-0239-01 Risk of accident. For emergency use only.
Pull switch (19). The following is shown on the screen: Secure the bus against rolling away be-
fore releasing the spring-loaded parking
“Bus stop brake malfunction” (B).
The drive-off lock is released. brake. Rectify faults in the brake system
immediately.
A signal sounds when the bus is sta- Danger.
tionary.
Have the malfunction rectified as soon as
Yellow warning lamp (4) lights up possible at an EvoBus Service Partner.
when the vehicle is stationary.

CONECTO (C628.3--)/08.2007 GB 231


Practical advice
Electrical system safety precautions

Electrical system safety precautions


Note: For safety reasons, always switch off the
Provide the cover with a new security battery isolating switch before work is
seal and secure it with wire. carried out on the electrical system or
the batteries are connected/disconnec-
ted.
Note: Do not connect or disconnect wiring har-
Test regularly. ness connectors from electronic control
units unless the ignition switch has been
switched off.
M54.00-0259-01 Always protect the starter, alternator
Remove security seal (1). and electrical plug connections against
moisture when the engine is washed.
Open the cover of emergency release
Never bridge or repair fuses.
switch (18).
Only use fuses of the specified amper-
Pull switch (18). age. Never replace fuses with those of a
The spring actuators are released. higher ampere rating as this could lead
to damage to the electrical system.
Note:
Caution:
Switch off the emergency release device
before restoring the bus to normal opera- Observe the following if the batteries
tion. are to be electrically isolated from the
on-board power supply for any reason,
e.g. by operation of the battery isolat-
ing switch: after switching off the engine,
wait at least five minutes before isolat-

232 CONECTO (C628.3--)/08.2007 GB


Practical advice
General safety precautions for batteries

ing the battery from the on-board power General safety precautions for Safety precautions for handling
supply. This delay is necessary to ensure batteries batteries
fault-free operation of the exhaust gas
cleaning system after the bus has been
restored to operation.
Danger.
Risk of short circuit. Do not place any
metal objects on batteries.

Caution:
Do not loosen or disconnect the terminals
when the engine is running and electrical
equipment is switched on. M54_10-0004-01

(1) - Fire, sparks, naked flames and


smoking are forbidden. Prevent spark-
Environmental protection
ing.
Dispose of defective batteries in an envir- (2) - Risk of explosion.
onmentally responsible manner. Observe
legal requirements. (3) - Observe the operating instructions.
(4) - Risk of acid burns. Battery acid is
corrosive. Always observe the safety in-
structions and safety precautions when
handling batteries or battery acid. Bat-
tery acid must never come into contact
with skin, eyes or clothing. Rinse off all
acid splashes immediately with copious

CONECTO (C628.3--)/08.2007 GB 233


Practical advice
Battery maintenance

amounts of clean water. Seek medical Battery maintenance


attention if necessary. Danger.
(5) - Wear safety goggles. If the bus is equipped with lead-acid bat- Do not clean the batteries without
(6) - Keep children away. teries, it is not permitted to replace these
the cell caps screwed in. Do not use
with gel batteries. The opposite is also
true. petrol, benzene, kerosene or similar
Danger. for cleaning.
Naked flames and smoking are strictly Ventilation bores in the cell caps
forbidden whenever work is being carried must be open, i.e. the hoses in the
out on the vehicle batteries. Avoid the cell ventilation must not be blocked.
creation of sparks. Wear safety goggles.
Lightly grease the terminal clamps
Keep children away. There is a risk of
acid burns. The Operating Instructions with acid-proof grease, especially the
must be observed. There may be a risk underside.
of explosion. Check the securing screws for the
terminal clamps and the screw secur-
ing the negative cable to the chassis
Danger. regularly for firm seating.
All cells of lead-acid batteries must be fit- Recharge any batteries not in use
ted with special caps that are interlinked once per month or trickle charge
by vent hoses, thereby allowing any gases them at 0.06 A. Special chargers that
produced to be directed into the open air. have an appropriate charge char-
acteristic (IU, IUOU or WUOU) are
required for charging gel batteries.

234 CONECTO (C628.3--)/08.2007 GB


Practical advice
Recharging the batteries

Recharging the batteries Working on the electrical system


and electrical fuses

Danger.
Risk of injury. Risk of explosion. Danger.
Risk of fire.
Risk of explosion due to oxyhydrogen
gas formation. Make sure that there is
good ventilation when you charge the
Switch off all electrical equipment
batteries.
and disconnect the battery negative
M54_00-0686-01
terminal clamps (-) before commen-
Caution: cing any work on the electrical sys-
Caution. Do not rapid charge new batter- Remove the cell caps and termin- tem.
ies under any circumstances. al clamps from the batteries before Do not reconnect the negative ter-
recharging. Do not disconnect the minal clamps (-) until all electrical
connecting cable (B) between the lines have been reconnected cor-
batteries. rectly.
Observe the correct charging voltage Switch off all electrical equipment
(24 volts). and disconnect the battery negative
The charge current should not ex- terminal clamps (-) before changing
ceed 10 % of the battery capacity. an electrical fuse.
Special chargers that have an appro- Never bridge or repair fuses.
priate charge characteristic (IU, IUOU Only use fuses of the specified am-
or WUOU) are required for charging perage. Never replace fuses with
gel batteries. those of a higher ampere rating as

CONECTO (C628.3--)/08.2007 GB 235


Practical advice
Measures required for the prevention of damage to buses or components during electric welding work

this could lead to damage to the Measures required for the pre- Heat-sensitive parts, such as plastic
electrical system. vention of damage to buses or tubes, are to be protected or re-
Always rectify the cause of the mal- components during electric welding moved.
function before replacing the fuse work Cables routed in cavities, and con-
concerned. To prevent damage to various tainers or electronic components that
components of the bus, the following have been fitted concealed, must be
measures must be taken before removed from the danger area before
undertaking welding work: the start of welding.
Have a fire extinguisher on standby. The passenger compartment and
glazing must be covered with pro-
The clip on the negative terminal of tective mats to protect them from
the battery must be disconnected weld splatter and flying sparks.
and the negative terminal covered.
(Observe the notes on disconnecting Shield off areas at risk of damage
the vehicle batteries.) caused by flying sparks and radiant
heat.
The pieces of foam fitted in some of
the cavities in the body as sound- Do not allow the electronics housing
proofing must be removed before the or electrical lines to come into con-
commencement of panel work, weld- tact with the welding electrode or the
ing and tin-plating. earth connection of the welder.
Connect the earth connection of the If two parts are to be welded togeth-
electric welder directly to the part er, both parts must be connected to
to be welded. When doing so, make the negative clip of the welder.
sure that there are no electrically The connection points for the part to
insulating parts between the earth be welded on the bus and the earth
connection and the weld point. terminal on the electric welder must
be as bare as possible – paint, cor-

236 CONECTO (C628.3--)/08.2007 GB


Practical advice
Switching the on-board power supply on/off

rosion, oil, grease and dirt should Switching the on-board power
therefore be thoroughly removed. supply on/off
The earth terminal of the welder
must not be connected to the trans- Note:
mission. The welding current may
Precondition: battery voltage 24 ± 3 volts
cause sparking at the bearing points
inside the transmission. The result-
ant changes in crystalline structure
would lead to premature failure of
the assembly.

M54.00-0213-01
Danger. Open the service cover for battery
The heating effects may cause dense compartment (1).
smoke or fires.
Note:
The battery compartment contains the fol-
lowing: batteries, battery isolating switch,
main fuses for on-board power supply,
starter relay.

CONECTO (C628.3--)/08.2007 GB 237


Practical advice
Switching off the on-board power supply at the master safety switch

Switching off the on-board power


Caution: supply at the master safety switch
Observe the following if the batteries
are to be electrically isolated from the Danger.
on-board power supply for any reason,
e.g. by operation of the battery isolat- Do not operate master safety switch (17)
ing switch: after switching off the engine, except in an emergency and only with the
wait at least five minutes before isolat- bus stationary.
ing the battery from the on-board power
supply. This delay is necessary to ensure
fault-free operation of the exhaust gas
cleaning system after the bus has been
M54.00-0214-01
restored to operation.
Remove seal cap (2).
The electrical systems and con-
Insert key (3) and turn it clockwise.
sumers are isolated from the
The electrical systems and con- batteries.
sumers are connected to the
The on-board power supply is
batteries.
switched off.
The on-board power supply is
Refit seal cap (2).
switched on. M54.00-0260-01

Turn key (3) anti-clockwise and re- Remove security seal (1).
move it. Open switch cover (17).

238 CONECTO (C628.3--)/08.2007 GB


Practical advice
Jump-starting where vehicle batteries are located one above the other

Pull switch (17). Jump-starting where vehicle bat-


The power supply is disconnected. Note: teries are located one above the
Test regularly. other
Note:
Danger.
All the consumers are isolated from the
batteries. Exception: hazard warning Risk of accident. Secure the bus against
lamps with indicator, tachograph and rolling away.
emergency lighting
Turn the key back to the stop in the
The engine stops. ignition switch.

Note:
Switch off the master safety switch be-
fore starting up the bus.

Note:
Provide the cover with a new security
seal and secure it with wire.

CONECTO (C628.3--)/08.2007 GB 239


Practical advice
Jump-starting where vehicle batteries are located one above the other

M54_00-0683-01 M54_00-0692-01 M54_00-0691-01

Open the service cover for battery Unscrew the retaining screws for Pull the batteries on the support
compartment (1). battery support frame (2). frame out by gripping handles (3)
with both hands.

240 CONECTO (C628.3--)/08.2007 GB


Practical advice
Jump-starting where vehicle batteries are located one above the other

M54_00-0690-01 M54_00-0687-01 M54_00-0689-01

Unscrew retaining screw (4) for the Swivel the upper battery on the sup- Connect one end of the positive
upper battery support frame. port frame to the right. cable to the (+) terminal of the dis-
charged battery first, then connect
the other end of the positive cable to
the (+) terminal of the donor battery.

Danger.
Risk of injury/explosion. Do not connect
the jump lead to the battery terminals (B)
to which the connecting cable between
battery 1 and battery 2 is connected.

CONECTO (C628.3--)/08.2007 GB 241


Practical advice
Jump-starting where vehicle batteries are mounted side by side

Connect the negative cable to the (- Fully disconnect the earth connection Jump-starting where vehicle
) terminal on the donor battery and of the jump leads then disconnect batteries are mounted side by side
then the other end to an earthed the positive cable.
metal part that is bolted onto the bus
Danger.
skeleton. Note:
Risk of accident. Secure the bus against
To prevent voltage peaks, switch on the rolling away.
Note: more powerful consumers of the jump-
As far as possible from the discharged started bus, such as the lighting, heated Turn the key back to the stop in the
battery. windows or ventilation, before you discon-
ignition switch.
nect the jump leads.
Run the engine of the donor vehicle
at an elevated idling speed.
Start the engine of the bus to be
jump-started in the normal way and
let it run at idling speed.
Switch off the engine of the donor
vehicle.

M54_00-0683-01

Open the service cover for battery


compartment (1).

242 CONECTO (C628.3--)/08.2007 GB


Practical advice
Jump-starting where vehicle batteries are mounted side by side

Connect the negative cable to the (-


) terminal on the donor battery and
then the other end to an earthed
metal part that is bolted onto the bus
skeleton.

Note:
As far as possible from the discharged
battery.

Run the engine of the donor vehicle


M54_00-0684-01 M54_00-0685-01 at an elevated idling speed.
Pull out the retaining pins for battery Pull the batteries on the support
Start the engine of the bus to be
support frame (2). frame out by gripping handles (3)
jump-started in the normal way and
with both hands.
let it run at idling speed.
Connect one end of the positive
Switch off the engine of the donor
cable to the (+) terminal of the dis-
vehicle.
charged battery first, then connect
the other end of the positive cable to
the (+) terminal of the donor battery.

CONECTO (C628.3--)/08.2007 GB 243


Practical advice
Jump-starting a bus fitted with a battery charging socket

Fully disconnect the earth connection Jump-starting a bus fitted with a


of the jump leads then disconnect battery charging socket
the positive cable.
Danger.
Note:
Risk of accident. Secure the bus against
To prevent voltage peaks, switch on the rolling away.
more powerful consumers of the jump-
started bus, such as the lighting, heated Turn the key back to the stop in the
windows or ventilation, before you discon-
ignition switch.
nect the jump leads.

M54_00-0693-01

Connect a suitable jump lead to bat-


tery charging socket (2).

Note:
Specifications: manufactured by Fenwick

M54_00-0683-01

Open the service cover for battery


compartment (1).

244 CONECTO (C628.3--)/08.2007 GB


Practical advice
Opening the emergency exit in the roof

Switch off the engine of the donor Opening the emergency exit in the
vehicle. roof
Disconnect the jump leads.

Note:
To prevent voltage peaks, switch on the
more powerful consumers of the jump-
started bus, such as the lighting, heated
windows or ventilation, before you discon-
nect the jump leads.
M54_00-0694-01

Connect a suitable jump lead to bat-


tery charging socket (2). M77_00-0025-71

Pull the cover down using handle (1).


Note:
Specifications: Nato socket

Run the engine of the donor vehicle


at an elevated idling speed.
Start the engine of the bus to be
jump-started in the normal way and
let it run at idling speed.

CONECTO (C628.3--)/08.2007 GB 245


Practical advice
Opening the emergency exit in the roof

Danger. Danger.
The covers for the roof emergency exit Care should be taken when disembark-
hatches must be fitted by skilled person- ing through a window. There is a risk of
nel at an EvoBus Service Partner following cutting yourself.
the emergency operation.

On an articulated bus, an emergency


hammer is located in the roof of the
rear car underneath the emergency
exit cover. In an emergency, the
M77_00-0014-01 hammer can be used to break the
The emergency operation is triggered glass panel in the emergency exit.
using a red rotary handle on the in-
side or outside (1). Danger.
If the panel is broken with the emergency
Note: hammer, there will be a risk of injury
In emergencies, the twistgrip on the in- from flying glass splinters. Protect your
side (1) must be turned in the direc- hands and eyes.
tion of the arrow (clockwise). The emer-
gency exit cover can now be secured by
a safety rope and placed to one side out-
side the bus.

246 CONECTO (C628.3--)/08.2007 GB


Practical advice
Note on maintenance work

Note on maintenance work Cleaning the underbody Cleaning the underbody with a
hot-water high-pressure cleaner
Note:
Note: The underbody refers to the entire under- Note:
All the maintenance work is described in body of the bus, including the bus floor, Remove the protective cladding on the
special instructions. The tasks listed here the wheel housings and the underbody underbody and clean it separately.
are not subject to any specific mainten- carcass.
ance interval, rather they must be car-
ried out depending on the conditions of Note:
vehicle use. Note:
The underbody is protected by protect-
The underbody should be inspected at ive coatings against corrosion and stones
regular intervals and cleaned according to being thrown up. Clean as carefully as
the level of dirt, but at least once a year possible to avoid washing off or damaging
in conjunction with the annual mainten- the good protective layers. Match the wa-
ance service. This enables underbody pro- ter temperature and pressure to the spray
tection coating which is flawed or dam- nozzle and spraying distance appropri-
aged to be identified and remedied in ately.
good time.

Note:
The underbody should be washed primar-
ily using clean water. Only use a cleaning
product on dirt which is very difficult to
remove.

CONECTO (C628.3--)/08.2007 GB 247


Practical advice
Cleaning the underbody

Organisational resource Repair agent


Environmental protection Hot-water high-pressure cleaner HAKAPUR 50-268
Observe waste water guidelines. Only Alfred Kärcher GmbH & Co. CHEMISCHE WERKE KLUTHE GmbH
clean the bus in an area appropriately
Wap-Reinigungssysteme GmbH & Co
equipped for cleaning.
Danger.
Inspect the underbody and pay at- Danger. Risk of injury from corrosive components
tention to damage and an unusually in the cleaning products. Follow the man-
Risk of injury due to improper use of the
heavily impregnated and discoloured ufacturer's safety instructions.
high-pressure cleaner and damaged ac-
dirt layer. cessories. Observe the manufacturer's
operating instructions, comply with safety
Note: notes and wear protective clothing. Caution:
It will be possible to detect faults on the Only use recommended cleaning products.
dirty underbody which will no longer be Mix cleaning products with the wash- Unsuitable cleaning products could dam-
visible after cleaning. For example, leak- ing water if necessary according to age the bus. Highly concentrated cleaning
ing unions on oil, fuel and coolant pipes the manufacturer's instructions or in products must be diluted according to the
and reservoirs, leaking points on assem- the concentration given on the con- manufacturer's instructions.
blies, hidden corrosion in the stained lay- tainer intended for use on the unit.
ers of dirt may be detected. Remedy any Repair agent Fit the spray lance with a flat-spray
faults and damage remaining after clean- jet or use a variable adjustable
ing. RM 55 XXL nozzle to set the spray angle.
Alfred Kärcher Vertriebs-GmbH
Use a hot-water high-pressure clean-
er in accordance with the manufac- Repair agent
turer's instructions. P3-grato 80
Henkel KGaA

248 CONECTO (C628.3--)/08.2007 GB


Practical advice
Cleaning the underbody

Setting values Setting values


Caution:
Designation Value Designation Value
The addition and concentration of the
cleaning products should be adjusted ac-
Spray angle of the 25° Maximum permiss- 60 bar cording to the type and level of dirt on
flat jet nozzle at ible water pressure the area to be cleaned. Excess cleaning
least product can cause damage.
Setting values
Turn on the water jet pointing it to-
Caution: Designation Value wards the ground or open-air and
Round-spray jets and power-concentrated then move it onto the surface to be
jets must not be used. The effect of the Maximum permiss- 60 °C cleaned. Maintain the maximum per-
water jet on these tools is too aggress- ible water temper- mitted jet distance.
ive for cleaning the bus and could cause ature Setting values
serious damage to the bus.
Designation Value
Caution:
Note:
The protective coating on the underbody Spray distance from 30 cm
The nozzle spraying angle determines or components may be damaged if the the object at least
the level of cleaning. The greater the water pressure and/or water temperature
nozzle spraying angle, the more protec- are too high or a wrong spray nozzle is
tion offered when cleaning. fitted.

Set the water pressure, water tem-


perature and the concentration of the
cleaning product on the high-pres-
sure cleaner.

CONECTO (C628.3--)/08.2007 GB 249


Practical advice
Cleaning the underbody

Danger. Note: Note:


Risk of injury from hot water. The spray Pay particular attention to dirt deposits in Only direct the high-pressure jet at
lance could rebound if the jet hits the corners, cavities, wheel housings and on seams, gaps or cavities for brief periods.
surface to be cleaned directly from a lines, as well as between the ramp and Water penetrating deep into the bus,
short distance. underbody. enhanced by the cleaning product, could
lead to hidden corrosion and weaken
Rinse the layer of dirt on the under- supporting components of the carcass.
Danger. body with a high-pressure water jet.
Stop using the cleaning product and
Risk of injury from high pressure and hot rinse the entire underbody area with
water. Do not direct the spray lance at Danger.
water.
animals or people. Do not direct high-pressure jets directly
on to tyres, suspension air bags or brake
Spray the layer of dirt on the under- hoses, special hose connections made of Note:
body thoroughly with the water jet. rubber, gaiters and mountings of moving Cleaning products should not be allowed
parts, electrical lines, components and to dry on. Cleaning agent residues may
their connections. Move the high-pressure permanently damage surfaces and espe-
Note:
jet continually and change the direction at cially movable parts.
Let the sprayed water take effect. You which it hits the surface to be cleaned.
may need to spray several times, depend- Clean openings and drainage holes
ing on the level of dirt. for condensate in pipes, sections and
cavities by hand, e.g. with a pen.

250 CONECTO (C628.3--)/08.2007 GB


Practical advice
Cleaning the underbody

Note: Note:
Do not wash out drainage openings using Repair established faults or damage prop-
a pressure cleaner. The openings guaran- erly and lubricate mountings and joints.
tee that any water or condensation which Replace damaged tyres, suspension air
has penetrated during cleaning can drain bags and pressure hoses.
out or dry.
Carry out a test run with a braking
Let the underbody dry. test and observe the operation of the
level control.
Caution:
Do not blow away any remaining moisture Note:
using compressed air. Have any faults remedied professionally.

Finally, carry out a visual inspection


of the underbody.

Note:
During the visual inspection, look in par-
ticular for complete and undamaged pro-
tective coating (wax and stone impact
protection) and corrosion damage. Also
check for damage to tyres, suspension
air bags, brake hoses, sealing gaiters and
bearings for moving parts, as well as elec-
trical lines and their connections.

CONECTO (C628.3--)/08.2007 GB 251


252 CONECTO (C628.3--)/08.2007 GB
Technical data
Table of contents

Vehicle data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

CONECTO (C628.3--)/08.2007 GB 253


Technical data
Vehicle data

Vehicle data Designation Value Designation Value


Designation Value
Track width, driven 1,834 mm Rear overhang CONECTO:
Vehicle length CONECTO: axle 3,400 mm
Bumper-to-bumper 11,950 mm CONECTO G:
Wheelbase CONECTO:
length CONECTO G: 3,400 mm
5,845 mm
17,940 mm CONECTO G: Angle of approach 7°
Vehicle width 2,550 mm 5,845 mm
Angle of departure 7°
Production version Wheelbase 2nd-3rd CONECTO G:
Vehicle height 3,056 mm axle 5,990 mm Pitch angle (CON- max. 10°
including roof vent- ECTO G)
ilators Track circle CONECTO:
17,484 mm Total fuel tank CONECTO:
Vehicle height 3,076 mm
CONECTO G: volume 280 l
including air-con- 19,002 mm
ditioning system AdBlue additive CONECTO:
(option) Turning circle CONECTO: tank volume 35 l
21,542 mm
Permissible gross CONECTO:
CONECTO G: Windscreen washer Approximately
vehicle weight 19,000 kg
22,822 mm reservoir 8l
CONECTO G:
28,000 kg Front overhang 2,705 mm

Track width, front 2,113 mm


axle

254 CONECTO (C628.3--)/08.2007 GB


Index

A BlueTec exhaust gas cleaning Doors


Acceleration skid control (ASR) system . . . . . . . . . . . . . . . . . . 35-36 Emergency operation . . . . . 192-193
activating/deactivating . . . . . . . . 31 Brake pressure/supply pressure . 27 Locking door 1 with the key
AdBlue Brakes with anti-locking protec- (option) . . . . . . . . . . . . . . . . . . 197
Service product . . . . . . . . . . . . . 37 tion . . . . . . . . . . . . . . . . . . . . . . . . 26 Locking/unlocking door leaves
Air-conditioning system Braking and stopping . . . . . . . . . . 26 from the outside . . . . . . . . . . . . 195
Operating instructions . . . . . . . . 161 Bus stop brake Opening/closing door 1 from
Safety precautions . . . . . . . . . . 161 activating/deactivating . . . . . . . 139 the outside . . . . . . . . . . . . 194-196
Anti-jackknifing protection Drive-off lock . . . . . . . . . . . . . . . 140
C
during forward travel . . . . . . . . . 47 emergency release . . . . . . . . . . 230
Care and cleaning
during reverse travel . . . . . . . . . . 48 Driver's area
Cleaning the underbody . . . 247-251
Automatic transmission Overview . . . . . . . . . . . . . . . . . . 68
Covers and upholstery . . . . . . . . 59
Gearshift positions of the 3- Side panel . . . . . . . . . . . . . . . 73-75
Fabric covers . . . . . . . . . . . . . . . 60
pushbutton switch panel . . . . . . 153 Switches on the left section of
Leather covers . . . . . . . . . . . . 63-64 the instrument panel . . . . . . . . 69-70
Gearshift positions of the 6-
pushbutton switch panel . . . 154-157 Micro-fibre covers . . . . . . . . . . 61-62 Switches on the right section of
General information . . . . . . . . . 152 Safety precautions . . . . . . . . . . . 57 the instrument panel . . . . . . . . 71-72
Auxiliary heating Tilting seats (with square-drive Driver's seat
lock) . . . . . . . . . . . . . . . . . . . . . 59 Grammer MSG 90.5 . . . . . . 148-149
Safety precautions . . . . . . . . . . . 8-9
Tilting the rear seats . . . . . . . . . . 58 Driving . . . . . . . . . . . . . . . . . . . . . 20
B
D
Batteries E
Departure check
Care . . . . . . . . . . . . . . . . . . . . 234 Electric cassette ramp
Daily tasks . . . . . . . . . . . . . . . . . 12
Recharging . . . . . . . . . . . . . . . . 235 Retracting/extending the
Weekly tasks . . . . . . . . . . . . . . . 13 electric ramp . . . . . . . . . . . . . 54-55
Safety precautions . . . . . . . . . . 233

CONECTO (C628.3--)/08.2007 GB 255


Index

Electrical system . . . . . . . . . . . . 235 Driver’s area - adjusting the Switching the auxiliary
Jump-starting a bus fitted with a blower speed . . . . . . . . . . . . . . 167 heating on and off . . . . . . . 172-173
battery charging socket . . . . . . . 244 Driver’s area - adjusting the Switching the reheat function on
Jump-starting where vehicle temperature . . . . . . . . . . . . . . . 166 and off . . . . . . . . . . . . . . . . . . 174
batteries are located one Driver's area - cooling . . . . . . . . 168
I
above the other . . . . . . . . . 239-241 Driver's area - setting the air
Identification plate . . . . . . . . ..... 1
Jump-starting where vehicle distribution/demisting the
Ignition switch . . . . . . . . . . . . 69, 98
batteries are mounted side windscreen . . . . . . . . . . . . . . . 165
by side . . . . . . . . . . . . . . . 242-243 Instrument cluster . . . . . . . . . 76-79
Driver's area control
Measures required for the panel . . . . . . . . . . . . . . 75, 162-163 Display control . . . . . . . . . . . . . . 73
prevention of damage . . . . . . . . 236 Fans on/off . . . . . . . . . . . . . . . 181 J
Safety precautions . . . . . . . . . . 232 Passenger compartment - switch- Jacking points
Switching off the on-board power ing temperature control on and centre . . . . . . . . . ... . . . . . . . 229
supply at the master safety off - code HH2/HK1 . . . . . . . . . 170 front . . . . . . . . . . ... . . . . . . . 228
switch . . . . . . . . . . . . . . . . . . . 238 Passenger compartment – switch- General information .. . . . . 226-227
Switching the on-board power ing temperature regulation on and
rear . . . . . . . . . . . ... . . . . . . . 229
supply on/off . . . . . . . . . . . . . . 237 off . . . . . . . . . . . . . . . . . . . . . . 171
Emergency equipment . . . . . . 84-85 Passenger compartment control M
Engine panel . . . . . . . . . . . . . . . . . . . . 164 Malfunction displays
Starting . . . . . . . . . . . . . . . . . 18-19 Passenger-compartment Red warning level - overview 118-119
Stopping . . . . . . . . . . . . . . . . . . 21 temperature - changing the Warning level C - overview . . . . 128
base value . . . . . . . . . . . . . 175-178 Yellow warning level A -
H Switching air-recirculation mode overview . . . . . . . . . . . . . . 122-123
Heating/ventilation/air-conditioning on and off . . . . . . . . . . . . . . . . 169 Yellow warning level B - overview 126
Additional driver's area ventilation Switching fans on and off -
(option) . . . . . . . . . . . . . . . . . . 169 code HH2/HK1 . . . . . . . . . 182-183

256 CONECTO (C628.3--)/08.2007 GB


Index

Master safety switch Raising the bus above normal Selecting the language . . . . 129-130
(emergency-off switch) . . . . . 75, 100 level . . . . . . . . . . . . . . . . . 134-135 Seat belt
Mirror and window heating Ramp Driver's seat . . . . . . . . . . . . . . 150
activating/deactivating . . . . 143-144 folding in/out . . . . . . . . . . . . . 52-53 Snow chains . . . . . . . . . 216, 221-222
Ramp request . . . . . . . . . . . . . . . . 50 Steering column
N
Refuelling adjusting . . . . . . . . . . . . . . . . . 142
Note symbols . . . . . . . . . . . . . . . . . 4
AdBlue . . . . . . . . . . . . . . . . . . 44-45 Steering column switch
O Diesel fuel . . . . . . . . . . . . . . . . . 33 Light and wiper functions . . . . . . 92
Opening the emergency exit Opening/closing the fuel filler Retarder and cruise control 69, 92-97
in the roof . . . . . . . . . . . . . 245-246 cap . . . . . . . . . . . . . . . . . . . . 42-43 Stop request . . . . . . . . . . . . . . . . . 49
Opening the hinged window . . . . . 56 Roof hatches . . . . . . . . . . . 179-180
Operating/malfunction displays Rotary light switch . . . . . . . . . 71, 91 T
ABS/ASR . . . . . . . . . . . . . . . . 31-32 Running-in guideline . . . . . . . . . . . 18 Tachograph
Brake system . . . . . . . . . . . . . 28-30 Display . . . . . . . . . . . . . . . . . . . 83
S DTCO . . . . . . . . . . . . . . . . . 69, 82
Fuel system . . . . . . . . . . . . . . . . 46
Screen MTCO . . . . . . . . . . . . . . . 69, 80-81
P Malfunction displays . . . . . . . . . 116 Towing . . . . . . . . . . . . . . . . . . . . . 22
Parking brake Malfunction displays: red warning Towing coupling
emergency release (option) . . . . 231 level . . . . . . . . . . . . . . . . . . . . 117 front . . . . . . . . . . . . . . . . . . . . . 23
General information . . . . . . . . . . 99 Malfunction displays: warning Towing coupling
Releasing . . . . . . . . . . . . . . . . . 137 level C . . . . . . . . . . . . . . . . . . . 127 rear . . . . . . . . . . . . . . . . . . . . . . 24
Malfunction displays: yellow Tyres
R warning level A . . . . . . . . . . . . . 120
Raising/lowering system Cleaning the tyres . . . . . . 215, 220
Malfunction displays: yellow Flat tyre . . . . . . . . . . . . . . 226, 228
Lowering/raising the bus on warning level B . . . . . . . . . . . . . 124
the entry side . . . . . . . . . . . 132-133 Invisible tyre damage . . . . 214, 219

CONECTO (C628.3--)/08.2007 GB 257


Index

Operating safety and


roadworthiness . . . . . . . . . 213, 217
Retreaded tyres . . . . . . . . 215, 220
Tyre age . . . . . . . . . . . . . 214, 218
Tyre air pressure chart. . . . . 224-225
Tyre condition . . . . . . . . . 214, 218
Tyre load capacity, top
speed of tyres and types of
tyres . . . . . . . . . . . . . . . . 214, 219
Tyre pressure . . . . . . . . . . 213, 217
Tyre tread . . . . . . . . . . . . 213, 218
Tyres/wheels
Retightening the wheel nuts 215, 220
Wheel nut tightening
torques . . . . . . . . . . . . . . 215, 221
V
Vehicle key
Overview . . . . . . . . . . . . . . . . 66-67
W
Windscreen washer reservoir . 86-87
Winter operation . . . . . . . . . . . . . 38

258 CONECTO (C628.3--)/08.2007 GB

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