Hydraulics Training Guide
Hydraulics Training Guide
28 Swivel joint
29 Mechanical joints
7 Link connector 21 Flow directions
part (1) Rotating shaft
Roller (1) Hydraulic flow
23 Pipelines
connected to tank (3) Joint part
24 Vent line
11 Rotation direction
30 Signal transmission
paths
13 Assembling unit
26 Fixed restrictor
(1) Choke
32 Variable
(3) Ram cylinder 50 Mechanical system
displacement
hydraulic pumps (A)
39 Double-acting (1) Push rod system
cylinders
(B) (2) Spring system
(1) Single rod
(3) Roller system
(E)Both the pump (E) (2) Different fluid (2) Two-way type
and the motor
flow in both 55 Combined systems
directions 45 Air-oil actuator
(1) Sequence operated
36 Variable system
displacement 1 Electro-hydraulic
hydraulic pump/ (C) control
motors 2 Electro-
pneumatic control
● Control methods
(D)
(2) Selection operated
46 Spring type
system
1 Electric or
(E) hydraulic control
(ISO) 2 Electric or
pneumatic control
47 Adjustable spring
type
37 Semi-rotary 56 Support systems
actuators (ISO)
(1) Detent system
48 Pilot types
(A) (B) (2) Lock system
(1) Direct operation type
(3) Over-center system
(2) Indirect operation type (A) (A)
(A)Pressurized
control
(B)Depressurized (B)
control
3Detent
(2) Normally open (2) Variable types
or 1 Variable type
(basic signal)
● Directional-control valves
61 Sequence valve 68 Basic display
(1) Internal pilot control (1) Two-port
system two-position directional
control valve
(2) External pilot control 2Spring offset
system (2) Four-port
62 Pressure- three-position
reducing valves directional control valve
● Non-return valves
72 Non-return valve 86 Cooler
(check valve) (oil cooler)
When indicating
73 Pilot pipings for
controlled check coolant
valves
89 Pressure gage
with a contact
75 Shuttle valve point
90 Thermometer (oil
temperature
76 Rapid exhaust gauge)
valve
(ISO)
91 Flow meter
80 Accumulator
81 Motor
82 Internal
combustion
engine
Other heat
engines
9 Servo-valve
• Representative
example
4) Flow control valves
1 Restrictor valve • The mnemonic
Detailed symbol Mnemonic symbol
Variable throttle symbol does not
express the control
method and the
state of the valve.
• |Normally, it is not
fully closed.
2 One way • With variable
restrictor valve throttle
Speed control • Free flow in one
valve direction, and
controlled flow in the
opposite direction.
3 Flow dividing
valve • Arrows indicate
pressure
compensation.
P R A1144588
check valve [p. 69]
axial piston pump [p. 36] (non-return valve)
(axial plunger pump) A valve that allows flow in one direction only, and prevents
flow in the opposite direction.
A piston pump (plunger pump) whose piston’s or plunger’s
direction of reciprocating motion is almost parallel to the choke [p. 64]
central axis of a cylinder block. A restrictor of flow when, in a passage which the area
is reduced, the length of the passage is relatively longer
B compared to the section size. In this case, the pressure
drops are greatly affected by fluid viscosity.
G leakage
A relatively small amount of flow running where it normally
gasket valve should not run or in undesirable places.
A valve used by attaching it a manifold or a subplate.
load sensing restrictor
gauge pressure A flow control valve installed on directional-control valves
An intensity of pressure based on the atmospheric pressure. that controls the flow of hydraulic pumps.
H M
port Q
An opening of a flow path that carries operating oil.
quick-action coupling
prefill valve [p. 65] (quick joint)
(filling valve) A connecting joint that can be attached and removed
A valve used in large type presses, etc. that allows flow from quickly, used for hoses and pipes.
a tank to a hydraulic cylinder in a rapid forwarding process,
prevents reverse flow from the hydraulic cylinder to the tank
in a pressing process, and allows free flow in a returning R
process.
radial piston pump [p. 37]
pressure center valve
(radial plunger pump)
A three position switch valve that when control forces are
A piston pump (plunger pump) whose piston’s or plunger’s
removed, it returns to the central position with hydraulic
direction of reciprocating motion is almost perpendicular to
force.
the driving axis.
pressure control valve [p. 58]
rated flow
A generic term for valves that control pressure.
A guaranteed flow rate in a certain condition.
pressure drop
rated pressure
Reduction of hydrostatic pressure due to flow.
The maximum pressure possible to be used continuously.
pressure override characteristics
rated speed of revolution
When pressure oil passes through a pressure control valve
The maximum revolution speed possible to be operated at
(relief valve), the degree which the valve seat member is
continuously by the rated pressure.
opened depends on the passing oil flow. Pressure override
characteristics are phenomena which the seat area changes reducing valve [p. 59]
with increasing flow, and to some extent the pressure of the (pressure-reducing valve)
P port increases with the change.
A pressure control valve which sets the outlet pressure
pressure pulsation [p. 37] to lower than the inlet pressure regardless on the inlet
A nearly periodical variation of pressure that occurs under pressure.
normal operating conditions. This excludes transient reseat pressure
pressure variation.
(reseat power)
The pressure in check valves or relief valves when the
leakage from the valve is reduced to a set amount when the
pressure of the inlet side of the valve drops, and the valve
begins to close.
valve center
position
A1144590
valve stand
A control stand which combines valves, gauges, and other
components other than the pressure source.
variable motor
(variable displacement motor)
A hydraulic motor which can alter the theoretical inflow per
one rotation.
vent port
An outlet open to the air.