CB of CT
CB of CT
CONTENTS
ELECTROMAGNETIC CLUTCHES & BRAKES
250
251
COUPLINGS
ETP BUSHINGS
ELECTROMAGNETIC
CLUTCHES & BRAKES
SPEED CHANGERS
& REDUCERS
INVERTERS
TORQUE LIMITERS
ROSTA
348 BXR
258 ELECTROMAGNETIC-ACTUATED MICRO 352 BXL
CLUTCHES & BRAKES 356 BXH
260 Product Lineup 360 BXL(N)
264 102 362 Selection Procedures
268 CYT
282 111
384 POWER SUPPLIES
284 CSZ
386 Product Lineup
285 BSZ
388 BES
390 BEH
286 ELECTROMAGNETIC CLUTCH AND BRAKE UNITS
392 BEW
288 Product Lineup
394 BEW(S)
294 125
396 BEW(W)
298 121(20G)
398 BEW(FH)
300 126
400 BEM
304 CBW
402 BEM(T)
308 CMW
310 121(10G)
607 MIKI PULLEY Hole-Drilling Standards
312 122
251
ELECTROMAGNETIC CLUTCHES & BRAKES
13 33 33M 13
15 35 12
P.268
Type
33B
P.265 P.267 P.271
11 31 11
Models
BXW(R) BXR BXH
Series ELECTROMAGNETIC CLUTCH & BRAKE POWER SUPPLIES RECTIFIED POWER SUPPLIES FOR SPRING-ACTUATED BRAKES
DC45/90/180V
BES BEH BEW BEW(S)
Models
252
253
COUPLINGS
ETP BUSHINGS
ELECTROMAGNETIC
CLUTCHES & BRAKES
SPEED CHANGERS
& REDUCERS
Clutches Brakes
LINEAR SHAFT DRIVES
101 CS CSZ 111 BSZ
ROSTA
SPRING-ACTUATED
P.279 P.281 P.284 P.283 P.285 BRAKE
ELECTROMAGNETIC
TOOTH CLUTCHES
Series ELECTROMAGNETIC CLUTCH AND BRAKE UNITS Series ELECTROMAGNETIC BRAKE MOTORS BRAKE MOTORS
TOOTH CLUTCHES
Clutches & Brakes Double clutches & brakes 546 BMS·BMM
POWER SUPPLIES
P.294
Device Models
Double clutches
253
A selection guide for electromagnetic clutches and brakes begins on
the next page.
ELECTROMAGNETIC CLUTCHES & BRAKES
Selection Guide
Miki Pulley divides its electromagnetic clutches & brakes into several major categories:
electromagnetic-actuated clutches & brakes, spring-actuated clutches & brakes,
electromagnetic tooth clutches, brake motors, and power supplies.
When selecting a product, have information handy on your application, required torque,
performance, load properties, drive source and the like, and then use the diagram on the
page at right as your guide. Selection details are described in the selection procedures given
for each series.
List of Products
MIKI PULLEY
ELECTROMAGNETIC-ACTUATED CLUTCHES & BRAKES
ELECTROMAGNETIC CLUTCHES & BRAKES
SPRING-ACTUATED BRAKES
BRAKE MOTORS
POWER SUPPLIES
254
255
Select by Product Characteristics COUPLINGS
ETP BUSHINGS
Torque (N·m)
ELECTROMAGNETIC
Electromagnetic-actuated micro
INVERTERS
Brakes 112 [0.4-2.4 N·m]
LINEAR SHAFT DRIVES
Electromagnetic-actuated
TORQUE LIMITERS
Clutches
101/CS [5-320 N·m]
ROSTA
UNITS
Motor-coupled
126 [5-80 N·m]
type SPRING-ACTUATED
h
BRAKE
Brake Unit s
Double clutch
122 [5-160 N·m]
and brake units
BXR(LE)[0.06-3.20 N·m]
Holding and
BXW(H)[0.24-4.00 N·m] BXH [4-44 N·m]
braking use
255
ELECTROMAGNETIC CLUTCHES & BRAKES
Applications
The Electromagnetic-
actuated brake 111 model
is used in the elevating
device for the auxiliary leg.
256
257
COUPLINGS
ETP BUSHINGS
ELECTROMAGNETIC
CLUTCHES & BRAKES
SPEED CHANGERS
& REDUCERS
INVERTERS
TORQUE LIMITERS
ROSTA
SERIES
ELECTROMAGNETIC
generator.
CLUTCH & BRAKE
UNITS
SPRING-ACTUATED
BRAKE
ELECTROMAGNETIC
TOOTH CLUTCHES
BRAKE MOTORS
POWER SUPPLIES
257
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
SPRING-ACTUATED BRAKES
Motors, articulated robots, actuators,
machine tools, forklifts, aerial vehicles, hoists,
Application
electric carts, electric shutters, medical equipment, wind
turbine generators
ETP BUSHINGS
Series Application Features Lineup
ELECTROMAGNETIC
CLUTCHES & BRAKES
SPRING-ACTUATED Compact, dual side
BRAKE
Braking use
mounting
BXW(L) SPEED CHANGERS
& REDUCERS
TORQUE LIMITERS
Compact, dual side BXW(H)
Holding use
mounting
ROSTA
For compact servo BXW(R)
motors
SERIES
Compact, controller BXR(LE)
BRAKE MOTORS
Quiet mechanism
Models/ Mounting Release Reduced Reduced Reduced
Torque [N·m] Dust cover Slim
Type method lever aperiodic armature braking
noise pull-in noise noise
Stator/
BXW(L/H/S) 0.12 ∼ 5.20 Option Option Customization Std. Customization Customization
Plate
BXW
BXR(LE) Stator 0.06 ∼ 3.20 ─ ─ Std. Customization Customization Customization
BXR
BXL
BXR Stator 5 ∼ 55 ─ ─ Std. Customization Customization Customization
BXH
BXL(N)
337
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
Product Lineup
The line-up includes three types: the L type Has release lever
for braking, the H type for holding, and the
Armature
S type dedicated for holding.
Rotor
Stator
Hexagon head set
■ 2-way mounting screw
Coil
Mountable on either the stator or the plate, allow- Rotor hub
ing the stator (a heat source) to be located freely. Torque
Hexagon socket
countersunk
spring head bolt
Brake type BXW(L) BXW(H) BXW(S)
Lead wires Silencing spring
Brake torque [N·m] 0.12 ∼ 2.00 0.24 ∼ 4.00 0.36 ∼ 5.20
Plate
Operating O-ring
temperature [℃ ] ー 10 ∼+40 ー 10 ∼+40 ー 10 ∼+40
Release lever
Backlash Extremely Extremely Extremely
small size small size small size
■ Ultra-slim ■ Structure
This ultra-slim design is two-thirds the
thickness of our previous design.
Armature
■ Low-inertia rotor Stator
We succeeded in dramatically reducing Rotor
both mass and drag wear while ensuring Coil Rotor hub
adequate strength.
Torque spring Hexagon socket
countersunk head
■ Extremely small backlash bolt
Plate
The backlash of the spline hub type is 0.2°
to 0.5°
. Lead wires
338
339
COUPLINGS
ETP BUSHINGS
ELECTROMAGNETIC
SPRING-ACTUATED
■ For holding use ■ Structure BRAKE
339
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
Customization Examples
This is a large version of the BXW with static friction torque Even more compact devices can be designed by fitting the
of 300 N•m. slim and compact BXR model spline rotor hub into a metal
Backlash is kept extremely small by locking the rotor hub plate-spring-type coupling exterior.
to the rotor via a disc spring.
Mounting flanges and brake stators can be integrated. Release levers can also be designed for specific units to
This helps reduce the number of components and saves match the device construction.
space.
ETP BUSHINGS
I don't see anything with the torque and response I need in your standard products.
Q1 Can you customize something for me?
ELECTROMAGNETIC
CLUTCHES & BRAKES
SPEED CHANGERS
A We can customize units in many ways: outfitting them for
& REDUCERS
overexcitation power supplies or use of inrush current at
INVERTERS
motor startup, changing the frictional material, boosting
torque, increasing response, extending the total energy
LINEAR SHAFT DRIVES
(service life), suppressing heat generation, and more. Consult
Miki Pulley for details. TORQUE LIMITERS
ROSTA
Q2 Can you handle cases in which standard products cannot be installed due to dimensional constraints? ACTUATED
CLUTCHES & BRAKES
ELECTROMAGNETIC
A Yes, we can. For example, we have a long track record creating slimmer units that deliver the same torque. These units can
CLUTCH & BRAKE
provide the same torque while being only about half as thick as the standard product, although this will vary with your conditions. UNITS
Consult Miki Pulley for details.
SPRING-ACTUATED
BRAKE
MODELS
BXW
BXR
BXL
BXH
BXL(N)
341
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXW(L/H/S) Models
Specifications
resistance
Static friction Max. Rotating part Allowable braking Total braking Armature Armature
Size Mass
Heat
class
Model torque Voltage Wattage Current Resistance UL rotation speed moment of inertia energy rate energy pull-in time release time
Size [kg]
Ts [N·m] [V] [W] [A] [Ω] style [min-1] J [kg·m2] Pbaℓ [W] ET[J] ta [s] tar [s]
12 5.0 0.417 28.8 F
24 5.0 0.208 115 F
BXW-01-10L 01 0.12 45 5.0 0.111 405 F UL3398 AWG26 5000 0.6 × 10 − 6 2.5 1.5 × 106 0.008 0.015 0.2
90 5.0 0.056 1622 F
180 5.0 0.028 6486 F
12 6.6 0.550 21.8 F
24 6.6 0.275 87.3 F
BXW-02-10L
02 0.25 45 6.6 0.147 307 F UL3398 AWG26 5000 1.9 × 10 − 6 5.0 3.0 × 106 0.008 0.015 0.3
BXW-02-12L
90 6.6 0.073 1228 F
180 6.6 0.037 4912 F
12 9.0 0.750 16.0 F
24 9.0 0.375 64.0 F
BXW-03-10L
03 0.50 45 8.2 0.182 247 F UL3398 AWG26 5000 3.8 × 10 − 6 10.0 4.5 × 106 0.025 0.025 0.4
BXW-03-12L
90 8.2 0.091 988 F
180 8.2 0.046 3954 F
12 11.5 0.958 12.5 F
24 11.5 0.479 50.1 F
BXW-04-10L
04 1.00 45 10.0 0.222 203 F UL3398 AWG22 5000 12.0 × 10 − 6 20.0 7.0 × 106 0.030 0.030 0.6
BXW-04-12L
90 10.0 0.111 810 F
180 10.0 0.056 3241 F
12 13.0 1.083 11.1 F
24 13.0 0.542 44.3 F
BXW-05-10L
05 2.00 45 13.0 0.289 156 F UL3398 AWG22 5000 23.0 × 10 − 6 30.0 12.0 × 106 0.035 0.035 0.8
BXW-05-12L
90 13.0 0.144 623 F
180 13.0 0.072 2492 F
* Depending on the initial torque characteristics, break-in to condition the engaging surfaces may be required.
Static friction Max. Rotating part Allowable braking Total braking Armature Armature
Mass
Size
Heat
class
Model torque Voltage Wattage Current Resistance UL rotation speed moment of inertia energy rate energy pull-in time release time
Size [kg]
Ts [N·m] [V] [W] [A] [Ω] style [min-1] J [kg·m2] Pbaℓ [W] ET[J] ta [s] tar [s]
12 5.0 0.417 28.8 F
24 5.0 0.208 115 F
BXW-01-10H 01 0.24 45 5.0 0.111 405 F UL3398 AWG26 5000 0.6 × 10 − 6 0.5 0.2 × 106 0.010 0.010 0.2
90 5.0 0.056 1622 F
180 5.0 0.028 6486 F
12 6.6 0.550 21.8 F
24 6.6 0.275 87.3 F
BXW-02-10H
02 0.50 45 6.6 0.147 307 F UL3398 AWG26 5000 1.9 × 10 − 6 1.0 0.3 × 106 0.010 0.010 0.3
BXW-02-12H
90 6.6 0.073 1228 F
180 6.6 0.037 4912 F
12 9.0 0.750 16.0 F
24 9.0 0.375 64.0 F
BXW-03-10H
03 1.00 45 8.2 0.182 247 F UL3398 AWG26 5000 3.8 × 10 − 6 2.0 0.5 × 106 0.035 0.020 0.4
BXW-03-12H
90 8.2 0.091 988 F
180 8.2 0.046 3954 F
12 11.5 0.958 12.5 F
24 11.5 0.479 50.1 F
BXW-04-10H
04 2.00 45 10.0 0.222 203 F UL3398 AWG22 5000 12.0 × 10 − 6 4.0 1.0 × 106 0.040 0.025 0.6
BXW-04-12H
90 10.0 0.111 810 F
180 10.0 0.056 3241 F
12 13.0 1.083 11.1 F
24 13.0 0.542 44.3 F
BXW-05-10H
05 4.00 45 13.0 0.289 156 F UL3398 AWG22 5000 23.0 × 10 − 6 6.0 2.0 × 106 0.045 0.030 0.8
BXW-05-12H
90 13.0 0.144 623 F
180 13.0 0.072 2492 F
Static friction Max. Rotating part Allowable braking Total braking Armature Armature
Mass
Size
Heat
class
Model torque Voltage Wattage Current Resistance UL rotation speed moment of inertia energy rate energy pull-in time release time
Size -1 2
[kg]
Ts [N·m] [V] [W] [A] [Ω] style [min ] J [kg·m ] Pbaℓ [W] ET[J] ta [s] tar [s]
BXW-01-10S 01 0.36 24 5.0 0.208 115 F UL3398 AWG26 5000 0.6 × 10 − 6 − − 0.025 0.010 0.2
BXW-02-10S −6
02 0.75 24 6.6 0.275 87.3 F UL3398 AWG26 5000 1.9 × 10 − − 0.030 0.010 0.3
BXW-02-12S
BXW-03-10S −6
03 1.50 24 9.0 0.375 64.0 F UL3398 AWG26 5000 3.8 × 10 − − 0.035 0.020 0.4
BXW-03-12S
BXW-04-10S
04 2.60 24 11.5 0.479 50.1 F UL3398 AWG22 5000 12.0 × 10 − 6 − − 0.040 0.025 0.6
BXW-04-12S
BXW-05-10S
05 5.20 24 13.0 0.542 44.3 F UL3398 AWG22 5000 23.0 × 10 − 6 − − 0.045 0.030 0.8
BXW-05-12S
* The armature pull-in time and armature release time are taken during DC switching.
342
343
COUPLINGS
Dimensions
ETP BUSHINGS
(K)
2−m
(K) 30°
G
G N
N 30° 2-m ELECTROMAGNETIC
0°
10
V 2- 3- CLUTCHES & BRAKES
2- S bP9 V
F
SPEED CHANGERS
□
F
180°
□
φC
φA
φD
φA
φD
φC
φB
φB
φE
φE
dH8
0°
J L J L & REDUCERS
t +0.3
3-12
φdH8
0
180
3-1
INVERTERS
20
P
°
4-φR
P
6-φR
a 3-S
20°
I Release direction Release direction °
LINEAR SHAFT DRIVES
I 45
) Q
Lead wire (7° Lead wire
length: 400 mm U length: 400 mm )
(7° Q
(O) TORQUE LIMITERS
(O) U
A B C D E S V R F m O P Q U G I J K L N a d b t
SERIES
5
01 37 32 18 13.5 12.0 6 3 3 10 M3 − − − − 4.5 5.0 22.5 31.5 9 22.5 0.10 − −
SPRING-ACTUATED
How to Place an BXW-01-10L-24V-5 BRAKE
POWER SUPPLIES
Options Dust Cover
Dust covers are available as options. These enable use in challenging
environments by keeping out foreign matter.
Dust covers come in two types: full covers that have no hole for the
shaft, and shaft-hole covers, which can be used on brakes mounted
with the shaft passing through. You can also choose the locations of
the lead exit holes for brakes mounted on plates or mounted on
stators.
Specifications Dimensions
MODELS
Material Ethylene propylene diene monomer (EPDM) rubber B Shape No. a b c BXW
Temperature range -40℃ to 140℃ 01 × × ×
BXR
Exterior color Black 02 × × ○
φA
d
Unit [mm]
343
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C017
0000
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXW(R) Models
Specifications
Coil (at 20℃ ) Lead wire
resistance
Static Max. Rotating part Allowable Total
Armature Armature
Heat
class
friction rotation moment of braking braking Mass
Size
Model Voltage Wattage Current Resistance UL pull-in time release time
torque Size speed inertia energy energy [kg]
[V] [W] [A] [Ω] style ta [s] tar [s]
Ts [N·m] [min-1] J [kg·m2] Ebaℓ [J] ET [J]
BXW-01-10R 01 0.3 24 6.1 0.254 94.4 F UL3398 AWG26 6000 1.36 × 10 − 7 15 3000 0.035 0.020 0.1
BXW-03-10R 03 1.3 24 7.2 0.300 80.0 F UL3398 AWG22 6000 1.17 × 10 − 6 87 17000 0.050 0.020 0.3
BXW-05-10R 05 2.5 24 8.0 0.333 72.0 F UL3398 AWG22 6000 3.68 × 10 − 6 200 40000 0.060 0.020 0.5
* The armature pull-in time and armature release time are taken during DC switching.
Dimensions
(K)
r N 3-S
°
20
F
φAf8 (H: Case depth)
□
3-1
φd H7
φC
φD
J L
φB
φR
φE
G
a
3-φV
30°
I
Unit [mm]
Radial direction dimensions Axial direction dimensions Bore dimensions
Size
A r B C D E S V R F G H I J K L N a d d max
01 33 R0.5 26.5 16 9 14 7 3.4 32.5 12 0.2 4 19 25.5 26 30 4 22.8 0.1 8.5 8.5
03 48 R1 42 26 14 23 8 3.4 47.5 19 0.2 4 18 25.5 26 30 4 22.6 0.1 11 15
How to Place an
BXW-01-10R-24V-8.5
Order
Size Bore diameter (dimensional symbol d)
Release lever Voltage (Specifications table)
10: Not included Application R: Servo motor-use
*Contact Miki Pulley for assistance with bore diameters, d, not listed in the Dimensions tables and voltages not listed in the Specifications table.
344
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C017
0000
345
BXW Models
COUPLINGS
Items Checked for Design Purposes
ETP BUSHINGS
■ Precautions for Handling ■ Precautions for Use
ELECTROMAGNETIC
■ Brakes ■ Applications
CLUTCHES & BRAKES
Most electromagnetic braking systems are made using flexible This brake is available in braking, holding, and dedicated for holding types
materials. Be careful when handling such parts and materials as according to the application. SPEED CHANGERS
striking or dropping them or applying excessive force could cause Do not use BXW(H/R) types for ordinary braking, except for emergency & REDUCERS
them to become damaged or deformed. braking in the event of a power outage or the like. You should note that
BXW(S) types dedicated for holding cannot effect emergency braking in the
INVERTERS
■ Lead Wires event of a power outage.
Be careful not to pull excessively on the brake lead wires, bend them at Model (type) Application Braking: possible/not possible
LINEAR SHAFT DRIVES
sharp angles, or allow them to hang too low. BXW(L) Braking use Possible
Limited to emergency braking during
■ Frictional Surface BXW(H) Holding use
power outage, etc. TORQUE LIMITERS
Since these are dry brakes, they must be used with the frictional Dedicated for
BXW(S) Not possible
surface dry. Keep water and oil off of the frictional surfaces when holding
ROSTA
handling the brakes. Limited to emergency braking during
BXW(R) Holding use
power outage, etc.
345
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXR(LE) Models
Specifications (Brake unit)
Coil (at 20℃ ) Lead wire
Armature Armature
Static Max. Rotating part Allowable Total
Overexcitation output Normal excitation output Heat pull-in release
friction rotation moment of braking braking Mass
Size
Model resistance UL time time
torque class Size speed inertia energy energy [kg]
(24 V DC) (7 V DC)
Ts [N·m] Voltage Wattage Current Resistance Voltage Wattage Current Resistance style [min-1] J [kg·m2] Ebaℓ [J] ET [J]
[V] [W] [A] [Ω] [V] [W] [A] [Ω] ta [s] tar [s]
BXR-015-10LE 015 0.06 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 3.34 × 10-8 5 1000 0.020 0.020 0.03
BXR-020-10LE 020 0.14 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 5.56 × 10-8 15 3000 0.035 0.020 0.06
BXR-025-10LE 025 0.32 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 1.56 × 10-7 15 3000 0.035 0.020 0.08
BXR-035-10LE 035 0.62 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 4.83 × 10-7 87 17000 0.050 0.020 0.12
BXR-040-10LE 040 1.32 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 6.32 × 10-7 87 17000 0.060 0.020 0.16
BXR-050-10LE 050 3.20 24 16.5 0.688 35 7 1.4 0.200 35 F UL3398 AWG26 6000 1.51 × 10-6 200 40000 0.060 0.020 0.40
//
(φd H7)
6.3
6.3
0.
□
05
3
6.
φC
25
3-S
□
φD2
6.
φD
φB
F2
3
3-φV
3-1
the customer based on the above diagram or selected from the optional
°
Model
A r B C D d max. □F S V H K N a L D2 □ F2
0 0
BXR-015-10LE 015 26 R0.5 22 7 12 6 8 4.3 2.3 9.5 ∼ 10.0 14.0 7.0 0.1 4 or more 10− 0.1 8 − 0.07
0 0
BXR-020-10LE 020 32 R0.5 28 9 16 8 12 5.0 2.3 9.5 ∼ 10.0 14.0 7.0 0.1 4 or more 14− 0.1 12− 0.07
0 0
BXR-025-10LE 025 39 R0.5 33 9 18 8 12 5.5 3.0 9.5 ∼ 10.0 14.0 7.0 0.1 4 or more 14− 0.1 12− 0.07
0 0
BXR-035-10LE 035 48 R0.5 42 15 28 14 19 5.5 3.0 9.5 ∼ 10.0 14.0 7.0 0.1 4 or more 23− 0.1 19− 0.07
0 0
BXR-040-10LE 040 56 R0.5 50 15 27 14 19 6.5 3.4 9.9 ∼ 10.4 14.5 7.4 0.1 4 or more 23− 0.1 19− 0.07
0 0
BXR-050-10LE 050 71 R0.5 65 22 37 20 25 8.0 4.4 14.0 ∼ 14.4 19.0 10.5 0.1 4.5 or more 31− 0.1 25− 0.07
Specifications (Contro
(Con
ntro
ollller
er) Dimensions ((Contro
Contro
oller
lller)
+10
Model BEM-24ESN7-120N A part 19 120 0
* When the input voltage is 21 V DC, the output voltage is cut off.
(29)
Max. output current 1.0 A DC (ambient temp.: 20°C), 0.8 A DC (ambient temp.: 60°C)
+
26.3
28
Insulating resistance 500 V DC, 100 M Ω with Megger (input/output - between terminal and case)
Dielectric strength voltage 1000 V AC, 50/60 Hz, 1 min. (input/output - between terminal and case)
Ambient environment -20 to 60°C, 5 to 95% RH, no condensation/freezing
1
Red Input(+) Connects the 24 V DC smoothing power supply (+) UL3398 AWG26
2
Black Input(−) Connects the 24 V DC smoothing power supply (-) UL3398 AWG26
0.5
2 5 5 Unit [mm]
Blue Output Connects the spring-actuated brake (either pole) UL3398 AWG26
Blue Output Connects the spring-actuated brake (either pole) UL3398 AWG26 A part detail *Case:PBT (UL94V-0), Mold: Epoxy (UL94V-0)
Structure (Co
ontroll
ntroller
lerr) Timing Chartt (Con
nttrolle
ro
olller)
Voltage
Lead wire (Red) Lead wire (Blue) *Controlled using ON/OFF on input side.
24V DC smoothing
power supply
Input
Brake coil
Control circuit
+ Red - Black
24V
−
Output
Blue - Blue
7V
24V
Time
Lead wire (Black) Lead wire (Blue) 0.2s 0.2s
346
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C034
0000
347
COUPLINGS
Options Rotor Hub
■ Set screw type (C) ■ Press fit type (P) ETP BUSHINGS
L L ELECTROMAGNETIC
φd H7
φd H7
□
□
CLUTCHES & BRAKES
F2
F2
SPEED CHANGERS
φD2
φD2
& REDUCERS
2-m
Unit [mm] Unit [mm]
m d d INVERTERS
Model Size L D2 □ F2 Model Size L D2 □ F2
Nominal dia. Standard Min. Max. Standard Min. Max.
0 0
BXR-015-10LE 015 10 10 8 − 0.07 M2.5 5 4 5 BXR-015-10LE 015 4 9.5 8 − 0.07 5 5 6 LINEAR SHAFT DRIVES
0 0
BXR-020-10LE 020 10 14 12 − 0.07 M3 8 5 8 BXR-020-10LE 020 4 14 12 − 0.07 8 7 8
0 0
BXR-025-10LE 025 10 16 12 − 0.07 M3 8 5 8 BXR-025-10LE 025 4 14 12 − 0.07 8 7 8 TORQUE LIMITERS
0 0
BXR-035-10LE 035 12 26 19 − 0.07 M4 14 8 14 BXR-035-10LE 035 4 23 19 − 0.07 14 9 14
0 0
BXR-040-10LE 040 12 26 19 − 0.07 M4 14 11 14 BXR-040-10LE 040 4 23 19 − 0.07 14 11 14 ROSTA
0 0
BXR-050-10LE 050 15 35 25 − 0.07 M5 20 15 20 BXR-050-10LE 050 4.5 31 25 − 0.07 20 15 20
SPRING-ACTUATED
■ Precautions for Handling ■ Precautions for Mounting BRAKE
■ Brakes ■ Affixing the Rotor Hub
Electromagnetic brakes use many soft materials. Care should be taken In the design, the rotor hub section should be installed such that it ELECTROMAGNETIC
TOOTH CLUTCHES
during handling as accidentally striking, dropping or applying does not touch the armature or stator. Also, with the normal
excessive force to the brake could cause denting or deformation. installation method of using hexagon-socket set screws coated with
adhesive, take care not to trap adhesive between the screws and the BRAKE MOTORS
■ Lead wires
rotor hub surface.
Be careful not to pull excessively on the brake lead wires, bend them at
sharp angles or allow them to hang too low.
■ Mounting the Brake POWER SUPPLIES
■ Shafts
■ Precautions for Use The shaft tolerance should be h7 class (JIS B 0401). If using an optional
■ Holding use press-fit type rotor hub, we recommend that the shaft tolerance be a
These brakes are holding brakes. Do not use them for ordinary braking, press-fit tolerance of r6 class (JIS B 0401).
except for emergency braking in the event of a power outage or the like.
Full braking performance may not be guaranteed with extreme BXR-040-10LE 040 0.10 0.02
fluctuations in power supply voltage. Keep the power supply voltage BXR-050-10LE 050 0.10 0.02
to within ± 10% of the rated voltage.
X A
■ Air Gap Adjustment
Y A
BXR(LE) models do not require air gap adjustment. The brake air gap is Bolt
adjusted at shipment from the factory. Plate
Armature
■ Circuit Protectors Coil
Rotor hub
Circuit protectors should not be connected as they are built into the
dedicated controllers. Shaft
Hexagon-
socket set
■ Controller Operation Stator screw
A
The control function is operated by the ON/OFF switch on the input
Rotor
side, so switching should be carried out by the input side of the
dedicated controller. 347
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
Size
Model Voltage Wattage Current Resistance resistance UL moment of pull-in
torque Size speed energy energy time tar [°] [kg]
class inertia time ta [s]
Ts [N·m] [V] [W] [A] [Ω] style [min-1] 2 Ebaℓ [J] E T[J] [s]
J [kg·m ]
BXR-06-10-005 06 5 24 17.6 0.73 32.7 F UL1333 AWG20 5000 2.35 × 10-5 500 2.0 × 105 0.050 0.020 1.2 0.9
BXR-08-10-012 08 12 24 19.4 0.81 29.7 F UL1333 AWG20 5000 3.45 × 10-5 800 2.0 × 105 0.080 0.020 1.2 1.2
BXR-10-10-016 10 16 24 21.5 0.90 26.8 F UL1333 AWG20 5000 1.12 × 10-4 1500 2.2 × 106 0.110 0.050 0.9 1.3
BXR-12-10-030 12 30 24 23.7 0.99 24.3 F UL1333 AWG20 5000 1.88 × 10-4 1500 2.5 × 106 0.120 0.030 0.8 2.3
BXR-14-10-038 14 38 24 31.0 1.29 18.6 F UL1333 AWG20 3600 4.22 × 10-4 1800 3.0 × 106 0.120 0.030 0.5 3.0
BXR-16-10-055 16 55 24 19.0 0.79 30.3 F UL1333 AWG20 3600 7.10 × 10-4 2000 3.0 × 106 0.220 0.100 0.5 3.6
* The armature pull-in time and armature release time are taken during DC switching.
* Backlash is the value between the rotor and rotor hub.
N a 3-S
F
□
3-
12
0°
b P9
(The case depth is 5 or greater.)
φdH7
J L
φDF 9
B
φE
φC
+0.5
φA
0
P.C.D.
t
r
90°
Lead wire
length: 400
*The lead wire extraction position for size 14 is 60°
.
Unit [mm]
Radial direction dimensions Axial direction dimensions Bore diameter
Size
A B C D r E F R S J L N K a d b t d max
06 83.5 76 82 47 R0.5 42 35 4.5 9 17.0 7 14.7 25.0 0.10 20 6 22.5 25
08 93.5 85 92 49 R0.5 42 35 4.5 10 19.0 7 15.7 27.0 0.10 20 6 22.5 25
10 123.5 115 122 62 R0.5 55 45 4.5 9.5 14.6 9 13.7 24.3 0.10 24 8 27 28
16 185 175 184 100 R1 86 65 5.5 12.5 21.3 11.5 19.4 32.8 0.20 28 8 31 45
Shape fitting
10: Square
* Contact Miki Pulley for details on bore diameter d specifications not given in the table.
348
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C018
0000
349
BXR Models Spline Hub Type
COUPLINGS
Specifications (BXR- □ -20)
ETP BUSHINGS
Static Coil (at 20℃ ) Lead wire Max. Rotating Total Armature Armature
Heat Allowable
friction rotation part braking pull-in release Backlash Mass
braking
Size
ROSTA
3-φR
N a N a 3-S
ELECTROMAGNETIC-
ACTUATED
3-
CLUTCHES & BRAKES
12
0°
ELECTROMAGNETIC
CLUTCH & BRAKE
(The case depth is 5 or greater.)
b P9 UNITS
φdH 7
φdH 7
P.C.D. B
P.C.D. B
SPRING-ACTUATED
φD F 9
φD F 9
+0.5
φA
φE
φE
φA
φC
φC
0
BRAKE
J L J1 L
t
ELECTROMAGNETIC
r
TOOTH CLUTCHES
BRAKE MOTORS
K1
Lead wire 90°
POWER SUPPLIES
Assembly A Assembly B length: 400
*The lead wire extraction position for size 14 is 60°.
Unit [mm]
Radial direction dimensions Axial direction dimensions Bore diameter
Size
A B C D r E R S J J1 L N K K1 a d b t d max
06 83.5 76 82 47 R0.5 36 4.5 9 10.5 18 12.5 14.7 25.0 30.5 0.10 20 6 22.5 25
08 93.5 85 92 49 R0.5 42 4.5 10 11.5 20 13.5 15.7 27.0 33.5 0.10 20 6 22.5 30
12 137.5 130 136 65 R1 61 4.5 12 8.7 17.7 15 12.5 25.0 32.7 0.15 24 8 27 45
14 167.5 158 166 80 R1 75 5.5 12 7.2 17.2 16 12.0 25.0 33.2 0.15 28 8 31 55
16 185 175 184 100 R1 82 5.5 12.5 13.6 24.6 18 19.4 32.8 42.6 0.20 28 8 31 65
MODELS
BXW
How to Place an BXR-14-20-038-24V-28DIN
Order BXR
Bore diameter (dimensional symbol d)
Size Voltage BXL
349
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C018
0000
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXR Models
Items Checked for Design Purposes
■ Power Supplies
BXR models use commercial AC 100 V or 200 V single phase, full-wave
rectified. Select as appropriate for your application. See the table,
"Recommended power supplies and circuit protectors," for the power
supply devices we recommend.
■ Circuit Protectors
If using a power supply that is not equipped with a circuit protector for
DC switching, make sure to connect the recommended circuit
protector device in parallel with the brake.
350
351
COUPLINGS
■ Precautions for Mounting ■ Recommended Power Supplies and
■ Affixing the Rotor Hub Circuit Protectors ETP BUSHINGS
Affix the rotor hub to the shaft with bolts, snap rings, or the like such
Recommended power supplies
that the rotor hub does not touch the armature or stator. Leave at least ELECTROMAGNETIC
Input AC power Brake voltage Rectification Brake size Recommended power
dimension J/J1on spline hub types, since the rotor hub may contact method supply model CLUTCHES & BRAKES
Single-phase,
the armature. AC100V 50/60Hz DC24V 06,08,10 BES-20-71-1
full-wave SPEED CHANGERS
Single-phase,
AC100V 50/60Hz DC24V full-wave 12,14,16 BES-20-72-1 & REDUCERS
■ Mounting the Brake AC200V 50/60Hz DC24V Single-phase, 06,08,10 BES-20-71
full-wave
Implement screw-locking measures such as use of an adhesive thread- AC200V 50/60Hz DC24V
Single-phase,
12,14,16 BES-20-72 INVERTERS
full-wave
locking compound to bolts and screws used to install brakes. If using a * A DC power supply such as a battery can also be used to supply the 24 V DC required for the brake
spring washer to prevent loosening, use a conical spring washer, and voltage. LINEAR SHAFT DRIVES
ensure that it does not contact the armature.
Circuit protector
TORQUE LIMITERS
■ Shafts Brake voltage Included varistors
The shaft tolerance should be h7 class (JIS B 0401). DC24V TND07V-820KB00AAA0 or an equivalent
ROSTA
* The above-model varistors are manufactured by Nippon Chemi-Con Corporation.
■ Accuracy of Brake Attachment Surfaces
Ensure that the concentricity (X) of the centering mark and shaft and
the perpendicularity (Y) of the brake mounting surface and shaft do SERIES
14 0.6 0.06
SPRING-ACTUATED
16 0.6 0.07 BRAKE
Y A ELECTROMAGNETIC
TOOTH CLUTCHES
X A
BRAKE MOTORS
POWER SUPPLIES
MODELS
BXW
BXR
BXL
BXH
BXL(N)
351
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXL Models
Specifications
Static Coil (at 20℃ ) Lead wire Max. Rotating part Allowable Total Armature
Heat Armature
friction rotation moment of braking braking release Mass
Size
Model Voltage Wattage Current Resistance resistance UL pull-in time
torque Size speed inertia energy rate energy time [kg]
[V] [W] [A] [Ω] class style ta [s]
Ts [N·m] [min-1] J [kg·m2] Pbaℓ [W] ET [J] tar [s]
BXL-06-10 06 2 DC45 12 0.27 169 F UL3398 AWG22 5000 3.75 × 10 − 5 58.3 2.0 × 107 0.035 0.020 0.9
DC90 12 0.13 677 F
BXL-10-10 10 8 DC45 25 0.54 83.0 F UL3398 AWG18 4000 13.75 × 10 − 5 108.3 6.2 × 107 0.050 0.025 2.3
Dimensions
K
U
M
N a b P9 2-T
°
20
3-1
(H: Case depth)
+0.5
0
t
P.C.D. B
P.C.D. C
φD H9
J L
φA
φD
φE
r
φd H7
0°
F
□
12
3-
S
3-φR
I 30°
Lead wire length: 400
Unit [mm]
Size A B C D r E F H I J K L M N R S T U a d b t
06 83 73 73 28 R1 26.5 22 3 10 20.5 39.5 14 33.6 20 4.5 9 2 − M5 30° 0.15 11 4 1.5
12 138 124 124 50 R1 45 35 4 12 19 49.8 30 43.5 23.3 6.5 12.5 2 − M6 30° 0.2 24 8 3
How to Place an
BXL -06-10G 24V 11DIN
Order
Size Bore diameter (dimensional symbol d)
Option number Voltage (Specifications table)
10: Standard
*Contact Miki Pulley for assistance with bore diameters, d, not listed in the Dimensions tables and voltages not listed in the Specifications table.
352
353
COUPLINGS
Options
ETP BUSHINGS
Made to Order
ELECTROMAGNETIC
■ Release Lever CLUTCHES & BRAKES
Y
dimensions of brakes with release levers. LINEAR SHAFT DRIVES
P
Please contact Miki Pulley for other
S
b P9
+0.5
0
t
P.C.D. B
P.C.D. C
φD H9
φd
φA
φD
φE
J L ROSTA
F
□
0°
SERIES
12
°
BXL-10-12 116 104 104 42 38 30 51.2 3 9.5 21 57.5 25 41 25.3 3.2 162.5 32.5 6.5 130 103 28 12.5 0.2 19 6 2.5 SPRING-ACTUATED
BXL-12-12 138 124 124 50 45 35 56.4 4 12 19 64.8 30 43.5 23.3 5 200 40 6.5 160 121 36 12.5 0.2 24 8 3 BRAKE
BXL-16-12 158 142 143 59 55 45 64.9 4 14 22.5 72.5 35 51 27.7 6 230 44 9 186 140 36 15.5 0.25 28 8 3
ELECTROMAGNETIC
TOOTH CLUTCHES
Rotor
■ Quiet Mechanism (Silencing Spring) Rotor hub
Option No.: S1 BRAKE MOTORS
BXW
Option no.
BXL
BXH
BXL(N)
353
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C019
0000
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXL Models
Items Checked for Design Purposes
16 0.6 0.07
■ Shafts Shaft
retainer A
The shaft tolerance should be h6 or js6 class (JIS B 0401).
X A
Shaft
Bolt
Y A
354
355
COUPLINGS
■ Precautions for Use ■ Recommended Power Supplies and Circuit
■ Environment Protectors ETP BUSHINGS
These brake units are dry braking systems, meaning that the torque
Recommended power supplies
will drop if oil residue, moisture, or other liquids get onto friction ELECTROMAGNETIC
Input AC power Brake voltage Rectification Brake size Recommended power
method supply model CLUTCHES & BRAKES
surfaces. Lead wires are not oil resistant. Consider using a cover or Single-phase,
AC100V 50/60Hz DC24V 06,08,10 BES-20-71-1
other protection when using in an environment exposed to oil, cutting full-wave SPEED CHANGERS
Single-phase,
AC100V 50/60Hz DC24V full-wave 12,16 BES-20-72-1
oil, etc. & REDUCERS
AC100V 50/60Hz DC45V Single-phase, 06,08,10 BEW-1R
half-wave
■ Power Supply Voltage Fluctuations AC100V 50/60Hz DC90V
Single-phase,
06,08,10,12,16 BEW-1R INVERTERS
full-wave
Full braking performance may not be guaranteed with extreme AC200V 50/60Hz DC24V
Single-phase,
06,08,10 BES-20-71
full-wave
changes in power supply voltage. Make sure to keep power supply AC200V 50/60Hz DC24V
Single-phase,
12,16 BES-20-72 LINEAR SHAFT DRIVES
full-wave
voltage to within ± 10% of the rated voltage value. Single-phase,
AC200V 50/60Hz DC90V half-wave 06,08,10,12,16 BEW-2R
■ Operating Temperature * A DC power supply such as a battery can also be used to supply the 24 V DC required for the brake TORQUE LIMITERS
voltage.
The operating temperature is -10°C to 40°C (no freezing or condensation).
If you will use the product at other temperatures, consult Miki Pulley. Recommended circuit protectors ROSTA
The torque may be lower than the indicated value at initial use. In such
cases, run it to break in the frictional surface before use.
■ Circuit Protectors
If using a power supply that is not equipped with a circuit protector for
DC switching, make sure to connect the recommended circuit
protector device in parallel with the brake.
MODELS
BXW
BXR
BXL
BXH
BXL(N)
355
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXH Models
Specifications
Static Coil (at 20℃ ) Lead wire Max. Rotating part Allowable Total
Heat Armature Armature
friction rotation moment of braking braking Mass
Size
Model Voltage Wattage Current Resistance resistance UL pull-in time release time
torque Size speed inertia energy energy [kg]
[V] [W] [A] [Ω] class style ta [s] tar [s]
Ts [N·m] [min-1] J [kg·m2] Ebaℓ [J] ET [J]
BXH-06-10 06 4 DC45 12 0.27 169 F UL3398 AWG22 5000 3.25 × 10 − 5 700 2.0 × 106 0.040 0.020 0.9
DC90 12 0.13 677 F
BXH-10-10 10 16 DC45 25 0.54 83 F UL3398 AWG18 4000 1.30 × 10 − 4 1300 6.2 × 106 0.070 0.025 2.3
Dimensions
K
U
M V
0°
N a b P9 T
12
3-
(H: Case depth)
+0.5
0
t
P,C,D. B
P,C,D. C
φDH9
J L
φA
φD
φE
r
φd H7
0°
F
□
12
3-
S
3-φR
I 30°
Lead wire length: 400
Unit [mm]
Size A B C D r E F H I J K L M N R S T U V a d b t
10 116 104 104 42 R1 38 30 3 9.5 21 47.5 25 41 25.3 6.5 12.5 2 − M6 30° − 0.2 19 6 2.5
12 138 124 124 50 R1 45 35 4 12 19 49.8 30 43.5 23.3 6.5 12.5 4 − M6 30° 45 ゜ 0.2 24 8 3
356
357
COUPLINGS
Options
ETP BUSHINGS
Made to Order
ELECTROMAGNETIC
■ Release Lever CLUTCHES & BRAKES
Y
dimensions of brakes with release levers. LINEAR SHAFT DRIVES
P
Please contact Miki Pulley for other
S
b P9
+0.5
0
t
P.C.D. B
P.C.D. C
φD H9
φd
φA
φD
φE
J L ROSTA
F
□
0°
SERIES
12
°
3-
K ELECTROMAGNETIC-
ACTUATED
Unit [mm] CLUTCHES & BRAKES
Model A B C D E F G H I J K L M N O P Q R Y U V S a d b t ELECTROMAGNETIC
BXH-06-12 83 73 73 28 26.5 22 42.8 3 10 20.5 49.5 14 33.7 20 2.9 105 24 4.5 81 73 20 9 0.15 11 4 1.5 CLUTCH & BRAKE
UNITS
BXH-08-12 96 86 86 35 32 25 45.4 3 12 20 56 17 35.3 20.8 4 122 27 5.5 95 85 20 10.5 0.2 14 5 2
BXH-10-12 116 104 104 42 38 30 53.9 3 9.5 21 63 25 42.2 25.3 4.5 162.5 32.5 6.5 130 103 28 12.5 0.25 19 6 2.5 SPRING-ACTUATED
BRAKE
BXH-12-12 138 124 124 50 45 35 58.3 4 12 19 70 30 45.4 23.3 5 200 40 6.5 160 121 36 12.5 0.25 24 8 3
BXH-16-12 158 142 143 59 55 45 66.5 4 14 22.5 72.5 35 53.3 27.7 6 230 44 9 186 140 36 15.5 0.25 28 8 3
ELECTROMAGNETIC
TOOTH CLUTCHES
Silencing
spring
BXR
BXL(N)
357
To download CAD data or product catalogs: www.mikipulley.co.jp Web code C020
0000
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXH Models
Items Checked for Design Purposes
12 0.6 0.06
■ Precautions for Mounting 16 0.6 0.07
■ Affixing the Rotor Hub
Affix the rotor hub to the shaft with bolts, snap rings, or the like such Retaining ring
that the rotor hub does not touch the armature or stator.
■ Shafts
The shaft tolerance should be h6 or js6 class (JIS B 0401).
Shaft
retainer A
X A
Shaft
Bolt
Y A
358
359
COUPLINGS
■ Precautions for Use ■ Recommended Power Supplies and Circuit
■ Holding use Protectors ETP BUSHINGS
These brakes are holding brakes. Do not use them for ordinary braking, Recommended power supplies
except for emergency braking in the event of a power outage or the Rectification Recommended ELECTROMAGNETIC
Input AC power Brake voltage Brake size power supply model
method
like. Single-phase, CLUTCHES & BRAKES
AC100V 50/60Hz DC24V full-wave 06,08,10 BES-20-71-1
SPEED CHANGERS
■ Environment AC100V 50/60Hz DC24V Single-phase,
full-wave
12,16 BES-20-72-1
Single-phase, & REDUCERS
These brake units are dry braking systems, meaning that the torque AC100V 50/60Hz DC45V
half-wave
06,08,10 BEW-1R
will drop if oil residue, moisture, or other liquids get onto friction Single-phase,
AC100V 50/60Hz DC90V full-wave 06,08,10,12,16 BEW-1R INVERTERS
surfaces. Lead wires are not oil resistant. Consider using a cover or AC200V 50/60Hz DC24V Single-phase, 06,08,10 BES-20-71
full-wave
other protection when using in an environment exposed to oil, cutting AC200V 50/60Hz DC24V
Single-phase,
12,16 BES-20-72 LINEAR SHAFT DRIVES
full-wave
oil, etc. AC200V 50/60Hz DC90V
Single-phase,
06,08,10,12,16 BEW-2R
half-wave
■ Power Supply Voltage Fluctuations * A DC power supply such as a battery can also be used to supply the 24 V DC required for the brake TORQUE LIMITERS
voltage.
Full braking performance may not be guaranteed with extreme
changes in power supply voltage. Make sure to keep power supply Recommended circuit protectors ROSTA
voltage to within ± 10% of the rated voltage value. Input voltage Brake Rectification Recommended circuit protector (varistor)
voltage method
DC24V DC24V ー TND07V-820KB00AAA0 or an equivalent
■ Operating Temperature SERIES
AC100V 50/60Hz Single-phase,
DC45V TND07V-221KB00AAA0 or an equivalent
T h e o pera ting tempera tur e is -10°
C t o 40°C ( n o f r e e zin g o r half-wave
■ Circuit Protectors
If using a power supply that is not equipped with a circuit protector for
DC switching, make sure to connect the recommended circuit
protector device in parallel with the brake.
MODELS
BXW
BXR
BXL
BXH
BXL(N)
359
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXL(N) Models
Specifications
Static Coil(at 20℃) Max. Rotating part Allowable Total Armature Armature Applicable
Heat
friction rotation moment of braking energy braking pull-in release motor output Mass
Size
Model Voltage Wattage Current Resistance resistance
torque speed inertia rate energy time time (Reference) [kg]
[V] [W] [A] [Ω] class
T[N・m]
s [min − 1] J[kg・m2] Pbal[W] ET[J] ta[s] tar [s] Four poles [kW]
BXL-12-10N-030 12 30 99 35.0 0.353 280.1 F 3600 33.8 × 10 − 5 90.0 12.0 × 107 0.100 0.030 3.0 4.7
BXL-16-10N-040 16 40 99 42.0 0.424 233.3 F 1800 73.5 × 10 − 5 120.0 16.0 × 107 0.100 0.070 3.7 6.3
BXL-16-10N-060 16 60 99 55.0 0.556 178.1 F 1800 74.6 × 10 − 5 150.0 16.0 × 107 0.100 0.050 5.5 6.7
171 55.0 0.322 531.6 F
24 55.0 2.294 10.5 F
BXL-16-10N-080 16 80 99 55.0 0.556 178.1 F 1800 74.6 × 10 − 5 150.0 16.0 × 107 0.100 0.030 7.5 6.7
171 55.0 0.322 531.6 F
*The armature pull-in time and armature release time are taken during DC switching.
Dimensions
K K
M Type 1 M Type 2
N b P9 N b P9
+0.5
+0.5
0
0
t
t
φD H8
φD H8
φA
φA
φB
φB
φG
φG
φE
φE
J L J L
φd H8
φd H8
0°
F F
12
□ □
°
a 3-S a 4-S
0
3-φR
4-φR
-9
4
T° T°
I Lead wire UL3398 AWG18 I Lead wire UL3398 AWG18
Length: 400mm Length: 400mm
Unit [mm]
Model Type A B D E F G I J K L M N R S T a d b t
How to Place an
BXL-08-10N-004-24V-11
Order
Size Bore diameter (dimensional symbol d)
Static torque (refer to the Voltage (refer to the specifications table)
specifications table)
*Contact Miki Pulley for assistance with bore diameters, d, not listed in the Dimensions tables and voltages not listed in the Specifications table.
360
361
COUPLINGS
Options
ETP BUSHINGS
Be careful not to pull excessively on the brake lead wires, bend brakes. If using a spring washer to prevent loosening, use a conical SPRING-ACTUATED
them at sharp angles, or allow them to hang too low. spring washer, and ensure that it does not contact the armature. BRAKE
■ Shafts
■ Precautions for Use The shaft tolerance should be h6 or js6 class (JIS B 0401).
ELECTROMAGNETIC
TOOTH CLUTCHES
■ Environment ■ Accuracy of Brake Attachment Surfaces
These brake units are dry braking systems, meaning that the
Ensure that the concentricity (X) of the centering mark and shaft
torque will drop if oil residue, moisture, or other liquids get onto BRAKE MOTORS
and the perpendicularity (Y) of the brake mounting surface and
friction surfaces. Lead wires are not oil resistant. Consider using a
shaft do not exceed allowable values.
cover or other protection when using in an environment exposed
X A
POWER SUPPLIES
to oil, cutting oil, etc.
Y A
■ Operating Temperature
The operating temperature is from 0℃ to 40℃ (no freezing or
condensation). If you will use the product at other temperatures,
consult Miki Pulley.
■ Power Supplies
BXL-N models use commercial AC 220 V or 380 V single phase,
half-wave rectified. Select as appropriate for your application.
■ Power Supply Voltage Fluctuations
Full braking performance may not be guaranteed with extreme
A
changes in power supply voltage. Make sure to keep power supply
voltage to within ± 10% of the rated voltage value.
■ Air Gap Adjustment
BXL-N models do not require air gap adjustment. The brake air gap MODELS
is adjusted when the braking system is shipped from the factory. BXW
■ Circuit Protectors Allowable concentricity and perpendicularity values for the
BXL-N Models BXR
If using a power supply for separate DC switching, make sure to
connect the recommended circuit protector device in parallel with BXL
Concentricity (X) Perpendicularity (Y)
the brake. Size
T.I.R.[mm] T.I.R.[mm] BXH
08 0.4 0.05
BXL(N)
10 0.4 0.05
12 0.6 0.05
16 0.6 0.05
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ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
1 To select the appropriate brake size, you must find the torque required for braking T, and then select a size of brake that delivers a greater torque than T.
Provisional Size Selection Select a brake of a size for which the torque T found in the equation of step 1 satisfies the following equation.
2 A brake of a size for which torque T found from the equations above satisfies the following equation must be selected.
Tb > T (or TM) [N•m] Tb: Brake torque [N•m] * For brake torque, treat Ts as equaling Tb. (Ts: Static friction torque from specifications table)
Consideration of Energy
3 When the load required for braking is sufficiently small, the size can be selected considering only torque T as described above. Given the
effects of heat generated by braking, however, the following equation must be used to confirm that the operation frequency per unit
time and the total number of operations (service life) meet the required specifications.
2
Use the following equation to find the energy Eb required for J×n Tb
a single braking operation.
Eb = × [J]
182 Tb +
− Tℓ
The sign of load torque Tℓ is plus when the load works in the direction that assists braking and minus when it works in the direction that hinders braking.
Here, actual braking time tab is the time from the start of J×n [s]
braking torque generation to the completion of braking. tab =
Find it with the following equation.
9.55×(Tb +
− Tℓ)
The sign of load torque Tℓ is plus when the load works in the direction that assists braking and minus when it works in the direction that hinders braking.
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363
Selection Procedure for Brakes for Holding COUPLINGS
ETP BUSHINGS
ELECTROMAGNETIC
Consideration of Required Torque to Hold Loads
CLUTCHES & BRAKES
1 Use the following equation to find the torque T required to hold a load while stationary.
2 A brake of a size for which torque T found from the equations above satisfies the following equation must be selected.
SERIES
3 When considering a brake with the objective of holding loads, braking is limited to emergency braking.
Use the following equation to find the braking energy Eb for a single operation required for emergency braking. You must confirm that
CLUTCHES & BRAKES
ELECTROMAGNETIC-
ACTUATED
this result is sufficiently smaller than the allowable braking energy Ebaℓ of the selected brake. Dedicated for holding brakes cannot CLUTCHES & BRAKES
effect emergency braking. ELECTROMAGNETIC
2
J: Total moment of inertia on load side [kg·m2] CLUTCH & BRAKE
J×n Tb n: Rotation speed [min − 1] UNITS
Eb = × [J] Tb: Brake torque [N·m]
182 Tb +
− Tℓ Tℓ max: Max. load torque [N•m] SPRING-ACTUATED
BRAKE
The sign of maximum load torque Tℓ max is plus when the load works in the direction that assists braking and minus when it works in
the direction that hinders braking.
ELECTROMAGNETIC
Eb ≪ Ebaℓ [J] TOOTH CLUTCHES
When using brakes for holding and the specification is indicated by allowable braking energy rate Pbaℓ , check under the following
conditions.
BRAKE MOTORS
Eb ≪ 60 × Pbaℓ [J]
POWER SUPPLIES
Consideration of Number of Operations
4 The total number of braking operations (service life) when performing emergency braking L must be found using the following
equation to confirm that required specifications are satisfied.
ET
L= [times] ET: Total braking energy [J]
Eb
Note that the frequency of emergency braking will also vary with operating environment; however, it should be about once per minute
or better. When the braking energy of a single operation Eb is 70% or more of the allowable braking energy Ebaℓ , however, allow the
brake to cool sufficiently after emergency braking before resuming use.
MODELS
BXW
BXR
BXL
BXH
BXL(N)
363
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXW/BXR/BXL/BXH Models
■ Consideration of Torque
Selection Exa
ample
mple
e1
The torque required for braking is calculated from the above
specifications, compared to the dynamic friction torque in the catalog,
■ Braking Brakes Used in Raising Loads and the appropriate brake size is selected.
JB=JM+(J1+J2+J3+JA)×R2 [kg・m2]
W JB=6×10−3+(1.5×10−2+1.5×10−2+4.30+15.67)
×(60/1800)2
≒2.8×10−2[kg・m2]
Selection of a brake to brake the load is as follows, as the above figure
illustrates. • Calculating the load torque converted to brake shaft load torque Tℓ
We use the following equation to calculate the load torque
Motor (brake shaft) rotation speed n 1800 [min-1]
converted to the brake shaft (motor shaft) load torque Tℓ [N•m].
Load shaft rotation speed n1 60 [min-1]
However, η indicates the transmission efficiency, which is 0.85 in
Moment of inertia of motor-side gear J1 1.5 × 10 − 2 [kg•m2]
this selection.
Moment of inertia of load-side gear J2 1.5 × 10 − 2 [kg•m2]
Moment of inertia of load-side drum J3 4.30 [kg·m2] Tℓ=R×T/η [N・m]
Moment of inertia of motor with speed reducer JM 6 × 10-3 [kg•m2] Tℓ=60/1800×62.5/0.85≒2.45 [N・m]
Moment of inertia of load JA 15.67 [kg·m2]
Load-side torque T 62.5 [N•m] • Calculating the torque required for braking T
Number of braking operations of brake L 53,000 cycles or more Use the following equation to calculate the torque required for
Brake operating frequency S 0.1 [cycles/min] braking T [N•m].
* The number of braking operations and operation frequency treat one ascending operation and one Here, the conditions are set as follows.
descending operation together as one cycle. * The guideline for actual braking time tab is 2.0 [s].
* The number of braking operations of the brake is treated as 6 (operations/h) × 8 (h/day) × 365 * The sign of load torque TR is minus when ascending because the load works in the direction that
(days/year) × 3 (years). assists braking and plus when descending because the load works in the direction that hinders
braking.
* Select a safety factor K of 3.0, based on operating conditions.
Ascending
JB ×n
Tup= −Tℓ ×K
9.55×tab
2.8×10−2×1800
Tup= −2.45 ×3.0≒0.57[N・m]
9.55×2.0
Descending
JB ×n
TDOWN = +Tℓ ×K
9.55×tab
2.8×10−2×1800
TDOWN = +2.45 ×3.0≒15.3[N・m]
9.55×2.0
Since the result of the above shows that required torque is 15.3 [N•m],
check the specifications in the catalog and select size 12 (dynamic
friction torque of 16.0 [N•m]) of the BXL models of brakes for braking.
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■ Consideration of Energy • Calculating the total number of operations (service life) COUPLINGS
Confirm that the brake selected based on required torque satisfies the Substituting in the just-calculated energy required for a single
required specifications for number of braking operations and braking braking Eb and the BXL-12 total frictional energy ET (catalog value of ETP BUSHINGS
J = 2. 8×10−2 +33.75×10 −5 ET
≒2.83×10−2[kg・m 2 ] L= LINEAR SHAFT DRIVES
Eb
• Calculating the amount of energy required for one braking operation Eb TORQUE LIMITERS
9.0×107
The calculated total moment of inertia is used to calculate the L=
energy required by a single braking operation. Here, the sign of load 1032
ROSTA
torque Tℓ is plus when ascending because the load works in the ≒ 87209 [cycles]
direction that assists braking and minus when descending because
the load works in the direction that hinders braking. The desired total number of operations is fewer than the calculated SERIES
total number of operations (service life), so the specification is satisfied.
minute Here, the armature release time tar of the BXL-12 from the catalog is
Substitute the energy required for a single braking Eb calculated 0.03 [s]. The initial delay time tid is the delay of the operation of relays
above and the allowable braking energy rate Pbaℓ for the BXL-12 and the like, so we use 0.05 [s], the typical relay operation time. Thus,
(catalog value 133.3 W) into the following equation and calculate the total braking time ttb is:
the frequency S of operations that can be performed per minute. ttb=0.05+0.03+0.39
Ascending ≒0.47[s]
365
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXW/BXR/BXL/BXH Models
Selection Exa
ample
mple
e2 ■ Consideration of Torque
The torque required for holding is calculated from the specifications at
left, compared to the static friction torque in the catalog, and the
■ Holding Brakes Used in Ball Screw Drive of Loads appropriate brake size is selected.
W • Calculating load torque converted to brake shaft load torque Tℓ
2
Use the following equation to calculate the load torque Tℓ [N•m].
Here, there is no external force F [N], gravitational acceleration g [m/
1 M B s2] is 9.8 [m/s2], R is the ratio of motor rotation speed to load shaft
rotation speed, and η is transmission efficiency, which in this
selection is 0.85.
Selection of a brake to brake the load is as follows, as the above figure
illustrates. Tℓ=R×1/2π×P×(F+μMg)/η [N・m]
≒1.84[N・m]
Since the result of the above shows that required torque is 1.84 [N•m],
check the specifications in the catalog and select size 06 (static friction
torque of 4.0 [N•m]) of the BXH models of brakes for holding.
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367
■ Consideration of Energy During Emergency Braking • Consideration of energy COUPLINGS
Brakes selected based on required holding torque are designed We calculate the braking energy per braking Eb required for
primarily for holding, so their braking operations are limited to emergency braking using the following equation. Here, the brake ETP BUSHINGS
emergency braking and the like. It is therefore necessary to check that torque Tb [N•m] is the catalog value of 4.0 [N•m] and the sign of the
ELECTROMAGNETIC
the braking energy per braking operation E b during emergency load torque Tℓ is plus, since it works in the direction that assists
CLUTCHES & BRAKES
braking does not exceed the allowable braking energy Ebaℓ . braking.
SPEED CHANGERS
• Calculating the moment of inertia of feed screws J・n2 Tb
Eb= × & REDUCERS
Given a feed screw whose shaft has a length of 1 [m], diameter of 182 Tb+Tℓ
0.05 [m], and specific gravity of 7.8, the feed screw moment of inertia 2.56×10−3×18002 4.0 INVERTERS
Eb= ×
JA [kg•m2] is: 182 4.0+0.92
1 2
=6.1×10−3×( ー )+0.001+3.25×10−5
2
=2.56×10−3[kg・m2 ]
MODELS
BXW
BXR
BXL
BXH
BXL(N)
367
ELECTROMAGNETIC CLUTCHES & BRAKES SPRING-ACTUATED BRAKES
BXW/BXR/BXL/BXH Models
Operating Characteristics
Operating
Operating
12V 01 0.015 0.008
Control
Control
input 24V 02 0.015 0.008
input
input
input
L type
45V 03 DC side 0.025 0.025
Excitation
(Braking use)
voltage
The time from when torque first begins to be generated until it BXL Models (Braking use) Unit [s]
reaches 80% of rated torque Voltage Size Switching tar tap tp ta
tp: Torque build-up time 06 0.020 0.015 0.035 0.035
24V 08 0.020 0.015 0.035 0.040
The time from when current flow is shut off until torque reaches 80% 45V 10 DC side 0.025 0.020 0.045 0.050
90V 12 0.030 0.025 0.055 0.070
of rated torque
16 0.035 0.030 0.065 0.100
ta: Armature pull-in time 06 0.110 0.035 0.145 0.035
08 0.110 0.040 0.150 0.040
45V
The time from when current flow first starts until the armature is pulled 10 AC side 0.150 0.060 0.210 0.050
90V
12 0.180 0.095 0.275 0.070
in and torque disappears
16 0.180 0.100 0.280 0.100
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369
COUPLINGS
Control Circuits
ETP BUSHINGS
■ 45 V, 90 V, and 96 V Specifications for BXW, BXR, BXL, and BXH Models (Single-phase
Half-wave Rectified) ELECTROMAGNETIC
CLUTCHES & BRAKES
■ AC-side Switching ■ DC-side Switching SPEED CHANGERS
This is the usual switching method. Connection is simple. This method achieves even faster operational characteristics than & REDUCERS
AC-side switching.
INVERTERS
Switch Diode
Diode Switch
Circuit protector
Circuit protector
Diode
Circuit protector
or Brake 100 V AC
Diode
200 V AC or Brake TORQUE LIMITERS
200 V AC
ROSTA
SERIES
■ 12 V and 24 V Specifications for BXW, BXR, ■ 90 V, 96 V, 180 V, and 190 V Specifications
Circuit protector
Circuit protector
Rectifier
Circuit protector
Rectifier
Circuit protector
100 V AC UNITS
AC or
Brake 200 V AC Brake
SPRING-ACTUATED
BRAKE
Pre-rectification voltage
Brake size Recommended varistor model
[V]
BXH
BXL(N)
369