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EDO MULE VAN a AUG Ug PRIGI TESTED UIE a LOTS PLR
p= VERYDAY PRACTICAL
‘meet ELEC. TRONICS
COAT OU eee
LIGHTNING DETECTOR
DIGITAL SPIRIT LEVEL
« Works with 14-bit, three-axis MEMS accelerometer
e PIC control uses sophisticated digital algae processing
e Accurate to 0.1° over, 3607 Be
¢ Four-digit LED display~
INTERPLAN ETARY/ VOIGE
‘EXTERMINATE!’ NEVER SOUNDED, Bo GOOD
yey
COMPLETE Ma TSU DESCRIPTION
OF THE ULTIMATE\SILICON.CHECKER
Raspberry Pi
allem ais Maul are
Jump Start
DE (Contnol let forOne platform for 8-, 16- and 32-bit development
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Microcontrollers &
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MPLAB® X IDEis the free, integrated toolset forall of Microchip's 900+
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Microcontrollers * Digital Signal Controllers * Analog * Memory * WirelessISSN 0262 3617
© PROJECTS © THEORY ©
OO ee Load
© POPULAR FEATURES ©
PCa Oe) CEOe TE}
f EVERYDAY PRACTICAL
ELECTRONICS
INCORPORATING ELECTRONICS TODAY INTERNATIONAL
www.epemag.com
Projects and Circuits
LIGHTNING DETECTOR
by dohn Clarke
Work and play safely inthe o
SEMTEST - PART 2
by Jim Rowe
Introducing the ful cuit ofthis versati
DIGITAL SPIRIT LEVEL,
By Anew Lew
with our atmosphere megavok dodger!
discrete component chocker
10
18
fan end to wonky shelves, but a great introduction to MEMS components
INTERPLANETARY VOIOE 38.
by John Clarke
Extominatel ~ tho ultimate Dalek and Darth Vader voice pr
INGENUITY UNLIMITED oo
Electric blanket controler - Turvup the heat!
‘TECHNO TALK by Mark Noison ar
Not what you expected?
MAX'S COOL BEANS by Max The Magnificent 46
Grains of sand.. Wioless mesh networked pro rio hats,
What are the chances..?
JUMP START by Miko and Richard Tooley a
Dc Motor Controler
RASPBERRY PI_by Mike Hibbett 54
Further investigation
PIC NY MIX by Mike Hivbett 87
reasing the speed - saving power
CIRCUIT SURGERY by lan Boll 60
Fip-fop architecture
PRACTICALLY SPEAKING by Robert Penfold 6s
Project x!
NET WORK by Alan Winstanley 2
Pocket the Best. Far sited. Herding cats
EDITORIAL 7
Lightning, Daleks and acceleromet
MEWS — Barry Fox highlights tochnology's leading edge 8
Plus everyday news from the werid of electronics
MICROCHIP READER OFFER "7
EPE Exclusive - Win a Microchip XLP it Development Board
‘SUBSCRIBE TO EPE and save money 26
EPE BACK ISSUES Did you miss these? 56
CD-ROMS FOR ELECTRONICS 70
[wide range of CD-ROMs for hobbyists, students and engineers
DIRECT BOOK SERVICE 5
ide range of technical books avalable by mailorder, plus more CD-ROMs
gonece vexvoon 738
PCBs for EPE projects
{© Wimborne Publishing Ltd 2013. Copyrightin al
‘rawings, photographs and aries pubishod in ROMER TieaEs Ee y "oe
EVEMDAY PRACTICAL ELECTRONICS italy NEXT MONTH! - Highlights of next month's EPE 20
Drotected, and reproduction or imitations in whole or
In part are expressly torsion
(ur Ape 2013 issue wil be published on Readers’ Services - Editorial and Advertisoment Departments 7
Thursday 7 Maren 2013, ee page 80 fr deta
Everyday Practical Electronics, March 2013QUASAR
ee aed
YY Ena
ice mers rtey
Perr NON anys TES)
eee orn
'USB/Seral connection.
Header cable for ICSP.
Free Windows XP sof
ware, See website for PICs
Supported. ZIF Socket and
JUSE lead extra, 18Vde
Kit Order Code: 3149EKT - £49.95
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‘Assembled with ZIF socket Order Code:
ASSSEZIF - £7495
USB PIC programmer for a wide
range of Flash devices—seo
\wobste for details. Froe Windows,
Software. ZF Socket and USB
lead not included. Powered via
USB port = no external power
supply required,
Assembled with ZIF socket Order Code:
ASUTSOZIF = £6495
Uses serial port and any
Standard tana comms
program. 4 LED's display
the status. ZIF sockets not
incuded. Supply: 16Véc
kit Order Code: 3123KT - £28.98
‘Assembled Order Code: ASS123 - £29.95
Go from complete beginner
to buming @ PIC and writing
Code in no time! Includes 49
page stop-by-stop POF
Tutorial Manual, Program
ming Hardware (wth LED
teat section), Win 3.11—XP Programming
Software (Program, Read, Very & Erase),
‘and ‘rewtable PICTGFEAA that you can use
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Low cost PIC program-
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serial port. Windows
Interface suppted
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01279
ore
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The PIC Programmer &
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eee a Reed
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5 digital nput chan-
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put channels plus two
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16 Order Code: KBOSSNKT - £29.95
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i
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‘Sena port 4-channel tom:
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‘Adelional DS 1820 Sensors - £4.98 each
Pace next to a mabile phone (not
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timer contol of 3A mains rated
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Shed User stale Securty Password, Ant
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Semm, Power: fave
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Computer controled 8
channel relay board, 5A
maine raled relay outputs
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inputs (lor monitoring
wich states, etc), Useful
ina variety of control and
sonsing applications, Programmed via serial
port (use our new Windows interface, termi-
fal emulator or batch files). Serial cable can
be up to 35m long. Includes plastic case
130x100xa0mm, Power. 12V/de/500mA.
kit Order Code: S108KT - £74.95
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s onto 12 onboard ays wth
Coe, iisitcroceie con
trol unt. Topi or momentary
‘Smt range, 112 122mm.
Supply. 2v8005h
Ket Onder Code: OKT £6495
Assembled Order Code: ASD - £74.95
Detect OTM tones from
tape recorders, receivers,
two-way radios, te using
the bullin mic or direct
from the phone line. Char.
acters ae displayed on a
16 character dleplay a8 they are received and
up to 32 numbers can be displayed by scr
ing the display. Al dala wettan tothe LCD is
aso sent o serial output for conection to a
‘computer. Supply. §-12V DC (Order Code
SU303). Main PCB: 55x95em.
Kit Order Code: 3159KT - £37.95
‘Assembled Order Code: ASS153 - £49.95
3 independent high power
‘channels. reprogrammed
‘or user-editable ight se
‘quences. Standalone op-
tion and 2-wire sera ine
face for microcontroler ot
PC communication with simple command set
Suitable for common anode RGB LED stips,
LEDs ang incandescent bulbs. 56 x 39 x
20mm. 12A total max. Supply: 12Vse
iit Order Code: 8191KT £29.95
‘Assembled Order Code: ASB1S1 - £99.95Desa edger eae
4 channel computer
serial poe temperature
monitor an roy con.
troller with four inputs
{or Dallas 0518820 or
10518820 aigtal thor
‘mometer sensors (£3.95 each). Four 5A
{ated relay channels provide output contre
Rolays aro independent of sensor channel,
allowing flexibly to setup the nage in any
way you choose, Commands for reaging
temperature and relay control sent va the
5232 interface using imple text stings.
Control using a simple terminal / corns
program (Windows HyperTerminal) or our
free Windows application softwar,
Kit Order Code: 3190KT - £84.95
‘Assembled Order Code: AS3190 - £99.05
Feature packed non-volatile
40 second multemessage
sound recorder module ts
ing a high quality Winbond
sound recorderic. Stand- I
alone operation using just six onboard but:
tong or use onboard SPI interface. Record
using builtin microphone of external ine
in, 8:24 Vde operation. Just change one re
Sisto for diffrent recording Guraion!sound
quality. sampling frequency 4-12 kHz
Kit Order Code: 31887 - £29.95
‘Assombled Ordor Code: AS3188 - £97.95
120 second version also avaiable
Got better performance from
your stepper motors with this
dial full bridge motor driver
based on SGS Thompson
chips L207 & (298. Motor
rent foreach phase set
Using on-board potentiometer. Rated to han-
dia motor winding currents up to2 Amps per
phase. Operates on 9-36Vde supply voltage.
Provides al basic motor contols including full
Or hal stepping of bipolar steppers and cr
tion conta. Allows multiple iver synchron
sation, Perfect for desktop CNC applications
Kit Ordor Cod: 3187KT - £39.95
Assembled Order Code: ASS187 -£49,95
Digitally cleans the video
signal and removes un-
wantod distortion in video
Saal natn ties
quality and luminance Muctsations,
You wil aio benef fom improved picture
‘On LCD monitors or projectors.
(Code: KEO30KT £29.95
Ascombled Order Code: VMI06 - £44.95
Les ey
Control the speed of
‘almost any commen OC
‘ator rated up to
$0OVI7 SA, Pulse wicth
‘modulation output for
‘attimum motor tongue
at all speeds. Supply: 5-15Vde. Box supplied.
Dimensions (mm): 6OWx100Lx60H,
Kit Order Code: 3067KT - £19.95
Assembled Order Code: AS3067 - £27.95
Control the spoed of
‘mat commen OC
rotors (rated up to
'32Vde/10A) in both the
forward and reverse
roction, Tha range of
conto rom fuly OFF to fully ON in both
ioctions. The direction and speed are con-
trolled using a single potentiometer. Serow
terminal block for connections
Kit Order Code: $166v2KT - £23.95
Assembled Order Code: AS3166v2 - £33.98
E
Drives any 5-35Vde 5, 6
or Bead unipolar slepper
‘motor rated up to 6 Amps.
Provides speed and direc:
tion control. Operates in stand-alone or PC-
contlled mode for CNC use, Connect up to
‘3179 driver boards toa single parallel
Port Board supply: 9Vde. PCB: 80x50mm,
Kit Order Code: 3170KT £17.95
Assembled Order Code: AS3179 - £24.95
Drive any §-50Vde, 5 Amp
Dipolar stepper motor using
extorally suppiod SV lev
ts for STEP and DIREC.
TION control. Opto-solated
Inputs make it ideal for CNC applcatons
Using a PC running sutabo sofware, Board
supply: 8-30Vde. PCB: 75x85mm.
Kit Order Code: 3158KT - £26.95
Assembled Order Code: AS3158 - £34.95
Rolable and simple to
Install project that allows
you to adust the speed of
an electric dior 230V AC
Single phase induction
rotor rated up to 600,
‘Watts. Simply tum the potentiometer to adjust
the motore RPM. PCB: 48x05mm, Not su
able for use with brushiess AC motos
Kit Order Code: 1074KT -£15.95
‘Assembled Order Code: AS1074 - £23.95
@
QUASAR
5 eo or pce sci
Peas eager
Top o the range. Com
plete selcontained elec:
tronics couree. Takes you
from beginner to A Level
standard and beyond!
Contains all the hardware
and manuals to assemble
500 projects. You got 3
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books (total 388 pages) - Hardware Ey
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microprocessor based Software Prograrn
‘ming Course. Each book has individual crcult
explanations, schematic and connaction da
‘grams. Suitable forage 12+
Grder Code EPLS00- £179.95
ems rag
Features 2 input chan-
nels ~ high contrast LED
‘eth white back -fll
auto setup for valvay
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roll mode, up to 170h per
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adjustable tig
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The Personal Scope is not a
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timeter. Its high sensitivity - down
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scope functions make this unit
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is exceptional value for money. the Personal
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march 2023 Featured Kits
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Fir Tal 108A Key nsEDITORIAL
tora Ones:
EVERYDAY PRACTICAL ELECTRONICS
EDITORIAL Winbome Pulsieg Us. 113 Lynne
Dive. tig Wibore, Dorset BHOE TU
Phone (0122) 8828 Fax: (01202) 3233,
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peat
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mal techdopt@wirborracouk
‘Wearable ootrany scene use, pcs,
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fe ragache. We regret tet we caret proce
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PROJECTS ANO CIRCUTTS
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[EPE employ votages at canbe lea You shoud
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‘COMPONENT SUPPLIES
We do nat supply lctonc camponerts rks or
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yaar.
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aalabe bol conmoneng any projet aback
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Amough the props an sat of EVERYDAY
PRACTICAL ELECTRONICS tke resonate
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bm adrerind no pages caret be aga used
the UK Renders shoud eck he ew ar Beg
2 Yaramting or elephone eauorer, 3s a tre,
Catfcaton of equpmert ardor imereoreert an
result rom legal use ner The ews ary tom
‘oun com eadorsshouscherk oc avs.
VOL. 43 No. 03 MARCH 2013
EVERYDAY PRACTICAL
ELECTRONICS
Lightning, Daleks and accelerometers
It’sa pleasure to welcome you to the March issue, which contains several
projects I have been looking forward to for some time.
Our Lightning Detector isa clever AM-radio project that looks for
electromagnetic signals with a tell-tale ‘lightning signaturo’. It reminded me
ofan Ingenuity Untimited submission, Atmospheric Charge Monitor - Aug
‘07 from our friend Thomas Scarborough. While this month's, and Thomas’
dosigns, work on very difforent principles, they both demonstrate the power
of electronics to detect and measure the world around us with relatively
imple circuits. Perhaps even more importantly, they could be critical in
saving you from a very nasty zap when out golfing, hiking or sailing!
Interplanetary Voice is one of those projects that is just plain fun.
'm certain it will be a sure-fire winner with younger constructors
Ifyou are looking for a design to inspire and enthuse your children
or perhaps students in a school electronics or technology club, then this
could be the perfect choice. I just hope that too many parents or grown-ups
don't live to regret supplying their young Daleks with a loud metallic voice
remember, it does have an off switch!
Great though these projects are, top of my list this month is the Digital
Spirit Level. I's not that I have a large collection of sloping shelves and
need to find a way to level them, but more about presenting you with a
Circuit that uses a ‘micro electromechanical system’ ~ or MEMS for short.
MEMS don’t receive the recognition they undoubtedly deserve. They
aro essentially mechanical systems that have been miniaturised using
microelectronic technology. The chip in the Digital Spirit Level is a clever
three-axis accelerometer that costs less than the PCB, or project case. Before
MEMS came along, accelerometers were expensive and relatively bulky
dovices that could easily cost hundreds of pounds each. Measuring three
axes typically required three accelerometers and the resulting cost and size
made them unsuitable for hobby electronics.
‘The accelerometer's close cousin — the gyroscope — has also been miniaturised
as a MEMS, and they are at the heart of the control systems of all those cheap
radio-control toy helicopters that fly with remarkable stability.
What accelerometers and gyroscopes do is allow a system to measure its
own position, velocity and acceleration — both linear and in rotation —in
three-dimensional space, a remarkable feat for such small, cheap devices.
do hope we manage to provide more projects that use these fascinating
devices, but in the meantime, do please have fun with our MEMs-based
Digital Spirit Level,A roundup of the latest Everyday
News from the world of
electronics
0 @ OG
HDMI protection compromised - by Barry Fox
Time and. movio companies
fare dead set on delivering
entertainment online rather than on
disc. The reasons for ‘going digital”
are obvious; no physical produ
costs, no warehousing, no delivery
transport, no money to bricks-
and-mortar middlemen and no
returns. In pushing online delivery,
the companies are assuming that
‘digital’ content is safe from easy
home copying. thanks to the HDMI/
HDCP connection system.
HDMI and protection
HDMI (High-Definition Multimedia
Interface) is like a digital SCART
connector; one lead carries pictures,
sound, data and Ethernet connec-
tion. HDCP (High-bandwidth Digi-
tal Content Protection) encrypts the
HDMI signal. The HDMI devices at
each end of an HDMI cable hand-
shake to confirm security against
copying before allowing the signal
to travel
Analogue component _ (YPbPr)
cables can also carry Hi-Definition
video, but have no copy-protection.
High quality digital audio travels
by SP/DIF optical or coaxial cable,
which also has no copy protection.
Several PVR (personal video re-
cording) devices legitimately d
tise and copy a Hi Def component
signal, and SP/DIF digital audio
stroam, to PC hard disk, eg, for cap-
turing computer game play. US com-
pany Hauppauge sells a PVR box
with USB connection for around
£150. This is why Sky HD satellite
boxes no longer have component
connectors, and why the PS3 con-
sole disables its component output
when playing movies.
Cheap strippers
For more than a year it has been easy
to buy dovices, eg, through Amazon,
that strip out HDCP copy protection
and convert an HDMI signal to an un:
protected camponent signal. So a Hi
Def video signal can be captured like
gameplay. The question is of course,
how can such devices be sold?
‘The HDMI licensing organisation
the HDCP
tal-CP LLG,
con giant Intel,
‘A yoar ago, digital content pro-
tection administrator Cait
would say only: ‘We are unable to
provide a response to your ques-
tions at this time.’
Now there are more HDCP-strip-
pers on sale on Amazon, at ever
lower prices (some under £30). The
cheaper ones cope with only 720p
and 1080i signals, while the more
owned by sil
‘A cheap and easy-to-use HDCP copy protection stripping board, easily avaiable from Amazon
8
expensive versions handle 1080p
full HD. The packaging is often go-
neric. The devices need no set-up
other than plugging between an
HDMI output and component input.
HDMI Licensing LLP admits it is
now ‘frustrated’ by an apparent lack
of policing action by DCP LLC. An
‘HDMI Forum’, made up of many
large companies, has taken on. re-
sponsibility for the HDMI techn
cal specification. Just as happened
with the Blu-Ray Disc Association,
but getting a room full of companies
and their lawyers to decide anything
is like trying to steer an oil tanker
round a bend.
Stophen Balogh, of Intel,
dent of DCP LLC. He says:
‘matter of policy...we don't comment
on every claim or instance of HDCP
circumvention, nor do we publicly
spoculate on actions we may or may
not be taking’
T purchased and stripped down a
£30 stripper. A neat and simple PCB,
obviously mass-produced in a com-
potent factory, with a mix of off-the
shelf and custom-designed, inscruta-
bly and unclearly numbered chips.
= vio21
= ADV7393/BCPZ-
3/W1203/2285920.1
SILICON IMAGE VASTLANE/
‘Si19025CTU/VL8709.1/0831/
‘ABOIMD2
= UCIML7F/SA11178H—3.3
= UCIMGCD/SA11178H-1.8
= ATMEL135/24C02N/SU27 D
= 344C/1201
‘The HDMI organisation says it is
investigating the chip list, which
I supplied them for comment. EPE
readers may in the mea 0 to
do their own investigations, and we
would welcome letters and emails
discussing th
Everyday Practical Electronics, March 2013Ultra-low power converter boosts energy harvesting
viplipeinguslgecniaae
Tivsiodusty's lowest power DDC
step-down converter, which increases
tho amount of harvested energy an
tend application can use by as much as
70% over alternatives. The resulting
micro-power circuits allow battery-
{ree power for mobile accessories and
‘wireless sensors which use microwatts
generated from solar, thermoelectric,
‘magnetic and vibration energy. ‘This
networks, monitoring systems, smoke
detectors, and wearable
devices.
According to Sami Kiriaki, senior
vice president of TI's Power Man-
agement, “TI continues to develop
circuits with very low operating cur-
rent and high power efficiency that
can manage microwatts to milliwatts
and extract ambient energy. This new
device gives designers capa-
8 not possible with traditional
powered systems.”
medi
‘The TPS62736 DC/DG converter
delivers high power conversion
ficiency from 10nA to 50mA out-
put currents, and consumes only
850nA of active current and 20nA
during standby. ‘The converter
achieves greator than 90% efficten-
cy across output currents higher
than 15yA. The regulator steps
down the voltage from a power
source, such as a thin-film or reg-
ular battery, or a super capacitor,
and features a programmable ou
put voltage.
The TPS62736 is the latest in a s0-
ries of low-power devices from TI
In 2014, it introduced its bq25504
boost charger circuit with a low qui-
escent current of 330nA, to allow
startup from single-cell solar cells
under low light, or thermoolec
generators with low temperature
differences. More details about
low-power DC/DC converters
wailable at: www.ti.com/power-pr
Ubuntu OS goes mobile
‘The Ubunau operating system comes to Android smartphones
Chama Le, the Ukcbused
software company that created
and distributes Ubuntu, a free,
popular desktop Linux-based opera-
ting system (OS) has announced a
smartphone interface for its OS.
Ubuntu is now compatible with a
typical Android smartphone, which
moans itis ready to run on what they
claim is ‘the most cost-efficient chip-
sot designs’. The objective in bring-
ing Ubuntu to the phone is for users
to have a single operating system for
client, server and cloud. and a unified
family of interfaces for the phone, the
PC and the TV. “We are defining a
new era of convergence in technol-
ogy, with one unified operating sys
tem that underpins cloud comput-
ing, data centres, PCs and consumer
electronics” says Mark Shuttleworth,
founder of Ubuntu and vice president
products at Canonical
Over 20 million desktop PCs current
ly run the frve OS, and Canonical esti-
mates that close to 10% of the world’s
new desktops and laptops
will ship with Ubuntu in
2014. Ubuntu is also popular
as a server platform, and the
number one server OS on key
jor public clouds,
Both Ubuntu and Android
run at the same time on the
device, without emulation or
virtualisation, and without
the need to reboot. This is
possible because both share
the same kernel (Linux)
Unlike Apple's i0S_ system for
iPhones, mobile Ubuntu is a full
PC operating system. Canonical has
stated that, ‘tis able to offer a com:
plete platform because phone CPUs
can now run a complete desktop en-
mple, Ubuntu will run on low-end
2013 phones released with a dual:
core Cortex A9 processor run
1GHz, and with 512MB RAM. Mod-
cern processors in mobile phones of-
ten have multiple cores and Ubuntu
apps are designed to use all avail:
able modern cores.
Ubun ude both the Chro:
mium and Firefox browsers for easy
and familiar web uso,
Native app developers will be able
to use Canonical’s software develop-
ment kit (SDX) for Ubuntu, which
makes it easy to create apps that per-
form on a wide range of hardware
and form factors,
More information is available at
Everyday Practical Electronics, March 2013
1BM 90nn silicon integrated nanophotonics
technology is capable of imegrating «pho
tadetecior (ed feature on the left ide of the
Cue) and mandate feature om the ight
sie) fabricated side-by-side with silicon tan
sists. Silicon nanophotonics cies ands
fom transistors are interconnected with vine
levels yellow metal wires
BEM amano a major advanca
jin the obility to use light instead
of electrical signals to transmit
information for future computing.
The breakthrough technology — called
silicon nanophotonics’ — allows
th integration of different optical
components side-by-side with
electrical circuits on a single silicon
chip using, for the first time, sub
100nm semiconduetor technology
Silicon nanophotonics takes advan-
tage of pulses of light for communica-
tion and provides a super highway for
large volumes of data to move at rapid
speods between computer chips
servers, large datacenters, and. super
computers, thus alleviating the limi
tations of congested data traffic and
high-cost traditional interconnects.
‘This technology breakthrough is
a result of more than a decade of
pioneering research at IBM,” said
Dr John Kelly, senior vice president
and director of IBM Research. "Thi
allows us to move silicon nanopho:
tonics technology into a real-world
manufacturing environment that
will have impact across a range of
applications.”
COMMONER RARE EARTHS
Fro star beams to oxticrngnets,
th arth’ elements are a
parti
strategically useful, ingredient in
modern engineering recipes. Despite
their name, they are not particularly
rare, but mining them can be very
environmentally hazardous. Now,
‘almost the only country that extracts
them (95% of world production) is
China, The US has decided it does
not wish to let China have near total
control over such important minerals
d has sot aside $120m to enable
US mines to develop safe extraction
techniques on US soil.Constructional Project
Wailea coi SN Mele fe...
bY outdon: tiwant tojbe, en in
pec ca oh e refiste @
pve
Detector -~
ft ee Ce
rt ote or eet
derstorm is on the way. If there is a
strike nearby you could be in big danger of death or injury.
And you don't have to be hit directly — induction can kill
you and so can the voltage gradient across the ground in
Pere Rees urn ten
(oni Ae eee are
ng
Clarke
after storms, and just about all of this could be avoided
simply by switching off and removing power plugs from
ise)
Those appliances especially at risk include microwave
‘ovens, TV sets, satellite receivers, mains-powered comput-
cers (especially those also connected to the phone lines via
They should not be just switched off at the power poin
Sen df
eee ee COs
and power to these can be switched
Apart from mains-powered computers
een
ir
CiernyOf course, it is well known that any
phones (apart from mobiles and cord-
less models} should not be used during
«a thunderstorm.
‘So what to do?
To got a warning of imminent thun-
derstorms, you need our Lightning
Detector. It is a pocket-sized unit that
provides visual indication using a
flashing LED and sounds an audible
tone whenever lightning occurs in
your area, The greater the number of
lightning strikes, the more LED flashes
and audible tone bursts are produced,
For portable use, it's powered by
two alkaline AA cells and the battery
fe should be at least 1000 hours. For
ndoor use, you can use a 6V to 12V
1: block diagram of the Lightning Detector. The early part looks similar to
a radio receiver - which of course it
‘one thing: the RF pulse from a lightning strike within range
= but this radio receiver picks up just
DC supply. such as a plugpack. One
resistor needs to be chosen according
to the DCsupply voltage. When the external power supply
is connected to the jack socket, the AA cells are automati-
cally disconnected from the circuit
‘The principle of operation is based on detection of the
broad-spectrum electromagnetic emissions produced by
lightning strikes. This is readily detected by a simple AM
(amplitude modulation) radio receiver,
If you've ever been anywhere near an electrical storm
with an AM radio turned on, you'll have heard the crashes
(static) of lightning strikes. Very large strikes can be heard
from a considerable distance away
We use a single AM radio IC, which comprises an RF
(radio frequency) amplifier, detector and AGC (automatic
gain control). This was originally available in 1984 from
Ferranti Semiconductors as the ZN414Z, but replaced by
the MK484, now also obsolete.
‘We have used the modern equivalent, the TA7642, It op-
‘rates from a 1.2V to 1.6V supply, and covers from 150kHz
to 3MHz, This includes the normal AM radio broadcast
band (530kHz to 1.6MHz), but for our purposes, we are
not concerned with listening to broadcast radio stations,
‘We simply monitor the whole spectrum covered by the
AM radio chip.
Block diagram
‘The general arrangement ofthe Lightning Detectors shown
in the block diagram of Fig.1. IC1 receives signals from a
pickup coil, In an AM radio, this pickup coil would nor-
mally be tuned to a particular frequency using a variable
‘tuning capacitor.
We want to monitor a wide
frequency range, and so the coil is
Jeftuntuned. IC1's output signal is
noise bursts from lightning.
Output from IC is typically
15mV with a tuned coil, but is
around 2mV with the untuned
coil. This signal isamplified using
transistor Q2 and asonsitivity con-
trol (VR1) sets the level applied
to the following pulse extender,
Features
Portable
Sensitivity control
Battery condition
Reverse supply
Everyday Practical Electronics, March 2013
Battery or external power supply
Visual and audible lightning indication
comprising IC2 and diode D3. When lightning is detected,
‘a noise-burst triggers the pulse extender.
The pulse extender produces a 200ms pulse and this
lights the ‘detect” LED (LED1). The pulse extender is nec-
essary because the lightning strike pulses are too short in
uration to be noticed as a flash from the LED.
IC3 is an oscillator that runs for 200ms each time the
pulse extender produces a low signal and the resulting kHz
tone burst drives the piezo transducer, which is resonant
at that frequency.
Circuit detal
‘The full circuit is shown in Fig,2. As mentioned, IC! is the
‘TA7642 AMradio chip, while CMOS 555 timers are used for
the pulse extender C2 and for the 4k¥¥z oscillator, IC3, The
it is powered from 3Y, but it will operate down to 2V,
‘A1.5V regulated supply powers IC1, while the amplifier,
pulse extender (IC2) and oscillator (IC3) are driven from
the 3V supply
While most of the circuit is powered from the 3V
supply rail, IC1 needs to be operated at between 1.2V
and 1.6V, To provide for this, we use a voltage regulator
comprising Qt and two infrared LEDs (LEDS and LEDS).
These develop a forward voltage of approximately 1V
each, which is remarkably constant over a wide range
of current. Tests of several infrared LEDs from different
‘manufacturers showed that the forward voltage is around
1,09V at 1.6mA, dropping to 0.945 at 160,A, ie, a cur.
rent range of 10:1
Stacking two infrared LEDs in series provides a reason-
ably stable 2V reference. The LEDs
are fed via a 2,2k0 resistor from
the 3V supply. and the 2V refer-
‘ence drives the base of transistor
Q1. This acts as @ current buffer
to supply IC1 with about 14V,
This varies from 1.46V with a 3V
supply down to 1.287V with a
2V supply.
ICI is connected to the 1.4V
supply via the 4700 AGC resistor
ictorFig.
you use
LIGHTNING DETECTOR Se
the three main functional areas of the circuit diagram are labelled the same as the block diagram to enable you to
trace the circuit operation. As mentioned in the text, resistor R1 needs to be selected depending on the DC power supply
can handle anything from 6-12V. The battery supply is nominally 3Y, but it will operate down to 2V.
atitsoutput pin. A 100nF decoupling capacitorat the output
sets the high-frequency rolloff to 4kH
‘One end of pickup coil Li is connected to the high
impedance (around 3MQ) input of IC1, while the other
end is grounded via a 100nF ceramic capacitor. There is
no parallel capacitor across L1. This means that the coil
is untuned and will have a broadband response. Bias for
tho input of IC1 comes from a 100k resistor connected
to its output.
ICI’s output is AC-coupled to the following common-
emitter amplifier, Q2. This has its emitter resistor bypassed
with a 22nF capacitor to provide a gain of approximately
50 for frequencies above about 723Hz. Q2’s collector load
comprises the 10k potentiometer VR1 and a2.2k0 resistor.
VR1 is the sensitivity control
IC2and IC3 areCMOS 555 timers, and most manufacturers
of these devices state that their version will operate down
to 2V or less. These include the Intersil ICM7S55IPA, Texas
Instruments TLC555CP, ST Microolectronics TSS55GN and
National Semiconductor LMC5S5CN. The NXP (founded by
Philips) ICM7555CN guarantees operation at 3V over full
automotive temperatures. However, performance graphs
show operation witha 2V supply at~85°C, 25°Cand 125°C,
Also, samples of the NXP ICM7555CN operate successfully
at 2V, and we are inclined to assume that this IC does also
operate at 2V.
Specification
Frequency detection band: 150kHz to 3MHz
Make sure you do not use bipolar 555
timers such as, the LMS55CN or the
TLSS5CP: these typically require 4.5V or
Supply votage: 8V (2 x AA calls) — will operate down to 2V snore Sur operation:
Plugpack, 6y to 12V DC at 30mA 1C2 is the pulse extender, which is set
Current consumption; Battery operation is 1.5mA at V, 1mA at 2V, upas a monostable timer. Before triggering
DC plugpack operation is 17mA at 12V ‘occurs, pin 3 is close to OV and the 470nF
Battery tte: Typically 1000n with alkaline cells Capacitor is held dischargod at about 0.6V
Typically 1.46V with SV supply, 1.28V with 2V supPIY | above OV by diode D3. Pin 2 is held at 45%
Bown 0 2 of the 3V supply, ie, at +1.35V, using the
ae eons 220k8 and 180K02 voltage divider resistors.
‘Triggering occurs when the noise signal
fod to pin 2 pulls it below +1V. This sots
Everyday Practical Electronics, March 2013Fig.a: everything (except the batteries) mounts on
ingle-sided PCB.
End Panel Drill Guide
‘The component layout is shown above and, with the same-size photo at |
right, is self-explanatory. Fig.4 (right) is the drilling guide for the end
panel. There is no labelling on this diagram; all controls are labelled on rao te
Switch
‘smm 7mm
the front panel
3mm 3mm
pin 3 high and diode D3 is then reverse biased. The 470nF
Capacitor then begins to charge via the 470k0 resistor,
During this time, LED1 is lit (driven from pin 3). When
the voltage across the 470nF capacitor reaches 2/3 of the
supply voltage, pin 3 goes low and the 470nF capacitor is,
discharged via diode D3.
‘Thisis an unconventional monostable timer arrangement
Normally, pin 7, the discharge, would be connected to pin
6and would discharge the 470nF capacitor instead of using
diode D3. Using D3 to discharge the capacitor frees pin 7
to perform another task. Because it can sink (pull down) to
OV, it is suitable for use as a reset control for the following
oscillator, IC3.
1C3 is connected in astable (free-running) mode, run-
ig at about 4kHz.to drive the piezo transducer. It is held
in the reset condition, with its pin 4 pulled low by pin 7
(discharge) of IC2, when IC2 is not timing.
Power supply
As already mentioned, the Lightning Detector is powered
from two AA-colls ora low voltage plugpack supply. When
running from the AA cells, current flows via the closed
contact in the power connector (CON1) and through the 220
resistor to the OV supply. This resistors included to prevent
excess current if the cells are inserted back-to-front. When.
the cells are correctly inserted, the 220 resistor produces
Everyday Practical Electronics, March 2013
a minimal voltage drop (normally less than 33mV and less
than 100mV with the detect LED lit).
When running from a DC supply, the AA cells are discon-
nected via CON1 (as noted earlier) and the incoming supply
isregulated down to3.9V using Zener diode ZD1 and resistor
R1. The value ofthis resistor dopends on the DC supply volt-
‘age—anywhere from 6V to 12V will be suitable, with resistor
‘values of 1208 (6V), 3300 (9V) oF 4700 (12). The negative
supply connects to the circuit ground via the 220 resistor.
Diode D1 reduces the 3,9V Zener voltage supply to about
3.3V, We could have used a 3.3V Zener diode on its own with-
out D1. However, we want to be able to run the circuit from
two AA cells that provide a 3V supply. Ifa 3.8V Zener diode
‘were used, the cells would be discharged via the Zener diode.
So, by including diode D1, current is prevented from flowing
through the Zener diode. The Zener voltage is increased from
3.3V to 3.9V to compensate for the 0.6V diode drop.
D1 also blocks reverse voltage to the circuit should the 12V
supply be connected with reversed polarity. With reverse
polarity, Zener diode ZD1 is forward biased and clamps
the voltage to no more than ~0.6V below the OV supply.
D1 stops current flowing through the circuit backwards.
Battery indication
When the power is first switched on, LED2 provides in-
ication of the battery condition, LED2 is driven via PNP
1BParts List — Lightning Detector
1 PCB, code 888, 65mm x 86mm
1 remote control case, 185mm x 7Omm x 24mm.
1 panel label, 50mm x 114mm
1 miniature PC-mount SPDT toggle switch (Altronics
$1421 or equivalent) (St)
1 knob to suit potentiometer
1 switched 2.5mm PCB mount DC socket (CON1)
2 AAalkaline cells,
28 -pin IC sockets (optional)
4 tuning coil with ferrite rod (Jaycar LF-1020 or similar)
1 low-profile piezo transducer
2.6mm spacers
2M25 x 12mm screws
4.6mm self-tapping screws
2.100mm cable ties
6 PC stakes
11 50mm length of red light gauge hookup wire
150mm length of black light gauge hookup wire
Semiconductors
1,TA7642 single chip AM radio (IC1) (www.conrad-uk.
‘com or eBay)
2.7555 CMOS 555 timers (ICM75SSIPA, TLC55CP,
TSS55CN, LMC5SSCN or ICM7555CN) (IC2,IC3)
2.3mm high intensity red LEDs (LED1, LED2)
2.5mm IR LEDs (LED3,LED4)
1 BC547 NPN transistor (Q1)
1 BCS49C NPN transistor (Q2)
1 BC559 PNP transistor (03)
1.3.9V 1W Zener diode (ZD1)
2.1N4148 signal diodes (D1,D3)
41 1N4004 rectifier diode (D2)
Capacitors
2 10uF 16V PC electrolytic:
1.470nF MKT polyester
4 100nF MKT polyester
‘ Roproduced by arrangement
2 400nF ceramic
‘with SILICON CHIP
1 22nF MKT polyester ‘magazine 2013.
1.10nF MKT polyester ‘www.sillconchip.com.ax
1 nF MKT polyester
Resistors (0.25W, 1%)
1470K2 —-2220K2 2 180K $100k 1 10k
222k 11kQ 1470211801220
4 of 1209, 3309 or 4702 0.5W (Rt ~ see text)
1 10k01 log potentiometer, 9mm square, PCB-mount
transistor Q3 and its base (B) is initially tied to OV via the
10nF capacitor. With the supply at 3V, Q3’s emitter is at
about 0.6V and the LED is driven at maximum brightness.
That is with about 2.4V (8V ~ 0.6V) across the LED and
100 resistor. Assuming an LED forward voltage of 1.8V,
this produces a current of about 3mA
Ata lower supply voltage, the initial LED current is less
and it willbe dimmer. With a 2V supply, LED2 will bebarely
alight, indicating that the batteries should be replaced.
Whatover the supply, LED2 only lights momentarily
and as the 10,F capacitor begins to charge via the 100k
4
Here's how the PCB fits
inside the case. The top
corners need to be shaped
to fit the case mounting
pillars, but otherwise it's
a simple drop-in fit,
secured by four self-
tapping screws. The
two AA batteries
which power the
unit fitunder
the moulding at
the bottom
resistor, itdimsand eventually goes out. The 220k resistor
across the 10uF capacitor prevents the capacitor charging
to any more than 2/3rds the supply. This provides a faster
discharge of the capacitor when the supply is switched off
‘The 2200 resistor is also used to discharge the capacitor
when the supply is off, soit is ready to flash the LED when
power is reapplied.
Construction
‘The Lightning Detector uses a PCB measuring 65mm. x
‘86mm and is coded 888, This board is available from the
EPE PCB Service. The topside component layout is shown
in Fig.3. The PCB and components are housed in a plastic.
case measuring 135mm x 70mm x 24mm.
‘The PCB is designed to mount on to the integral mount-
ing bushes within the box. Make sure the front edge of the
board is shaped to the correct outline so it fits properly. It
can be filed to shape if necessary, using the PCB outline
shape as a guide,
Begin construction by checking the PCB for breaks in
tracks or shorts between tracks or pads. Fix any defects, if
necessary. Check the hole sizes for the PCB mounting holes
and for the cable ties. These are 3mm in diameter.
You can then insert the resistors. Use the resistor colour
do table to select each value or, better still, check each
one with a digital multimeter. Then install the diodes; they
‘must be mounted with the orientation shown. Install the
six PC stakes.
ICz2 and IC3 can be mounted on sockets or directly sol-
dered to the PGB, When installing sockets and ICs, take
care to orient them correctly —as indicated by the notch at
one end see Fig.3.
Everyday Practical Electronics, March 2013‘The capacitors can be mounted next. The electrolytic
types must be oriented with the shown polarity. Make sure
these capacitors are placed on the PCB so their height above
the surface is no more than 12.5mm; otherwise, the lid of
the case will not fit correctly.
‘Note that while provision is made for a capacitor across
coil L1, one is not used in this circuit (as montioned earlier).
Itis included so that you can experiment with the radio IC.
by placing a tuning capacitor between the two PCstakes for
coil Li and placing a fixed-value (if required) capacitor to
pad out the capacitor range, This will allow the recoption.
of radio broadcast stations.
‘The audio signal will be available at VR1's wiper. A cou-
pling capacitor (say 100nF or so) is required to connect this
signal to an external amplifier.
‘Now mount IC1 and the transistors, taking care to place
each in its correct place. If you happen to be using a Fer-
ranti ZN414Z, from your IC collection for IC1, note that the
GND and OUT pins are reversed compared to the specified
TA7642. You would also have to place the IC in the PCB
oriented 180° to that shown on the overlay.
‘An MK484 has the same pinout as the TA7642. The
‘TA7642 has a greater sonsitivity in the lightning detector
application compared to the MK484 and sogiven thechoice,
‘werecommend using the TA7642, We did not try aZN414Z,
since this is no longer available.
‘The potentiometer (VR1) and PCB-mounted switch $1
‘can now be soldered in.
LED1 and LED2 are next. These mount
horizontally, butata height of 6mm above
the board surface. Bend their leads 90° at
7mm back from the base of the LEDs, m
{ng sure the anode (A) lead is to the left
Detector coil
L1isastandard broadcast band coil pre-
‘wound on to a small ferrite rod. There
are actually two coils on the rod, but
only one is used.
Using your multimeter, find the coil
that has the greatest resistance. With our
prototype, the main winding measured
about 11, while the separate antenna
winding measured 20. Connect the coil,
with the highest resistance to the PC
stakes. The ferrite rod is secured to the
PCB using a pair of small cable ties
‘The piezo transducor is mounted us
ing two 6mm-long standoffs and M2.5 x
412mm screws. The screws are inserted
from the underside of the PCB, pass
through the spacers and tap into the
0 mounting tabs. If you are using a
Aifferent piezo transducer that has larger
‘mounting holes in the tabs, M3 screws
could be used instead to tap into the
plastic transducor tabs. Alternatively,
two nuts can be used.
Follow the wiring diagram to make the
connections from the piezo transducer
and battery terminals to the PC stakes
‘on the PCB.
Fig.5: this same-si
and printed, then
Everyday Practical Electronics, March 2013
Bi Anta
Detter
‘can be photocopied or downloaded
Thisend-on view shows the two controls and two LEDs which
‘mount on the end panel
Next, install the battery clips into the battery compart-
ment. The two connected terminals are placed on the
ight-hand side (as you look at the rear of the case with the
compartment at the bottom). The spring terminal is placod
to the top and the raised section to the bottom, For the left
side, insert the separate terminals with the spring terminal
placed at the lower edge and the raised section to the top.
‘The next step is to bend the two individual terminals to
the outside of the compartment. You may need to stretch
the contact springs so that the AA cells are held securely
between the contacts,
‘The PCB is secured to the base of the
‘case using four M3 x 6mm screws that
screw into the integral mounting bushes
in the box. Before fitting them in place,
drilloutthe small front panel for the LEDs,
potentiometer and switch. Fig4 showsthe
drilling template and this can be copied
and atlached to the panel during drilling
‘The panel label for this project can
either be photocopied (see Fig.5) or for
best results, it can be downloaded from
the EPE website (www.epemag.com),
When downloaded, print it on to
paper, sticky-backed photo paper or
plastic film. For protection and long
life, paper labels should be covered with
cither self-adhesive clear film oF (as we
normally do) hot laminate it (laminators
and slooves are vory choap these days
and give a tough protective lay
If printing on clear plastic film (over-
head projector film) you can print the
label as a mirror image, so that the ink
is behind the film when placed on to
the panel. Again, this will give the label
maximum protection. Once the ink is
dry, cut the label to size.
Tho paper or plastic film is glued to
the panel using an even smear of neutral-
‘one. For plastic film, if you are
gluing it to a black-coloured panel, use
coloured silicone such as grey or white,
sothe label can be seen against the black.
ize panel artwork
‘glued in place
15RESISTOR COLOUR CODES
4-Band Code (1%)
yellow purple yellow brown
brown
red red yellow brown
brown grey yellow brown
brown black yellow brown
brown black orange brown
red red red brown
brown biack red brown
yellow purple brown brown
1802 brown grey brown brown
220, red red black brown
‘of the following (1)
1 4700 yellow purple brown brown
1 3302 orange orange brown brown
10K02
22k
1k
4700.
oogooocooeco o
Oo
1200 brown red brown brown,
‘Ahole in the panel is required directly above the piezo
transducer. This can be first drilled in the plastic lid and
then once the panel label is affixed, cut the hole out u
a sharp hobby knife.
A small piece of dark fabricor loudspeaker foam (scrounged
from an old pair of headphones) can be used to cover the
piezo transducer. Also, a black bezel over the panel hole can
improve the finish of the unit. Theseare secured with asmear
ofnoutral cure silicone, Our bezel came from the plastic dress
plate that sits behind the nut of a stereo 6.35mm jack socket.
What to do in a storm
‘The best idea is to avoid getting caught outside in an electrical
‘storm, but sometimes, the best laid plans of mice and men...etc.
How far away is the lightning?
Watch fora flash of lightning. Then count or read off your watch the
numberof seconds until you hear the first erash of thunder (or crack
if ts close). Divide the number of seconds by three and you have a
rough distance to where te lightning has stuck. Anything less than
‘hm i, 3s) should be regarded as geting very dangerous,
4M you cannot get to shelter?
Ityou are caught outside during an electrical storm, avoid conduc-
‘tors of electricity such as water, trees, poles, golf clubs, umbrellas
and metal fences.
{t possibe, keep away from open spaces (eg, the middle of a
‘sports field) where you will be taller thar ‘Surroundings and
definitely do not shelter under a tree. Crouch down, keeping your
feet close together and wail out the storm. Groups of people should
be spread out several metres apart.
‘tis also a good idea to cover your ears with your hands to avoid
hearing damage due to the noise of a close lightning strike,
‘IM possible, take refuge inside a vehicle or building. It inside a
vehicle, close the windows and avoid touching the metal of the
vehicle. Make yourself less of @ target by lying down (eg, on the
‘back seat). Keep the vehicle away from trees or tall objects that
over in the storm. Avoid fallen power lines.
S5-Band Code (1%)
yllow purple black orange
red red black orange brown
brown grey biack orange brown
red red black brown brown,
brown black black brown brown,
‘yellow purple black black brown
brown grey black black brown
red red black gold brown
‘yellow purple black black brown
‘range orange black black
brown red black black brown
Additionally, a cut out is required for
‘acoess to the DG socket. A rat-tal file can
be used to make this hole in the lid
Testing
‘Testing can be done with two AA cells or
DG supply. Apply power and check that
the power LED momentarily lights when
the Lightning Detector is switched on
Check the supply voltage by measuring
across diode D2. This should be around
3V, but may differ depending on the stato
of the cells or the tolerance of the 3.9V
Zonor diode when a DC power supply is
used. The voltage across the 220 resistor
should be about 33mV with a 3V supply.
or less with a lower voltage supply.
Chock the supply to IC1 at the emitter of
QL. This should be 1.46V with a 3V sup-
ply, dropping to 1.287V with a 2V supply.
Adjust the sensitivity control fully clock-
wise or back off if any indication persists.
You can now test the Lightning Detector as
fluorescent light is switched on. Conventional fluores
tubes will cause the Lightning Detectortogivean LED detect
1d tone indication as each starter attempts to light its tube.
By contrast, compact fluorescent tubes tend to be indicated
with a single flash and tone as the tube lights rapidly.
“The sonsitivity control is included to provent the Ligh
ning Detector from producing an indication when there is
no lightning. ‘The control is adjusted clockwise for maxi-
mum sensitivity to lightning, but not so far as to give false
detection. EPE
Inside a building, keep windows and doors closed and keep
‘away from windows, doors and fireplaces. Before the storm,
unplug electrical appliances that may be susceptible to lightning
damage. These include fax machines, telephones, microwave
‘ovens, televisions and computers. To be doubly safe. unplug any.
‘computer communications devices from phone lines or cables
(don't forget routers)
‘Avoidusing electrical appliances and telephones until the storm
‘has well and truly passed, However, you can use a mobile phone
‘you have to, eg 0 cal for help.
Avoid touching earthed fittings, such as water taps, sinks,
appliances and so on.
{you are ona oat, keep low, dry and away from metal conduc-
tors. Always check with the Met Office for storm forecasts before
going out on a boat. in this way, you could avoid boating in a storm,
‘Ifyou are a boat owner, make sure the boat is fitted with lightning
protection that crects lightning salely to the water. This wil telp
‘Protect the occupants should they be caught out ina storm and also.
‘help protect the boat when left moored.
If someone near you is struck by lightning?
Avoid the temptation to rush in and help — time is of the
‘essence, but there's no point in two people being struck!
As soon as itis safe to do so (ie, the danger has passed), com-
rence standard A-B-C resuscitation. Check their response, clear
‘the airway, and if necessary proceed with CPR.
‘What? You don't know CPR? Learn it today!
Everyday Practical Electronics, March 2013Wina
ihileroetnli—y
MUP 8=Bilt
Development Board
r PR ) is offering its readers the chance to win a Microchip XLP
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highly configurable, development system for Microchip’s new line of extreme-low-power 8-bit
PICI8F or PICI6F enhanced core microcontrollers that allow for design of sleep currents down to
20nA. The board supports development for the PIC18F87K22 or PIC1GLF1947 MCUs, which highlight
the capabilities of each product family
Tho board can be powered by five different power sources, including batteries or energy harvesting
modules (sold separately), and it supports a variety of common components that can be selective ena-
bled. The board is also expandable through the on-board PICtail connector that permits the addition of
capabilities such as RF connectivity. The kit includes a USB cable, a power measurement cable, a Quick
‘Start guide and a PIC16LF1947 PIM.
‘The board is suitable for prototyping many low-power applications, including RF, temperature sensors,
electronic door locks, LCD, remote controls, security sensors, smart cards, and energy harvesting. The
PiCtail interface supports Microchip's extensive line of daughter cards for easy evaluation of your next
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For your chance to win the XLP 8-Bit Development Board from Microchip, please visit:
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‘The closing date for this offer is 31 March 20137 Ue
Cea
Ard
Part 2: By JIM ROWE
Check all those semiconductors in your collection
with this easy-to-build test set!
This month, we present the full circuit of this versatile unit,
which can test all the discrete semiconductors in your collection.
It employs a PIC16F877A microcontroller to run all the different
tests, and displays the results on a 2-line LCD panel.
PICIGF877A beca
© Relay 1, which is used to:
lay 7, which controls the value
volt
Most of these are on the upper PCB
put four relays are on the main board:
18 Everye
ies, March 2013Connections to the relays on the upper
PCB are made via CONS and CON4
Bit lines RCO to RC3 of port C, to-
gothor with REO and RE1 of por E, aro
used tocontrol the LCD module, which
is again on tho upper PCB. These con-
nections are made via CON2, which
links to CONS on the upper board via
@ 10-way IDC ribbon cable.
‘The remaining bit lines, RC4 to RC7
of port C, plus bit line RE2 of port E
are used to monitor activity on the five
pushbutton switches S3 to $7. These
‘mount on the instrument's front panel
and are connected using 16-way IDC
ribbon cable from GON? on the upper
PCB to CON4 on the main board.
‘The same connectors and cable are
used to makethe connections forrelays
3 to 6, 9, 15 and 16, plus the connec-
tion for LEDI (the ‘Test Volts Present
indicator)
High-voltage supply
The test voltage power supply cir-
cuitry at upper loft on Fig.5 has been
adapted from the high-voltage por
supply in the Electrolytic Capacitor
Tester/Reformer described in August-
September 2012,
Asbefore,the supply isastep-up DC-
DC converter using IC: (an MC34063)
as the controller, with transistors QU
and Q2 used to drive MOSFET Q3 and
transformer T1. The ‘flyback’ voltage
pulses developed by Tt are rectified
by fast diode D2 and fed to the output
filtering and current-limiting circuitry
The MC34063 maintains the output
voltage at the selected level by means
‘of negative feedback from the four 75k
resistors in series with trimpot VR1
in the top leg, plus the 100k0 resistor
connected from pin 5 of IC1 to ground
as the ‘default’ bottom leg.
This basic divider determines the
converter’s nominal ‘10V' output level
‘The three other operating test volt:
‘ages (25V, 50V and 100V) are achieved
using switch S2a to bring other resist-
‘ances in parallel with the 100k9 lower
resistor, while relay 2{a) is used to
achieve the converter’s much higher
{about 600V) ‘BY’ output voltage by
switching in a 6809 resistor across the
100k® resistor instead.
‘Trimpot VR1 is used to set the
converter’s OPV output voltages
precisely. Bit lines RA4 and RAS of,
the micro’s port A aro used to sense
the setting of switch S2, ie, via poles
S2b and S2c.
Everyday Practical Electronics, March 2013
Main Features
‘A compact yet flexible test set for most common discrete semiconductor de-
vices, including diodes (unction and Schottky), LEDs, Zeners, diacs, bipolar
junction transistors (BJTs), MOSFETs, SCRs and thyristors (including triacs).
Based on a PIC16F877A microcontroller, with dovice and test selection, plus
the test results displayed via a 16:2 alphanumeric LCD readout. Devices to be
tested are connected tothe test set via an 18-way ZIF socket.
Five test voltages are available: a 600V source for avalanche breakdown (BV)
testing, plus a choice of either 10V, 25V, 0 or 100V for operating voltage (OPV)
tests, Altest voltages are applied to the DUT via current-limiting resistors 100k
in the case of BV tests or 2k0 in the case of OPV tests.
Maximum avalanche current which can flow during BV tests is 6mA (short
circuit current
‘Maximum device/leakage current which can flow with OPV = 100Vis 30m; with
OPV = S0V is 25mA; with OPV = 25V is 12.5mA; and with OPV = 10V is 6mA.
Minimum leakage current which can be measured = 1)
Diode tests
(1) Reverse avalanche current Ip (BV)
(2) Reverse leakage current In (OPV)
(3) Forward voltage drop Ve (OPV)
(4) Zener/avalanche voltage Va (BV)
LED tests
(1) Reverse leakage current a (OPV = 10V)
(2) Forward voltage drop Ve (OPV)
BJT tests
(1) Breakdown voltage C-8 with emitter of¢ Vienjos0
(2) Breakdown voltage C-E with base o/c Viepjceo
(8) Leakage current C-B with emitter of¢ Ioao (OPV)
(4) Leakage current C-E with base o/c Ioeo (OPV)
(5) Forward current gain hee with a choice of three base current levels: 201A,
100}A oF 500»A
Maximum he which can be measured with Ip = 20A is 1500 (OPV = 100V)
Maximum hee which can be measured with Ip = 100A is 300 (OPV = 100V)
Maximum hee which can be measured with |g = 500A is 60 (OPV = 100V)
MOSFET tests
(1) Breakdown voltage D-S with G-S shorted Viemjoss
(2) Leakage current D-S with G-S shorted Ings (OPV)
(8) D'S current Ips versus G-S bias voltage Ves (le, gm)
‘SCR, PUT and triac tests
(1) Breakdown voltage with G-K (SCR) or G-A (PUT) shorted Vieryaxs
(2) Leakage current with G-K (SCR) or G-A (PUT) shorted lags (OPV)
{@) Current Inxs with gate current applied (20¥A, 100)/ or 500wA) and OPV
applied
(4) Voltage drop A-K when conducting Vax (OPV)
Roproduced by arrangement
with SILICON CHIP
magazine 2013.
wwrsiliconchip.comau
Note: the test set operates from an external power source of 12V DC. Current
drain varies from around 65mA when a testis being set up, to a maximum
of approximately 900mA during testing. It can, therefore, be powered from
either a 12V SLA battery or a 12V/1A mains power supply or regulated DC
plugpack.