Song 2017
Song 2017
Science
                                                                                               Water Research & Technology
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                                                                                                                                        Chinese salt-lake brine is mainly of the magnesium sulfate subtype with a high Mg/Li ratio. Mining lithium
                                                                                               Received 18th January 2017,              from Chinese salt-lake brine has been a decades-long technical challenge. The pros and cons of various
                                                                                               Accepted 19th April 2017
                                                                                                                                        technologies are briefly discussed. Chemical extraction has been the most important technology for the
                                                                                               DOI: 10.1039/c7ew00020k
                                                                                                                                        recovery of lithium from Chinese salt-lake brine with a high Mg/Li ratio. Several other innovative technolo-
                                                                                                                                        gies, including lithium ion sieves, membrane separation, and electro–electrodialysis, have also emerged as
                                                                                               rsc.li/es-water                          potential options.
                                                                                                   Water impact
                                                                                                   Energy storage using Li-based rechargeable batteries is essential for the uptake of renewable energy. This mini-review highlights the challenge of extracting
                                                                                                   lithium from Chinese salt-lake brine. The paper also reviews current and emerging technologies that can be used to extract lithium from a high Mg/Li ratio
                                                                                                   brine which is typical of most Chinese salt lakes.
                                                                                               This journal is © The Royal Society of Chemistry 2017                                                                            Environ. Sci.: Water Res. Technol.
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                                                                                               magnesium sulfate and sodium sulfate subtypes), and car-                     Lithium recovery from brine of high
                                                                                               bonate type.23 Carbonate-rich lakes are located in the south-                Mg/Li ratio
                                                                                               ern and south western part of the plateau, and magnesium/
                                                                                               sulfate-rich lakes are in the Qaidam Basin, in the northern                  Most salt-lake brines in China are of the magnesium sul-
                                                                                               part of the plateau.13                                                       fate subtype and the ratio of Mg/Li can be as high as 500
                                                                                                   The most important lithium-bearing deposit in the zone                   (Table 1).16,18 The chemical precipitation approach that has
                                                                                               of carbonate-type lakes is Zabuye Lake. Because of very low                  been successfully applied to low calcium and magnesium
                                                                                               magnesium concentrations (Zabuye and Jezecaka Lake in                        brines (such as those from Zabuye and Jezecaka Lake)
                                                                                               Table 1), production of lithium from these lakes can be read-                would consume a large quantity of chemicals and generate
                                                                                               ily achieved. Lithium carbonate can be precipitated directly                 a huge amount of solid waste.25 In addition, lithium loss
                                                                                               from the brine by evaporation. This is similar to the process                due to co-precipitation and adsorption to calcium/magne-
                                                                                               currently used to extract lithium from the Silver Peak Lake in               sium precipitate is also significant.
                                                                                               the US and Atacama Lake in Chile.24 The Mg/Li ratios in                         The technologies to extract lithium from brine with a high
                                                                                               brine from Silver Peak Lake and Atacama Lake are only 2 and                  Mg/Li ratio include calcination, adsorption, extraction and
                                                                                               0.1–1, respectively.                                                         membrane separation25,30 (Table 2). These technologies have
                                                                                                                                                                            been explored for potential large-scale production. However,
                                                                                                                                                                            most of these technologies are still at a pilot stage or in
                                                                                                                                                                            small-scale production. A project for 10 000 t per year Li2CO3
                                                                                                                                                                            was implemented using calcination technology at East
                                                                                                                                                                            Taijinar salt lake,31 but has not yet reached the target opera-
                                                                                                                                                                            tion due to the high energy cost and emission of acid mist
                                                                                                                                                                            which corrodes the equipment and causes severe air pollu-
                                                                                                                                                                            tion. Adsorption using lithium ion selective sieve was claimed
                                                                                                                                                                            to reach commercialisation (capacity of 10 000 t per year) in
                                                                                                                                                                            2007. However, until now, the project has not yet achieved
                                                                                                                                                                            full-scale operation due to several undisclosed technical is-
                                                                                                                                                                            sues. Nanofiltration and electrodialysis membranes have also
                                                                                                                                                                            been investigated for lithium recovery from salt-lake brine
                                                                                                                                                                            over the last decade. The separation of magnesium and lith-
                                                                                                                                                                            ium by either nanofiltration or electrodialysis is technically
                                                                                                                                                                            challenging given their very similar hydrated radius.29 As a
                                                                                                                                                                            traditional technology, chemical extraction has seen a recent
                                                                                                                                                                            resurgence in both research and industry. In the following
                                                                                               Fig. 1 The sequential evaporation pond for the enrichment of lithium
                                                                                                                                                                            section, technologies with a strong potential will be further
                                                                                               from brine at East Taijinar salt lake. The intergranular brine was           discussed.
                                                                                               pumped from an underground basin to a trench (A); brine was further
                                                                                               distributed via a reservoir (B); evaporation by solar power to precipitate
                                                                                               sodium chloride (C); the brine after production of potassium chloride,
                                                                                                                                                                            Lithium ion sieve
                                                                                               at this stage the lithium concentration was about 2 g L−1 (D); further
                                                                                               evaporation of the brine enriched the lithium concentration up to 4–5
                                                                                                                                                                            The lithium ion sieve is a specific absorbent with a high se-
                                                                                               g L−1 (E); finally, the concentrated brine was used for the lithium          lectivity for lithium ions. Li–Mn–O ternary oxides have been
                                                                                               recovery. Lithium concentration was measured in our lab.                     used to prepare ion sieves for lithium recovery from salt-lake
                                                                                               Environ. Sci.: Water Res. Technol.                                                             This journal is © The Royal Society of Chemistry 2017
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Table 2 State-of-the-art of the technologies of recovery lithium from salt brine in China
                                                                                               brines because the Li–Mn–O framework can maintain a cubic                     prove the performance, the granulation and regeneration of
                                                                                               spinel structure during the Li+ insertion and extraction pro-                 lithium sieve still need further study.
                                                                                               cess. These oxides contain a series of chemicals, such as the
                                                                                               spinel manganese oxides,32–35 and nanostructure MnO2.36 In-                   Chemical extraction
                                                                                               spired by the lithium ion sieve, titanium lithium ionic and
                                                                                               lithium iron phosphate (LiFePO4) sieves have also been                        Liquid–liquid extraction has been widely studied for recover-
                                                                                               investigated.37–40 These absorbents have been tested for re-                  ing lithium from brine with a high ratio of Mg/Li.
                                                                                               covery of lithium from brine from Qarhan saline lake.41 Chal-                 β-diketones and n-butanol were reported as extractants to ex-
                                                                                               lenges for ionic sieves include: (1) dissolution of metal ion                 tract lithium from brine in the 1970s.42,43 In addition to
                                                                                               from the adsorbent together with lithium ions during the                      these studies, neutral organophosphorus extractants44,45 have
                                                                                               acid treatment; (2) splitting of sieve particles into smaller                 also been investigated. One typical extraction system is
                                                                                               ones; (3) collecting the particles, and the washing and reg-                  tributyl phosphate (TBP)/kerosene-FeCl3. In this system,
                                                                                               enerating processes are still expensive; (4) reduced adsorbing                FeCl3 solution plays the role of a co-extracting agent, which is
                                                                                               capacity due to blockage of the ion channels. Hence, to im-                   crucial for extracting lithium. In the mechanism of extraction
                                                                                                                                                                             by TBP,46–48 the co-extraction performances of methyl iso-
                                                                                                                                                                             butyl ketone (MIBK),49 N,N-bisIJ2-ethylhexyl) acetamide
                                                                                                                                                                             (N523),50 and ionic liquid51 were investigated. As to other
                                                                                                                                                                             extractants, N503,52 N523,53 di-(2-ethylhexyl) phosphoric acid
                                                                                                                                                                             (D2EHPA) were studied as single extractants. Of those
                                                                                                                                                                             extractants, TBP is probably the most suitable for brine with
                                                                                                                                                                             a high Mg/Li ratio and a pilot-scale extraction process based
                                                                                                                                                                             on this extractant has been studied.
                                                                                                                                                                                 Equipment selection has been a major challenge in
                                                                                                                                                                             implementing chemical extraction for lithium recovery. A
                                                                                               Fig. 2 The purity of lithium chloride obtained in a continuous
                                                                                                                                                                             mix-settler was selected as the extraction equipment by Qing-
                                                                                               extraction experiment using a Karr column and brine from West
                                                                                               Taijinarlake. TBP was used as the extractant. The purity as indicated in
                                                                                                                                                                             hai Institute of Salt Lakes of Chinese Academy of Sciences in
                                                                                               the graph corresponds to different adjustments of the process                 the 1990s. Some plants have also used a mix-settler for pilot-
                                                                                               parameters.                                                                   scale production. A typical example is the mix-settler
                                                                                               This journal is © The Royal Society of Chemistry 2017                                                             Environ. Sci.: Water Res. Technol.
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                                                                                               equipment built to recover lithium from Da Qaidam salt lake          ion phosphate rechargeable battery. Based on this reaction, a
                                                                                               in 2016. However, its large footprint, large liquid volume, se-      battery technology that consists of a lithium capturing
                                                                                               vere corrosion by the extractant and long equilibrium time           electrode, the FePO4 anode, and LiFePO4 cathode was stud-
                                                                                               are still among a few remaining technical issues to be solved.       ied.58,59 A chloride-capturing electrode (Ag)60,61 and sodium
                                                                                               The extractant and extraction processes have been                    thiosulfate were found to have an optimum redox potential62
                                                                                               optimised;49,50 however, selection of suitable equipment is          during the process of lithium recovery. Another ion sieve
                                                                                               still a technical and scientific challenge.                          obtained from spinel phases of lithium manganese oxides
                                                                                                   To reduce the large liquid volume and long equilibrium           (LiMO), such as LiMn2O4 and Li1.33Mn1.67O4, retains the
                                                                                               time, a centrifuge system was proposed in a key project from         framework of the parent compounds and it is highly selective
Published on 26 April 2017. Downloaded by Cornell University Library on 14/05/2017 10:19:40.
                                                                                               the Chinese Academy of Sciences in 2014. Since a large quan-         for lithium in aqueous environments.34,63 Spinel LiMn2O4
                                                                                               tity of fluid (organic extractant and brine) is involved in ex-      (LMO) has been reported as a lithium ion intercalation
                                                                                               traction, exceptionally large anticorrosive centrifuges were         electrode and polypyrrole (PPy) reversible chloride
                                                                                               needed; furthermore, the low energy efficiency of the centri-        electrode.64 A λ-MnO2 positive electrode and an Ag negative
                                                                                               fuge leads to high energy cost. As a partner in this project, the    electrode65 were also investigated. To reduce the cost and in-
                                                                                               membrane team from Shanghai Advanced Research Institute              crease long-term stability, a λ-MnO2/activated carbon hybrid
                                                                                               (SARI) selected different approaches: membrane chemical ex-          supercapacitor system was studied to recovery lithium from
                                                                                               traction and reciprocal column (Karr column) extraction.             solution.66 However, the redox reactions caused the dissolu-
                                                                                                   The potential advantages of membrane extraction techniques       tion of manganese ions and destablized the MnO2. Therefore,
                                                                                               are low capital and operating costs, low energy consumption, po-     the development of new materials for lithium-ion-capturing
                                                                                               tentially small footprint (compared to a mix-settler). In a mem-     electrodes remains an active subject for further study.
                                                                                               brane extraction process, a membrane barrier, which is perme-
                                                                                               able to cations (i.e. Li+, Mg2+, Na+) and impermeable to organic     Summary and outlook
                                                                                               extraction, is located at the interface between the organic
                                                                                               extractant and brine; lithium ions are selectively extracted and     Brine has been the most important target for lithium ion ex-
                                                                                               purified. However, a solvent-stable membrane barrier is required     traction for lithium battery development. Particularly in
                                                                                               with long-term stability.54–56 A recent report on a solvent-stable   China, salt-lake brine, mainly of the sulfate type, has been
                                                                                               hydrophilic nanoporous poly(ethylene-co-vinyl alcohol) mem-          the core for lithium recovery. However, the high Mg/Li ratio
                                                                                               brane15 showed stable lithium extraction for 1037 hours. This        commonly found in most Chinese salt lakes is still a chal-
                                                                                               stable performance indicates the potential of the present mem-       lenge for large-scale lithium production. Potential technolo-
                                                                                               brane for large-scale applications.                                  gies to overcome this challenge include lithium sieves, chem-
                                                                                                   Reciprocal extraction columns have been widely used in           ical extraction, nanofiltration, and electro–electrodialysis.
                                                                                               the petrochemical industry. The Karr reciprocating plate ex-         Chemical extraction is the most promising approach in the
                                                                                               traction column with high load capacity is an effective solu-        near future. We compared the pros and cons of current ex-
                                                                                               tion. This equipment is efficient in treating a large amount         traction techniques and equipment including mix-settler,
                                                                                               of liquid, with a small footprint, easy automation, and toler-       centrifuge, column and membrane contactors. Column ex-
                                                                                               ance to liquid with a high load of foulant. After thorough           traction technology was promising. Novel extraction technolo-
                                                                                               analysis and balance of the treatment capacity, energy con-          gies driven by electrochemical reactions were introduced; the
                                                                                               sumption as well as the risk of separation of organics from          development of new materials for electrodes and long-term
                                                                                               brine, we have evaluated column technology for lithium ex-           stability, and selectivity are the main challenges for these po-
                                                                                               traction. A high load Karr column was developed to extract           tential technologies.
                                                                                               lithium from West Taijinar lake brine in our research; the
                                                                                               TBP system was selected and a new chemical exchange pro-             Acknowledgements
                                                                                               cess was used to improve the purity of the lithium product.          The authors thank National Natural Science Foundation of
                                                                                               The purity of lithium can be controlled and the highest value        China (U1507117, 21676290), TMSR from Chinese Academy of
                                                                                               was 99.9% (Fig. 2).                                                  Sciences (XDA02020100), Key Research Fund (CAS2014
                                                                                                                                                                    Y424541211) for financial support and a Vice Chancellor
                                                                                                                                                                    International Visiting Award Fellowship to Tao He from the
                                                                                               Electro chemical process                                             University of Wollongong is also gratefully acknowledged.
                                                                                               Environ. Sci.: Water Res. Technol.                                                     This journal is © The Royal Society of Chemistry 2017
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