Application List
Altronic EZRail Modular Ignition Rail System
Form EZRail AL 4-16
GENERAL INFORMATION
ITEM DESCRIPTION PART NO.
A EZ Rail Assembly (1 or 2/bank) 593qab-xyzm
q = Ignition Type 5 or 7 = CPU-95; 6 or 8 = CPU-2000
ab = No. Outputs 02–12
xy = Engine Mfr. See Listing
z = Engine Series See Listing
m = Engine Bank A or B Bank, C = Rail w/o J-Box
B Junction Box (1/system) See Listing 593axx-xxx
a = Ignition Type 4, 5 = CPU-95, DISN; 9 = CPU-2000
Note: two options depending on the mounting location of the J-Box
C1 Harness: Ignition to J-Box (1 or 2) L = 24, 36, 48, 60, 72, 96, 120, 144, 180 793101-L
C2 Harness: J-Box to Rail Assembly (1/bank)
w/1x90° and 1x180° connector L = 24, 36, 48, 60, 72, 96, 120, 144, 180 793101-L
w/2x90° connectors L = 24, 36, 48, 60, 72, 96, 120, 144, 180 793102-L
C3 Harness: Rail 1 to Rail 2 L = 24, 36, 48, 60, 72, 96 (inches) 793102-L
Required only on integral engines
E Shutdown Lead Cable (1/system)
w/180° connector L = 6 to 180 (inches) 593052-L
w/90° connector L = 6 to 180 (inches) 593057-L
w/1x90° and 1x180° connector L = 12, 18, 24, 30, 36, 48, 60 (in.) 593069-L*
*Use only with CPU-2000 system with diagnostic module 291105-1
F Coil Primary Cable (1 or 2/cylinder)
Unshielded Cut-to-length 583017-60KT
Shielded (3-pin, 180° to 180°) L = 12, 18, 24, 30, 36, 48, 60, 72, 84, 96 (in.) 593038-L
Shielded (3-pin, 90° to 180°) L = 12, 18, 24, 30, 36, 48, 60, 72, 84, 96 (in.) 593069-L
Shielded (3-pin, 90° to 90°) L = 12, 18, 24, 30, 36, 48, 60 (in.) 593088-L
G Spark Plug Lead Cable (1/coil, see catalog, Form AIA-C)
Unshielded for Unshielded Coil L = 13, 17, 18, 21, 24 (inches) 593028-L
Unshielded for Shielded Coil L = 12, 16, 18, 22 (inches) 593005-L
Flashguard Unshielded Leads 4" Ext. L = 12, 16, 18, 20, 24 (inches) See form AIA-C
Flashguard Unshielded Leads 9" Ext. L = 17, 29, 33, 35 (inches) See form AIA-C
Safe-T-Leads L = 14, 18, 22 (inches) See form AIA-C
Shielded Leads 1" Connection L = 10, 13, 16, 18, 24 (inches) 593020-L
Shielded Leads 2" Connection L = 10, 13, 16, 18, 24 (inches) 593030-L
H Coil Mounting Assembly (1 or 2/bank) Optional 5805ab-xyz
ab = No. Outputs 02-12
xy = Engine Mfr. See Listing
z = Engine Series See Listing
I Mounting Kit (see listing for qty.) Optional 515010-KT
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 2
EZRAIL SYSTEM COMPONENTS FOR HIGH SPEED ENGINE
SHUTDOWN LEAD CABLE
HARNESS:
593052-L
593057-L
E C1 IGNITION TO J-BOX
793101-L
JUNCTION BOX
B 593axx-xxx
HARNESS:
J-BOX TO RAIL
HARNESS: C2 793101-L
J-BOX TO RAIL 793102-L
793101-L C2
793102-L
NOTE: MOUNT EZRAIL ASSEMBLY 593qab-xyzm
FOR BOTH BANKS WITH 19-PIN
CONNECTOR AT THE APPROPRIATE
END OF THE ENGINE.
H
COIL MOUNTING ASSEMBLY
5805ab-xyz
A
EZRAIL
ASSEMBLY
593qab-xyzm
A
EZRAIL
ASSEMBLY
593qab-xyzm
SPARK PLUG
F
COIL PRIMARY CABLE COIL
G SPARK PLUG LEAD CABLE
583017-60KT
593069-L
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 3
ALTRONIC EZRAIL MODULAR IGNITION RAIL SYSTEM APPLICATION CHART
CPU-95/DISN
Item I
Item A Item B Item Item Items Item H Mtg.
ENGINE EZRail Assembly J-Box at J-Box at end C1 C2 F,G Coil Mtg. Bar Kit
Qty. Part No. #1 end opposite of #1 Qty. Qty. Qty. Qty. Part No. Qty.
AJAX
DPC-300, 360 1 593504-091C None None 1 0 4 1 580504-091 3
DPC-540, 600 1 593506-091C None None 1 0 6 1 580506-091 4
DPC-800 1 593508-091C None None 1 0 8 1 580508-091 5
2202, 2802 1 593504-091C None None 1 0 4 1 580504-091 3
2803 1 593506-091C None None 1 0 6 1 580506-091 4
2804 1 593508-091C None None 1 0 8 1 580508-091 5
CATERPILLAR
3304 1 593504-010C None None 1 0 4 1 580504-010 3
3306 1 593506-010C None None 1 0 6 1 580506-010 4
3406 1 593506-011A 593500-101 593500-102 1 1 6 1 580506-011 4
1 593504-012A
3408 593500-202 Contact factory 1 2 8 2 580504-012 6
1 593504-012B
1 593506-012A
3412 593500-201 593500-205 1 2 12 2 580506-012 8
1 593506-012B
1 593504-013A
3508 593500-203 Contact factory 1 2 8 2 580504-013 6
1 593504-013B
1 593506-013A
3512 593500-201 593500-205 1 2 12 2 580506-013 8
1 593506-013B
3516 2 593508-013A 593500-201 593500-204 1 2 16 2 580508-013 10
3606 1 593506-014A 593500-101 593500-102 1 1 6 1 580506-014 4
3608 1 593508-014A 593500-101 593500-103 1 1 8 1 580508-014 5
3612 2 593506-015A 593500-201 593500-205 1 2 12 2 580506-015 8
3616 2 593508-015A 593500-201 593500-204 1 2 16 2 580508-015 10
1 593504-016A
G379 593500-201 Contact factory 1 2 8 2 580504-016 6
1 593504-016B
1 593506-013A
G398 593500-201 593500-205 1 2 12 2 580506-013 8
1 593506-013B
G399 2 593508-016A 593500-201 593500-204 1 2 16 2 580508-016 10
CUMMINS
G743, G855 1 593506-041C None None 1 0 6 1 580506-041 4
MEP
MEP-6 2 593506-081A 593500-206 Contact factory 1 2 12 2 580506-081 8
MEP-8 2 593508-081A 593500-206 Contact factory 1 2 16 2 580508-081 10
MEP-10 2 593510-081A 593500-206 Contact factory 1 2 20 2 580510-081 12
MEP-12 2 593512-081A 593500-206 Contact factory 1 2 24 2 580512-081 12
SUPERIOR
6Gx825, 6GTLx 1 593506-030A 593500-101 593500-102 1 1 6 1 580506-030 4
8Gx825, 8GTLx 1 593508-030A 593500-101 593500-103 1 1 8 1 580508-030 5
12Gx825, 12GTLx 2 593506-031A 593500-201 593500-205 1 2 12 2 580506-031 8
12G825, 12GT825 1 593506-031A 593500-201 593500-205 1 2 12 2 580506-031 8
Endyn firing order 1 593506-031B
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 4
ALTRONIC EZRAIL MODULAR IGNITION RAIL SYSTEM APPLICATION CHART
CPU-95/DISN
Item I
Item A Item B Item Item Items Item H Mtg.
ENGINE EZRail Assembly J-Box at J-Box at end C1 C2 F,G Coil Mtg. Bar Kit
Qty. Part No. #1 end opposite of #1 Qty. Qty. Qty. Qty. Part No. Qty.
SUPERIOR (continued)
16G825, 16GTLx 2 593508-034A 593500-201 593500-204 1 2 16 2 580508-031 10
16G825, 16GTLx 1 593508-034A 593500-201 593500-204 1 2 16 2 580508-031 10
Endyn firing order 1 593508-034B
16GT825 2 593508-031A 593500-201 593500-204 1 2 16 2 580508-031 10
16GT825 1 593508-031A 593500-201 593500-204 1 2 16 2 580508-031 10
Endyn firing order 1 593508-031B
2406 1 593506-032A 593500-101 593500-102 1 1 6 1 580506-032 4
2408 1 593508-032A 593500-101 593500-103 1 1 8 1 580508-032 5
2412 2 593506-033A 593500-201 593500-205 1 2 12 2 580506-033 8
2416 2 593508-033A 593500-201 593500-204 1 2 16 2 580508-033 10
WAUKESHA
1 593506-023A
VGF12 593500-201 593500-205 1 2 12 2 580506-023 8
1 593506-023B
VHP6 1 593506-021A 593500-101 593500-102 1 1 6 1 580506-021 4
1 593506-021A
VHP12 593500-201 593500-205 1 2 12 2 580506-021 8
1 593506-021B
VHP16 (1 rail/bank) 2 593508-021A 1 2 16 2 580508-021 10
593500-201 593500-204
VHP16 (2 rails/bank) 4 593704-021S 1 2* 16 4 580504-021 12
AT12 2 593506-022A 593500-201 593500-205 1 2 12 2 580506-022 8
AT16 2 593508-022A 593500-201 593500-204 1 2 16 2 580508-022 10
* Requires qty. 2 harnesses C3 – see page 2.
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 5
EZRAIL SYSTEM COMPONENTS FOR INTEGRAL ENGINE
CPU-2000 CPU-2000
DIAGNOSTIC OUTPUT
MODULE MODULE
HARNESS:
C1 IGNITION TO J-BOX
793101-L
JUNCTION BOX
B 593axx-xxx
SHUTDOWN LEAD CABLE
593069-L E
Note: If Diagnostic Module is
not used, use cable 593052-L
or 593057-L
HARNESS: HARNESS:
J-BOX TO RAIL J-BOX TO RAIL
793101-L C2 C2 793101-L
793102-L 793102-L
EZRAIL EZRAIL
ASSEMBLY A A ASSEMBLY
593qab-xyzm 593qab-xyzm
HARNESS:
C3 RAIL 1 TO RAIL 2
793102-L
EZRAIL EZRAIL
ASSEMBLY A A ASSEMBLY
593qab-xyzm 593qab-xyzm
SPARK PLUG
G
SPARK PLUG LEAD CABLE
COIL PRIMARY CABLE F F COIL PRIMARY CABLE
583017-60KT
593069-L
H 583017-60KT
593069-L
COIL MOUNTING ASSEMBLY
5805ab-xyz
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 6
ALTRONIC EZRAIL MODULAR IGNITION RAIL SYSTEM APPLICATION CHART
CPU-2000 Note: engine firing order must be submitted with purchase order.
NOTE: CPU-2000 Application Chart EZRail Assembly Part No’s, as well as J-Box Part Numbers, do not apply if
there are “2 Ignition Outputs Per Cyl”, “Second Plug Cutout Feature”, or if an optional “32 Output Module” is being
utilized. If such options are chosen, the “Application & Specification Sheet” must be filled out and submitted for
proper part number and pricing.
Item A Item B Item C3 Item H Item I
ENGINE EZRail Assembly J-Box at J-Box at end Harness Coil Mtg. Bar Mtg. Kit
Qty. Part No. #1 end opposite of #1 Qty. Qty. Part No. Qty.
CLARK
HRA-5 1 593810-210 593905-101 593905-101Z 0 1 580510-210 6
HRA-6 2 593806-210 593906-101 593906-101Z 1 2 580506-210 8
HRA-8 2 593808-210 593908-101 593908-101Z 1 2 580508-210 10
TLA-5 1 593810-211 593905-101 593905-101Z 0 1 580510-211 6
TLA-6/3 2 593806-211 593906-102 593906-102Z 1 2 580506-211 8
TLA-6/4 2 593806-211 593906-103 593906-103Z 1 2 580506-211 8
TLAC-6 2 593806-211 593906-104 593906-104Z 1 2 580506-211 8
TLA-8 2 593808-211 593908-103 593908-103Z 1 2 580508-211 10
TLAC-8 2 593808-211 593908-104 593908-104Z 1 2 580508-211 10
TLA-10/5 2 593810-211 593910-102 593910-102Z 1 2 580510-211 12
TLA-10/6 2 593810-211 593910-103 593910-103Z 1 2 580510-211 12
2 593806-212 2 580506-212
TCV-10 593910-201 593910-201Z 2 14
2 593804-212 2 580504-212
TCV-12 4 593806-212 593912-201 593912-201Z 2 4 580506-212 16
TCV-16 4 593808-212 593916-201 593916-201Z 2 4 580508-212 20
TCV-20 4 593810-212 593920-201 593920-201Z 2 4 580510-212 24
COOPER-BESSEMER
GMV-6 Series 2 593806-221 593906-201 593906-201Z 0 2 580506-221 8
GMV-8 Series 60-30 4 593804-221 593908-201 593908-201Z 2 4 580504-221 12
GMV-8 flat crank 4 593804-221 593908-202 593908-202Z 2 4 580504-221 12
2 593806-221 2 580506-221
GMV-10 Series 593910-202 593910-202Z 2 14
2 593804-221 2 580504-221
GMVH-12 flat crank 4 593806-221 593912-202 593912-202Z 2 4 580506-221 16
GMW-6 Series 2 593806-222 593906-201 593906-201Z 0 2 580506-222 8
GMW-8 Series 2 593808-222 593908-201 593908-201Z 0 2 580508-222 10
2 593806-222 2 580506-222
GMW-10, GMWC-10 593910-202 593910-202Z 2 14
2 593804-222 2 580504-222
2 593806-222 2 580506-222
GMWA-10 593910-203 593910-203Z 2 14
2 593804-222 2 580504-222
GMW-12 Series 4 593806-222 593912-203 593912-203Z 2 4 580506-222 16
6V250, 6V275, 6W330 2 593806-222 593906-201 593906-201Z 0 2 580506-222 8
8V250, 8V275, 8W330 2 593808-222 593908-201 593908-201Z 0 2 580508-222 10
2 593806-222 2 580506-222
10V250,10V275,10W330 593910-204 593910-204Z 2 14
2 593804-222 2 580504-222
12V250,12V275,12W330 4 593806-222 593912-203 593912-203Z 2 4 580506-222 16
16V250,16V275,16W330 4 593808-222 593916-202 593916-202Z 2 4 580508-222 20
LS8G 2 593808-225 593908-103 593908-103Z 1 2 580508-225 10
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 7
ALTRONIC EZRAIL MODULAR IGNITION RAIL SYSTEM APPLICATION CHART
CPU-2000 Note: engine firing order must be submitted with purchase order.
NOTE: CPU-2000 Application Chart EZRail Assembly Part No’s, as well as J-Box Part Numbers, do not apply if
there are “2 Ignition Outputs Per Cyl”, “Second Plug Cutout Feature”, or if an optional “32 Output Module” is being
utilized. If such options are chosen, the “Application & Specification Sheet” must be filled out and submitted for
proper part number and pricing.
Item A Item B Item C3 Item H Item I
ENGINE EZRail Assembly J-Box at J-Box at end Harness Coil Mtg. Bar Mtg. Kit
Qty. Part No. #1 end opposite of #1 Qty. Qty. Part No. Qty.
DE LAVAL
HVA-8 2 593808-251 593908-206 593908-206Z 0 2 580508-251 10
HVA-12 2 593812-251 593912-205 593912-205Z 0 2 580512-251 16
HVA-16 4 593808-251 593916-204 593916-204Z 2 4 580508-251 20
INGERSOLL RAND
36KVG, 62KVG 2 593806-231 593906-202 593906-202Z 0 2 580506-231 8
48KVG, 83KVG 2 593808-231 593908-203 593908-203Z 0 2 580508-231 10
48KVGR 2 593808-231 593908-204 593908-204Z 0 2 580508-231 10
82KVG 2 593808-231 593908-205 593908-205Z 0 2 580508-231 10
26KVS, 36KVS, 36KVSR 2 593806-231 593906-202 593906-202Z 0 2 580506-231 8
48KVS, 48KVSR 2 593808-231 593908-204 593908-204Z 0 2 580508-231 10
103KVG, 410KVG 2 593810-231 593910-205 593910-205Z 0 2 580510-231 12
104KVG 2 593810-231 593910-206 593910-206Z 0 2 580510-231 12
410/510 KVG/KVGR 2 593806-231-1 2 580506-231-1
593910-207 593910-207Z 2 14
(12-cyl. crank) 2 593804-231-2 2 580504-231-2
410/510 KVS/KVSR 1 593806-231-1 1 580506-231-1
1 593806-231-2 593910-208 593910-208Z 2 1 580506-231-2 14
(12-cyl. crank) 2 593804-231 2 580504-231-1
412/512 2 593806-231-1 2 580506-231-1
593912-204 593912-204Z 2 16
KVG/KVGR/KVS/KVSR 2 593806-231-2 2 580506-231-2
38KVT, 38KVR 4 593804-232 593908-203 593908-203Z 2 4 580504-232 12
2 593806-232 2 580506-232
410 KVT, 410KVR 593910-205 593910-205Z 2 14
2 593804-232 2 580504-232
512KVT, 512KVR 4 593806-232 593912-204 593912-204Z 2 4 580506-232 16
616KVT, 616KVR 4 593808-232 593916-203 593916-203Z 2 4 580508-232 20
EZRail AL 4-16 All rights reserved © ALTRONIC, LLC 2016 8
