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Open Book API 510 Practice Exam B
Questions 1 to 35 are OPEN BOOK and simulate the first half of the actual exam.
1. A vertical vessel has been determined to need de-ratng to a lower MAWP. The new MAWP is based
‘on the Engineer's calculations for pressure allowed on the top shell section listed below. The vessel has an
elevation of 55 feet to its very top. The following pressure is calculated tothe bottom of the element listed,
‘Top shell section, elevation 40.3 feet, P= 458.3 psi
5S
Watt MAWPf het don iso? ek
L e6p
2, 440.8psi
‘Siam
] 457.6 psi
2. A shell course is being replaced in an existing vessel made of SA-515 GR. 55 rolled plate, The shell
course will have a thickness of 1.25 inches and inside radius of 40 inches. The Data Report on the vessel
Indicates the original design called fr a joint E of 1.0, a MAWP of 675 psig at 450 degrees F and that the
MDMT required is 5 degrees F. Preheat 0 200 degrees was used prior to welding. Postweld heat
treatment was performed also. ‘The rato of design sess to allowable stress is.90. What reduction in
MDMT can be taken forthe ratio of design stress of 90?
20°F
3. A hydrostatic tes is being performed on a vertical vessel with an elevation of 48 feet. The MAWP of
the vessel in its normal operating position is 225 psi. All RVs have been removed and the vessel is blinded
off from all other components. The gage will be installed at an elevation of 22.5 feet. What shall this gage
pressure be during the hydrostatic testa the 2.5" elevation? ‘The materials design stress allowed is 16,800
psi and the stress allowed at test temperature of 70 degrees Fis 17,500 psi. HH. is 433 psi per vertical
foot.
362.6 psi
351.0 psi
339.9 psi
315-7psi
4. During the internal inspection ofa vertical vessel a minimum thickness reading of 1.270" was found on
a shell course. ‘The Data Report reflects an original thickness of 1.50", and allowable stress at 600 degrees
‘of 14,500 psi, full radiography, and a MAWP of 650 psi. The MAWP was based on a retirement diameter
of 49.02 inches after the corrosion allowance was expended. Inspection records indicate a corrosion rate of,
0.025 inches a year. Ifthe corrosion rate does not change what is the maximum time before the next on-
stream or intel inspection?
1. 56,years
2. 1oyears
3. sodays
4 2815 years
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'. A repair to vessel is planned. The vessel is built of SA-516 grade 70 normalized material. The vessel
‘operates at an MDMT of 38 °F. This vessel isin ordinary service and has thickness of 1.125 inch. It will
‘not receive postweld heat treatment. The coincident Ratio of stress is 0.90.7 This vessel cannot be
‘exempted for impact testing per paragraph UG-20 (f) because;
‘$A-516 isnot aP No. 1 material.
38 °F is too low a temperature.
It exceeds the thickness limit for a curve A material.
It exceeds the thickness limit for a curve D material.
6. An exchanger has experienced internal corrosion ofits tubes. The tubes are required to withstand an
external pressure of 350 psi. The tubes have and O.D. of 1.98 inch and are 88 inches in length with a wall
thickness of .025 inch. The value of L/Do is?
1. 4444
2, 9225
3. 792
4. 448
7. Two nozzles are to be added to an existing pressure vessel. One nozzle is 35 in O.D. and the other is 2
in OD., how close may these nozzles be placed inthe vessel wall without their areas of reinforcement
overapping?
8. A pressure vessel has been measured to have a minimum wal thickness of 235 inch after 5 years of
service. The vessel's original wal thickness was 250, Its minimum allowable wall thickness is .195 inch.
‘How long until the next required inspection per API 510?
1, 13.3 years
2. 10 years
3. Sears
4. Gand 2/3 years
9. A vessel is undergoing a hydrostatic test after repair. ‘The vessel is marked with an MAWP of 100 psig
at 750°P, The materials allowable stress at operating temperatre is 15,000 psi and its allowable stress at
test temperature i 17,500 psi. The visual inspection shall take place at;
1. 100psi-
2. Noless than the MAWP of the vessel.
3. 116.66 psi.
4. 106.66;
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10. During an internal inspection a vessel's shell was measured and found to have a remaining wall
thickness of 486 inches. It was last inspected 4 years ago. The retirement thickness of the vessel shell is
_475 inches and its previous thickness was 500 inches. Based on this data, per API 510 what i the present
‘comrosion allowance of the vessel?
0.025"
O10"
oo"
oo
11. A vessel is constructed of rolled aid welded SA-516 gr. 70 steel plate. It is 96 inches in diameter with
‘a communicating chamber, which extends 18 inches below this horizontal vessel. This vessel is in water
service and operates at working pressure of 150 psi. What will be the gage pressure at working pressure as
read on a gage mounted on the bottom of the vessel’s communicating chamber?
1. 150psi
2. 154.11 pst
3. 153.46 psi
4. 199.36 psi
12, A torispherical head was found to have minimum thickness of 523 inch. This head is attached by a
type 2 weld toa seamless shell. The category B welds meet the requirements of UW-11(a)(5)() and UW-
152. The heads material has an allowable stress at operating temperature of 14,800 psi. The head has an
‘O.D. of 36" and an inside crown radius of 36". What is the welded joints efficiency that ataches the head
to the shell?
See
‘Answer the following questions about the atached WPS and PQR (pages 5to 8) from Excellent Welding.
Consider both the WES and is supporting PQR when answering the questions.
13, (WPS) Inthe Joints QW-402 there isa mistake because;
1, Only metal is checked for backing type.
2. Aroot gap of 1/32" is too small.
3, There should be a drawing ofthe weld joint.
4, There are no mistakes.
14, (WPS) In base metals QW-403 the Group No is not important because;
‘The group numbers match.
P-No. | is only produced as group 2 material.
‘Impact tests have not been performed on the POR.
‘Impact tests have been performed on the WPS.
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15, (WPS) As regards Filler Metals QW-404 the SFA No. is;
16.
17.
18
Correct for an E-6010 electrode.
‘Required per QW-253.
SFA is not on the WPS or PQR forms.
Not required per QW-253,
(WPS) The correct F'No. for E 6010 is;
In corrosive service the wall thickness used in the MAWP calculations must be the actual thickness as
determined by the inspection, but must not be thicker than original thickness on the vessel's original
material test report or Manufacturer's Data Report
Fill in the blank;
Plus twice the estimated corrosion loss before the next inspection.
‘Minus twice the estimated corrosion loss before the next inspection.
‘Minus three times the estimated corrosion loss before the next inspection.
‘Plus four times the estimated corrosion loss before the next inspection
‘A weld repair using the preheat and deposition welding methods described inthe API 510 isto be
performed on a groove type repair ina vessel wal, and will require a welding procedure qualified
Using notch toughness tests. What would be the allowed depth of repair ifthe procedure test groove
‘was 2 inches in depth?
1, inches or more.
2. Less than 2 inches.
3, Not more than 1-1/2 inches.
4. Unlimited thickness would be permissible.
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> QW.482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
) {Gee GW-200.1, Section IK, ABME Bolla end Pressure Vessel Code)
ow Wore EXELL EAT Mf be iP thie Bete Beatin
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05/04 Revs
)
)Open Book API 510 Practice Exam B 7
FOSITIONS (OW408) POSTWELD HEAT IneRtMEn® gure)
os Ow 6G | tepnsaty IEE ESE
pwn Ke Ne
cs Toe it
Wolding Progression: Up —X
Ponti ot iat ALL
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atest Tome, tn — 20-25 oA __ | Peredm Composiion Pista
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‘corinne eel hang | Gitencdng Coe
cheat be rene ‘halog Eheog Gu Cony
ELECTRICAL CHARACTERISTICS {OW-408)
cat AC tetniy STCRIGET
‘Amn (Rangel Vail ange) 4 =
Tampa ted eke range dul be carded for sch alocode
tian pontion tnd thchnest, te he information may be
Tae eb form sata that shown below)
Tonquin Feros Bie and Type — LLL
Moda of Mol tran ona _ 20 > _
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‘QW-449 PROCEDURE QUALIFICATION RECORD POR)
{See GW.2012, Secon IX, 1974 ASME Boller and Pressure Vest Code}
72 a canes
Peceurt Ottley Roane ne SE =/220° oa panna
tern 52 (00g acon
Types Manvel Automale Semitatol —— Adm
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PASE METALS (OW203) POSTWeLD HEAT TREATMENT Ge-07).
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UALR
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alone Groove ——— te a | et eet oo
(Bing or anes Bond — =
Oren Be
Mipan of Sole Fos lor sda) —
Siglo Mille Eee —
FRIEAT eawaD8
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ena Trp. a —
one
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(Gulded Bond Tans (OW-100) : 5
‘Touphnens Testa (OWT)
“eroanteand oy EREBAMGE —______tboratry tnt. 2 =
‘he regan of Beclon othe ASME Code
mnann ZXCELLENT MELDING _
owe Ex (8 FZ. %
(tec nod tte we veo wd ny Deed lm ep ol amber of tt eB
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19,
au.
23,
Open Book API 510 Practice Exam B
Per Section VII Div. | a P number | material is required to be post weld heat treated when it exceeds
‘What thickness atthe joint?
hr
2. 1-1/8” and has not had the required pre-heat applied.
3, 1-1/4” and has not had the required pre-heat applied.
aa
‘According to Section IX of the ASME Code, which ofthe following i nt required tobe present on
the supporting POR?
1, Weld coupon thickness.
2. Post-weld heat treatment applied or the lack of.
3. Joint design.
4. Welding process used to make the PQR weld coupon.
Per Section IX a 38” PQR coupon will support the following range of thicknesses in production.
1. 316 103/4 inches.
2. 3/810 3/4 inches.
3. 3/8to inches.
4, 3/16 to 1 inches.
In order to substitute 4 side bends forthe required face and root bend tests the PQR coupon must be at
Jeast what thickness?
Lr
2 aa"
3. 38"
4. in"
‘What is the required holding time at normal PWHT temperature for P number 1 material with a
thickness of 3°?
1. 24/4hours.
2. 2hours.
3. 2:1/2hours.
4. Prumber | material is not required to receive PWHT per Section VIII.
Per Section IX, the following minimum number of tensile specimens is required on the PQR.
pease
‘According to Section IX which of the following describes all the possible combinations for bends tests.
1. Bour face bends.
2. Four root bends.
3. Four side bends.
4. Two face and two root or four side bends.
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28.
29.
30,
31,
Open Book API 510 Practice Exam B
‘While atempting to PWHT a vessel's shell i is discovered that the equipment on hand cannot reach
the minimum temperature for the P No. 1 Group 3 material that the vessel is constructed of. It is 2
inches thick at the location of heat treatment. Ifthe vessel can be post weld heat treated at alower
temperature, what is that lowest temperature?
90°F
1000°F
950°F
Lower temperatures are not allowed on P No.1 Group 3 materials.
‘Which of the following is the maximum out-of roundness allowance for a cylinder per ASME VII?
1%
plus or minus 1%
12%
e
‘If 23 inch thick welded plate specimen must be impact tested what will be approximate required
absorbed energy requirement if it has a 55 ksi minimum yield strength?
30psi
30 fibs.
21 psi
27 bs.
‘What would be considered acceptable proof of having performed Charpy Impact tests on the part of the
manufacturer of stel plates per Section VIII Div. 1?
Shipment ofthe broken specimens with the plat.
Shipment ofthe broken specimens with the plate and certificates of compliance.
Shipment of reports or certificates of compliance from the manufacturer.
[No proof is required beyond the invoice ofthe manufacturer listing impacts as having been done.
‘The set pressure for a relief valve set at 200 psi may not exceed;
206 psi.
200 psi.
203 psi
199 psi.
‘The maximum reinforcement on a circumferential butt welded joint made in a plate shell of 2 inches in
1. U82inch,
2. Winch
3. 1/16 inch.
4. UBinch.
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32, The ianer wall ofa jacketea vessel as corroded down o 0.635 inch the inner cylinder has a 45” O.D.
inthis corroded state, its unsupported length is 120 inches. The vessel operates at an external pressure
cof 175 psig and a temperature of 300°F. The factor A has been calculated to be 00085, using the CS-
> 2 facto B char what the approximate value of Factor B?
1. 17,000
2 14500
3. 11,300
4.95500
33. A vessel owner is repairing a vessel by replacing a duplicate seamless ellipsoidel head, which is butt
welded tothe shell, The name plate is marked RT-2, W and HT below the Code symbol. The owner is
allowed to use what type or types of butt welded joins to replace this head?
Any type permitted in Section VIII Div. 1
)
34, A circular flat head atthe top of a vessel is measured at 1.25 inches thickness during inspection. The
flat head has a diameter of 14 inches. The vessel's data is as follows:
"MAWP is 500 psi C = 0.33 S = 17,500 psiE= 1.0. what is required thickness of tis part?
1.35940 inch
1.24563 inch
958633 inch
1.75200 inch
dy 35. A shell plate made of SA-285 grade C isto be used in a repair of a vessel. What is the lowest
‘temperature that this plate may operate at without impact testing if itis 1.5 inches thick, will not receive
post weld heat treatment and has a 695 °F maximum temperature and has coincident Ratio is 1.07
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ceOpen Book API 510 Practice Exam B
ANSWER"
LOCATION OF ANSWER.
‘Gxample) B
APISIO 4.12
UCI API 510 Body of Knowledge
"UCS-66 & FIG UCS 66.1
G99
APISIO 64
UCS-66 & FIG UCS-66
UG-28 (©)
WG-42 (a)
APISIO 6.4
UG-99 (b)
“APISIO Body of Knowiedge
G.99 API510 Body of Knowledge
UW-12 0)
13. Dx QW-255,
14. TX ART2
15. TX QW-255,
16, TX QW-432.1
17. ‘APISIO 54
18. ‘APISIO 72.3.2 Table TI
19. “VIM UCS-56
20. DX ART 2 QW.-2002
20 xX QW-451
22. 1X QW-45T
23, ‘Vi UCS-56
24.4 TX QW-153
25.4 TX QW-451
26.2 VE UCS-56.1 Table
271 ‘Vi UG-80
28.2 Vill UG-84 FIG. UG-841
29.3 VI UG-84 (22)
30.1 UG-126 (4)
31.2 ‘Var uw-35
32.3 ‘SEE FACTOR B CS-2 CHARTIN TEXT.
33.4 ‘VIN TABLE UW-12
34.1 ‘Vi UG-34,
35.3 VII UG-20(9 /UCS-66-8,
05/04 Rev.s
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)Cu
‘Open Book API 510 Practice Exam B
APE S10 Mock Exim B
i
) 55:0 Terme Etevarion
408 ss!
7477 Hows!
sH35 Pr
x14!
xT
0365 Pst
458.300 { ———
—_ 6-365
Se
951,738
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05/04 RevaOpen Book API 510 Practice Exam B
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08/04 Rev.4
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Open Book API 510 Practice Exam B
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17, Medeeon 9
AREAS. AF, REWEGRS
05/04 Rev.405/04 Revs
Open Book API 510 Practice Exam B
! Waning. Herbs Ure. | Beieged :
1 pdeosranic Head. + Stl
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gyClosed Book API 510 Practice Exam B
Question 36 begins the closed book portion of this exam
It is recommended that you take this portion without referring to the ASME Code
or API books on your first attempt, to assess your strengths and concentrate your
studies on the most needed subject areas. It is suggested that you write your answers
ona separate sheet to keep this copy clean for future studies.
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36. The definition of ductility in metal is;
1, The ability to fail smoothly with minimum elongation.
2! The ability to deform plastically with deformation.
3 The ability to deform plastically with out rupture.
4. The ability to deform with rupture.
37. ‘The minimum number of penetrameters used for a complete girth seam of a cylinder which is
radiographed in a single exposure containing 30 film holders is;
1.30, one on each film holder.
2. 1S one every other film holder.
Br B which are 120 degrees apart.
4, 10 one every third film holder.
38, The reason a plate retains it shape after rolling is;
1, tis welded in place.
2, The outer fibers of the metal are stretched beyond the ultimate tensile strength,
--2> The outer fibers ofthe metal ae stretched beyond the elastic limit ofthe metal.
‘4. The inner fibers of the metal ae stretched beyond the elastic limit of the metal.
39, Which of the following utilizes direct visual inspection?
1. Radiography.
2. Ultrasonics.
3, Eddy current.
(PE Dye penetrant.
40. Which ofthe following methods may not be used to determine the minimum thickness of a pressure
vessel?
1. Any suitable NDE.
2. Measurements through drilled test holes.
3,_ Gauging from uncorroded ares.
7 Sasson ganging methods.
41. When determining the Maximum Allowable working pressure fora vessel in corrosive service which
of the following isthe correct wall thickness to use in the required calculations?
1. The as measured thickness, minus the expected corrosion loss before the date ofthe next
inspection.
2, The as measured thickness, minus twice the expected corrosion loss before the date ofthe next
inspection.
3, The as measured thickness, minus three times the expected corrosion loss before the date of the
next inspection.
4, May be ab, orc above depending on circumstances.
42, Whats the purpose of a welding procedure?
1. To prove that welders can perform a given weld.
2. To prove that a weldment will provide the desired properties for construction.
3.° To prove thatthe manufacturer has meet Section IX requirements.
4. To prove that anyone can perform the weld satisfactorily if qualified.
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L)
Closed Book API 510 Practice Exam B
43, What isthe definition of a PQR?
1. A record that supports « WPS.
2. A Procedure Qualification Record.
3. A record of the essential variables used to weld a test coupon.
4, Pre-qualifying Record of a weld.
‘44. The following is a true statement about tensile testing specimens from Section IX.
1. They are never allowed to fail below the stated UTS of the base metal.
2. They are never allowed to fail in weld metal
3. They must not fail more than 5% below the listed UTS of the base metal.
4, They must never fail by breaking.
45. When performing a radiograph where is the lead leter B placed’?
1. On the front ofthe film holder.
2. On the outside surface ofthe vessel
3. On the back of the film holder.
4, On the inside surface of the vessel
46. ine Sundar Pace For Mesing Tine bythe Manual Ursonic Pulse Echo Method SE-
797 the scope statement includes an temperature limit which is
250°F
200°F
50°F
150°F
447. When performing a visual examination which ofthe following tools are not required to be available;
A flashlight.
A pit depth gauge. ;
UT thickness measurement equipment.
‘A Bronson Corrosion Metri Device (BCMD).
48, Liquid penetrant testing is capable of detecting;
Subsurface porosity.
Discontinuties open to the surface.
Embritlement
Internal flaws.
49. Which of the following is not re-ating a vessel
Increasing the MAWP.
Increasing the maximum design temperature.
Increasing the RV settings above the marked MAWP.
‘Adding a 4” nozzle to a vessel which has other 4” nozzles.
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‘50. Hammer testing is not advisable when a vessel;
sl.
33.
55.
56.
1, Is suspected of having very thin areas.
2. Ismade of a soft metal such as aluminum.
3. Is under pressure,
4, Has a flange face exposed.
‘Which ofthe following contained in sludge will cause rapid corrosion?
1. Solid partictes.
2. Liquid droplets.
3. Acidic components.
4. Gas suspended solid particies.
‘Requalification by written exam is required for an API inspector who has not been actively engaged in
API inspections in the past;
One yer.
Two yews.
Three years.
Four years.
‘One primary reason for inspecting pressure relief devices is to;
Determine the remaining life ofthe pressure relief device.
‘Measure and record the thickness data on the body of the valve.
Determine whether the device is functioning properly.
Clear the outlet piping of rainwater.
|. Which of she following best describes a part ofthe definition of maximum allowable working pressure
for a vessel?
1, The vessel's design pressure.
2. The vessel's design pressure plus the hydrostatic head.
3. The maximum gage pressure permitted at the bottom of the vessel.
4, The maximum gage pressure permitted atthe top of the vessel, in ts operating position.
‘The symbol PHT on a vessel's name plate indicates;
1. A-combination pneumatic and hydrostatic test.
2, The vessel has been post-weld heat treated.
3, The vessel is good for high temperatures.
4. The vessel was partially heat treated.
‘Which of the following describes types of Image Quality Indicator (Ql) required in Seetion V Art 2?
1, IQs shall be either the hole type or the shim type.
2, 1QIs shall be either the wire type or the shim type.
3. IQls shall be either the shim type or the stepped type.
4. 1Qls shall be either the hole type or the wire type.
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0404 Rev. 537.
58.
59.
a.
6.
Closed Book API 510 Practice Exam B
‘The primary purpose of metallic linings is;
Increase the thickness ofthe vessel wall to resist internal pressure.
‘Protect the pressure vessel wall from corrosion and or erosion.
Serve as internal insulation.
‘Prevent contamination of the contents.
fan duplicate ASME Code name plate is to be attached to pressure vessel it must be placed only on;
The skirt.
(One of the heads (does not matter which).
(On the shell.
‘Any permanent attachment to the vessel
‘A welded carbon steel joint has a MDMT which is lower than 120° F above what thickness must
impact tested material be used,
1. 6inches.
2. inches.
3. inches.
4, 3inches.
z
alteration or repairs, half bead/temper bead welding may be used as an alternative for postweld
‘eat treatment on vessels that require notch toughness tests, but is limited to;
1
2.
3,
4,
PNo.1
PNo. 3
PNumbers 1, 3, and 4 steels.
P Numbers 3 and 1 but are restricted to certain group numbers.
A safety valve most be tested using;
3. Ai
4. Product fluids only.
‘The mechanical working of weld metas using impact blows is defined as;
Forge welding.
Impact conditioning.
Peening.
Pepe
‘The welding positon referred to as 2G in pipe is defined as;
‘The weld joint being horizontal and the part being vertical.
‘The weld joint being vertical and the part being horizontal.
‘The weld joint being at 45 degrees + or - 15 degrees.
‘The weld joint being at 45 degrees + or - 5 degrees.
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68.
70.
. The maximum inspection interval for a vessel with a remaining life of 16 years
Closed Book API 510 Practice Exam B
1. 10 years
2S years.
3. 8years.
4. 16 years.
5. A crack at a stress concentration must not be repaired without the permission of the;
‘The unit engineer.
‘A pressure vessel engineer.
‘A professional engineer.
Plant Manager.
. Ifa pressure testis deemed necessary by the API inspector, it shall be ata pressure that;
1. Conforms tothe construction code used to establish the vessel's MAWP.
2. Does not exceed the set pressure of the lowest relief device.
3. Is always 1.5 times the MAWP.
4, Allows for the weight ofthe testing fluid.
All pressure relieving devices must be tested and repaired by;
‘The original valve manufacturer.
‘The Authorized Inspector.
‘A repair concern which bolds the NBIC VR symbol.
‘A repair concer experienced in valve maintenance.
Sometimes itis allowed to substitute a higher preheat as an alternative to PWHT, if this is done a;
Professional engineer must be consulted.
‘The authorized inspector must performn UT readings.
‘Metallurgical review must be performed.
‘Two PORs must be completed.
If stresses are high in a vessel and reversals are frequent the vessel may fail because of;
Embrittlement.
‘Stress corrosion cracking.
Fatigue.
4. Creep.
If distortion ofa vessel’s parts are suspected;
1. It should be shut down immediately.
‘The overall dimensions of the vessel's pats should be checked and compared to original design
details.
3, Itshould be subjected to profile radiography.
4, It should be decommissioned and scrapped.
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71. When calculating the MAWP of a vessel after it isin service, the resulting MAWP from these
calculations cannot be higher than the original MAWP unless:
1. The actual thickness as determined by inspection is used in calculations.
2, The actual thickness minus any expected corrosion loss before the next inspection date is used in
calculations,
‘The actual thickness is minus twice any expected corrosion loss before the next inspection date is
‘used in calculations.
4. Are-rating is performed per paragraph 7.3 of the API510 Code.
72. ‘The minimum actual thickness and maximum corrosion rate for any part of a vessel may be;
Estimated.
‘Adjusted at any inspection.
‘Changed to fit production schedules.
Tignored ifthe vessel is not operating at pressures above 30 psig.
"73. The item(s) that must be given attention when inspecting riveted vessels are;
CCaisson straps for leaks.
‘Strapped bars for corrosion,
‘Fayed edges for deterioration.
Caulk edges fr leaks,
174, If inspecting a vessel using non-destructive inspections, where can guidance be found to accept oF
reject a condition in a weld that has been discovered during the inspection?
Section V of the ASME Code.
Section VIII of the ASME or Code of construction.
‘API 510 Inspection Code.
‘NBIC.
75. Pet API 510 the definition of actual thickness for determining MAWP of a vessel is;
‘The as measured thickness less 2 times the present corrosion rate.
‘The most critical value of the average thickness that has been determined.
‘The as measured thickness.
‘The original thickness ess the original corrosion allowance.
76, ‘When measuring the thickness of a corroded area of a ellipsoidal head, the governing thickness may be
as follows;
‘The thickness of the serrated region.
‘The thickness of the skir of the head.
‘The wall reading atthe spin hole within the head.
‘The thickness of the knuckle andlor the spherical regions.
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‘77. Toe API authorized inspector shall not approve repairs toa vessel until;
1. After inspection has proven the repairs nave been satisfactorily completed and all required
pressure test have been performed and witnessed.
2. He has satisfied himself thatthe repairs have been competed.
3. Tem above plus all solation steps used before the pressure test have been removed and the
vessels have been retuned to an operable condition.
4, Hehas been given permission by the plant manager.
78. All repair and alteration welding must be performed in accordance with;
1. Acceptable company standards
2. APL approved welding procedures
3. The applicable requirements of the ASME Code or another Code of construction to which the
vessel was built
4. NBIC.
79. Vessels with the following dimensions are exempt from both the API 510 and the ASME Section VITT
codes.
1. Vessels with an intemal or external working pressure of not more than 50 psi with a limit on size.
2. Vessels with an internal or external working pressure of not more than 15 psi with a limit on size.
3. Vessels with an internal or external working pressure of not more than 50 psi with no limit on size.
4. Vessels with an internal or external working pressure of not more than 15 psi with no limit on size.
80. Four principal strip lining methods for vessels are;
1. Fillet bu, but strap, joggle and the Jacobson modified.
2. Shingle, butt strap, joggle/cap and the fillet butt.
3, But strap, Jacobson modified, joggle/eap and the shingle.
4. Shingle, Jacobson modified, fillet but.
)
81. What is one of the most important elements in providing reliability in a vessel's operation?
1, Proper welding procedures in accordance with the ASME code.
2. Regular scheduled external inspections made during equipment operation.
3. Highly trained operations personne.
4. Avoidance of operational upsets and alerts. )
82, Deterioration found in vessels is caused by three major forms of attack, what are they?
Electrochemical, chemical, mechanical actions.
Electrochemical, chemical, mechanical actions or a combination of the three.
Corrosion, abrasion, or cracks.
High temperature, low temperature and environmental corrosion,
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83, Deterioration may be accelerated by;
85,
87.
88,
i, Seismic movement.
2. Structural flaws.
3. Failing reinforcement pads.
4. ‘Temperature, stress, vibration to name a few.
Certain insulated vessels are subject to CUI, among these ae vessels who ares
1. Going from ow temperature to high temperature conditions.
2. Going from high emperanare conditions to low temperature conditions
3. Undergoing metallurgical and chemical changes inthe metal.
4. posed to mist or overspray from cooling towers.
Fatigue cracking occurring ina vessel can bea sign of;
Over pressure.
Formation shock,
Johnson effects.
Excessive cyclic stresses.
5. Many of the problems that may develop in pressure vessels can be traced to faulty materials or
fabrication, what are some of the problems?
1, Outof plumb shells.
2. Obtuse components.
3. Cracking, leakage, blockage, and excessive corrosion,
4, Outof alignment source piping.
‘Which of the following problems is not caused by dimensional tolerances outside of that allowed by
the ASME Code?
1. Stress concentrations and subsequent failure.
2. Leakage at welded joints.
3, Wasted materials during fabrication.
4, Distortion of the shape ofthe vessel.
(One advantage of doing external inspections while a vessel isin service is;
1. The vessels do not then require an interel inspection.
2. The plant can continue to operate until the vessels shows signs of failing.
3. ‘The required work load can be reduced forthe vessel during out of service inspections.
‘4. Extra personnel can be eliminated during shut down periods.
The most common forms of CUI on vessels are of what descriptions?
[Asbestos under scale attack and localized corrosion of carbon ste.
‘Asbestos under scale attack and chloride stress corrosion cracking of austenitic stainless steels.
‘General corrosion of carbon steel and binate corrosion of stainless steels.
“Localized corrosion of carbon steel and chloride stress corrosion cracking of austenitic stainless
steels.
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93.
94,
95.
96.
Closed Book API 510 Practice Exam B
. On occasion, it may be desirable to enter a vessel before it has been properly cleaned, if this is the
case what API publication describes the precautions necessary for entry?
API 22454.
‘API 2256C
API2134B.
‘API 2217A.
‘Use of nondestructive devices for inspection of vessels is subject to requirements customarily met in
‘gaseous atmospheres, where can a list ofthese gaseous atmospheres be found?
OSHA 1910.
‘API publication 2217A and 2214.
APL RP 572.
‘API RP 576.
External corrosion on stairs and ladders is most likely to occur where;
‘Stagnant pools of chemicals collect.
(On parts where moisture is allowed to collect.
‘The ladders are not painted with an epoxy.
‘Vessels are located with a northern exposure.
Spalling of a foundation's fire proofing can be caused by;
(Chlorides found in coastal atmospheres.
Leaching of ground contaminates.
‘Snow bom contaminants in northern climates.
Freezing of trapped moisture.
In order to inspect anchor bolts beneath the surface of concrete foundations wes
‘Use eddy current testing on the top of the bolt.
Probe carefully with a pick along the bolts base.
Probe aggressively along the bolts base.
Use a sideways blow with a hammer.
If setling ofa vessel is evident, the things that must be checked in the vessel are;
Adjacent machinery for setlement.
(Ground conditions for water leaks that undermine the vessel foundation.
Distortion and cracking which may have occurred to the vessel's nozzles.
ing ofthe water table inthe area.
Catalytic reformers have been known to experience creep when operated at temperatures;
Greater than 850 °F if not solution annealed.
Greater than 900 °F if not normalized.
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97, ‘The following isa true statement about grounding connections for vessels;
‘The mandatory resistance maximum value is 15 ohms.
21 ‘The mandatory resistance maximum is 10 ohms.
3. 510.25 ohms or less, but jurisdictional rules may determine maximum values of resistance and
should be checked.
4,35 ohms maximum.
98, The following type(s) of extemal evidence of corrosion may not be found on vessels;
Atmospheric.
Caustic embrittlement.
Hydrogen blistering.
Kline's Erosive
(99. Leaks in a vessel are best found using whet test method?
‘Vacuum testing.
Acoustic emissions testing,
Pressure testing.
‘Variable augmented pressure testing.
100. Fractionators, processing high temperature sulfur crude are susceptible to sulfide corrosion. Where is
the corrosion the most intense?
1, Inthe heat affected zones of welds.
2. In stagnant areas of the vessel which has poor circulation that allows concentration of the
chemicals.
3 Inthe bottom bead and shell course,
4, Inthe top head and shell course.
101. What can make the installation of heat exchanger bundles extremely difficult?
1, The length ofthe bundle.
2. ‘The diameter of the bundle.
3. Out of roundness in the exchanger shell.
4, Dilter-Johnson bundles.
102, When a vessel is initially hydrostatically tested one of the good side effects can be:
Beneficial stress redistribution at defects
‘A thorough intemal flushing.
Distortion.
‘The vessels shell often becomes perfectly round.
103. An in-situ chemical test can be administered to vessel parts to determine the type of material that has
‘been used in the vessel's construction, Which ofthe following is the name of one such chemical?
Boric acid in a 20% solution of distilled water.
Nitric ac.
Phosphoric acid.
‘No such tests are possible in situ, trepan samples must be sent to a laboratory.
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104, As regards a heat exchanger that as two fixed tube sheets the major disadvantage it has is;
It's limited in its diameter.
‘The bundles are hard extract.
‘The shell side cannot be exposed for cleaning.
Its length is limited to 30 feet.
105. If there is a concern about even slight leakage in an exchanger the proper type to use is one which has;
1, One fixed tube sheet wit a floating head.
2. One fixed tube sheet with U tubes.
3, Two fixed tube sheets.
4, Double tube sheets.
106, Which of the following describes an induced draft air cooled exchanger?
‘The tubes are finned.
‘The tubes are usually made of aluminum.
‘The fan is located above the tubes.
‘The fan is located below the tubes.
107. Which ofthe following is not an advantage that a Fin-Type exchanger has over a standard type?
1. Dissipate more heat for a given size of exchanger.
2. Be fit into a smaller area.
3. Can be used effectively with two fluids that have widely different heat conductivity.
44. Requires more internal tube surface area.
108, When inspecting heat exchanger bundles, an overall heavy build up of scale on stee! tubes should raise
‘a suspicion that it has experienced what condition? )
1. Loss of process control during operat
2 + Sy col mets eal ling wae
3. General corrosion of tubes
4. Has suffered from microbiological atack.
109. Tubes may be tested for thickness during visual inspections using many different techniques, one of
‘the most common and fastest isto: )
‘Tap the tubes using a light ball peen hammer.
Ultrasonic thickness testing ofthe tubes.
‘Measure the thickness using outside calipers.
Eddy current testing.
110. Locations where impingement corrosion in an exchanger is most likely to occur include;
1. The outside surfaces of tubes at each end of the exchanger.
2. The outside surfaces of tubes opposite shell inlet nozzles.
3, ‘The outside surfaces of tubes opposite shell outlet nozzles.
4, The inside surfaces of tubes opposite the channel head,
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111. A very common problem with Air-Cooled exchangers is the presence of corrosion atthe inlets, this is
‘best found by;
Inspecting using eddy current NDE.
‘Visual inspections through the header-box plug holes.
Removal of the tube bundle.
Pressure testing.
112. Which of following does not describes a Rupture Disk Device's use?
Proiecting the upstream side of relief valves against corrosion.
Protecting the relief valves from plugging or clogging.
Minimizing leakage through relief valves.
‘The only pressure protection of vacuum vessels.
1113, For graphite pre-bulged metal rupture disks installed so that pressure is against the concave side, the
“operating pressure ofthe protected system is usually limited to;
1. 65 % ofthe disk predetermined bursting pressure.
2 10% of the disk predetermined bursting pressure.
3. 75-95 % of the disk predetermined bursting pressure.
4. 75-80 % of the disk predetermined bursting pressure.
114, Which ofthe following does not describe the main reasons for inspecting relief devices?
1, To protect personnel and equipment.
2. To determine the condition of a device.
3, To evaluate the inspection frequency.
44. To insure that the device's protective coating is ofthe proper type.
115, An important element in the accurate setting of all relief valve’s lifting pressure i use of;
Salisbury Test Blocks.
Properly calibrated gauges.
[New seats and springs.
Soap bubble testing.
116. What chemical substance often causes stress corrosion failure of springs in relief devices?
1. Polymers.
2. Chlorides.
3. HS.
4. Monosodium Glutamate
117. If damaged valve seats are discovered in a relief device what should be suspected as the cause?
Erosion.
‘Severe under sizing.
{Improper or short piping spools atthe inlet.
Corrosion, severe over sizing, improper or lengthy piping atthe inlet
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118, Sticking of nevily installed relief valves can often be traced to;
1, Poor alignment of the valve disk.
2. Incorrect valve disk.
3. Short pipe inlet runs.
4. Long pipe inlet runs.
119.10 hydrogen sulfide service one issue that must be considered critical when choosing over pressure
protection is;
Hydrogen chloride attack on any carbon stee! used in the construction of the valve.
Picking the correct material for this service.
‘Nitric acid corrosion.
Elastrometric seals must be used
120. One of the many things that must be considered when evaluating the failure of newly installed relief
device to open at its set pressure is;
1. ‘The type ofthe gaskets wed.
2. The possibilty of rough handling during shipment or instalation.
3. The possibility of turing the valve flanges by a single bok hole causing distortion,
44. The valve being to far from the protected pressure vessel
121, When the hydrostatic testing of discharge piping for pressure relief devices isto be performed what
‘can happen if precaution(s) are not taken?
“The disk, spring, and body of the area on the inlet ofthe valve can be damaged.
‘The disk, spring, and body of the area on the discharge of the valve are fouled.
‘The disk, spring, and body of the area on the inlet ofthe valve ean be damaged.
‘The disk, spring, and body of the area on the inlet ofthe valve can be fouled.
Pepe
122, When setting time intervals between the inspections of relief devices, which ofthe following best
apply?
‘They must be done atleast every 8 years.
‘They must be done at least every 3 years.
Definite time intervals must be established.
None of the above.
123, As regards unscheduled inspections of relief devices, if relief device opens but fails to reseat
properly:
1, Temust be immediately repaired
2) The urgency of repair will depend on the nature ofthe leakage and production requirements.
3. The urgency will depend only on the value of the leaking fluid.
4. The urgency will depend on the type of leakage, and the characteristics ofthe leaking substance
such as whether itis toxic, flammable, or fouling.
124. A visual on-stream inspection of a relief device is not meant to ensure which of the following items?
1. Installation of the correct device, and the company ID such as a tag.
2. No gags or blinds left in place and all intervening block valves being open.
3. Upstream block valves are locked or chained in the proper position.
4, The valve's discharge is pointed in the right direction,
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125, Hydrogen sulfide corrosion in coking processes usually does not occur below a certain temperature,
‘what is that temperature?
1. 350°F
2. 550°F
3. 450°F
4, 250°F
126. Carbon dioxide when combined with moisture will form carbolic acid, from where can the carbon
dioxide be introduced in a process?
|. From decomposition of bicarbonates or from steam used in distillation
2. From decomposition of tricarbonates.
3. From water used in distillation.
4. From decomposition of poly fluorides.
127. Corrosive carbon dioxide attack is generally considered to
‘Mild and usually not a concer.
‘A moderate concer.
Severe and of concern
‘Very severe and a major concer.
128, Organic acids are;
1. Very corrosive at any temperature.
2. Not very corrosive under any condition.
3. Very corrosive at low temperatures.
4. Very corrosive at high temperatures.
129. Nitrogen compounds found in crude oil alone do not contribute to corrosion; they do become a
‘problem after catalytic cracking takes place in a refining process. What must be formed to create &
problem from nitrogen compounds?
‘Ammonia and cyanides.
Hydrogen and pure nitrogen.
Hydroxide and nitrous oxide.
CCyanides and hydrogen oxide.
130. In alkylation units, where sulfuric acid is used as a catalyst, pitting isa sign
‘Strong sulfuric acid concentration attack.
‘Weak sulfuric acid concentration attack
‘Medium strength sulfuric acid attack.
‘Moisture in contact with sulfuric acid.
131, Phenol is also called;
1, Accitric aca.
2. Acarbolic acid.
3. A Tow grade sulfuric acid.
4. Analkaline compound
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132, Oxygen reacts with stels at high temperatures to cause what mode of deterioration?
1. Flaking.
2. Cracking.
3. Scaling.
4, Intergranular racking.
133. As regards steel, its oxidation in air increases with increasing metal temperature and decreases with
increasing;
Moisture.
Chromium content.
‘Molybdenum content.
Carbon content.
134, Vanadium exists in some fuels and oxidizes to form vanadium pentoxide when;
Exposed to sulfuric aca.
Bumed in fuels.
Exposed to sodium sulfate,
Exposed to steam,
135. In oxidizing atmospheres nickel sulfide is converted to nickel oxide which;
‘Attacks carbon steel components down stream in the process.
Forms a semiprotective oxide layer.
Is a major problem in a cracking unit.
Flas no effect what so ever on the vesse!'s components.
136, When austenitic stainless steels are heated to a range 750° F and 1650 °F upon cooling carbide
‘precipitates can form, this is not usually;
1, A.common occurrence.
2. A problem unless the steels are exposed to a corrodent.
3. Any concer what so ever.
4. A.concer unless welding will be performed on the steel
137.-To avoid sensitizing the steels when polythionic acid corrosion is a concer, there are several types of
alloys that can be selected, chief among these are;
‘Carpenter 20 alloys.
Titanium alloys.
High chrome content carbon steels.
‘Type 321, 357, 308L and 316L stainless steels.
138. Of the following which indicates a very acidic pH measurement?
1. 70
aes
3.35
4. 60
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139, When two different metals are combined in the same service often one will corrode andthe other wil
‘not, the one that corrode is referred to as being less noble than the ther. Which ofthe following
terms is also a description of the one which will corrode?
Cathodic.
Anodic.
Cathartic.
Anthrax.
140, Contact corrosion is also called what?
1. Hlectrotytic corrosion.
2. Crevice corrosion,
3. Dissimilar metal corrosion,
4, Galvanic corrosion.
141. Marine organisms ean cause biological corrosion, this type of corrosion is considered to be;
1. Microscopic.
2. Macroscopic.
3. Incipient.
4. Very rare.
142, When Fentitic steels are heated to a temperature above 1,350° F, upon slow cooling a solid solution of
‘ron and carbon begins to from, What is contained in this solution?
Ferrite and martensite.
‘Martensite and cementite.
Stalactite and martensite,
Ferrite and cementite.
1143, When speaking of materials acceptable for use in welding processes the term $ number refers to;
|. Materials which are listed in the ASME Boiler and Pressure Vessel Code Material specification.
2. Materials which are not listed in the ASME Boiler and Pressure Vessel Code Material
specification.
3, Alternative numbers for P Nos.
4. Alternative number for F Nos.
144, You are reading a WPS and see that it was qualified using P No. 5A to PNo. 5A, you know that;
1, This WPS can be used to weld any P No. S material.
2. This WPS can be used to weld any P No. SA to any metal from P Nos. 5A. 4,3, oF 1
3. This WPS can be used to weld only P/No. 5A.
4. This WPS can be used to weld any P No. SA to any metal from P Nos. 5A, 4, or 3.
145, A welding procedure must be requalified if,
‘There is a change in any essential variable.
‘There is a change in any nonessential variable.
3. There is Code revision which makes it obsolete, such as a base material being dropped from the
list of approved ASME Code materials.
4, The welder is dissatisfied withthe procedure.
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146. A welder must requalify if he has previously;
[Not qualified without backing and is now required 10 perform a weld without backing,
as qualified without backing and is required to now weld with backing,
[Not welded with a given process.
‘Has welded with a process in two years.
147. The dimensions of test coupons for welding procedure qualification tests can be found in;
Article 2 of Section V.
“Article II of Section TX.
43, Article IV of Section IX.
4, Article 4 of section V.
148, Which of the following markings cannot be found on an ASME Code vessel's nameplate?
1, The manufacturer's serial no.
2. The manufacturer's name. )
3. The year built.
4, The names of all welders who worked on the vessel.
149. A reli valves in hydrofluoric acid service must be;
1, Be neutralized immediately after removal.
2. Setusing water only.
3. Set using hydrofluoric ac.
4. Set using air only. ~
150. The following is true about the hydrostatic testing of vessels;
‘Tests must be performed using non-volatile fluids.
“Tests must be performed using water.
‘This testis the most dangerous of all pressure tests.
‘This testis the least dangerous of all pressure tests.
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36.3, ‘SEE ASME Q&A IN TEXT
37.3 VART2 1.2772 O)0)
38.3 ‘SEE ASME Q&A IN TEXT.
39.4 ‘OTHERS USE 0-SCOPE NOT DIRECT
40.4 ‘APIS72 10.5,
41.4 APISIO SA
42.2. TX QW-100)
23.3 TX QW-200)
44.5) TX QW-153,
45.5 V ART T-225
46.2 SE-197 11
47.4 ‘APIS72 1022,
48.2, V_ART 6 1-600,
9.4 ‘APISIO 3.1.7
30.3 APISIO 55,
31.3) APIS72 10.43
32.3 ‘APLSIO Appendix BS
53.3 'APIS76 6.1
34.4 UE98 & APISIOSS.
35.4 UG-116
56.4 WARTICLE 2 1-233
357.2. ‘APIS72 1045
58.4 Vo UG-119)
39.2 VHT UCS-66 NG
0.3 APISI072.32
61.2. ‘Viil_UG-125
2.4 "ASME Q&A IN TEXT
63.1 TRARTIV 461.4
64.3 ‘APISIO_64
5.2 APISIO 7.15,
66.1 ‘APISIO 65
67.4 APISIO 66)
68.3 APISIO 72.5,
9.3 APLSIO 52.
70.2 APISIO 5.6
71.4 ‘APISIO 5.4
72.2, ‘APISIO_5.7
73.4 ‘APIS72_42
74.2. VHT APPENDIX4, 6AND §
73.2. APISIO_5.7(@)
76.4 ‘APIS1O 5.700)
TTA ‘APISIO 7.12.
78.3 ‘APISIO_7.1
79.4 ‘APISIO APPENDIX A OS
80.2 ‘APIS72 43 FIG4
81.2 APIST2 7.4
32.2 APIS72_8.1
83.4 APIS72 8.1
$4.4 APIS72_82.1
85.4 ‘APIST2 8.25
86.3 ‘APISTZ_84
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3 APIST2 854
88.3 APIS72 9.2
89.4 ‘API 572_ 8.2.1 )
90.4 “APIS72 102.1
91.2 ‘APIS72 102.1
92.2 APIS72 103.2
93.4 APIS72 103.3
94.4 APIS72 103.4
95.3 APIS72 103.8
96.2 APIS72 103.8
97.3 ‘APIS72 103.9
98.4 ‘APIS72 103.13
99.3 APIS72_10.8.2
100.3 ‘APIS72 10.4.3.
101.3 APIS72 104.4
102.1 ‘APIS72 10.8.2
103.2 ‘APIS72 _10.7,
104.3 (APIS72 AS
105.4 “APIS72_A25
106.3 ‘APISTZ_AS,
107.4 "APIS72_AT
108.3 APIS72 ASL
109.1 ‘APIS72 AS.
110.2 ‘APIS72_A92
11.2 ‘APIS72_A.12
112.4 ‘APIS76_49,
113.2 APISIG 49.15,
114.4 "APISTO 6.1 7
115.2 TAPLSIO_ 5.4. }
116.3 TAPIST6 5.6
17.4 ‘APIS76 52
118.1 TAPISI6 55.
119.2 APISI6 5.6
120.2 APISTO 5.8
121.2 "APIS76 5.10
122.3 'APIST6_64. >)
123.4 APIS76 6535
124.4 ‘APISIO 63
123.3 CHAPTER IT 201.02
126.1 CHAPTER II 202.024
127.1 (CHAPTER II 202.024
128.3 ‘CHAPTER I 202.026,
129.1 ‘CHAPTER If 202.027
130.2, ‘CHAPTER IT 202.032
131.2 ‘CHAPTER II 202.033
132.3 ‘CHAPTER Il 202.052
133.2 ‘CHAPTER I 202.052
134.2 ‘CHAPTER TI 202.54
135.2 CHAPTER II 202.055
136.2 CHAPTER I_202.062
137.4 ‘CHAPTER II 202.065,
138.3 ‘ASME Q&A IN TEXT,
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139.2 CHAPTER T 202,066 TABLE I
140.2 CHAPTER Tr 202,068,
141.2 ‘CHAPTER I 202.069
142.4 CHAPTER TI 204.022 @)
143.2 Tx QW=A202
144.2 TK QW. 424
145.1 Tk QW-202
146.1 TK QWA02.4
147.3 Tx QW-462
148.4 UGA16
149.1 ‘APISIG 625 :Caution NO.
150.4 UE-99
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Closed Book API 510 Practice Exam B
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