CTP Product Handbook
CTP Product Handbook
Inline press punch will reduce make-ready Best cost of ownership CtP
times and increases the overall profitability
The initial price of a platesetter is only part of the total cost of
Key to Screen’s success in today’s competitive CtP market is the ownership: you also need to keep in mind any maintenance charges
comprehensive range of automatic plate handling options that that might be required. Screen’s PlateRite series of recorders have
we are able to offer. From a simple plate stacker through to a proven to be exceptionally reliable machines. This has resulted in
completely automated model with multiple feed cassettes for long one of the total lowest costs of ownership in the industry – one of
periods of unattended operation, there is a solution to meet every the reasons why Screen has sold more platesetters than anybody
requirement and every budget. else over the last few years.
Screen’s automation starts with plate loading. On most of our
machines, packets of plates can be loaded complete with interleaving
paper. The autoloader then detects the interleaf before removing it. The
High resolution
paper is expelled from the machine to reduce the risk of paper dust
and prevent the interleaf jamming the platesetter. The PlateRite HD 8900S/E and PlateRite 8600N-Z offers high-resolution
4,000 dpi support. This is perfect for everything from high-resolution art
Once the interleaf is removed, the plate is picked up from the back.
printing to the accurate reproduction of small text sizes like those required for
There is never any contact with the emulsion side, this avoids any risk of
bond and other certificate printing. This function is available for the PlateRite
damage to the image area. As the plate leaves the autoloader, it passes HD 8900S/E and the PlateRite 8600N-Z to output high-quality 4,000 dpi*
through a set of ‘sticky’ rollers. This is to remove any last traces of dust 3D lenticular printing plates.
*4,000 dpi support comes as option for the PlateRite HD 8900S/E.
before imaging. The plate is now ready to be punched and imaged.
PlateRite Series — Computer to Plate
can be delivered to the plate surface. With this unique is select the plate size from the display menu and CtP
combination Screen can attain the type of imaging the auto-balance system automatically optimizes the Service
speeds that are demanded to keep today’s large format balance on the recording drum. center
presses as well as the popular B1 long-perfectors fed 'VIEXIEQEMRXIRERGIERHTIVMSHMG
with plates. MRWTIGXMSRWGLIHYPI
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For further details, please consult your Screen representative.
CTP
Specifications PlateRite Ultima 48000 PlateRite Ultima 40000 PlateRite Ultima 36000
Model type SX S SX S ZX Z SX S
Light source GLV1,024 GLV512 GLV1,024 GLV512 GLV1,024 × 2 GLV512 × 2 GLV1,024 GLV512
Media type Thermal aluminum plate Thermal aluminum plate Thermal aluminum plate
Resolution (dpi) 1,200 / 2,400 / 2,438 / 2,540 1,200 / 2,400 / 2,438 / 2,540 1,200 / 2,400 / 2,438 / 2,540
Plate size minimum mm 650 x 550 mm 650 x 550 mm (500 x 550 mm)*2 650 x 550 mm (500 x 550 mm)*3
Plate size minimum inch 25.6" x 21.7" 25.6" x 21.7" (19.7" x 21.7")*2 25.6" x 21.7" (19.7" x 21.7")*3
Th roughput (pph)* 1 17 (42) 14 (34) 22 (44) 17 (36) 35 (70) 29 (58) 24 (44) 19 (36)*2
Workflow
1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R
*1. 2,900 x 1,350 mm, at 2,400 dpi (1,030 x 800 mm) *1. 2,280 x 1,276 mm, at 2,400 dpi (1,030 x 800 mm) *1. 2,032 x 1,270 mm, at 2,400 dpi (1,030 x 800 mm)
*2. Small size plate support option. *2. S-type is an option.
*3. Small size plate support option.
For 96 page web press (48 page) For 80 page web press (40 page) Size 8+ (36 page) • Upgradeable
The PlateRite Ultima 48000 can image onto the world’s The PlateRite Ultima 40000 can handle plates up to 2,280 x 1,600 mm in size. It features Screen’s unique
largest plates – plates that are suitable for the large- automated transport system and an inline punching system that supports better registration accuracy and
format web presses expected to dominate the market in enables faster press make-ready. This results in significantly higher press operating ratios, even when large-
the future. The PlateRite Ultima 48000 can also be used format plates are used. Smaller plates can be loaded onto the PlateRite Ultima 40000 in pairs, reducing the
to output multiple jobs impositioned on a single plate, number of plate loading operations and increasing production efficiency further. The PlateRite Ultima 36000
increasing efficiency and enabling fast turnaround. can handle plates up to 2,100 x 1,600 mm in size, and can be upgraded to handle 40-A4-page size plates.
Specifications PlateRite Ultima 24000 PlateRite Ultima 16000II
Model type ZX Z SX S Z S E
Resolution (dpi) 1,200 / 2,400 / 2,438 / 2,540 1,200 / 2,400 / 2,438 / 2,540
1,750 x 1,400 mm
Plate size maximum mm 2 x 1,060 x 1,600 mm
1,470 x 1,165 mm
68.8" x 55.1"
Plate size maximum inch 2 x 41.7” x 62.9"
57.8" x 45.8"
Plate size minimum mm 650 x 550 mm (500 x 550 mm)*3 650 x 550 mm (450 x 370 mm)*2
Plate size minimum inch 25.6" x 21.7" (19.7" x 21.7")*3 25.6" x 21.7" (17.8" x 14.6")*2
Workflow
1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R
*1. 1,448 x 1,143 mm, at 2,400 dpi (1,030 x 800 mm) *1. 1,448 x 1,143 mm, at 2,400 dpi (1,030 x 800 mm)
*2. S-type is an option. *2. Small size plate support option.
*3. Small size plate support option.
The PlateRite Ultima 24000 is designed to meet the needs of users of The PlateRite Ultima 16000II can handle plates up to 1,470 x 1,165
the 7B format, which is popular for sheet-fed and web printing presses. mm in size, and is flexible enough to be used in commercial printing
The PlateRite Ultima 24000ZX can output up to 41 plates per hour (for applications and the production of books and packaging. All the
1,448 x 1,143 mm plates), which gives it the ability to supply plates to PlateRite Ultima 16000 II models feature a GLV™ imaging head, and the
multiple printing presses smoothly. It can also handle plates as large as high-end PlateRite Ultima 16000IIZ boasts a maximum output of 31
1,750 x 1,400 mm. An upgrade that enables output suitable for 36- or plates per hour.
40-A4-page plate sizes is also available.
CTP
Media type Thermal aluminum plate Thermal aluminum plate Thermal aluminum plate
1,200 / 2,400 / 1,200 / 2,400 / 1,200 / 2,000 / 2,400 / 2,438 1,200 / 2,400 /
Resolution (dpi) 2,438 / 2,540 2,540 / (4000 only 8600Z) 2,438 / 2,540 1,200 / 2,400 / 2,438 / 2,540
2,438 / 2,540 / 4,000*2
Plate size maximum inch 45.8" x 37.4" 45.6" x 37" 45.2" x 37"
Plate size minimum mm 304 x 305 mm*3 304 x 370 mm 450 x 370 mm (304 x 370 mm)*2
Plate size minimum inch 12" x 12.1"*3 12" x 14.6" 17.8" x 14.6" (12" x 14.6")*2
Th roughput (pph)* 1 67 43 33 23 14 22
Capacity 3*4 x 100 plates 3*2 x 100 plates 3*3 x 100 plates
Workflow
1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R
*1. 1,030 x 800 mm, at 2,400 dpi *2. Option *1. 1,030 x 800 mm, at 2,400 dpi *1. 1,030 x 800 mm, at 2,400 dpi *2. Small size
*3. Plates wider than 590 mm (23.3") and narrower than 610 mm *2. Available up to 5 cassettes (option) plate support option. *3. Available up to 5 cassettes
(24") cannot be used. *4. Available up to 5 cassettes (option) (option). *4. Option (Registration punch is required)
The high-end PlateRite HD 8900Z features a The PlateRite 8600N is Screen’s mid-level 8-page CtP The new PlateRite 8600SL is an entry-level
1,024-channel imaging head that utilizes GLV™ recorder. The PlateRite 8600N-E can output up to 14 recorder offering the basic features of the
technology. This enables output of more than 67 plates plates per hour (for 1,030 x 800 mm plates), while the PlateRite 8600N-S and recommended for those
per hour,* allowing a single PlateRite HD 8900Z to PlateRite 8600N-S and PlateRite 8600N-Z models looking to get into CtP for the first time. It
replace multiple CtP recorders in an existing line. can output up to 23 plates per hour, which makes offers all the productivity required for successful
Processing is easier to manage and running these models particularly appealing in terms of cost- CtP operations, with high-speed output of up to
costs and liquid waste are lower than ever. performance. The PlateRite 8600N-Z offers a high- 22 B1-size plates per hour.
The S and E models also feature a resolution 4,000 dpi output option.
512-channel imaging head, with respective throughputs
of up to 43 and 33 plates per hour.
* At 2,400 dpi, with 1,030 x 800 mm (40.5" x 31.5") plates.
Specifications PlateRite 8600M PlateRite 8300N PlateRite 6600
Model type S E S E S E
Media type Thermal aluminum plate Thermal aluminum plate Thermal aluminum plate
Plate size maximum inch 45.2" x 37" 45.6" x 37" 38.5" x 26.9"
Plate size minimum mm 304 x 300 mm*2 450 x 370 mm (304 x 370 mm)*3 304 x 370 mm
Plate size minimum inch 12" x 11.9"*2 17.8" x 14.6" (12" x 14.6")*3 12" x 14.6"
Th roughput (pph)* 1 20 13 14 8 30 18
Workflow
1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R
*1. 1,030 x 800 mm, at 2,400 dpi *1. 1,030 x 800 mm, at 2,400 dpi *2. When outputting at *1. 724 x 615 mm, at 2,400 dpi
*2. The width of plate between 570 mm (22.5") and 624 mm 4,000dpi, confirm output quality before use. *3. Small size
(24.5") can not be used. plate support option. *4. Available up to 5 cassettes (option)
Size B1 (8 page) • Upgradeable Size B1 (8 page) • Upgradeable Size B2+ (6 page) • Upgradeable
The PlateRite 8600M is a semi automatic thermal CtP The PlateRite 8300N-E offers output of eight B1-size The PlateRite 6600 can image onto a wide range of
recorder that combines Screen’s unique external drum plates per hour, and can be upgraded to the faster plate sizes, including plates larger than B2-size that are
technology with high-precision optics to enable timely, PlateRite 8300N-S (14 plates per hour). The PlateRite suitable for use in Ryobi and Harris printing presses.
high-quality plate output. When you use CtP, there 8300N can also be connected to an autoloader system With a maximum output capacity of
is no need for complex processing and intermediate that loads and unloads plates automatically, for long 30 plates per hour, the PlateRite 6600 is not only
steps such as outputting layout data to film or exposing periods of continuous operation supporting better compatible with larger plates, it’s also 50% faster than
plates using film, which makes processing much simpler productivity and higher press operating ratios. previous Screen B2-size CtP recorders. It also features
than the traditional platemaking methods of the past. in-line punching for faster make-ready and superior
The use of CtP also frees you from concerns about registration accuracy, as well as the many automated
paste-up errors and foreign-matter contamination, functions users have come to expect from Screen CtP
while contributing to increased efficiency in both the equipment.
platemaking and printing processes.
CTP
Model type S E —
Plate size minimum mm 324 x 370 mm (304 x 370 mm)*3 450 x 280 mm
Plate size minimum inch 12.8" x 14.6" (12" x 14.6")*3 17.8" x 11.1"
Workflow
1-bit TIFF DTC, Trueflow SE, EQUIOS PT-R 1-bit TIFF DTC, HQ, Trueflow SE Rite, Trueflow SE
*1. 724 x 615 mm, at 2,400 dpi *1. 754 x 635 mm, at 2,400 dpi
*2. When outputting at 4,000 dpi, confi rm output quality before use.
*3. Small size plate support option.
The PlateRite 4300 is the leading B2-size (4-page) CtP recorder The PlateRite 2055Vi-S is an affordably priced B2-format CtP
in the market. The PlateRite 4300E offers output of up to 11 recorder for printing companies that prefer to use visible light
plates per hour, and can be upgraded to the same productivity plates. With an output capacity of 20 plates per hour and the
as the PlateRite 4300S (21 plates per hour). The PlateRite 4300 option of a 50-plate autoloader for continuous plate feeding,
is also compatible with a multi-cassette autoloader that can load the PlateRite 2055Vi-S is the perfect tool for companies
up to 300 plates automatically. catering to the B2-size market.
Specifications PlateRite FX1524/FX1200 PlateRite FX870II PlateRite News 2000S+
Media type Flexo digital plates, letterpress digital plates, thermal ablation film Flexo digital plates, letterpress digital plates, thermal ablation film Thermal plates
Resolution (dpi) 2,400 (2,540) / 4,800 2,400 (2,540) / 4,800 1,000 / 1,016 / 1,200 / 1,270
980 x 685 mm
Plate size maximum mm 1,067 x 1,524 mm 1,067 x 1,200 mm 762 x 870 mm
2 x 460 x 685 mm
38.5" x 26.9"
Plate size maximum inch 42" x 60" 34.2" x 30"
2 x 18.1" x 26.9"
Plate size minimum inch 7.9" x 4" mm 4" x 4" mm 11.4" x 18.1"
Inline punching — — No
Workflow
1-bit TIFF DTC, Trueflow SE Rite, Trueflow SE 1-bit TIFF DTC, Trueflow SE Rite, Trueflow SE 1-bit TIFF DTC, Trueflow SE Rite News, Trueflow SE News
The PlateRite FX1524/FX1200 is suitable for a wide The PlateRite FX870II are the ideal flexo/letterpress The PlateRite News 2000S+ is the CtP recorder for
range of uses, including the production of labels, flexible CtP recorder for printing companies that already possess newspaper market. Designed with the aid of Screen’s
packaging, cartons, and corrugated packaging. With its letterpress printing presses but want higher quality acknowledged expertise in producing fast, reliable
maximum output resolution of 4,800 dpi, the PlateRite output, as well as for companies looking to improve thermal devices, the PlateRite News 2000S+ is the
FX1524/FX1200 supports the output of remarkably the quality of the labels output from their intermittent ideal unit for the high-speed newspaper production
smooth gradations and minimizes the appearance of letterpress printing presses, offset label printing presses, environment.
jaggies and other artifacts. and flexo combination printing presses. Thanks to The format of the PlateRite News 2000S+
its superior halftone dot reproduction, the PlateRite is designed for the single web press plate and is ideal for
FX870II supports consistently reliable printing results the popular Berliner and Broadsheet formats, which it
from the highlights to the shadows. can image two at a time.
The PlateRite News 2000S+ can easily be incorporated
into any newspaper workflow and its output capacity of
up to 106 plates an hour, makes it suitable for a wide
range of publishers.
Environment
40
20
Ink volumes reduced through the use of
0 high-precision halftone dots
1999 2001 2003 2007 2009 2011
(PlateRite 8000) (PlateRite 8600) (PlateRite 8800) (PlateRite 8800S) (PlateRite 8800N-ZX) (PlateRite HD 8900Z)
Spekta 2 employs the principle of optical dot gain to increase density,
which makes it possible to reproduce mid-range colors using lower halftone
Energy dot percentages. As a result, Screen’s brochures require 15% less ink than
conservation
100
brochures output using traditional 175 lpi screening, while print quality
increased.
50
Resource
Information conservation
disclosure (reduction)
0
PlateRite 8800N-ZX
(with MA-L8800II and built-in bridge)
PlateRite HD 8900Z
(with MA-L8900 and built-in bridge)
Note: Th e overall assessment provided under “Energy conservation” incorporates both reductions in the
energy consumed during manufacturing of the product in the factory and reductions in the energy
consumed during equipment operation, and provides a numerical, point-based comparison between
the current model and previous models.
EQUIOS: Your partner for next-generation printing solutions
❶ Page sizes
❷ Signature settings
❸ Number of copies Vertical direction Step and repeat
EQUIOS Universal Workflow
EQUIOS promotes greater automation and
labor saving in all print-related operation
processes and, at the same time, improves the
efficiency and centralization of all processing
and quality management. It combines Screen’s
established prepress knowhow with the
latest print-on-demand technology under the
universal workflow concept.
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WWWSCREENUSACOM WITHOUT PRIOR NOTICE
WWWSCREENEUROPECOM
No.205-130A Printed in Japan 03-12 020FSI(R4-4)