Bengal Industries Private Ltd
Total Flexing & Piping Solutions
Introduction
Bengal Industries Private Limited was established in the
year 1978
The organization is certified as per IATF-16949:2016, ISO
9001:2015, PED 2014/68/EU and EN 15085-2 CL-1
The company has established its presence In more than 40
countries
Global manufacturer, supplier, exporter of Flexible metal hose
, bellows , expansion joints and locomotive parts
Our Presence Across India
Our Bengal Units
UNIT 1 UNIT 2 UNIT 3
PURPOSE Domestic Export New Business
PLOT AREA 20,000 sq.ft 52,000 sq.ft 70,000 sq ft
COVERED AREA 17,000 sq.ft 45,000 sq.ft 55,000 sq ft
CUSTOMER Domestic North America,Europe, North America,Europe,
GEOGRAPHY Customers Australia,South Africa Australia,South Africa
and the Middle East and the Middle East
Our Quality Certificates
5
Our Quality Certificates
6
Our Products : Roof Drain Hoses
( Rail Transport )
7
Certificate Issued By ISRO (Indian Space Research
Organization)
Vacuum Jacketed Cryogenic Hose Qualification 8
Our Customer Appreciation :
General Electric (GE)
YEAR : 2018 YEAR : 2019
9
Our Customer Appreciation : BHEL
10
Application: Industrial Segment
POWER STEEL REFINERY : OIL & GAS
HVAC CRYOGENIC RAIL TRANSPORTATION 11
Application: Industrial Segment
AEROSPACE CHEMICAL PROCESSING
PORT & SHIPYARD AUTOMOTIVE 12
Our Real-Time Industry Application
POWER GENERATORS LOCOMOTIVES ENGINES MOBILE EQUIPMENT
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COMPRESSORS
Our Products: Flexible Pipes
METALLIC HOSE METALLIC BELLOWS PTFE HOSE RUBBER HOSE
FABRIC BELLOWS
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Our Products: Machined Parts
Bayonet Assemblies
MACHINING + SURFACE COATING (HVOF,PLASMA,
FABRICATION + MACHINING ARC SPRAY )
15
Our Products: Engineered Special
Inner hose Jacket hose Inner Jacket
fitting fitting Hose Hose
HIGH PRESSURE HOSE ASSEMBLIES: 450 BAR
HIGH TEMPERATURE JACKETED SOLUTIONS
Super Insulated Vacuum
Jacketed Hoses
Super Insulated Vacuum
Jacketed Pipes HOSE WITH INTERLOCK LINING FOR
HIGH VELOCITY FLUID 16
Our Products : Expansion joints
Pilot Air Bellow
Crossfire Bellow
UNIVERSAL EXPANSION HIGH DIAMETER BELLOW :
JOINTS INCONEL 625
2000 mm
PRESSURE BALANCED
EXPANSION JOINTS
Our Products : Rigid Fabrication
PRESSURE PIPE SPOOLS RESERVOIR SMALL AND MANIFOLDS
PRESSURE TANKS
18
Our Products : Flexible metal hoses for HVAC*
Application
FEATURES
• Stainless steel corrugated tubing with stainless steel
wire braid
• Solid copper connectors
• Available in a wide range of sizes
• Compatible for use with all refrigerants
*HVAC : HEATING, VENTILATION, REFRIGERATION & AIR CONDITIONING 19
Our Products : Engine Exhaust
20
Our Facilities: Hose & Bellow Manufacturing
HOSE DIVISION
BELLOW DIVISON
Tube mills
Shearing Machines
Mechanical corrugator & Hydraulic corrugator
Long seam tube welding machines
Elastomer forming machines
Rolling machines
Interlock hose forming machine 24 carrier braiding
Elastomer forming machines
machines
Bellows roll forming machines
48 Carrier Braiding machines
Bellows punch forming machines
72 Carrier Braiding machine 96 Carrier Braiding
Resistance seam welding machines
machines
21 Carrier flat braiding machines
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Our Facilities: Hose & Bellow Manufacturing
ASSEMBLY HOSE AND
BELLOWS
VERTICAL
Ultrasonic cleaning system MACHINING
Hose cutting machines CENTER
Neck ring fitment stations (VMC)
Rotary welding tables
TIG Welding sets
Pipe spool fabrication stand sets
Post weld cleaning stations
BRAID
MANUFACTURING
VACUUM PUMPING SYSTEM FOR
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WELDING JACKETED HOSE
Our Facilities : Bellow Manufacturing
MULTI BELLOW HYDRO TUBE WELDING
TUBE ROLLING EXPANDING MANDREL
FORMING MACHINE MACHINE
FOR TYPE
Size range : DN15 to SMALL DIAMETER BELLOWS FORMING For thin wall
Inconel 625 tubes small diameter tubes
100 MACHINE
High volume Size Range:
DN80 to 900
Medium production
volume 23
Our Facilities : Pipe Spool Fabrication
PIPE BENDING MACHINE PIPE SPOOL FABRICATION PIPE CUTTING MACHINE
Capacity – 4” diameter
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Our Facilities : Special facilities
PICKLING PLANT BLASTING PLANT PAINT BOOTH
MILLIPORE
CLEAN ROOM
INSPECTION
25
Our Facilities : CNC Machining (In house)
VMC
CNC TURNINGS – PIPE BENDING
MULTI AXIS
RAM TYPE MILLINGS
TOOL ROOM LATHES
26
Our Facilities: Manufacturing Process
DEDICATED FINPOWER HOSE FOLDED BRAID CUT-UP INSPECTION (MACRO)
CRIMPING & CUTTING MACHINE ENSURES
100% WIRE CAPTURE It is done as part of Welder
DURING qualification as RT interpretation
CAP WELDING of Tis joint is not possible
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Our Facilities : Research & Development (R&D)
AutoCAD for 2D drawings and Designs
Solid Works for 3D modeling
FEMAP and ANSYS for Finite Element Analysis
EJMA Ninth edition software for Bellows design
In house testing lab facility for Design Validation
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Our Facilities : Manufacturing (Welding)
Number of Welding stations: 65
Number of Qualified Welders: 50
Number of welding machines: 65
WELDER AND WELD PROCEDURE QUALIFICATION
Process:
GTAW, GMAW, SMAW, Plasma Welding
Standard: ASME SEC IX, EN ISO 15614-1, EN
Additional Qualification: 15085-2 PED, NACE
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MATERIAL BEING HANDLED
AISI304 / 304L AISI316 / 316L AISI316Ti
AISI321 / AISI410 / AISI409
Inconel 625, Inconel 825, Hasteloy Carbon Steel-A105, A515,
A193, Copper and Aluminum
CODE COMPLIANCE
Pressure Equipment Directive2014/68/EU PROCESSING
ISO10380:2012 EN15085-2, ENISO 3834-2
NACEMR0175 / ISO15156
QMS STANDARDS FOLLOWED
ISO9001-2015 IATF16949
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OUR QUALITY POLICY
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Our Quality : Inspection & Testing Facilities
HELIUM LEAK TEST BORESCOPE PMI MACHINE
Bellows INSPECTION
Hose above DN 100
FATIGUE
TESTING
VT INSPECTION
HYDRAULIC PRESSURE TEST 32
Hose up to DN 100 BENCH
Our Quality : Inspection & Testing Facilities
CLEAN ROOM
LASER MARKING
MICROSCOPE
OUR QUALITY TEAM : LEVEL 2 MACHINE
INSPECTORS
SALT SPRAY TEST
HIGH VACUUM PUMPING MILILPORE INSPECTION 33
SYSTEM PROFILE PROJECTOR
Our Valuable Customers
Strengths : Bengal Industries
Debt free company
In-house Machine Building Capacity
Dynamic andAmbitious management
Capableof investing in new businesses
Ready to maintainVMI
Supplyingto Customeswith out any cost of
failure.
Risk takingcapabilities
Highly skilled team of Engineerscapableof
developing new products.
Capacity and willingness to invest in R&D
Ample spaceof 175000 SqFtis available at 15
min. away from the present plant for future
expansion
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We Believe In
BELIEVE IN CONTINUOUS IMPROVEMENT COMPASSION FOR WORK
COLLABORATION IS KEY FOR WIN-WIN DISTINCTIVE COMPETENCIES
MANAGING FLEXIBILITY LEAN MINDSET
FINANCIAL COMPETITIVENESS : Debt-Free Company CULTURE OF INNOVATION
COMPREHENSIVE PROJECT MANAGMENT QUALITY IS PARAMOUNT
TOGETHER WE ACHIEVE MORE KAIZEN – VA/VE FOR EXCELLENCE
CUSTOMIZATION FOR GREATER CUSTOMER SATISFACTION 36
THANK YOU
