Lab-on-a-Chip
Dr. Thara Srinivasan
                                    Lecture 20
EE C245
                                                      Picture credit: Anderson et al.
                               Lecture Outline
          • Reading from reader
             • Auroux, P.-A., Manz, A. et al. , “Micro Total Analysis
               Systems,” (2002) pp. 2637-52.
             • Krishnan, M., et al., “Microfabricated Reaction and
               Separation Systems,” (2001) pp. 92-98.
             • Quake, S., R, and A. Scherer, “From Micro- to
               Nanofabrication Using Soft Materials,” (2001) pp. 1552-69.
          • Today’s Lecture
             • Lab-on-a-Chip Concept and Examples
             • Application to Proteomics
             • Lab-on-a-Chip Subunits
                 •   Sample handling
                 •   Reactors
EE C245
                 •   Separation Methods
                 •   Detection
                                                                                    2
  U. Srinivasan ©
                                                                                        1
                                   Lab-on-a-Chip
      • Micro total analysis system (µ-TAS)           • Saves reagents and
             • Vision proposed by Manz, Widmer          labor
               and Harrison in early ’90’s
                                                      • Increases testing
             • Perform sample addition,                 throughput
               pretreatment and transport, chemical
               reactions, separation, and detection   • Creates portable
               on a microscope slide or credit card     systems
               size chip
             • Annual conference, MicroTAS, had
               700 attendees in ‘02
             • Applications
                 •   Genomics and proteomics
                 •   Environmental assays
                 •   Medical diagnostics
EE C245
                 •   Drug discovery
                 •   Chemical production
                 •   Cellular analysis
                                                                             3
  U. Srinivasan ©
   Affymetrix
 Lab-on-a-Chip
          • Multiple operations
            performed
             • Cell lysis
             • Sample
               concentration
             • Enzymatic
               reactions such as
               reverse
               transcription, PCR,
               DNAse digestion
               and terminal
               transferase
               labeling
             • Dilution,
               hybridization, and
EE C245
               washing
             • Dye staining
  U. Srinivasan ©         Anderson et al.                                    4
                                                                                 2
                          U of M Lab-on-a-Chip
• Mastrangelo and Burns
  groups’ integrated device
          • Nanoliter liquid
            injector
          • Sample mixing
            and positioning
            system
          • Temperature-
            controlled PCR
            reaction
            chamber
          • Electrophoretic
            separation
          • Fluorescent
EE C245
            photodetector
                                                 5
  U. Srinivasan ©
                         Microscope-on-a-Chip
EE C245
                                                 6
  U. Srinivasan ©
                                                     3
                                    Proteomics
          • A “proteome” is the set of proteins encoded by a gene
          • Proteomics
             • Identifying all the proteins made by a given cell, tissue or organism
             • Determining how the proteins network among themselves
             • Finding out precise 3D structures of the proteins
          • Proteins more complex than genes
             • DNA: 4 bases, proteins: 20 amino acids
             • Even with a protein’s sequence, its function and networks still unknown
             • 3D shape of folded protein difficult to predict
             • All human cells have same genome, but differ in which genes are
               active and which proteins are made
EE C245
             • ~40,000 human genes, each gene can encode several proteins (typical
               cell makes 100,000’s proteins)
                                                                                                                          7
  U. Srinivasan ©
                                                                                         Scientific American April 2002
EE C245
                                                                                                                          8
  U. Srinivasan ©
                                                                                                                              4
              Necessary Subunits for µ-TAS
           • Sample handling
                    •   Extraction
                    •   Mixers
                    •   Valves
                    •   Pumps
           • Reactors
           • Separation
           • Detection
EE C245
                                                                       9
  U. Srinivasan ©
                             Sample Extraction
          • Means for extracting samples from dilute
            solutions required
              • At macroscale, centrifugal force is used
              • For microfluidics, sample extraction is interface to
                macroscale
              • Most of the power consumption is spent at this
                step
          • Methods include
            • Filtration
EE C245
            • Chromatography
                                                                       10
  U. Srinivasan ©
                                                                            5
                      Extraction Using Filters
          • Microfabricated filters
             • Mechanically robust to withstand high pressure drops
               for filtering µm-sized particles
             • Very uniform pore sizes determined by
                • Photolithography
                • Sacrificial layer thickness
EE C245
                    C.-M. Ho group, UCLA                      Keller et al., UCB
                                                                                   11
  U. Srinivasan ©
                       Solid-Phase Extraction
      • As in chromatography,
            • Desired components
              bind reversibly to a
              coated porous solid
              and are later flushed
              out by a change in
              solvent
            • Hydrophobic coatings
              bind nonpolar
              compounds in aqueous
              flow
      • Bead chambers
            • Hydrophobic beads
EE C245
              trapped in a flow
              chamber
                                           Harrison group,     Stemme group,
  U. Srinivasan ©                          Univ. of Alberta    Sweden              12
                                                                                        6
              Extraction Using Porous Polymers
          •   Porous polymers increase available surface
              area for binding interactions
               •   Fill channels with polymerization mixture ~
                   monomers, initiator, and porogenic solvent
               •   Irradiate chip with UV light through
                   photomask
               •   Surface chemistry may be varied widely
EE C245
                                                                 Fréchet group, UCB
                                                                                      13
  U. Srinivasan ©
                            Extraction by Diffusion
              • Mixing in low Re flows is nearly reversible
                   • Two flows that have been stirred together may be
                     “unstirred”—except for any mixing by diffusion—by
                     reversing the driving force
                   • Can we use irreversibility of diffusive mixing in
                     reversibly stirred flows to separate chemical
                     species based on size?
EE C245
                                                                                      14
  U. Srinivasan ©
                                                                                           7
                          Extraction by Diffusion
          • As two parallel
            laminar flows
            contact, diffusion
            extracts certain
            components
             • Components with
               higher diffusivity
               extracted
             • Micronics H-filter
               pull elements out
               of sample into
               diluent
EE C245
                                                    15
  U. Srinivasan ©
              Necessary Subunits for µ-TAS
            • Sample handling
                    •   Preparation
                    •   Mixers
                    •   Pumps
                    •   Valves
            • Reactors
            • Separation
            • Detection
EE C245
                                                    16
  U. Srinivasan ©
                                                         8
                                      Mixing
          • Mixing of particles, cells and molecules often
            determines the system efficiency
             • PCR, DNA hybridization, cell lyses…
             • Diffusion, the mechanism of mixing at the microscale, still
               requires relatively long times for thorough mixing.
          • How to assist mixing?
             • Repeated lamination of
               flows increases contact
               area and decreases
               diffusion length
EE C245
  U. Srinivasan ©                                         C.-M. Ho Group, UCLA       17
          • Chaotic flows
            can be very
            efficient mixers
             • Changing
               surface
               topography of
               microchannel
               floor induces
               chaotic flows
EE C245
                                                                   Stroock et al.,
                                                       Whitesides Group, Harvard     18
  U. Srinivasan ©
                                                                                          9
              Necessary Subunits for µ-TAS
            • Sample handling
                    •   Preparation
                    •   Mixers
                    •   Pumps
                    •   Valves
            • Reactors
            • Separation
            • Detection
EE C245
                                                     19
  U. Srinivasan ©
                          Pumping Mechanisms
          • Pressure gradients
          • Electrokinetic forces
          • Surface tension forces
             • Electrowetting
             • Thermocapillary
          • Surface acoustic waves
          • Magnetohydrodynamic
          • Dielectrophoresis
EE C245
  U. Srinivasan ©
                                           C. M.Ho   20
                                                          10
                           Centrifugal Forces
          • Gyros, Sweden
            • When CD spins,
              centrifugal force causes
              liquids on their surface to
              move outwards.
            • The force can drive
              liquids through
              microchannels…
            • …even breaking through
              hydrophobic barriers in
              the channels, releasing
              different chemicals
              selectively
EE C245
                                                                                21
  U. Srinivasan ©
                               Electrowetting
      • Electrical potential can control surface tension on a
        dielectric solid surface
            • Asymmetric contact angles generate internal pressure imbalance,
              leading to movement
            • Fluidic operations can be done on discrete droplets
            • Low voltages: 25 V DC for v = 30 mm/s; 100V AC for v = 200 mm/s
                                                                     εε 0V 2
EE C245
                                              cosθ (V ) = cosθ 0 +
           CJ Kim group, UCLA                                        2γ LV t
                                                                                22
  U. Srinivasan ©
                                                                                     11
                             Thermocapillary
                                Pumping
• Thermocapillary effect
           • Local heating reduces surface tension, pulling liquid
             towards cooler surface
           • Surface temperature manipulated by embedded heaters
• Results
           • v = 600 µm/s for liquid PDMS
           + Low operating voltage (2-3 V)
           + Works with polar and non-polar
             liquids
           • Thermocapillary mixer ~1000×
EE C245
             faster than diffusion
                                                                Troian group,
  U. Srinivasan ©                                               Princeton U. 23
                             Thermocapillary
                                 Mixer
          • ~1000× faster than diffusion
EE C245
                                                                Troian group,
  U. Srinivasan ©                                               Princeton U. 24
                                                                                  12
                        Surface Acoustic Waves
                                              • More on ultrasonic fluidic devices
                                                at http://www-
                                                bsac.eecs.berkeley.edu/fluidics/
EE C245
  U. Srinivasan ©         White group, BSAC                      Sandia Labs     25
              Necessary Subunits for µ-TAS
           • Sample handling
                    •   Preparation
                    •   Mixers
                    •   Pumps
                    •   Valves
           • Reactors
           • Separation
           • Detection
EE C245
                                                                                 26
  U. Srinivasan ©
                                                                                      13
                                  Elastomer Valves
   • A good valve needs flexibility and a valve seat that closes
     completely
           • Microfabricated poly-Si valves: microactuator forces limited, so stiffness limits
             minimum size
           • For elastomers, Young’s Modulus can be tuned over 2 orders of magnitude…
   • PDMS valves and pumps
     made by replica molding
           •   Crossed channel layout;
               channels 100 µm wide, 10 µm
               high
           •   When P is applied to upper
               channel, membrane deflects,
               closing lower channel
           •   Response time 1 ms, applied P
               = 100kPa
EE C245
           •   Dead volume is zero for on-off
               valve
                                                                           Unger et al.,
  U. Srinivasan ©                                                          Quake group       27
                             Valves and Pumping
          • Peristaltic pumping with
            elastomer valves
               •   3 valves on a single channel (closing
                   pattern: 101, 100, 110, 010, 011, 001)
               •   2.35 nL/s at 75 Hz, 1 mN force
               •   Avoids drawbacks of EO pumping
                    • Dependence on medium
                    • Electrolytic bubble formation
                    • Difficulty setting voltages when many
                      junctions present
          • Flow stops and gas vents
               • Hydrophobic patches
               • Hydrophobic membrane vents
EE C245
               • Thermally-generated bubbles
                                                              Unger et al., Quake group,
                                                                                             28
  U. Srinivasan ©                                                                Caltech
                                                                                                  14
                  Necessary Subunits for µ-TAS
          • Sample handling
              •   Preparation
              •   Mixers
              •   Pumps
              •   Valves
          • Reactors
          • Separation
          • Detection
EE C245
                                                         Jensen group, MIT
                                                                                 29
  U. Srinivasan ©
                        Immunoassay Reactor
   • Immunoassays
          • Important analytical method for
            clinical diagnostics,
            environmental analyses, and
            biochemical studies.
          • Antigens and antibodies are
            fixed onto a solid support
          • ELISA = Enzyme-Linked
            ImmunoSorbent Assay
   • Point of care testing using
     microfluidics
          •   Enhanced reaction efficiency
          •   Simplified procedures
          •   Reduced assay time
EE C245
          •   Lower sample & energy
              consumption
  U. Srinivasan ©
                                              Sato et al., University of Tokyo   30
                                                                                      15
                    Clinical Diagnosis On-Chip
   • Diagnosis of colon cancer by
     detection of human carcino-
     embryonic antigen (CEA) in serum
     on-chip
          • Polystyrene beads coated with
            antibody in microchannel, antigen-
            antibody complex detected optically
          • Liquid handling significantly
            simplified
          • Assay time reduced to ~1% (45 h to
            35 min)
          • Compared to conventional ELISA,
            detection limit dozens of times lower
          • High throughput analysis using
            branching channels for simultaneous
EE C245
            analysis
  U. Srinivasan ©                            Sato et al., University of Tokyo   31
              Necessary Subunits for µ-TAS
            • Sample handling
                    •   Preparation
                    •   Mixers
                    •   Pumps
                    •   Valves
            • Reactors
            • Separation
            • Detection
EE C245
                                                                                32
  U. Srinivasan ©
                                                                                     16
                 Separation by Electrophoresis
   • Current standard method for protein sizing
            • Sodium Dodecyl Sulfate-PolyAcrylamide Gel
              Electrophoresis (SDS-PAGE)
            • SDS denatures proteins and gives them charge;
              PAGE separates by size
   • Protein electrophoresis on chip
            • Steps: sample loading (protein + SDS), dye labeling
              (staining), separation, SDS dilution and destaining,
              and detection
            • Staining and SDS dilution steps occur in 100’s ms,
              104 × faster than macroscale
            • Sequential analysis of 11 samples, sizing accuracy
              >5%, sensitivity 30 nM
EE C245
          Video clip at
          http://www.chem.agilent.com/scripts/generic.asp?lPage=1566&indcol=N&prodcol=Y
                                                                                                 33
  U. Srinivasan ©
            Separation by Isoelectric Focusing
          • Isoelectric focusing (IEF) is electrophoresis in a pH
            gradient (cathode at higher pH)
              • A protein’s isoelectric point (pI) is the pH at which it has neutral
                charge
              • Charged species stop moving when EP pushes them to their pI
              • Linear pH gradient built up using ampholytes
              • IEF concentrates and separates
                                                                                       lower pH, (+)
                                                  Higher pH, (-)
                                                                                         Dilute acid
                                                   Dilute base
 • Issues
            + IEF downscales well since
              resolution is independent of
              channel length, in contrast to CE
            • EP focusing effect counteracted                        dpH      dµ
                                                  ∆pI min = 3 D
EE C245
              by diffusion, yielding Gaussian                            L V
              band distribution                                       dx     dpH
                                                                                                 34
  U. Srinivasan ©
                                                                                                       17
                                   IEF On-Chip
            • Advantages
                • Sample mobilization unnecessary
                • No injection plug so separation does not depend on initial
                  sample shape
                • Short channel length gives rapid analysis and…
                • Full field detection by imaging with inexpensive CCD
            • Challenge
                • High field with shorter separation length leads to increased
                  Joule heating
EE C245
                                                                                    35
  U. Srinivasan ©
              Separation by
              Entropic Traps
          • Channels with nanoscale constrictions
             • Require long DNA to repeatedly change
               conformation, costing entropic free
               energy
             • Longer DNA has higher mobility
          • Separation
             • No sieving medium needed
             • 5-kbp sample at 80 V/cm in 30 min
             • Longer channels for better separations;
               resolution not as good as CE
          • Sample concentration
EE C245
             • At low E, DNA is trapped into band
  U. Srinivasan ©
                                                         Craighead group, Cornell   36
                                                                                         18
                         Separation by Diffusion
          • Using 2-D “obstacle course” and electric
            field in –y direction
             • Asymmetric obstacles rectify Brownian
               motion (diffusion) of molecules
             • Faster-diffusing species move more in
               +x direction
          • Results
             • Obstacles: 1.5×6 µm² at 45° angle
             • No sieving medium; low E (1.4 V/cm);
               may be applied to DNA, proteins, cells,
               etc.
             • v = 1-15 µm/s, for a 10 cm sieve
EE C245
             • Bandwidth = 200 µm for 15 kbp DNA
               (RG = 0.31 µm)
                                                         Chou, Austin groups, Princeton,
  U. Srinivasan ©                                        Craighead group, Cornell      37
                 Necessary Subunits for µ-TAS
               • Sample handling
                    •   Preparation
                    •   Mixers
                    •   Pumps
                    •   Valves
               • Reactors
               • Separation
               • Detection
EE C245
                                                                                       38
  U. Srinivasan ©
                                                                                            19
                Detection: Chemiluminescence
             • Chemiluminescence (CL) or electrochemiluminescence
               (ECL)
                 • Ru(bpy)3+2 oxidized chemically or electrochemically to Ru(bpy)3+3
                   which…
                 • Reacts with amines, amino acids, glucose, PCR products, etc…
                 • …and emits light at 620 nm
             • Advantages
                 • Laser not required
                      • Instruments much simpler than for LIF
                      • Low to zero background signal; sensitivity high
                 • Scaling benefits ~ microphotodetector for on-chip detection
             • Challenges
EE C245
                 • Need for robust and/or universal probes
                 • Isolation of ECL electrodes from CE high voltage
                                                                                        39
  U. Srinivasan ©
                     Electrochemical Detection
          • Electrochemical detection (EC)
              • Control potential of working electrode and monitor current as samples
                pass by
              • Applied potential is driving force for electrochemical reactions of
                sample analytes, current reflects concentration of compounds
          • Benefits and challenges
              • On-chip detection; truly portable
              • Chemistries need to be developed
          • Rossier et al. integrated screen-printed carbon ink electrodes into
            plastic microchannels and demonstrated detection limit of ~1 fmol
            for ferrocenecarboxylic acid (2001). (EPL, Lausanne)
EE C245
                                                                                        40
  U. Srinivasan ©
                                                                                             20
                               Mass Spectrometry
      • Mass spectrometry (MS) measures
        mass-to-charge ratios (m/z) of species
        fragments
      • Electrospray ionization spectrometry
        (ESI) is recent, powerful technique
              • Dilute solution of analyte (10-4-10-5 M) is
                sprayed from capillary tip at high potential
                (3-4 kV)
              • Liquid forms Taylor cone, fine jet of tiny
                charged droplets which blow apart due to
                charge repulsion
EE C245
              • “Nanospray” uses smaller glass
                                                                                    Objective
                capillaries for lower flows (20-50 nL/min)
                                                                                    New
                                                                                                41
  U. Srinivasan ©                                                        2-30 µm
                           Proteomics-on-a-Chip
 • Integrated chromatography + CE + ESI
          •    Photolithography and wet-etching of Corning 0211 glass
          •    Nanospray emitter placed into a flat-bottomed hole drilled into the exit of
               separation channel
          •    Bead channel for sample
               concentration
          •    800 µm wide, 150 µm deep, 22
               mm long, etched into the cover
               plate (2.4 µL volume)
          •    Filled with bead suspension
               slurry
          •    Low flow resistance of bead
               channel allows sample loading
               without perturbing CE channel.
          •    Results
                • Flowrate ~ 2 µL/min
EE C245
                • Throughput ~ 5 min/sample
                • Sensitivity ~ 25 fmol (5 nM)
                                                               Harrison Group, U. of Alberta
                                                                                                42
  U. Srinivasan ©
                                                                                                     21
                                     ESI On-Chip – 2
          •   Fabrication
               •   Polymer chip embossed from silicon
                   master
               •   Electrospray tip is flat parylene C
                   triangle (5 µm thick) sandwiched
                   between channel chip and sealing
                   cover
               •   Tip is wet by analyte, helping to
                   form and fix position of Taylor cone
          •   Results
               •   Low dead volume connection
               •   Stable ion current 30-40 nA
                   measured using 2-2.8 kV potentials
               •   Analyte liquid is completely confined
                   on triangular tip
EE C245
               •   Cone volume estimated as 0.06 nL
                                                             Craighead group,
                                                                    Cornell U   43
  U. Srinivasan ©
                                         More Topics
                    • Cell culturing
                    • Cell handling
                         • Dielectrophoresis
                         • Optical tweezers
                    •   Protein crystallization
                    •   Interfacing between micro-macroworlds
                    •   Materials and surfaces
                    •   Microfluidic/nanofluidic components, modeling
                    •   Applications
                    •   Many more…
EE C245
                                                                                44
  U. Srinivasan ©
                                                                                     22