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Shogun 125

This 3 sentence summary provides an overview of the parts catalog document: The document is a parts catalog for the Suzuki FD125XSU and FD125XDU motorcycles that lists service parts and provides instructions for quoting parts. It includes an index of parts by engine, transmission, electrical, and body systems as well as a parts number index. The catalog also provides standard dimensions, abbreviations, and color codes used for motorcycle parts.

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Jc Hermosa
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
315 views57 pages

Shogun 125

This 3 sentence summary provides an overview of the parts catalog document: The document is a parts catalog for the Suzuki FD125XSU and FD125XDU motorcycles that lists service parts and provides instructions for quoting parts. It includes an index of parts by engine, transmission, electrical, and body systems as well as a parts number index. The catalog also provides standard dimensions, abbreviations, and color codes used for motorcycle parts.

Uploaded by

Jc Hermosa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 57

INFORMATION

ILLUSTRATION INDEX 1
ENGINE
TRANSMISSION 2
2
ELECTRICAL 3
3
BODY 4
4
PARTS NUMBER INDEX 5
5

01 Part Catalog 01-12 3 8/17/05, 4:28 PM


PREFACE

When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection
which guarantees quality performance.

This parts catalogue covers the list of all service parts for SUZUKI FD125XSU (KICK START) AND FD125XDU (ELECTRIC START)

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS
Dimensions of the parts in this catalogue are indicated in unit milimeters.

2. ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR : As required
ASSY : Assembly
E. No. : Engine number
F. No. : Frame number
D : Diameter of material
ID : Inside diameter
OD : Outside diameter
L : Length
LH : Left hand side
RH : Right hand side
~100045 : Up to F. No. 100045
100046~ : From F. No. 100046
NT : Number of teeth
OPT : Optional
OS : Over size
STD : Standard
T : Thickness
US : Under size
W : Width
12 X 34 X 5.6 Figures in the description column show the dimensions of parts.

3. INNER PARTS OF ASSEMBLY


Parts name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.

01 Part Catalog 01-12 5 8/17/05, 4:28 PM


4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old
ones.

5. NOTE
5-1 There are some different parts from those of productions models among spare parts for the administrative reasons and common use of them
with other models.

5-2 In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or
what is actually required on the vehicle.

5-3 Note that the drawings on the illustration on page are for ready reference of spare parts number, not to be used as an assembly manual. When
assembling, use “SUZUKI SERVICE MANUAL”.

6. SERIAL FRAME NUMBER


FD125XSU : PMSF
FD125XDU : PMSF

6. STD. COLOR CHART


8.1 CODE 00K = MICA RED (00K) + BRILLIANT SILVER (339)
8.2 CODE 277 = ALPHA BLUE (277) + BLUISH PEARL (902)

COLOR NO. PARTS COLOR DESCRITION

103 ARMY BLACK

104 ORGA BLACK

00K MICA RED

217 ALPHA BLUE

333 WARM SILVER

339 BRILLINT SILVER

501 AURA YELLOW

01 Part Catalog 01-12 6 8/17/05, 4:28 PM


FIG. 1 FIG. 2 FIG. 3 FIG. 4
24
21
23

5
5
3

4
5
4
4
4

18
15 15

17
1
23
4 18
22 4
13 16

17 3
11 2 5 5
22 4
5
19 4 16 16
14 15 16
4 3
4
15 12 1
10

1
6

2 5 2
3

11 10
7

9
10
7
6

6
13 23
3
12

8
6 17
12 16 2 8 9
2
20 8
18
11 1
1 12 9 3
7
14
11 13 2

13 24
14
19 20
22
21

FIG. 5 FIG. 5A 6
FIG. 6 FIG. 7
12
14
13
21 21 8
9
8
20 6
15
8
19
1 7 15

2 23 5
22
24 4 7
17

1
7
9

10 8
9
2
1
11 3 10
14
4
2 4
6 18
11 5
5
3 6

22
23
13
14 7

12 2
21 19

20
21

12
13
14 24
16

3 4
1
5

01 Part Catalog 01-12 7 8/17/05, 4:28 PM


FIG. 8 FIG. 9 FIG. 10 FIG. 11
1 9
12
10

11

1 9 14

6 13

18 14

19 15

17
16

12

2
13 8
2
5
3

11
10
9

2
4
5
7 5 1
4

3 7
3
4

4
8
5
6 7

FIG. 12 38
16
FIG. 13 FIG. 14 FIG. 15
12
9
19 14
12 11 7
27 21 10
20
13 15
13 6
14 17 17 1
18 12 14
13 15
13
14 18 16 14
13 17 25 3
10 11
23 5
14
13
15 24
33
13 31 32
2 30
15
34
4
20
7
9 11
11 6
36
24 39
26 23
30
25 29 32 14 21
16 22 20

23
22 1
10 8
31 10
4

5 28 34 5
6
6 40
22
7 37

4 26
8 19 25
33 24
9 26
18
35 19 21
1

3 3
29
2
2 8
5 12
7 3 7 6
2
28
1
4 27 9

01 Part Catalog 01-12 8 8/17/05, 4:28 PM


FIG. 16 FIG. 17 FIG. 18 FIG. 19
12

1
1
11 5
2

4
3
9
4

2 4

9 7
3

8 7
5 1

10

FIG. 20 FIG. 21 FIG. 22 FIG. 23

4
3

8
1 4
4

2 8
4

6 3
2
7

13
12
11
9 10

01 Part Catalog 01-12 9 8/17/05, 4:28 PM


FIG. 24 FIG. 25 FIG. 26 FIG. 27
1 3
2

5
20
18
17
19
18
17
12

10
1 13

2 6
8
11
7
10 7
16
6 4 5
4
3
21
9
16

8
9 22
15 17
14 18
19
1

12 1

3 2

11

FIG. 28 4
FIG. 29 FIG. 30 FIG. 31
3
15
14
2 3

1
5
1
11
13

1
3

8
9
2 6
10
5 12 4
11 4
9 12

10
7
7

4
5
6 12
14 9
6 8
16
7

12
8

13 16
11

12

10

01 Part Catalog 01-12 10 8/17/05, 4:28 PM


FIG. 32 FIG. 33 FIG. 34 FIG. 35
11
10

6
8 12
1
10

9
2
8 11
10
7
6

5
5
1
4
14
9 2

13

3 7

FIG. 36 FIG. 37 FIG. 38 FIG. 39

9 4

10

2 12
11

13
14

15

01 Part Catalog 01-12 11 8/17/05, 4:28 PM


FIG. 40 FIG. 41 FIG. 42 FIG. 43
1

FIG. 44 25

30
23 22
21 20

19 18
28
27 16

33
17
29

1
26 15
32 14
12
31

2
4

13
24
3 40
39

6 7 10
11
5

8
35
9 36
37

38 34

01 Part Catalog 01-12 12 8/17/05, 4:28 PM


FIG. 1 Fig. 1 CYLINDER HEAD

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 11110-20G4-000 HEAD, CYLINDER 1


23
21 2 09381-10004-000 RING, VALVE GUIDE 2
24
3 11115-09G10-000 GUIDE, VALVE 2

23
4

5
11141-20G00-000

04211-11129-000
GASKET, CYLINDER HEAD

PIN, CYLINDER KNOCK


1

2 2
6 09159-08049-000 NUT, CYLINDER HEAD 4
22
13
7 09168-08021-000 GASKET, CYLINDER HEAD NUT 2

11 8 09160-08121-000 WASHER, CYLINDER HEAD 2


22
19 9 09103-06501-000 BOLT, CYLINDER HEAD (L100) 2
14
4 10 09482M00568-000 SPARK PLUG (NGK,C6HSA) 1

15 12 11 11175-09400-000 CAP, INSPECTION 2

12 09280-50007-000 O-RING, INSPECTION CAP 2

13 01547-06203-000 BOLT, INSPECTION CAP 4


2 5
3
14 11134-09G00-000 COVER, CYLINDER HEAD (RH) 1

15 11144-09G00-000 O-RING, HEAD COVER (RH) 1

16 11121-23F01-000 COVER, CYLINDER HEAD (LH) 1


9
10 17 09280-84002-000 O-RING, CYLINDER HEAD (LH) 1
7
18 01547-06203-000 BOLT, CYLINDER HEAD COVER (LH) 2
6
19 01547-06253-000 BOLT, CYLINDER HEAD COVER (RH) 3

3 20 13827-09G00-000 CLAMP, OVER FLOW HOSE 1

21 13110-20G10-000 PIPE, INTAKE 1


8
6 17 22 09280-26009-000 O-RING, INTAKE PIPE 2
12 16
2 23 01547-06253-000 BOLT, INTAKE PIPE 4
20
18
24 13129-20G00-000 INSULATOR, CARBURETOR 1
11
1

13

02 Part Catalog 01-23 1 8/17/05, 4:28 PM


FIG. 2 Fig. 2 CYLINDER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 11210-20G10-000 CYLINDER 1

2 09108-08265-000 STUD BOLT (L205) 4

3 11241-20G00-000 GASKET, CYLINDER 1

2 4 04211-11129-000 PIN 2

3
4
1

02 Part Catalog 01-23 2 8/17/05, 4:28 PM


FIG. 3 Fig. 3 CRANKCASE

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

3
1-1 11300-20840-000 CRANKCASE SET 1 FD125XSU
5
4 1-2 11300-20850-000 CRANKCASE SET 1

2 04211-13189-000 PIN, CRANKCASE 2

5
4

4
3

4
01547-06403-000

01547-06503-000
BOLT, CRANKCASE

BOLT, CRANKCASE
2

3 2
5 01547-06753-000 BOLT, CRANKCASE 4

17 3 6 09364-08003T000 UNION, BREATHER HOSE 1


5 5
7 01500-10163-000 PLUG, OIL DRAIN 1
15 16
8 09168-10002-000 GASKET, OIL DRAIN 1

9 09103-10110T000 BOLT, ENGINE MOUNTING (L100) 2


10
10 08319-31103-000 NUT 2
1
11 09247-10008T000 PLUG, OIL GALLERY 1
2
12 09168-10002-000 GASKET, OIL GALLERY 1

13 01547-06123-000 PLUG, OIL GALLERY 1

14 09168-06004-000 GASKET, OIL GALLERY 1

15 11332-20G00-000 HOSE, BREATHER 1

16 09401-10409-000 CLIP, BREATHER HOSE 2

17 09404-06431-000 CLAMP, BREATHER 1


6

8
12 9
7
14
11 13

02 Part Catalog 01-23 3 8/17/05, 4:28 PM


FIG. 4 Fig. 4 CRANKCASE COVER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 11341-20G40-000 COVER, CLUTCH 1


4
4 15 15 2 11482-20G00-000 GASKET, CLUTCH COVER 1
5
4
3 04211-09149-000 PIN, CLUTCH COVER 2

2 4
4 18
18 17
4

6
01547-06303-000

01547-06403-000

11971-09403-000
BOLT, CLUTCH COVER

BOLT, CLUTCH COVER

GAUGE, OIL LEVER


7

1
16
7 09280-17003-000 O-RING, OIL LEVEL GAUGE 1

4 8 01550-08123-000 PLUG, OIL CHECK 1


5
4 16 16
9 09168-08015-000 GASKET, OIL CHECK PLUG 1

10 11383-20GA0-000 CAP, CLUTCH COVER 1

11 02142-05083-000 SCREW, CAP CLUTCH COVER 2

6 12 11351-20G30-000 COVER, MAGNETO 1

13 11483-20G00-000 GASKET, MAGNETO COVER 1

11 10 14 04211-09149-000 PIN, MAGNETO COVER 2


7
15 01547-06203-000 BOLT, MAGNETO COVER 2

16 01547-06303-000 BOLT, MAGNETO COVER 3

17 01547-06403-000 BOLT, MAGNETO COVER 1

18 01547-06603-000 BOLT, MAGNETO COVER 2

19 09247-12102-000 PLUG, TOP 1


13 23
12 20 09168-12002-000 GASKET, TOP PLUG 1

21 09259-26015-000 PLUG, HOLE 1

8 22 09280-22008-000 O-RING 1
9
23 11361-23FA0-000 COVER, ENGINE SPROCKET 1

1 24 01547-06303-000 BOLT, ENGINE SPROCKET 2


3

24
14
19 20
22
21

02 Part Catalog 01-23 4 8/17/05, 4:28 PM


FIG. 5 Fig. 5 CRANKSHAFT

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 12221-20G00 -000 CRANKSHAFT, RH 1


2-1 12261-20G00-000 CRANKSHAFT, LH 1 FD125XSU
2-2 12261-20G10-000 CRANKSHAFT, LH 1
3 12160-20820-000 CONNROD SET 1 OPT

9
8

15
4
5
6
12161-20G00-0C0
12211-20G00-000
09263-28034-0B0
ROD, CONNECTING
PIN, CRANK
BEARING, CRANK PIN
1
1
1
2
1 7 09262-35063-000 BEARING, LH 1
8 09262-25122-000 BEARING, MIDDLE 1
2
9 16321-23F00-000 GEAR, OIL PUMP DRIVE 1
10-1 12100-20G10-000 PISTON SET (STD) 1
10-2 12100-20G10-050 PISTON SET (OS:0.5) 1 OPT
10-3 12100-20G10-100 PISTON SET (OS:1.0) 1 OPT

7 11-1 12111-20G10-000 PISTON (STD) 1


11-2 12111-20G10-050 PISTON (OS:0.5) 1 OPT
11-3 12111-20G10-100 PISTON (OS:1.0) 1 OPT
10
12-1 12140-20G20-000 RING SET, PISTON (STD) 1
12-2 12140-20G20-050 RING SET, PISTON (OS:0.5) 1 OPT
12-3 12140-20G20-100 RING SET, PISTON (OS:1.0) 1 OPT
11
14
4 13 12151-20G00-000 PIN, PISTON 1
6 14 09381-14001-000 CIRCLIP 2
5 15-1 09181-25051-000 SHIM (T:0.60) 1
3
15-2 09181-25052-000 SHIM (T:0.65) 1
15-3 09181-25053-000 SHIM (T:0.70) 1
15-4 09181-25054-000 SHIM (T:0.75) 1
13
14 15-5 09181-25055-000 SHIM (T:0.80) 1

12 15-6 09181-25056-000 SHIM (T:0.85) 1

15-7 09181-25057-000 SHIM (T:0.90) 1

15-8 09181-25058-000 SHIM (T:0.95) 1

15-9 09181-25059-000 SHIM (T:1.00) 1

15-10 09181-25060 SHIM (T:1.05) 1

15-11 09181-25061 SHIM (T:1.10) 1


15-12 09181-25062 SHIM (T:1.15) 1

15-13 09181-25063 SHIM (T:1.20) 1


15-14 09181-25179 SHIM (T:1.25) 1
15-15 09181-25181 SHIM (T:1.30) 1
5

02 Part Catalog 01-23 5 8/17/05, 4:28 PM


FIG. 5A Fig. 5A STARTER CLUTCH (110XDU ELECTRIC START)

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS


6
1 12611-20G00-000 GEAR, STARTER IDLE 1

2 12612-23F00-000 SHAFT, STARTER IDLE GEAR 1

3 02122-06163-000 SCREW, STARTER IDLE SHAFT 2

2 8
4

6
09160-13010-000

08331-31139-000

12601-20G00T000
WASHER, STARTER IDLE GEAR

CIRCLIP, STARTER IDLE GEAR

GEAR, STARTER CLUTCH


1

1
7

7 09263-20061-000 BEARING, STARTER CLUTCH GEAR 1

8 12614-05F10-000 CLUTCH, STARTER ONE WAY 1

9 07130-06163-000 BOLT, STARTER CLUTCH 3

3 4
1
5

02 Part Catalog 01-23 6 8/17/05, 4:28 PM


FIG. 6 Fig. 6 CAM SHAFT/VALVE

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

12 1 12710-20G00-000 CAMSHAFT SET 1


14
13 2 12711-20G00-000 CAMSHAFT 1
21 21
3 08113-69050-000 BEARING, CAM SHAFT LH 1

2
20
4 12741-20G00-000 SPROCKET, CAM SHAFT 1

19 5 09206-08008-000 PIN, SPROCKET KNOCK 1


15

6 12954-09G10-000 STOPPER 1
23
22
7 09106-05028T000 BOLT, SPROCKET CAM 2
24
8 12955-20G00-000 WASHER, DECOMP SHAFT 1
17
9 12725-20G00-000 SPRING, DECOMP CAM 1
1
10 12951-20G00-000 SHAFT, DECOMP CAM 1

11 09262-15026-000 BEARING, CAM SHAFT RH 1

12 12840-20G10-000 ARM, VALVE ROCKER 2


8
9 13 12842-49201-000 SCREW, ADJUSTING 2
2
14 12843-27A00-000 NUT, ADJUSTING 2
3 10
15 12861-09D00-000 SHAFT, ROCKER ARM INTAKE 1
4
18
5 16 12871-30A00-000 SHAFT, ROCKER ARM EXHAUST 1
11
6 17 12911-09G20-000 VALVE, INTAKE 1

22 18 12912-20G20-000 VALVE, EXHAUST 1


23
19 12921-20G00-000 SPRING, VALVE 2

7 20 12931-09G00-000 RETAINER, VALVE SPRING 2

21 12932-09G00-000 COTTER, VALVE 4


21 19
22 12933-09G00-000 SEAT, SPRING 2
20
21 23 09289-05008-000 OIL SEAL 2
12
13 24 09164-10012-000 WASHER, ROCKER ARM 2

14 24
16

02 Part Catalog 01-23 7 8/17/05, 4:28 PM


FIG. 7 Fig. 7 CAM CHAIN

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 12760-20G00-000 CHAIN, CAM SHAFT DRIVE 1

2 12771-20G00-000 GUIDE, CAM CHAIN 1

3 12811-09G00-000 TENSIONER, CAM CHAIN 1

2 6
8 4

6
09103-06247-000

09168-06004-000

12830-09G00-000
BOLT, CAM CHAIN TENSIONER

WASHER, TENSINER ADJUSTER

ADJUSTER ASSY, TENSIONER


1

7 12837-20G00-000 GASKET, TENSIONER ADJUSTER 1


5
8 01547-06203-000 BOLT 2
4 7

02 Part Catalog 01-23 8 8/17/05, 4:28 PM


FIG. 8 Fig. 8 CARBURETOR

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

13200-20G70-000 CARBURETOR 1

1 13261-09G20-000 CAP ASSY, TOP 1

2 13249-30A10-000 GASKET 1

2
3 13683-34A10-000 HOSE 1

4 13573-20G20-000 SPRING 1

5 13551-20G20-000 PISTON, VALVE 1

6 13382-23F00-000 WASHER 1

7 13481-23F00-000 SPRING 1

8 13383-20G20-000 JET, NEEDLE (4HP51) 1

9 13418-12F40-000 HOLDER 1

10 13533-98410-000 E-RING 1

11 13387-23F00-000 RING 1

12 13258-30A00-000 PACKING 1

13 13254-20010-000 PIN 1

14 13372-09G10-000 NEEDLE ASSY 1

15 13601-04128-000 SCREW 2

16 09492-12003-000 PILOT, JET (12.5) 1

17 09491-97009-000 MAIN, JET, (97.5) 1

18 13385-09G10-000 PIPE 1

19 13341-20G00-000 NEEDLE, jet (D-8) 1

20 13250-30D00-000 FLOAT ASSY 1

21 13418-43410-000 GUIDE, HOLDER 1

22 13417-01010-000 SPRING 1

23 13411-01010-000 PLUNGER ASSY 1

24 13267-09G20-000 ADJUSTER 1

25 13267-20G00-000 ADJUSTER, SCREW 1

26 13268-35010-000 SPRING 1

27 13268-09G20-000 SPRING 1

28 13291-29900-000 WASHER 2

29 13295-29900-000 O-RING 2

30 13601-04148-000 SCREW 4

31 13247-25G00-000 SCREW , DRAIN 1

32 13278-29C50-000 O-RING 1

33 13684-09400-000 HOSE 1 9

02 Part Catalog 01-23 9 8/17/05, 4:28 PM


FIG. 9 FIG. 9 AIR CLEANER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 13700-20G30-000 CLEANER ASSY, AIR 1

2 13741-20G00-000 CAP, AIR CLEANER 1

3 13780-09G00-000 FILTER COMP, AIR CLEANER 1

2 1
9
4

6
13871-09G00-000

13824-18910-000

13881-09G30-000
PLUG, DRAIN

CLIP, PLUG DRAIN

TUBE, OUTLET
2

1
6
7 13826-09G30-000 CLAMP 1

8 03541-05203-000 SCREW 4

9 09136-06017-000 SCREW, AIR CLEANER 2

4
7 5

4
8
5

10

02 Part Catalog 01-23 10 8/17/05, 4:28 PM


FIG. 10 FIG. 10 MUFFLER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 14181-09D00-000 GASKET, EXHAUST PIPE 1

2 01421-06208-000 BOLT STUD 2

3 08316-10063-000 NUT, EXHAUST PIPE 2

17
19
18
13

14

15

16
4

5
14150-20G20-000

14310-20G20-000
PIPE, EXHAUST

MUFFLER ASSY
1

1 2
6 14181-25G00-000 GASKET, MUFFLER JOINT 1
12

7 01550-06203-000 BOLT, MUFFLER JOINT 3

8 09180-08212-000 SPACER, MUFFLER PIPE EXHAUST 1


6

9 09320-12048-000 CUSHION, MUFFLER PIPE EXHAUST 1

1 10 09160-08149-000 WASHER, MUFFLER PIPE EXHAUST 1

11 43652-23F00T000 BOLT, MUFFLER SUPPORT 1

12 08316-10083-000 NUT, MUFFLER SUPPORT 1


2
5
3 13 09180-08151T000 SPACER, MUFFLER SUPPORT 1

14 09320-12026-000 CUSHION, MUFFLER SUPPORT 1


11
10
9
15 09160-08032T000 WASHER, MUFFLER SUPPORT 1
8
16 43650-23F00T000 BOLT, MUFFLER SUPPORT LOWER 1

17 14780-23FA0-000 COVER, MUFFLER 1

18 14783-23FA0-000 SCREW, MUFFLER 2

19 09160-06129-000 WASHER, MUFFLER COVER 2

11

02 Part Catalog 01-23 11 8/17/05, 4:28 PM


FIG. 11 FIG. 11 OIL PUMP

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

10
1 16400-09G20-000 PUMP ASSY, ENGINE OIL 1

2 16331-09G00-000 GEAR, OIL PUMP DRIVEN 1

12 3 09261-02008-000 PIN, OIL PUMP 1

2 9 14
11
4

6
08211-08141-000

08332-11066-000

01547-06303-000
WASHER

E-RING

BOLT, OIL PUMP


1

7 04211-09129-000 PIN, OIL PUMP 2

8 16520-09402-000 STRAINER, ENGINE OIL 1

9 16510-05240-000 FILTER, ENGINE OIL 1

10 16512-09G00-000 CAP, OIL FILTER 1

11 01547-06163-000 BOLT,O IL FILTER CAP 3

13 8 12 09280-54001-000 O-RING, OIL FILTER CAP 1

13 09280-13007-000 O-RING, OIL FILTER 1

14 16519-09G00-000 SPRING, OIL FILTER 1

2
5
1

3
4

6 7

12

02 Part Catalog 01-23 12 8/17/05, 4:28 PM


FIG. 12 FIG.12 CLUTCH

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

38
16 1 21102-09G00-000 HOUSING, CLUTCH 1ST 1
2 21111-20G30-000 GEAR, PRIMARY DRIVE 1
19
12 3 21114-23F00-000 RING, PRIMARY DRIVE GEAR 1
27 21
20
13 4 21119-23F20-000 SPACER, PRIMARY DRIVE 1
14
13
14
13
18

17
5
6
7
21631-21D02-000
21652-23F00-000
09181-18002-000
RACE, ONE WAY CLUTCH
RETAINER, ONE WAY CLUTCH
WASHER, PRIMARY DRIVE GEAR
1
2
2
2
14 8 09261-07006-000 ROLLER, ONE WAY CLUTCH 3
13
15 9 09440-02002-000 SPRING, ONE WAY CLUTCH 3

3
10 21200-20G10-000 GEAR ASSY, PRIMARY DRIVEN 1
11 21251-23F20-000 SPACER, PRIMARY DRIVEN GEAR 1
12 21411-20G00-000 HUB, CLUTCH SLEEVE 1
13 21441-23F00-000 PLATE, CLUTCH DRIVE 4
14 21451-21D40-000 PLATE, CLUTCH DRIVEN 3
15 21461-09G00-000 DISK, CLUTCH PRESSURE 1
36 11 16 21465-09G00-000 PLATE, RELEASE 1
24 39
23 17 09440-18031-000 SPRING, CLUTCH 4
26 30
25 29 32 18 21482-09G00-000 BOLT, CLUTCH SPRING 4
19 09140-14022-000 NUT, CLUTCH SLEEVE HUB 1
20 09160-14005-000 WASHER, CLUTCH SLEEVE HUB 1
22
21 09164-14011-000 WASHER, CLUTCH SLEEVE WAVE 1
31 10
22 09181-17018-000 WASHER, PRI MARY RIVEN GEAR 1
23 21501-20G10-P14 CLUTCH ASSY, SHOE 1
5 28 34
6 24 09140-14022-000 NUT, SHOE CLUTCH 1
6 40
25 09160-14005-000 WASHER, SHOE CLUTCH 1
7 37
26 09164-14011-000 WASHER, SHOE CLUTCH WAVE 1
4 27 23121-09G00-000 PIECE, CLUTCH PUSH 1
8
33
9 28 23221-23F00-000 ARM, CLUTCH RELEASE 1
35
29 23222-21D10-000 BOSS, CLUTCH RELEASE ARM 1
30 23223-23F00-000 BOLT, CLUTCH RELEASE ADJUST 1
3
31 09208-07005-000 PIN, CLUTCH RELEASE ARM 1

2 32 08332-11059-000 E-RING, CLUTCH RELEASE 1


33 23230-20G00-000 GUIDE, RELEASE BALL OUTER 1
7
34 23234-23F00-000 SPACER, RELEASE ARM 1
35 23250-20G00-000 BALL, CLUTCH RELEASE 1
1
36 09140-12046-000 NUT, CLUTCH RELEASE ADJUST 1
37 09160-10085-000 WASHER, RELEASE ARM 1
38 09262-15032-000 BEARING, PUSH PIECE THRUST 1
39 09280-12004-000 O-RING 1
40 09440-19025-000 SPRING, RELEASE ARM 1
13

02 Part Catalog 01-23 13 8/17/05, 4:28 PM


FIG. 13 FIG.13 TRANSMISSION

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 24120-20G00-000 SHAFT COMP, COUNTER 1

2 24221-20G00-000 GEAR, 2ND DRIVE 1


11
15 3 24231-20G00-000 GEAR, 3RD DRIVE 1
13
17 12 4 24241-20G00-000 GEAR, 4TH DRIVE 1

5 09160-13006-000 WASHER, 2ND DRIVE 1


25
10
23 6 09263-13003-000 BEARING, COUNTER LH 1

24 7 09380-17007-000 CIRCLIP, 3RD DRIVE 1

3 8

10
08110-62030-000

24130-20G00-000

24311-20G00-000
BEARING, COUNTER RH

SHAFT COMP, DRIVE

GEAR, 1ST DRIVEN


1

20 11 24331-20G00-000 GEAR, 3RD DRIVEN 1

9 12 24341-20G00-000 GEAR, 4TH DRIVEN 1

13 09160-13006-000 WASHER, 1ST DRIVEN 1


14 21 14 08110-62030-000 BEARING, DRIVE SHAFT LH 1
16 22
15 09263-13003-000 BEARING, DRIVE SHAFT RH 1

16 09283-17025-000 SEAL, DRIVE SHAFT 1


8
17 09380-17007-000 CIRCLIP, 4TH DRIVEN 1

18 24741-20A10-000 RETAINER, COUNTERSHAFT 1

19 02142-06123-000 SCREW, COUNTER SHAFT 1

20 27511-09G00-000 SPROCKET, ENGINE (NT:14) 1

21 27512-09G00-000 PLATE, ENGINE SPROCKET 1


18 26
19 22 01500-06103-000 BOLT, ENGINE SPROCKET PLATE 2
1
23 25361-23F00-000 PLATE, ROTARY STOP 1

2 24 09164-25003-000 WASHER, ROTARY WAVE 1

5 25 08331-31259-000 CIRCLIP 1
3 7 6 26 27600-20910-100 CHAIN ASSY, DRIVE (100L) 1

14

02 Part Catalog 01-23 14 8/17/05, 4:28 PM


FIG. 14 FIG.14 GEAR SHIFTING

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 25211-23F10-000 FORK, GEAR SHIFT NO.1 1


12 2 25221-23F10-000 FORK, GEAR SHIFT NO.2 1
9
3 25411-13A10-000 SHAFT, SHIFT FORK NO.1 1
10 7
4 25421-35420-000 SHAFT, SHIFT FORK NO.2 1
17 6
14 1 5 25311-20G00-000 CAM, GEAR SHIFT 1
15
18 16 6 25312-20G00-000 SPACER, GEAR SHIFT CAM 1
14
11 3
5 7 25381-20G00-000 PLATE, SHIFT CAM STOPPER 1

8 09261-04012-000 PIN, SHIFT CAM 5

13
2
33
31 32
30
9

10

11
09160-06030-000

09180-06010-000

09261-03002-000
STOPPER, SHIFT CAM PIN

SPACER, PIN STOPPER PLATE

PIN, CAM STOPPER PLATE


1

2
3
34
4 12 01547-06253-000 BOLT, SHIFT CAM PIN 1

13 02142-06103-000 SCREW, GEAR SHIFT CAM 1

14 08110-68050-000 BEARING, GEAR SHIFT 1

15 25350-20G00T00 STOPPER, SHIFT CAM 1

16 25355-20G10-000 SPRING. SHIFT CAM 1


20 17 09111-06041-000 BOLT, SHIFT CAM 1
23 18 08211-06121-000 WASHER, SHIFT CAM 1

19 25520-20G01-000 ARM COMP, GEAR SHIFT 1

20 09443-05019-000 SPRING, GEAR SHIFT PAWL 1

21 09444-26027-000 SPRING, SHIFT ARM RETURN 1

22 25510-20G00-000 SHAFT COMP, GEAR SHIFT 1


22
23 25671-20G00-000 STOPPER, SHIFT ARM 1
26
24 09180-12152-000 SPACER, SHIFT ARM 1
19 24 25
25 09285-12002-000 SEAL, SHIFT SHAFT OIL 1
21
26 08211-12261-000 WASHER, SHIFT SHAFT 1

27 25600-23F20-000 LEVER ASSY, GEAR SHIFT 1


29
28 25652-16500-000 RUBBER, GEAR SHIFT PEDAL 1

29 01500-06203-000 BOLT, SHIFT LEVER 1

30 37720-20G00-000 BASE ASSY, GEAR SHIFT 1


28
31 09209-05011-000 CONTACT, GEAR POSITION 1
27 32 09280-21008-000 O-RING, GEAR SHIFT 1

33 09440-04010-000 SPRING, GEAR SHIFT 1

34 02112-75163-000 SCREW, GEAR SHIFT 2 15

02 Part Catalog 01-23 15 8/17/05, 4:28 PM


FIG. 15 FIG.15 KICK STARTER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 26211-23F00-000 SHAFT, KICK STARTER 1

14 2 26221-30A00-000 GUIDE, KICK STARTER SPRING 1

3 26231-09G00-000 STARTER, KICK 1

4 26232-09401-000 GUIDE, KICK STARTER 1


13
5 26233-09400-000 STOPPER, KICK STARTER 1

6 26241-20G01-000 GEAR, KICK STARTER DRIVE 1

7 09283-14009-000 SEAL, KICK STARTER 1

3 15
8

10
09440-30007-000

09448-38004-000

01500-06163-000
SPRING, KICK STARTER

SPRING, KICK SHAFT RETURN

BOLT, KICK STARTER STOPPER


1

7 11 09181-14167-000 WASHER, KICK DRIVE GEAR 1


11
6 12 08211-14321-000 PLATE, KICK STARTER SPRING 1

13 26300-09G10-000 LEVER ASSY, KICK STARTER 1

14 26352-09D10-000 RUBBER, KICK PEDAL 1

15 01500-08253-000 BOLT, KICK PEDAL 1


1
10
4
5

12

16

02 Part Catalog 01-23 16 8/17/05, 4:28 PM


FIG. 16 FIG. 16 STARTER MOTOR (F0110XDU Electric Start)

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 31100-20G00-000 MOTOR ASSY, STARTING 1

12 2 31130-20G00-000 HOLDER SET, BRUSH 1

3 31131-20G00-000 BRUSH SET 1

4 31135-19D00-000 SPRING 2
1
5 31143-49040-000 O-RING 3

6 31151-20G00-000 HOUSING SET 1

11 7 31156-98E00-000 O-RING 1
5

4
3
8

10
31170-19B10-000

31264-13E00-000

31280-20G00-000
WASHER SET

O-RING

BOLT
1

2
3
9
11 01547-06253-000 BOLT, STARTING MOTOR 2

2 4 12 08361-35066-000 NUT, STARTING MOTOR TERM 1

8 7

10

17

02 Part Catalog 01-23 17 8/17/05, 4:28 PM


FIG. 17 FIG. 17 MAGNETO

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

32100-20G50-000 MAGNETO ASSY 1 FD125XSU

32100-20G60-000 MAGNETO ASSY 1 FD125XDU

1-1 32101-20G50-000 STATOR 1 FD125XU

1-2 32101-20G60-000 STATOR 1 FD125XDU

2-1 32102-20G50-000 ROTOR 1 FD125XSU

2-2 32102-20G60-000 ROTOR 1 FD125XDU

3 32371-20G00-000 CLAMP, MAGNETO LEAD 1

3 2 4

6
02142-05103-000

02112-06203-000

08316-10123-000
SCREW, SENSOR

SCREW, MAGNETO STATOR

NUT, MAGNETO ROTOR


2

4 7 08341-31039-000 KEY, MAGNETO ROTOR 1

7
3

5 1

18

02 Part Catalog 01-23 18 8/17/05, 4:28 PM


FIG. 18 FIG. 18 ELECTRICAL

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 32800-47E00-000 RECTIFIER ASSY 1

2 0242-06123-000 SCREW 1

3 32900-09G30-000 CDI UNIT 1

4 32980-20G00-000 CUSHION, CDI UNIT 1

5 33410-20G00-000 COIL ASSY, IGNITION 1

6 09404-06429-000 CLAMP, CORD 1

7 02142-06163-000 SCREW, IGNITION COIL 2

10
33541-09G00-000

33510-20G00-000

33542-38B00-000
SEAL, SPARK PLUG

CAP, SPARK PLUG

SEAL, HIGH TENSION CORD


1

1
3
11 31800-31C00-000 RELAY ASSY, STARTING MOTOR 1 FD125XDU

12 08361-35066-000 NUT, STARTING MOTOR


RELAY TERMINAL 2 FD125XDU
4

19

02 Part Catalog 01-23 19 8/17/05, 4:28 PM


FIG. 19 FIG. 19 BATTERY

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 33610-20G00-000 BATTERY (12V, 2.5H) 1 FD125XSU

2-1 33610-20GA0-000 BATTERY (12V, 2.5H) 1 FD125XDU

2 33651-20G00-000 BAND, BATTERY 1

3 33652-28C00-000 PROTECTOR, BATTERY 1

4 33652-38A10-000 PROTECTOR, BATTERY 2

5 33860-30D00-000 WIRE, BATTERY MINUS LEAD 1

6 33810-20G00-000 WIRE, STARTING MOTOR 1 FD125XDU

20

02 Part Catalog 01-23 20 8/17/05, 4:28 PM


FIG. 20 FIG. 20 SPEEDOMETER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 34100-09GE0-000 SPEEDOMETER ASSY 1 FD125XSU

1-2 34100-09GH0-000 SPEEDOMETER ASSY 1 FD125XDU

2 34111-09G00-000 CASE, LOWER SPEEDOMETER 1

3 34112-09G00-000 CASE, UPPER SPEEDOMETER 1

4 34113-09G00-000 PLATE, SPEEDOMETER 1

5-1 34170-09G60-000 SOCKET ASSY, SPEEDOMETER 1 FD125XSU

5-2 34170-09G70-000 SOCKET ASSY, SPEEDOMETER 1

6 09471-12108-000 BULB (12V/1.7W) 7

7 09471-12103-000 BULB (14V/3W) 1

8 34186-09G00-000 SCREW, SPEEDOMETER BODY 2

9 34383-09G00-000 SCREW, FUEL METER 3

10

11

12
03241-05203-000

34910-20G10-000

34930-20G00-000
SCREW, SPEEDOMETER

CABLE ASSY, SPEEDOMETER

GUIDE, SPEEDOMETER
3

1
4
13 34188-09G00-000 CUSHION, SPEEDOMETER 1

14 09148-05038-000 NUT, SPEEDOMETER 2

21

02 Part Catalog 01-23 21 8/17/05, 4:28 PM


FIG. 21 FIG. 21 HEADLAMP

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 35100-20G20-000 ASSY 1

2 35110-20G00-000 UNIT, HEADLAMP 1

3 35171-20G00-000 SOCKET, HEADLAMP 1

4 09471-23FA0-000 BULB, HEADLAMP (12V, 18/18W) 2

5 09471-12203-000 BULB, (12V,10W) 2


7
6 09136-05065-000 SCREW, HEADLAMP 1

7 38610-09410-000 RELAY ASSY, TURN SIGNAL 1

4
3

4
4

2
4

22

02 Part Catalog 01-23 22 8/17/05, 4:28 PM


FIG. 22 FIG. 22 REAR COMBINATION LAMP

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 35710-20G01-000 LAMP ASSY, REAR COMBINATION 1

2 35712-20G00-000 LENS, TAIL STOP 1

3 35912-20G00-000 INNER, LENS 1

4 35718-20G00-000 HOUSING 1

5 03211-04206-000 SCREW 2

6 35713-20G00-000 GASKET 1

7 09471-12119-000 BULB (12V, 18/5W) 1

8 09471-12203-000 BULB (12V, 10W) 2

9 09148-05038-000 NUT, LAMP REAR COMBINATION 2

10 09320-09016-000 CUSHION, LAMP REAR COMBINATION 2

11 48211-09G00-000 SPACER, REAR COMB LAMP 2

1 4
8
12

13
09160-05045-000

03541-05163-000
WASHER, LAMP REAR COMBINATION

SCREW, LAMP REAR COMBINATION


2

2 4
8

6 3
2
7

13
12
11
9 10

23

02 Part Catalog 01-23 23 8/17/05, 4:28 PM


FIG. 23 FIG. 23 WIRING HARNESS

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 36610-20GB0-000 HARNESS, WIRING 1 FD125XSU

1-2 36610-20GG0-000 HARNESS, WIRING 1 FD125XDU

2 09481-10501-000 FUSE (10A) 1

3-1 09407-18402-000 CLAMP 2

3-2 09407-25401-000 CLAMP 2

4 37109-09G30-000 LOCK SET 1

5 37100-09G30-000 LOCK ASSY, STEERING 1

6 37155-31C00-000 CAP, STEERING LOCK 1

7 01550-06163-000 BOLT, STEERING LOCK 2

8 37740-20G00-000 SWITCH ASSY, STOP LAMP 1

9 09443-06083-000 SPRING 1

4
10 38500-09G01-000 HORN ASSY 1

11 01550-06123-000 BOLT, HORN 1

24

02 Part Catalog 01-23 24 8/17/05, 4:28 PM


FIG. 24 FIG. 24 HANDLE SWITCH

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 37251-09G10-000 CAP, LIGHTING SWITCH 1

2 37420-09G10-000 SWITCH ASSY, DIMMER 1

3 37510-09G10-000 SWITCH ASSY, TURNSIGNAL 1

4 37520-09G10 SWITCH ASSY, HORN 1

5 37310-09G10-000 SWITCH ASSY, STARTER 1 FD125XDU

6 58711-09G00-000 HOLDER, STARTER CABLE 1

7 09139-05057-000 SCREW 1

8 58721-23F01-000 LEVER CHOKE 1

9 09164-07001-000 WASHER 1

10 02112-75163-000 SCREW 1

24

02 Part Catalog 25-45 24 8/17/05, 4:28 PM


FIG. 25 FIG. 25 FRAME

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 41100M20G40-104 FRAME 1

2 46211-20G10-334 HANDLE, PILLION RIDER 1

2 3 43750-23F00T000 BOLT 4
3

4
1

25

02 Part Catalog 25-45 25 8/17/05, 4:28 PM


FIG. 26 FIG. 26 STAND

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 42100-09G10-000 STAND, CENTER 1

2 42211-09G00-00 SPACER, CENTER STAND 1

3 04111-30258-000 PIN, CENTER STAND COTTER 1

5 4 08322-01163-000 WASHER, CENTER STAND 1

5 42241-09G00-000 SPRING, CENTER STAND 1

6 42272-09G00-000 CUSHION, CENTER STAND 1

7 42310-09G10-104 STAND, PROP 1


1 8 42341-09G00-000 BOLT, PROP STAND 1

2 9 08319-31108-000 NUT, PROP STAND 1

10 09443-14022-000 SPRING, PROP STAND 1


10 7
11 43110-20G10-000 PEDAL, BRAKE 1

4
6 12 09443-12033-000 SPRING, BRAKE PEDAL RETURN 1
4
3

8
9

12

11

26

02 Part Catalog 25-45 26 8/17/05, 4:28 PM


FIG. 27 FIG. 27 REAR BRAKE

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 43510-09G20-104 BAR, FRONT FOOTREST 1

2 43551-35510-000 RUBBER 2
12
19 3 01550-08163-000 BOLT, FRONT FOOTREST 4
18
17
4 43600-09G00-000 FOOTREST, PILLION RH 1
20 5 43700-09G00-000 FOOTREST, PILLION LH 1
18
17
6 43612-09G00-000 RUBBER 2

7 43631-34A01-000 WASHER 2
10
13 8 09200-06041-000 PIN 2
6
9 04111-25156-000 COTTER PIN 2
8
11
10 43811-20G00-334 BRACKET, PILLION RH 1
7
11 43821-20G00-334 BRACKET, PILLION LH 1
16

21
9
4 5 12

13

14
43815-20G00-104

43825-20G00-104

43816-23F20-000
HOLDER, PILLION RH

HOLDER, PILLION LH

SPACER, PILLION FOOTREST PIVOT


1

2
4
16 15 43817-23F20-000 RUBBER, PILLION FOOTREST PIVOT 2

22 16 09180-08151-000 SPACER, PILLION FOOTREST 4


15 17
14 18
17 43818-23F20-000 RUBBER, PILLION FOOTREST R,L 4
19
18 09160-08032T000 WASHER, PILLION FOOTREST 4

19 43750-23F00T000 BOLT, PILLION FOOTREST LH 3

20 43650-23F00T000 BOLT, MUFFLER SUPPORT 1

1 21 14770-20G00-000 DAMPER, MUFFLER SUPPORT 1

22 01550-08203-000 BOLT, PILLION FOOTREST LOWER 2

3 2

27

02 Part Catalog 25-45 27 8/17/05, 4:28 PM


FIG. 28 FIG.28 FUEL TANK

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

4 1 44110M20G01-104 TANK, FUEL 1

2 44210-35014-000 CAP, FUEL TANK 1

3 34810-20G10-000 GAUGE ASSY, FUEL LEVEL 1


3
4 02142-05123-000 SCREW, FUEL LEVEL GUAGE 4

5 01550-06123-000 BOLT, FUEL TANK 4


2
6 44300-09G00-000 COCK ASSY, FUEL 1

7 44322-27001-000 FILTER, FUEL 1

5 8 44421-20G00-000 HOSE, FUEL ON 1

9 09401-10409-000 CLIP, FUEL ON 1

10 09352-40703-230 HOSE, VACUUM 1


1 11 44422-20G00-000 HOSE, FUEL COCK&CARB 1

4
12 09401-09403-000 CLIP, FUEL HOSE NO.2 3

13 09401-06101-000 CLIP, VACUUM HOSE 1

14 01550-06163-000 BOLT, FUEL COCK 1

6 12
14

12
8

11

12

10

28

02 Part Catalog 25-45 28 8/17/05, 4:28 PM


FIG. 29 FIG. 29 SEAT

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 45100-20G10-000 SEAT ASSY 1

2 45149-09G00-000 CUSHION 2

3 45148-20G00-000 CUSHION 2

4 45250-20G10-000 BRACKET, SEAT HINGE 1

5 09111-06001-000 BOLT, SEAT HINGE 1

6 08310-00063-000 NUT, SEAT HINGE 2

7 95700-14830-000 LOCK, SET 1

1 8 45288-20G00-000 GUIDE, SEAT LOCK CABLE 1

9 45289-09G10-000 PLATE, SEAT LOCK NO.2 1

10 45280-20G01-000 CABLE, SEAT LOCK 1

11 45700-20G01-000 BRACKET, STRIKER SUPPORT 1

4
3
12 02142-06103-000 SCREW, STRIKER SUPPORT BRACKET 2

13 45211-20G00-000 MOLDING, SEAT 1

12 11

10

4
5

9
6 8
7

13

29

02 Part Catalog 25-45 29 8/17/05, 4:28 PM


FIG. 30 FIG. 30 FRAME COVER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 47111-20G30-103 COVER, FRAME RH 1

1-2 47111-20G30-339 COVER, FRAME RH 1

2-1 47211-20G30-103 COVER, FRAME LH 1

2-2 47211-20G30-339 COVER, FRAME LH 1


15
14 3-1 47311-20G20-103 COVER, FRAME CENTER 1
3
3-2 47311-20G20-339 COVER, FRAME CENTER 1

4 09148-05038-000 NUT, COVER SIDE FRONT 3

5 03241-05123-000 SCREW, FRAME COVER SIDE FRONT 2

1 6 09320-08018-000 CUSHION, FRAME COVER 4


11
13
7 03241-05163-000 SCREW, COVER & REAR FENDER 3

8 09320-09016-000 CUSHION, COVER & TAIL 2

4
9 09160-05045-000 WASHER, COVER & TAIL 2
8 10 03241-05203-000 SCREW, COVER & TAIL 2
9
6
10 11 03241-15163-000 SCREW, CENTER COVER 2
5 12 4
4 12 47161-20G00-000 CUSHION, FRAME COVER 2

13 33652-35400-000 CUSHION, FRAME COVER 2

7 14 47165-09G00-000 CUSHION, FRAME COVER CENTER 2

15 47165-09G10-000 CUSHION, FRAME COVER CENTER 1

16 48136-20G00-000 CUSHION, FRAME COVER 2

16

16

30

02 Part Catalog 25-45 30 8/17/05, 4:28 PM


FIG. 31 FIG. 31 LEG SHIELD

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 48110-20G00-000 SHIELD, LEG RH 1

1.2 48111-20G30-000 1

1.3 48111-20G30-000 1

1.4 48111-20G30-000 1

2.1 48212-20G30-000 SHIELD, LEG RH 1

2.2 48121-20G30-103 1

2.3 48121-20G30-277 1

2.4 48121-20G30-501 1

3.1 48721-20G20-00K COVER, STEERING LOCK 1

3.2 48721-20G20-103 1

3.3 48721-20G20-277 1

3.4 48721-20G20-501 1

5
09136-06004-000

02142-06123-000
SCREW, LEG SIDE CENTER

SCREW, LEG CENTER REAR


1

1
4
6 09169-06028T000 WASHER, LEG CENTER REAR 1

7 03242-05169-000 SCREW, LEG SHIELD REAR 3

8 09160-05033-000 WASHER, LEG SHIELD REAR 3

9 03241-15163-000 SCREW, HEAD COVER & LEG SIDE 2

10 09136-06002-000 SCREW, LEG CENTER UPPER 2

11 09148-05038-000 NUT, LEG SIDE UPPER 3

12 48131-20G00-000 SHIELD, LEG CENTER 1

13 48211-09G00-000 SPACER, LEG SHIELD LOWER 2

14 09320-09026-000 CUSHION 2

15 09136-06009-000 SCREW, LOWER 2

16 48140-20G10T000 BRACE RH 1

17 48150-20G10T000 BRACE LH 1

18 02142-06163-000 SCREW, BRACE 1

19.1 48139-20G10-00K SHIELD, LEG LOWER 1

19.2 48139-20G10-103 CUSHION, LEG SHIELD CENTER 1

20 48135-20G00-000 CUSHION, LEG SHIELD CENTER 10

21 48136-20G00-000 CUSHION, LEG SHIELD LOWER 4


31

02 Part Catalog 25-45 31 8/17/05, 4:28 PM


FIG. 32 FIG. 32 DAMPER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

51103-20G80-000 DAMPER ASSY, FRONT FORK RH 1

51104-20G80-000 DAMPER ASSY, FRONT FORK LH 1

1 51130-20G80-000 TUBE, OUTER RH 1

2 51140-20G80-000 TUBE, OUTER LH 1

3 51153-23F00-000 OIL SEAL 2

4 51156-43010-000 RING, STOPPER 2

5 51173-23F00-000 DUST SEAL 2

6 51147-16510-000 BOLT, CYLINDER 2

7 51148-41310-000 GASKET 2

8 51146-31CB0-000 CYLINDER 2

9 51177-35400-000 SPRING CYLINDER 2

4
10 51196-39140-000 RING, PISTON 2

11 51110-20G80-000 TUBE COMP INNER 2

12 51171-20G80-000 SPRING, REBOUND 2

13 51181-37B00-000 O-RING 2

14 51351-09G10-000 CAP, FRONT FORK 2

32

02 Part Catalog 25-45 32 8/17/05, 4:28 PM


FIG. 33 FIG. 33 FRONT FORK BRACKET

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 51410-20G00-000 BRACKET, FRONT FORK UNDER 1

10 2 51622-35400-000 RACE, OUTER LOWER 1

3 01550-10453-000 BOLT, FRONT FORK UNDER 4


11
4 51612-09G00-000 RACE, INNER LOWER 1
10
5 51611-09G10-000 RACE, INNER UPPER 1

9 6 06111-06004-000 BALL, LOWER 49

7 51621-25000-000 RACE, OUTER UPPER 1


8
8 51643-06001-000 SEAL, DUST UPPER 1
7
6 9 51631-05000-000 NUT, STEERING STEM 2

10 09166-24001-000 WASHER, STEERING STEM 1


5

4
4

33

02 Part Catalog 25-45 33 8/17/05, 4:28 PM


FIG. 34 FIG. 34 FRONT FENDER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 51860-20G00-000 BRACE, HEAD COVER 1

2 01547-06123-000 BOLT 2

3.1 51871-20G00-103 COVER, FRAME HEAD 1

3.2 51871-20G00-339 COVER, FRAME HEAD 1

4 53111-20G20-103 FENDER, FRONT NO.1 1

5 03241-15163-000 SCREW , FRAME HEAD COVER 2

6 09148-05038-000 NUT, FRAME HEAD COVER 2

7 53211-20G20-000 FENDER, FRONT NO.2 1

8 58621-47E00T000 GUIDE, FRONT BRAKE CABLE LOWER 1

9 53274-09G00-000 SCREW, FRONT FENDER UPPER 1

10 09169-06060-000 WASHER, FRONT FENDER 3

4
11 02142-06163-000 SCREW , FRONT FENDER 2

12 01550-06123-000 BOLT, FRONT FENDER 1

13 53145-20G00-000 CUSHION, FRONT FENDER 2

14 09136-06002-000 SCREW, FRAME HEAD COVER 3

34

02 Part Catalog 25-45 34 8/17/05, 4:28 PM


FIG. 35 FIG. 35 FRONT WHEEL

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 54111-09G20-000 HUB, FRONT WHEEL (13L) 1

2 08123-63007-000 BEARING 2
8 12 3 09180-10148-000 SPACER, FRONT HUB 1

6 4 54711-04701-000 AXLE, FRONT 1

5 54750-46100-000 SPACER, FRONT AXLE RH 1

6 08319-31108-000 NUT, FRONT AXLE 1

2 7 54600-30D00-000 BOX ASSY, SPEEDOMETER 1


11
8 59211-20G10-000 DISC, FRONT BRAKE (GOLD) 1
10
9 59218-09G00-000 BOLT, FRONT BRAKE DISC 4

10 55311M46100-000 RIM, FRONT WHEEL (17X1.40) 1


5
11 55320-46100-000 SPOKE ASSY, FRONT WHEEL 1
1

13
14
2
12

13

14
55110M09G70-000

55200M01011-000

55261M01011-000
TIRE, FRONT, (70/90-17)

TUBE ASSY, WHEEL INNER

PROTECTOR, WHEEL INNER


1

1
4
3

35

02 Part Catalog 25-45 35 8/17/05, 4:28 PM


FIG. 36 FIG. 36 HANDLEBAR

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 56110-20G40-000 HANDLE BAR 1

2 09103-10126-000 BOLT, HANDLE BAR STOPPER 1

3 51358-09G00T000 STOPPER, HANDLE BAR 1

4 08319-31108-000 NUT, HANDLE BAR STOPPER 1

5 56500-20G00-000 MIRROR ASSY, REAR VIEW RH 1

6 56600-20G00-000 MIRROR ASSY, REAR VIEW LH 1

7 56520-16B00-000 COVER, NUT 2

8 56632-09G00-000 NUT, REAR VIEW MIRROR 2

9 09127-06018-000 SCREW , HANDLE BALANCER 2

10 56278-28F00-000 BALANCER, HANDLE BAR 2

11 56276-17D00-000 SPACER, EXPANDER 2

4
12 56272-28F00-000 EXPANDER, HANDLE
BALANCER OUTER 2

13 09160-06126-000 WASHER, EXPANDER 2

14 56272-23F10-000 EXPANDER, HANDLE


BALANCER INNER 2

15 09159-06024-000 NUT, HANDLE BALANCER 2

16 02112-05123-000 SCREW , THROTTLE CABLE 1

17 58300-20G10-000 CABLE ASSY, THROTTLE 1

18 58410-20g00-000 CABLE, STARTER 1

19 09407-25401-000 CLAMP, CABLE 1

20 58333-35400-000 DUST, SEAL STARTER 1

36

02 Part Catalog 25-45 36 8/17/05, 4:28 PM


FIG. 37 FIG.37 HANDLE COVER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1-1 56311-20G02-00K COVER, HANDLE FRONT 1

1-2 56311-20G02-103 COVER, HANDLE FRONT 1

1-3 56311-20G00-277 COVER, HANDLE FRONT 1

1-4 56311-20G02-501 COVER, HANDLE FRONT 1

2-1 56321-20G30-00K COVER, HANDLE REAR 1

2-2 56321-20G30-103 COVER, HANDLE REAR 1

2-3 56321-20G30-277 COVER, HANDLE REAR 1

2-4 56321-20G30-501 COVER, HANDLE REAR 1

3 02142-05123-000 SCREW, HANDLE COVER REAR 2

4 03541-04163-000 SCREW, REAR SIDE 2

5 03511-05163-000 SCREW, REAR UPPER 2

6 56322-09G00-000 CAP, HANDLE REAR COVER 1 FD125XSU

37

02 Part Catalog 25-45 37 8/17/05, 4:28 PM


FIG. 38 FIG. 38 HANDLE LEVER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 57110-23F10-000 GRIP, THROTTLE 1

2 57100-09G00-000 CASE ASSY, THROTTLE 1

3 02112-05203-000 SCREW 2

4 57421-21D10-000 LEVER, BRAKE 1

5 57431-21D00-000 BOLT, BRAKE LEVER PIVOT 1

6 08319-21063-000 NUT, BRAKE LEVER PIVOT 1

7 57460-17C00-000 SWITCH ASSY, STOP 1

8 69688-34200-000 SCREW 1

9 57211-22D01-000 GRIP, LH 1

38

02 Part Catalog 25-45 38 8/17/05, 4:28 PM


FIG. 39 FIG. 39 FRONT CALIPER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 59100-47E02T000 CALIPER ASSY, FRONT 1

2 69100-31810-000 PISTON SET 1

3 59300-13820-000 SEAL SET, PISTON 1

4 59100-21850-000 PAD SET 1

5 59345-14600-000 PIN 2
8
6 59303-14500-000 BOOT 1
9 4
7 59386-13A00-000 BOOT 1

8 69115-31D10-000 SPRING 1
7
9 59121-01A00-000 BLEEDER 1

10 59122-01A00-000 CAP, BLEEDER 1


3
11 59387-00B20-000 PIN 1

5
12

13

14
59388-00B20-000

59151-47E00-000

59382-13A00-000
NUT

BRACKET

BOLT
1

1
4
10

2 12 15 59314-13A00-000 WASHER 1
11
09103-08107-000 2

13
14

15

39

02 Part Catalog 25-45 39 8/17/05, 4:28 PM


FIG. 40 FIG. 40 FRONT MASTER CYLINDER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 59600-2IGIIT000 CYLINDER ASSY, FRONT MASTER 1

2 59600-21810-000 PISTON CUP SET 1

3 59666-44300-000 BOOT 1

4 59667-44B00-000 DIAPHRAGM 1

5 59668-21D00T000 PLATE, DIAPHRAGM 1

6 69669-24A01T000 CAP, BLEEDER 1

7 69689-49300-000 SCREW 2

8 59671-36500-000 HOLDER 1

9 59675-19C00-000 BOLT 2

10 59748-14500-000 SEPARATOR 1

11 09360-10042-000 BOLT, BRAKE FLUID 2

4
12 09168-10033-000 WASHER, BRAKE FLUID 4

13 59480-20G00-000 HOSE, FRONT BRAKE 1

14 59260-20G00T-000 CLAMP, FRONT BRAKE HOSE NO.1 1

15 59245-20G00-000 CLAMP, FRONT BRAKE HOSE NO.2 1

16 01550-06103-000 BOLT, LOWER HOSE 2

40

02 Part Catalog 25-45 40 8/17/05, 4:28 PM


FIG. 41 FIG. 41 REAR SWINGING ARM

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 61100-20G50-334 SWINGING ARM, REAR 1

2 09319-10023-000 BUSHING, REAR SWINGING ARM 2

3 61211-31C10-000 SHAFT, REAR SWINGING ARM 1

4 08310-00107-000 NUT, REAR SWINGING ARM 1

5 61273-20G10-000 BUFFER, CHAIN TOUCH 1

6 64311-31C11T000 TORQUE LINK, REAR 1

7 08322-01083-000 WASHER 2

8 09140-08008-000 NUT 2

9 04111-20208-000 COTTER PIN 2

10 09111-08013-000 BOLT 1

11 61410-20G00-000 ADJUSTER, CHAIN 2

12

13

14
61421-20G00-000

09160-12061-000

08319-31068-000
GUIDE, ADJUSTER

WASHER CHAIN ADJUSTER

NUT, CHAIN ADJUSTER


2

2
4
15 09160-10506-000 WASHER 2

41

02 Part Catalog 25-45 41 8/17/05, 4:28 PM


FIG. 42 FIG. 42 CHAIN CASE

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 61311-09G20-000 CASE, CHAIN 1

2 61361-09G00-000 BOLT, CHAIN CASE 2

3 09103-10333T000 BOLT, REAR SHOCK UPPER 2

4 09103-10229-000 BOLT, REAR SHOCK LOWER 2

5 62100-20G81-000 ABSORBER ASSY, REAR SHOCK 2

42

02 Part Catalog 25-45 42 8/17/05, 4:28 PM


FIG. 43 FIG.43 REAR FENDER

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 63111-20G00-000 FENDER, REAR 1

2 61361-09G00-000 BOLT 2

3 09148-05038-000 NUT 5

4 96510-09G00-000 TOOL ASSY 1

5 47435-09G00-000 BAND, TOOL 1

6 41541-20G00-000 HOLDER, BATTERY 1

7 92211-20G00-000 BOX, HELMET 1

8 92216-20G00-000 CUSHION, HELMET BOX 4

9 92215-20G00-000 SPACER, HELMET BOX 4

10 01547-06303-000 BOLT, HELMET BOX 4

11 08319-21063-000 NUT HOLDER BATTERY 1

12 09160-06109-000 WASHER HOLDER BATTERY 1

43

02 Part Catalog 25-45 43 8/17/05, 4:28 PM


FIG. 44 FIG.44 REAR WHEEL

REF. NO. PART NO. DESCRIPTION Q’TY REMARKS

1 64110-09G01T000 HUB, REAR WHEEL (13L) 1


25 2 64210-09G00-000 PANEL, REAR BRAKE 1
3 54400-09810-000 SHOE, BRAKE 1

30 4 54424-09G00-000 SPRING, REAR BRAKE SHOE 2


23 22 5 64441-09G00-000 SHAFT, BRAKE CAM 1
21 20
6 54443-09G00-000 SEAL, BRAKE CAM DUST 1

18 7 54492-09G00-000 PLATE, BRAKE LINING 1


19
28 8 64451-09G00-000 LEVER, BRAKE CAM 1
27 16
9 09100-06078-000 BOLT, REAR BAKE CAM 1
33 10 08310-00063-000 NUT, REAR BAKE CAM LEVER 1
17
11 08322-01063-000 WASHER, REAR BRAKE CAM LEVER 1
29
12 64711-31C20-000 AXLE, REAR 1
13 64731-31C20-000 SPACER, REAR AXLE RH 1
1
14 08140-63017-000 BEARING, RH 1
26 15
32 15 09180-12143-000 SPACER, BEARING 1
12 14
16 08140-62017-000 BEARING, LH 1

4 31
17
18
19
08110-62017-000
64651-30D01-000
64733-43000-000
BEARING, REAR HUB INNER LH
ABSORBER, REAR HUB SHOCK
RETAINER, REAR SPROCKET DRUM
2
1
1
20 64611-01001-000 DRUM, SPROCKET MOUNTING 1
21 08113-62037-000 BEARING 1
22 09285-25003-000 SEAL OIL 1
3 23 64721-35500-000 SPACER, REAR AXLE LH 1
24 08319-31128-000 NUT, REAR AXLE 1
2 25 64511-354B0-000 SPROCKET, REAR (35T) 1
4 26 09105-08011-000 BOLT, REAR SPROCKET 4

4 27 09169-08011-000 LOCK WASHER 2


28 08310-00083-000 NUT, REAR SPROCKET 4
13
24 29 65311M46730-000 WHEEL RIM (1.60X17) 1
3 40
39 30 65110M09G70-000 TIRE, REAR (80/90-17) 1
31 55200M03600-000 TUBE ASSY, INNER 1
6 7 10
11 32 55261M01011-000 PROTECTOR, INNER TUBE 1
5 33 65320-03020-000 SPOKE SET, REAR WHEEL 1

8 34 43300-20G00-000 ROD ASSY, REAR BRAKE 1

35 35 08322-01063-000 WASHER 1
9 36 36 09440-09004-000 SPRING 1
37 37 09209-11002-000 PIN 1
38 09150-06001-000 NUT 1
39 08322-01053-000 WASHER 1
38 34
40 04111-20208-000 PIN, COTTER 1

44

02 Part Catalog 25-45 44 8/17/05, 4:28 PM


PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO.

02112-05203-000 38 - 3 08110-68050-000 14 - 14 09105-08011-000 44 - 26 09160-14005-000 12 - 25 09208-07005-000 12 - 31


02112-06203-000 17 - 5 08113-62037-000 44 - 21 09106-05028T000 6 - 7 09164-07001-000 24 - 9 09209-05011-000 14 - 31
02112-75163-000 14 - 34 08113-69050-000 6 - 3 09108-08265-000 2 - 2 09164-10012-000 6 - 24 09209-11002-000 44 - 37
02112-75163-000 24 - 10 08123-63007-000 35 - 2 09111-06001-000 29 - 5 09164-14011-000 12 - 21 09247-10008T000 3 - 11
00000 02122-06163-000 5A - 3 08140-62017-000 44 - 16 09111-06041-000 14 - 17 09164-14011-000 12 - 26 09247-12102-000 4 - 19

01421-06208-000 10 - 2 02142-05083-000 4 - 11 08140-63017-000 44 - 14 09111-08013-000 41 - 10 09164-25003-000 13 - 24 09259-26015-000 4 - 21


01500-06103-000 13 - 22 02142-05103-000 17 - 4 08211-06121-000 14 - 18 09127-06018-000 36 - 9 09166-24001-000 33 - 10 09261-02008-000 11 - 3
01500-06163-000 15 - 10 02142-05123-000 28 - 4 08211-08141-000 11 - 4 09136-05065-000 21 - 6 09168-06004-000 3 - 14 09261-03002-000 14 - 11
01500-06203-000 14 - 29 02142-05123-000 37 - 3 08211-12261-000 14 - 26 09136-06002-000 31 - 10 09168-06004-000 7 - 5 09261-04012-000 14 - 8
01500-08253-000 15 - 15 02142-06103-000 29 - 12 08211-14321-000 15 - 12 09136-06002-000 34 - 14 09168-08015-000 4 - 9 09261-07006-000 12 - 8

01500-10163-000 3 - 7 02142-06103-000 14 - 13 08310-00063-000 29 - 6 09136-06004-000 31 - 4 09168-08021-000 1 - 7 09262-15026-000 6 - 11


01547-06123-000 3 - 13 02142-06123-000 31 - 5 08310-00063-000 44 - 10 09136-06009-000 31 - 15 09168-10002-000 3 - 12 09262-15032-000 12 - 38
01547-06123-000 34 - 2 02142-06123-000 13 - 19 08310-00083-000 44 - 28 09136-06017-000 9 - 9 09168-10002-000 3 - 8 09262-25122-000 5 - 8
01547-06163-000 11 - 11 02142-06163-000 31 - 18 08310-00107-000 41 - 4 09139-05057-000 24 - 7 09168-10033-000 40 - 12 09262-35063-000 5 - 7
01547-06203-000 4 - 15 02142-06163-000 34 - 11 08316-10063-000 10 - 3 09140-08008-000 41 - 8 09168-12002-000 4 - 20 09263-13003-000 13 - 6

01547-06203-000 7 - 8 02142-06163-000 18 - 7 08316-10083-000 10 - 12 09140-12046-000 12 - 36 09169-06028T000 31 - 6 09263-13003-000 13 - 15


01547-06203-000 1 - 13 0242-06123-000 18 - 2 08316-10123-000 17 - 6 09140-14022-000 12 - 19 09169-06060-000 34 - 10 09263-20061-000 5A - 7
01547-06203-000 1 - 18 03211-04206-000 22 - 5 08319-21063-000 43 - 11 09140-14022-000 12 - 24 09169-08011-000 44 - 27 09263-28034-0B0 5 - 6
01547-06253-000 1 - 23 03241-05123-000 30 - 5 08319-21063-000 38 - 6 09148-05038-000 20 - 14 09180-06010-000 14 - 10 09280-12004-000 12 - 39
01547-06253-000 1 - 19 03241-05163-000 30 - 7 08319-31068-000 41 - 14 09148-05038-000 31 - 11 09180-08151-000 27 - 16 09280-13007-000 11 - 13

01547-06253-000 14 - 12 03241-05203-000 20 - 10 08319-31103-000 3 - 10 09148-05038-000 22 - 9 09180-08151T000 10 - 13 09280-17003-000 4 - 7


01547-06253-000 16 - 11 03241-05203-000 30 - 10 08319-31108-000 35 - 6 09148-05038-000 30 - 4 09180-08212-000 10 - 8 09280-21008-000 14 - 32
01547-06303-000 43 - 10 03241-15163-000 31 - 9 08319-31108-000 26 - 9 09148-05038-000 34 - 6 09180-10148-000 35 - 3 09280-22008-000 4 - 22
01547-06303-000 4 - 4 03241-15163-000 34 - 5 08319-31108-000 36 - 4 09148-05038-000 43 - 3 09180-12143-000 44 - 15 09280-26009-000 1 - 22
01547-06303-000 4 - 16 03241-15163-000 30 - 11 08319-31128-000 44 - 24 09150-06001-000 44 - 38 09180-12152-000 14 - 24 09280-50007-000 1 - 12

01547-06303-000 4 - 24 03242-05169-000 31 - 7 08322-01053-000 44 - 39 09159-06024-000 36 - 15 09181-14167-000 15 - 11 09280-54001-000 11 - 12


01547-06303-000
01547-06403-000
01547-06403-000
01547-06403-000
11
3
4
4
-
-
-
-
6
3
5
17
03511-05163-000
03541-04163-000
03541-05163-000
03541-05203-000
37
37
22
9
-
-
-
-
5
4
13
8
08322-01063-000
08322-01063-000
08322-01083-000
08322-01163-000
44
44
41
26
-
-
-
-
11
35
7
4
09159-08049-000
09160-05033-000
09160-05045-000
09160-05045-000
1
31
30
22
-
-
-
-
6
8
9
12
09181-17018-000
09181-18002-000
09181-25051-000
09181-25052-000
12
12
5
5
- 22
- 7
- 15-1
- 15-2
09280-84002-000
09283-14009-000
09283-17025-000
09285-12002-000
1
15
13
14
-
-
-
-
17
7
16
25
5
01547-06503-000 3 - 4 04111-20208-000 41 - 9 08331-31139-000 5A - 5 09160-06030-000 14 - 9 09181-25053-000 5 - 15-3 09285-25003-000 44 - 22
01547-06603-000 4 - 18 04111-20208-000 44 - 40 08331-31259-000 13 - 25 09160-06109-000 43 - 12 09181-25054-000 5 - 15-4 09289-05008-000 6 - 23
01547-06753-000 3 - 5 04111-25156-000 27 - 9 08332-11059-000 12 - 32 09160-06126-000 36 - 13 09181-25055-000 5 - 15-5 09319-10023-000 41 - 2
01550-06103-000 40 - 16 04111-30258-000 26 - 3 08332-11066-000 11 - 5 09160-06129-000 10 - 19 09181-25056-000 5 - 15-6 09320-08018-000 30 - 6
01550-06123-000 23 - 11 04211-09129-000 11 - 7 08341-31039-000 17 - 7 09160-08032T000 10 - 15 09181-25057-000 5 - 15-7 09320-09016-000 30 - 8

01550-06123-000 28 - 5 04211-09149-000 4 - 14 08361-35066-000 16 - 12 09160-08032T000 27 - 18 09181-25058-000 5 - 15-8 09320-09016-000 22 - 10


01550-06123-000 34 - 12 04211-09149-000 4 - 3 08361-35066-000 18 - 12 09160-08121-000 1 - 8 09181-25059-000 5 - 15-9 09320-09026-000 31 - 14
01550-06163-000 23 - 7 04211-11129-000 2 - 4 09100-06078-000 44 - 9 09160-08149-000 10 - 10 09181-25060 5 -15-10 09320-12026-000 10 - 14
01550-06163-000 28 - 14 04211-11129-000 1 - 5 09103-06247-000 7 - 4 09160-10085-000 12 - 37 09181-25061 5 -15-11 09320-12048-000 10 - 9
01550-06203-000 10 - 7 04211-13189-000 3 - 2 09103-06501-000 1 - 9 09160-10506-000 41 - 15 09181-25062 5 -15-12 09352-40703-230 28 - 10

01550-08123-000 4 - 8 06111-06004-000 33 - 6 09103-08107-000 39 09160-12061-000 41 - 13 09181-25063 5 -15-13 09360-10042-000 40 - 11


01550-08163-000 27 - 3 07130-06163-000 5A - 9 09103-10110T000 3 - 9 09160-13006-000 13 - 5 09181-25179 5 -15-14 09364-08003T000 3 - 6
01550-08203-000 27 - 22 08110-62017-000 44 - 17 09103-10126-000 36 - 2 09160-13006-000 13 - 13 09181-25181 5 -15-15 09380-17007-000 13 - 7
01550-10453-000 33 - 3 08110-62030-000 13 - 8 09103-10229-000 42 - 4 09160-13010-000 5A - 4 09200-06041-000 27 - 8 09380-17007-000 13 - 17
02112-05123-000 36 - 16 08110-62030-000 13 - 14 09103-10333T000 42 - 3 09160-14005-000 12 - 20 09206-08008-000 6 - 5 09381-10004-000 1 - 2

03 Part Catalog 01-4 1 8/17/05, 4:28 PM


PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO.

09381-14001-000 5 - 14 11144-09G00-000 1 - 15 12843-27A00-000 6 - 14 13684-09400-000 8 - 33 23121-09G00-000 12 - 27


09401-06101-000 28 - 13 11175-09400-000 1 - 11 12861-09D00-000 6 - 15 13700-20G30-000 9 - 1 23221-23F00-000 12 - 28
09401-09403-000 28 - 12 11210-20G10-000 2 - 1 12871-30A00-000 6 - 16 13741-20G00-000 9 - 2 23222-21D10-000 12 - 29
09401-10409-000 3 - 16 11241-20G00-000 2 - 3 12911-09G20-000 6 - 17 13780-09G00-000 9 - 3 23223-23F00-000 12 - 30
09401-10409-000 28 - 9 11300-20840-000 3 - 1-1 12912-20G20-000 6 - 18 13824-18910-000 9 - 5 23230-20G00-000 12 - 33 30000
09404-06429-000 18 - 6 11300-20850-000 3 - 1-2 12921-20G00-000 6 - 19 13826-09G30-000 9 - 7 23234-23F00-000 12 - 34 31100-20G00-000 16 - 1
09404-06431-000 3 - 17 11332-20G00-000 3 - 15 12931-09G00-000 6 - 20 13827-09G00-000 1 - 20 23250-20G00-000 12 - 35 31130-20G00-000 16 - 2
09407-18402-000 23 - 3-1 11341-20G40-000 4 - 1 12932-09G00-000 6 - 21 13871-09G00-000 9 - 4 24120-20G00-000 13 - 1 31131-20G00-000 16 - 3
09407-25401-000 36 - 19 11351-20G30-000 4 - 12 12933-09G00-000 6 - 22 13881-09G30-000 9 - 6 24130-20G00-000 13 - 9 31135-19D00-000 16 - 4
09407-25401-000 23 - 3-2 11361-23FA0-000 4 - 23 12951-20G00-000 6 - 10 14150-20G20-000 10 - 4 24221-20G00-000 13 - 2 31143-49040-000 16 - 5

09440-02002-000 12 - 9 11383-20GA0-000 4 - 10 12954-09G10-000 6 - 6 14181-09D00-000 10 - 1 24231-20G00-000 13 - 3 31151-20G00-000 16 - 6


09440-04010-000 14 - 33 11482-20G00-000 4 - 2 12955-20G00-000 6 - 8 14181-25G00-000 10 - 6 24241-20G00-000 13 - 4 31156-98E00-000 16 - 7
09440-09004-000 44 - 36 11483-20G00-000 4 - 13 13110-20G10-000 1 - 21 14310-20G20-000 10 - 5 24311-20G00-000 13 - 10 31170-19B10-000 16 - 8
09440-18031-000 12 - 17 11971-09403-000 4 - 6 13129-20G00-000 1 - 24 14770-20G00-000 27 - 21 24331-20G00-000 13 - 11 31264-13E00-000 16 - 9
09440-19025-000 12 - 40 12100-20G10-000 5 - 10-1 13200-20G70-000 8 - 14780-23FA0-000 10 - 17 24341-20G00-000 13 - 12 31280-20G00-000 16 - 10

09440-30007-000 15 - 8 12100-20G10-050 5 - 10-2 13247-25G00-000 8 - 31 14783-23FA0-000 10 - 18 24741-20A10-000 13 - 18 31800-31C00-000 18 - 11


09443-05019-000 14 - 20 12100-20G10-100 5 - 10-3 13249-30A10-000 8 - 2 16321-23F00-000 5 - 9 25211-23F10-000 14 - 1 32100-20G50-000 17
09443-06083-000 23 - 9 12111-20G10-000 5 - 11-1 13250-30D00-000 8 - 20 16331-09G00-000 11 - 2 25221-23F10-000 14 - 2 32100-20G60-000 17
09443-12033-000 26 - 12 12111-20G10-050 5 - 11-2 13254-20010-000 8 - 13 16400-09G20-000 11 - 1 25311-20G00-000 14 - 5 32101-20G50-000 17 - 1-1
09443-14022-000 26 - 10 12111-20G10-100 5 - 11-3 13258-30A00-000 8 - 12 16510-05240-000 11 - 9 25312-20G00-000 14 - 6 32101-20G60-000 17 - 1-2

09444-26027-000 14 - 21 12140-20G20-000 5 - 12-1 13261-09G20-000 8 - 1 16512-09G00-000 11 - 10 25350-20G00T00 14 - 15 32102-20G50-000 17 - 2-1


09448-38004-000 15 - 9 12140-20G20-050 5 - 12-2 13267-09G20-000 8 - 24 16519-09G00-000 11 - 14 25355-20G10-000 14 - 16 32102-20G60-000 17 - 2-2
09471-12103-000 20 - 7 12140-20G20-100 5 - 12-3 13267-20G00-000 8 - 25 16520-09402-000 11 - 8 25361-23F00-000 13 - 23 32371-20G00-000 17 - 3
09471-12108-000 20 - 6 12151-20G00-000 5 - 13 13268-09G20-000 8 - 27 25381-20G00-000 14 - 7 32800-47E00-000 18 - 1
09471-12119-000 22 - 7 12160-20820-000 5 - 3 13268-35010-000 8 - 26 25411-13A10-000 14 - 3 32900-09G30-000 18 - 3

09471-12203-000 21 - 5 12161-20G00-0C0 5 - 4 13278-29C50-000 8 - 32 25421-35420-000 14 - 4 32980-20G00-000 18 - 4

5 09471-12203-000
09471-23FA0-000
09481-10501-000
09482M00568-000
22
21
23
1
-
-
-
-
8
4
2
10
12211-20G00-000
12221-20G00 -000
12261-20G00-000
12261-20G10-000
5
5
5
5
-
-
-
-
5
1
2-1
2-2
13291-29900-000
13295-29900-000
13341-20G00-000
13372-09G10-000
8
8
8
8
-
-
-
-
28
29
19
14 20000
25510-20G00-000
25520-20G01-000
25600-23F20-000
25652-16500-000
14
14
14
14
-
-
-
-
22
19
27
28
33410-20G00-000
33510-20G00-000
33541-09G00-000
33542-38B00-000
18
18
18
18
-
-
-
-
5
9
8
10

09491-97009-000 8 - 17 12601-20G00T000 5A - 6 13382-23F00-000 8 - 6 21102-09G00-000 12 - 1 25671-20G00-000 14 - 23 33610-20G00-000 19 - 1-1


09492-12003-000 8 - 16 12611-20G00-000 5A - 1 13383-20G20-000 8 - 8 21111-20G30-000 12 - 2 26211-23F00-000 15 - 1 33610-20GA0-000 19 - 2-1
12612-23F00-000 5A - 2 13385-09G10-000 8 - 18 21114-23F00-000 12 - 3 26221-30A00-000 15 - 2 33651-20G00-000 19 - 2
12614-05F10-000 5A - 8 13387-23F00-000 8 - 11 21119-23F20-000 12 - 4 26231-09G00-000 15 - 3 33652-28C00-000 19 - 3
12710-20G00-000 6 - 1 13411-01010-000 8 - 23 21200-20G10-000 12 - 10 26232-09401-000 15 - 4 33652-35400-000 30 - 13

12711-20G00-000 6 - 2 13417-01010-000 8 - 22 21251-23F20-000 12 - 11 26233-09400-000 15 - 5 33652-38A10-000 19 - 4


12725-20G00-000 6 - 9 13418-12F40-000 8 - 9 21411-20G00-000 12 - 12 26241-20G01-000 15 - 6 33810-20G00-000 19 - 6
12741-20G00-000 6 - 4 13418-43410-000 8 - 21 21441-23F00-000 12 - 13 26300-09G10-000 15 - 13 33860-30D00-000 19 - 5
12760-20G00-000 7 - 1 13481-23F00-000 8 - 7 21451-21D40-000 12 - 14 26352-09D10-000 15 - 14 34100-09GE0-000 20 - 1-1
100000 12771-20G00-000 7 - 2 13533-98410-000 8 - 10 21461-09G00-000 12 - 15 27511-09G00-000 13 - 20 34100-09GH0-000 20 - 1-2

11110-20G4-000 1 - 1 12811-09G00-000 7 - 3 13551-20G20-000 8 - 5 21465-09G00-000 12 - 16 27512-09G00-000 13 - 21 34111-09G00-000 20 - 2


11115-09G10-000 1 - 3 12830-09G00-000 7 - 6 13573-20G20-000 8 - 4 21482-09G00-000 12 - 18 27600-20910-100 13 - 26 34112-09G00-000 20 - 3
11121-23F01-000 1 - 16 12837-20G00-000 7 - 7 13601-04128-000 8 - 15 21501-20G10-P14 12 - 23 34113-09G00-000 20 - 4
11134-09G00-000 1 - 14 12840-20G10-000 6 - 12 13601-04148-000 8 - 30 21631-21D02-000 12 - 5 34170-09G60-000 20 - 5-1
11141-20G00-000 1 - 4 12842-49201-000 6 - 13 13683-34A10-000 8 - 3 21652-23F00-000 12 - 6 34170-09G70-000 20 - 5-2

03 Part Catalog 01-4 2 8/17/05, 4:28 PM


PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO. PART NO. FIG. NO. REF.NO.

34186-09G00-000 20 - 8 43510-09G20-104 27 - 1 48111-20G30-000 31 - 1.2 51351-09G10-000 32 - 14 56500-20G00-000 36 - 5


34188-09G00-000 20 - 13 43551-35510-000 27 - 2 48111-20G30-000 31 - 1.3 51358-09G00T000 36 - 3 56520-16B00-000 36 - 7
34383-09G00-000 20 - 9 43600-09G00-000 27 - 4 48111-20G30-000 31 - 1.4 51410-20G00-000 33 - 1 56600-20G00-000 36 - 6
34810-20G10-000 28 - 3 43612-09G00-000 27 - 6 48121-20G30-103 31 - 2.2 51611-09G10-000 33 - 5 56632-09G00-000 36 - 8
34910-20G10-000 20 - 11 43631-34A01-000 27 - 7 48121-20G30-277 31 - 2.3 51612-09G00-000 33 - 4 57100-09G00-000 38 - 2 60000
34930-20G00-000 20 - 12 43650-23F00T000 10 - 16 48121-20G30-501 31 - 2.4 51621-25000-000 33 - 7 57110-23F10-000 38 - 1 61100-20G50-334 41 - 1
35100-20G20-000 21 - 1 43650-23F00T000 27 - 20 48131-20G00-000 31 - 12 51622-35400-000 33 - 2 57211-22D01-000 38 - 9 61211-31C10-000 41 - 3
35110-20G00-000 21 - 2 43652-23F00T000 10 - 11 48135-20G00-000 31 - 20 51631-05000-000 33 - 9 57421-21D10-000 38 - 4 61273-20G10-000 41 - 5
35171-20G00-000 21 - 3 43700-09G00-000 27 - 5 48136-20G00-000 30 - 16 51643-06001-000 33 - 8 57431-21D00-000 38 - 5 61311-09G20-000 42 - 1
35710-20G01-000 22 - 1 43750-23F00T000 27 - 19 48136-20G00-000 31 - 21 51860-20G00-000 34 - 1 57460-17C00-000 38 - 7 61361-09G00-000 42 - 2

35712-20G00-000 22 - 2 43750-23F00T000 25 - 3 48139-20G10-00K 31 - 19.1 51871-20G00-103 34 - 3.1 58300-20G10-000 36 - 17 61361-09G00-000 43 - 2


35713-20G00-000 22 - 6 43811-20G00-334 27 - 10 48139-20G10-103 31 - 19.2 51871-20G00-339 34 - 3.2 58333-35400-000 36 - 20 61410-20G00-000 41 - 11
35718-20G00-000 22 - 4 43815-20G00-104 27 - 12 48140-20G10T000 31 - 16 53111-20G20-103 34 - 4 58410-20g00-000 36 - 18 61421-20G00-000 41 - 12
35912-20G00-000 22 - 3 43816-23F20-000 27 - 14 48150-20G10T000 31 - 17 53145-20G00-000 34 - 13 58621-47E00T000 34 - 8 62100-20G81-000 42 - 5
36610-20GB0-000 23 - 1-1 43817-23F20-000 27 - 15 48211-09G00-000 31 - 13 53211-20G20-000 34 - 7 58711-09G00-000 24 - 6 63111-20G00-000 43 - 1

36610-20GG0-000 23 - 1-2 43818-23F20-000 27 - 17 48211-09G00-000 22 - 11 53274-09G00-000 34 - 9 58721-23F01-000 24 - 8 64110-09G01T000 44 - 1


37100-09G30-000 23 - 5 43821-20G00-334 27 - 11 48212-20G30-000 31 - 2.1 54111-09G20-000 35 - 1 59100-21850-000 39 - 4 64210-09G00-000 44 - 2
37109-09G30-000 23 - 4 43825-20G00-104 27 - 13 48721-20G20-00K 31 - 3.1 54400-09810-000 44 - 3 59100-47E02T000 39 - 1 64311-31C11T000 41 - 6
37155-31C00-000 23 - 6 44110M20G01-104 28 - 1 48721-20G20-103 31 - 3.2 54424-09G00-000 44 - 4 59121-01A00-000 39 - 9 64441-09G00-000 44 - 5
37251-09G10-000 24 - 1 44210-35014-000 28 - 2 48721-20G20-277 31 - 3.3 54443-09G00-000 44 - 6 59122-01A00-000 39 - 10 64451-09G00-000 44 - 8

37310-09G10-000 24 - 5 44300-09G00-000 28 - 6 48721-20G20-501 31 - 3.4 54492-09G00-000 44 - 7 59151-47E00-000 39 - 13 64511-354B0-000 44 - 25


37420-09G10-000 24 - 2 44322-27001-000 28 - 7 54600-30D00-000 35 - 7 59211-20G10-000 35 - 8 64611-01001-000 44 - 20
37510-09G10-000 24 - 3 44421-20G00-000 28 - 8 54711-04701-000 35 - 4 59218-09G00-000 35 - 9 64651-30D01-000 44 - 18
37520-09G10 24 - 4 44422-20G00-000 28 - 11 54750-46100-000 35 - 5 59245-20G00-000 40 - 15 64711-31C20-000 44 - 12
37720-20G00-000 14 - 30 45100-20G10-000 29 - 1 55110M09G70-000 35 - 12 59260-20G00T-000 40 - 14 64721-35500-000 44 - 23

37740-20G00-000 23 - 8 45148-20G00-000 29 - 3 55200M01011-000 35 - 13 59300-13820-000 39 - 3 64731-31C20-000 44 - 13


38500-09G01-000
38610-09410-000
23
21
-
-
10
7
45149-09G00-000
45211-20G00-000
45250-20G10-000
45280-20G01-000
29
29
29
29
-
-
-
-
2
13
4
10 50000
55200M03600-000
55261M01011-000
55261M01011-000
55311M46100-000
44
44
35
35
-
-
-
-
31
32
14
10
59303-14500-000
59314-13A00-000
59345-14600-000
59382-13A00-000
39
39
39
39
-
-
-
-
6
15
5
14
64733-43000-000
65110M09G70-000
65311M46730-000
65320-03020-000
44
44
44
44
-
-
-
-
19
30
29
33
5
45288-20G00-000 29 - 8 51103-20G80-000 32 55320-46100-000 35 - 11 59386-13A00-000 39 - 7 69100-31810-000 39 - 2
45289-09G10-000 29 - 9 51104-20G80-000 32 56110-20G40-000 36 - 1 59387-00B20-000 39 - 11 69115-31D10-000 39 - 8
45700-20G01-000 29 - 11 51110-20G80-000 32 - 11 56272-23F10-000 36 - 14 59388-00B20-000 39 - 12 69669-24A01T000 40 - 6
46211-20G10-334 25 - 2 51130-20G80-000 32 - 1 56272-28F00-000 36 - 12 59480-20G00-000 40 - 13 69688-34200-000 38 - 8
40000 47111-20G30-103 30 - 1-1 51140-20G80-000 32 - 2 56276-17D00-000 36 - 11 59600-21810-000 40 - 2 69689-49300-000 40 - 7

41100M20G40-104 25 - 1 47111-20G30-339 30 - 1-2 51146-31CB0-000 32 - 8 56278-28F00-000 36 - 10 59600-2IGIIT000 40 - 1


41541-20G00-000 43 - 6 47161-20G00-000 30 - 12 51147-16510-000 32 - 6 56311-20G00-277 37 - 01-3 59666-44300-000 40 - 3
42100-09G10-000 26 - 1 47165-09G00-000 30 - 14 51148-41310-000 32 - 7 56311-20G02-00K 37 - 01-1 59667-44B00-000 40 - 4
42211-09G00-000 26 - 2 47165-09G10-000 30 - 15 51153-23F00-000 32 - 3 56311-20G02-103 37 - 01-2 59668-21D00T000 40 - 5
42241-09G00-000 26 - 5 47211-20G30-103 30 - 2-1 51156-43010-000 32 - 4 56311-20G02-501 37 - 01-4 59671-36500-000 40 - 8 90000
42272-09G00-000 26 - 6 47211-20G30-339 30 - 2-2 51171-20G80-000 32 - 12 56321-20G30-00K 37 - 02-1 59675-19C00-000 40 - 9 92211-20G00-000 43 - 7
42310-09G10-104 26 - 7 47311-20G20-103 30 - 3-1 51173-23F00-000 32 - 5 56321-20G30-103 37 - 02-2 59748-14500-000 40 - 10 92215-20G00-000 43 - 9
42341-09G00-000 26 - 8 47311-20G20-339 30 - 3-2 51177-35400-000 32 - 9 56321-20G30-277 37 - 02-3 92216-20G00-000 43 - 8
43110-20G10-000 26 - 11 47435-09G00-000 43 - 5 51181-37B00-000 32 - 13 56321-20G30-501 37 - 02-4 95700-14830-000 29 - 7
43300-20G00-000 44 - 34 48110-20G00-000 31 - 1-1 51196-39140-000 32 - 10 56322-09G00-000 37 - 6 96510-09G00-000 43 - 4

03 Part Catalog 01-4 3 8/17/05, 4:29 PM

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