Shogun 125
Shogun 125
ILLUSTRATION INDEX 1
ENGINE
TRANSMISSION 2
2
ELECTRICAL 3
3
BODY 4
4
PARTS NUMBER INDEX 5
5
When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection
which guarantees quality performance.
This parts catalogue covers the list of all service parts for SUZUKI FD125XSU (KICK START) AND FD125XDU (ELECTRIC START)
1. DIMENSIONS
Dimensions of the parts in this catalogue are indicated in unit milimeters.
2. ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR : As required
ASSY : Assembly
E. No. : Engine number
F. No. : Frame number
D : Diameter of material
ID : Inside diameter
OD : Outside diameter
L : Length
LH : Left hand side
RH : Right hand side
~100045 : Up to F. No. 100045
100046~ : From F. No. 100046
NT : Number of teeth
OPT : Optional
OS : Over size
STD : Standard
T : Thickness
US : Under size
W : Width
12 X 34 X 5.6 Figures in the description column show the dimensions of parts.
5. NOTE
5-1 There are some different parts from those of productions models among spare parts for the administrative reasons and common use of them
with other models.
5-2 In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or
what is actually required on the vehicle.
5-3 Note that the drawings on the illustration on page are for ready reference of spare parts number, not to be used as an assembly manual. When
assembling, use “SUZUKI SERVICE MANUAL”.
5
5
3
4
5
4
4
4
18
15 15
17
1
23
4 18
22 4
13 16
17 3
11 2 5 5
22 4
5
19 4 16 16
14 15 16
4 3
4
15 12 1
10
1
6
2 5 2
3
11 10
7
9
10
7
6
6
13 23
3
12
8
6 17
12 16 2 8 9
2
20 8
18
11 1
1 12 9 3
7
14
11 13 2
13 24
14
19 20
22
21
FIG. 5 FIG. 5A 6
FIG. 6 FIG. 7
12
14
13
21 21 8
9
8
20 6
15
8
19
1 7 15
2 23 5
22
24 4 7
17
1
7
9
10 8
9
2
1
11 3 10
14
4
2 4
6 18
11 5
5
3 6
22
23
13
14 7
12 2
21 19
20
21
12
13
14 24
16
3 4
1
5
11
1 9 14
6 13
18 14
19 15
17
16
12
2
13 8
2
5
3
11
10
9
2
4
5
7 5 1
4
3 7
3
4
4
8
5
6 7
FIG. 12 38
16
FIG. 13 FIG. 14 FIG. 15
12
9
19 14
12 11 7
27 21 10
20
13 15
13 6
14 17 17 1
18 12 14
13 15
13
14 18 16 14
13 17 25 3
10 11
23 5
14
13
15 24
33
13 31 32
2 30
15
34
4
20
7
9 11
11 6
36
24 39
26 23
30
25 29 32 14 21
16 22 20
23
22 1
10 8
31 10
4
5 28 34 5
6
6 40
22
7 37
4 26
8 19 25
33 24
9 26
18
35 19 21
1
3 3
29
2
2 8
5 12
7 3 7 6
2
28
1
4 27 9
1
1
11 5
2
4
3
9
4
2 4
9 7
3
8 7
5 1
10
4
3
8
1 4
4
2 8
4
6 3
2
7
13
12
11
9 10
5
20
18
17
19
18
17
12
10
1 13
2 6
8
11
7
10 7
16
6 4 5
4
3
21
9
16
8
9 22
15 17
14 18
19
1
12 1
3 2
11
FIG. 28 4
FIG. 29 FIG. 30 FIG. 31
3
15
14
2 3
1
5
1
11
13
1
3
8
9
2 6
10
5 12 4
11 4
9 12
10
7
7
4
5
6 12
14 9
6 8
16
7
12
8
13 16
11
12
10
6
8 12
1
10
9
2
8 11
10
7
6
5
5
1
4
14
9 2
13
3 7
9 4
10
2 12
11
13
14
15
FIG. 44 25
30
23 22
21 20
19 18
28
27 16
33
17
29
1
26 15
32 14
12
31
2
4
13
24
3 40
39
6 7 10
11
5
8
35
9 36
37
38 34
23
4
5
11141-20G00-000
04211-11129-000
GASKET, CYLINDER HEAD
2 2
6 09159-08049-000 NUT, CYLINDER HEAD 4
22
13
7 09168-08021-000 GASKET, CYLINDER HEAD NUT 2
13
1 11210-20G10-000 CYLINDER 1
2 4 04211-11129-000 PIN 2
3
4
1
3
1-1 11300-20840-000 CRANKCASE SET 1 FD125XSU
5
4 1-2 11300-20850-000 CRANKCASE SET 1
5
4
4
3
4
01547-06403-000
01547-06503-000
BOLT, CRANKCASE
BOLT, CRANKCASE
2
3 2
5 01547-06753-000 BOLT, CRANKCASE 4
8
12 9
7
14
11 13
2 4
4 18
18 17
4
6
01547-06303-000
01547-06403-000
11971-09403-000
BOLT, CLUTCH COVER
1
16
7 09280-17003-000 O-RING, OIL LEVEL GAUGE 1
8 22 09280-22008-000 O-RING 1
9
23 11361-23FA0-000 COVER, ENGINE SPROCKET 1
24
14
19 20
22
21
9
8
15
4
5
6
12161-20G00-0C0
12211-20G00-000
09263-28034-0B0
ROD, CONNECTING
PIN, CRANK
BEARING, CRANK PIN
1
1
1
2
1 7 09262-35063-000 BEARING, LH 1
8 09262-25122-000 BEARING, MIDDLE 1
2
9 16321-23F00-000 GEAR, OIL PUMP DRIVE 1
10-1 12100-20G10-000 PISTON SET (STD) 1
10-2 12100-20G10-050 PISTON SET (OS:0.5) 1 OPT
10-3 12100-20G10-100 PISTON SET (OS:1.0) 1 OPT
2 8
4
6
09160-13010-000
08331-31139-000
12601-20G00T000
WASHER, STARTER IDLE GEAR
1
7
3 4
1
5
2
20
4 12741-20G00-000 SPROCKET, CAM SHAFT 1
6 12954-09G10-000 STOPPER 1
23
22
7 09106-05028T000 BOLT, SPROCKET CAM 2
24
8 12955-20G00-000 WASHER, DECOMP SHAFT 1
17
9 12725-20G00-000 SPRING, DECOMP CAM 1
1
10 12951-20G00-000 SHAFT, DECOMP CAM 1
14 24
16
2 6
8 4
6
09103-06247-000
09168-06004-000
12830-09G00-000
BOLT, CAM CHAIN TENSIONER
13200-20G70-000 CARBURETOR 1
2 13249-30A10-000 GASKET 1
2
3 13683-34A10-000 HOSE 1
4 13573-20G20-000 SPRING 1
6 13382-23F00-000 WASHER 1
7 13481-23F00-000 SPRING 1
9 13418-12F40-000 HOLDER 1
10 13533-98410-000 E-RING 1
11 13387-23F00-000 RING 1
12 13258-30A00-000 PACKING 1
13 13254-20010-000 PIN 1
15 13601-04128-000 SCREW 2
18 13385-09G10-000 PIPE 1
22 13417-01010-000 SPRING 1
24 13267-09G20-000 ADJUSTER 1
26 13268-35010-000 SPRING 1
27 13268-09G20-000 SPRING 1
28 13291-29900-000 WASHER 2
29 13295-29900-000 O-RING 2
30 13601-04148-000 SCREW 4
32 13278-29C50-000 O-RING 1
33 13684-09400-000 HOSE 1 9
2 1
9
4
6
13871-09G00-000
13824-18910-000
13881-09G30-000
PLUG, DRAIN
TUBE, OUTLET
2
1
6
7 13826-09G30-000 CLAMP 1
8 03541-05203-000 SCREW 4
4
7 5
4
8
5
10
17
19
18
13
14
15
16
4
5
14150-20G20-000
14310-20G20-000
PIPE, EXHAUST
MUFFLER ASSY
1
1 2
6 14181-25G00-000 GASKET, MUFFLER JOINT 1
12
11
10
1 16400-09G20-000 PUMP ASSY, ENGINE OIL 1
2 9 14
11
4
6
08211-08141-000
08332-11066-000
01547-06303-000
WASHER
E-RING
2
5
1
3
4
6 7
12
38
16 1 21102-09G00-000 HOUSING, CLUTCH 1ST 1
2 21111-20G30-000 GEAR, PRIMARY DRIVE 1
19
12 3 21114-23F00-000 RING, PRIMARY DRIVE GEAR 1
27 21
20
13 4 21119-23F20-000 SPACER, PRIMARY DRIVE 1
14
13
14
13
18
17
5
6
7
21631-21D02-000
21652-23F00-000
09181-18002-000
RACE, ONE WAY CLUTCH
RETAINER, ONE WAY CLUTCH
WASHER, PRIMARY DRIVE GEAR
1
2
2
2
14 8 09261-07006-000 ROLLER, ONE WAY CLUTCH 3
13
15 9 09440-02002-000 SPRING, ONE WAY CLUTCH 3
3
10 21200-20G10-000 GEAR ASSY, PRIMARY DRIVEN 1
11 21251-23F20-000 SPACER, PRIMARY DRIVEN GEAR 1
12 21411-20G00-000 HUB, CLUTCH SLEEVE 1
13 21441-23F00-000 PLATE, CLUTCH DRIVE 4
14 21451-21D40-000 PLATE, CLUTCH DRIVEN 3
15 21461-09G00-000 DISK, CLUTCH PRESSURE 1
36 11 16 21465-09G00-000 PLATE, RELEASE 1
24 39
23 17 09440-18031-000 SPRING, CLUTCH 4
26 30
25 29 32 18 21482-09G00-000 BOLT, CLUTCH SPRING 4
19 09140-14022-000 NUT, CLUTCH SLEEVE HUB 1
20 09160-14005-000 WASHER, CLUTCH SLEEVE HUB 1
22
21 09164-14011-000 WASHER, CLUTCH SLEEVE WAVE 1
31 10
22 09181-17018-000 WASHER, PRI MARY RIVEN GEAR 1
23 21501-20G10-P14 CLUTCH ASSY, SHOE 1
5 28 34
6 24 09140-14022-000 NUT, SHOE CLUTCH 1
6 40
25 09160-14005-000 WASHER, SHOE CLUTCH 1
7 37
26 09164-14011-000 WASHER, SHOE CLUTCH WAVE 1
4 27 23121-09G00-000 PIECE, CLUTCH PUSH 1
8
33
9 28 23221-23F00-000 ARM, CLUTCH RELEASE 1
35
29 23222-21D10-000 BOSS, CLUTCH RELEASE ARM 1
30 23223-23F00-000 BOLT, CLUTCH RELEASE ADJUST 1
3
31 09208-07005-000 PIN, CLUTCH RELEASE ARM 1
3 8
10
08110-62030-000
24130-20G00-000
24311-20G00-000
BEARING, COUNTER RH
5 25 08331-31259-000 CIRCLIP 1
3 7 6 26 27600-20910-100 CHAIN ASSY, DRIVE (100L) 1
14
13
2
33
31 32
30
9
10
11
09160-06030-000
09180-06010-000
09261-03002-000
STOPPER, SHIFT CAM PIN
2
3
34
4 12 01547-06253-000 BOLT, SHIFT CAM PIN 1
3 15
8
10
09440-30007-000
09448-38004-000
01500-06163-000
SPRING, KICK STARTER
12
16
4 31135-19D00-000 SPRING 2
1
5 31143-49040-000 O-RING 3
11 7 31156-98E00-000 O-RING 1
5
4
3
8
10
31170-19B10-000
31264-13E00-000
31280-20G00-000
WASHER SET
O-RING
BOLT
1
2
3
9
11 01547-06253-000 BOLT, STARTING MOTOR 2
8 7
10
17
3 2 4
6
02142-05103-000
02112-06203-000
08316-10123-000
SCREW, SENSOR
7
3
5 1
18
2 0242-06123-000 SCREW 1
10
33541-09G00-000
33510-20G00-000
33542-38B00-000
SEAL, SPARK PLUG
1
3
11 31800-31C00-000 RELAY ASSY, STARTING MOTOR 1 FD125XDU
19
20
10
11
12
03241-05203-000
34910-20G10-000
34930-20G00-000
SCREW, SPEEDOMETER
GUIDE, SPEEDOMETER
3
1
4
13 34188-09G00-000 CUSHION, SPEEDOMETER 1
21
1 35100-20G20-000 ASSY 1
4
3
4
4
2
4
22
4 35718-20G00-000 HOUSING 1
5 03211-04206-000 SCREW 2
6 35713-20G00-000 GASKET 1
1 4
8
12
13
09160-05045-000
03541-05163-000
WASHER, LAMP REAR COMBINATION
2 4
8
6 3
2
7
13
12
11
9 10
23
9 09443-06083-000 SPRING 1
4
10 38500-09G01-000 HORN ASSY 1
24
7 09139-05057-000 SCREW 1
9 09164-07001-000 WASHER 1
10 02112-75163-000 SCREW 1
24
1 41100M20G40-104 FRAME 1
2 3 43750-23F00T000 BOLT 4
3
4
1
25
4
6 12 09443-12033-000 SPRING, BRAKE PEDAL RETURN 1
4
3
8
9
12
11
26
2 43551-35510-000 RUBBER 2
12
19 3 01550-08163-000 BOLT, FRONT FOOTREST 4
18
17
4 43600-09G00-000 FOOTREST, PILLION RH 1
20 5 43700-09G00-000 FOOTREST, PILLION LH 1
18
17
6 43612-09G00-000 RUBBER 2
7 43631-34A01-000 WASHER 2
10
13 8 09200-06041-000 PIN 2
6
9 04111-25156-000 COTTER PIN 2
8
11
10 43811-20G00-334 BRACKET, PILLION RH 1
7
11 43821-20G00-334 BRACKET, PILLION LH 1
16
21
9
4 5 12
13
14
43815-20G00-104
43825-20G00-104
43816-23F20-000
HOLDER, PILLION RH
HOLDER, PILLION LH
2
4
16 15 43817-23F20-000 RUBBER, PILLION FOOTREST PIVOT 2
3 2
27
4
12 09401-09403-000 CLIP, FUEL HOSE NO.2 3
6 12
14
12
8
11
12
10
28
2 45149-09G00-000 CUSHION 2
3 45148-20G00-000 CUSHION 2
4
3
12 02142-06103-000 SCREW, STRIKER SUPPORT BRACKET 2
12 11
10
4
5
9
6 8
7
13
29
4
9 09160-05045-000 WASHER, COVER & TAIL 2
8 10 03241-05203-000 SCREW, COVER & TAIL 2
9
6
10 11 03241-15163-000 SCREW, CENTER COVER 2
5 12 4
4 12 47161-20G00-000 CUSHION, FRAME COVER 2
16
16
30
1.2 48111-20G30-000 1
1.3 48111-20G30-000 1
1.4 48111-20G30-000 1
2.2 48121-20G30-103 1
2.3 48121-20G30-277 1
2.4 48121-20G30-501 1
3.2 48721-20G20-103 1
3.3 48721-20G20-277 1
3.4 48721-20G20-501 1
5
09136-06004-000
02142-06123-000
SCREW, LEG SIDE CENTER
1
4
6 09169-06028T000 WASHER, LEG CENTER REAR 1
14 09320-09026-000 CUSHION 2
16 48140-20G10T000 BRACE RH 1
17 48150-20G10T000 BRACE LH 1
7 51148-41310-000 GASKET 2
8 51146-31CB0-000 CYLINDER 2
4
10 51196-39140-000 RING, PISTON 2
13 51181-37B00-000 O-RING 2
32
4
4
33
2 01547-06123-000 BOLT 2
4
11 02142-06163-000 SCREW , FRONT FENDER 2
34
2 08123-63007-000 BEARING 2
8 12 3 09180-10148-000 SPACER, FRONT HUB 1
13
14
2
12
13
14
55110M09G70-000
55200M01011-000
55261M01011-000
TIRE, FRONT, (70/90-17)
1
4
3
35
4
12 56272-28F00-000 EXPANDER, HANDLE
BALANCER OUTER 2
36
37
3 02112-05203-000 SCREW 2
8 69688-34200-000 SCREW 1
9 57211-22D01-000 GRIP, LH 1
38
5 59345-14600-000 PIN 2
8
6 59303-14500-000 BOOT 1
9 4
7 59386-13A00-000 BOOT 1
8 69115-31D10-000 SPRING 1
7
9 59121-01A00-000 BLEEDER 1
5
12
13
14
59388-00B20-000
59151-47E00-000
59382-13A00-000
NUT
BRACKET
BOLT
1
1
4
10
2 12 15 59314-13A00-000 WASHER 1
11
09103-08107-000 2
13
14
15
39
3 59666-44300-000 BOOT 1
4 59667-44B00-000 DIAPHRAGM 1
7 69689-49300-000 SCREW 2
8 59671-36500-000 HOLDER 1
9 59675-19C00-000 BOLT 2
10 59748-14500-000 SEPARATOR 1
4
12 09168-10033-000 WASHER, BRAKE FLUID 4
40
7 08322-01083-000 WASHER 2
8 09140-08008-000 NUT 2
10 09111-08013-000 BOLT 1
12
13
14
61421-20G00-000
09160-12061-000
08319-31068-000
GUIDE, ADJUSTER
2
4
15 09160-10506-000 WASHER 2
41
42
2 61361-09G00-000 BOLT 2
3 09148-05038-000 NUT 5
43
4 31
17
18
19
08110-62017-000
64651-30D01-000
64733-43000-000
BEARING, REAR HUB INNER LH
ABSORBER, REAR HUB SHOCK
RETAINER, REAR SPROCKET DRUM
2
1
1
20 64611-01001-000 DRUM, SPROCKET MOUNTING 1
21 08113-62037-000 BEARING 1
22 09285-25003-000 SEAL OIL 1
3 23 64721-35500-000 SPACER, REAR AXLE LH 1
24 08319-31128-000 NUT, REAR AXLE 1
2 25 64511-354B0-000 SPROCKET, REAR (35T) 1
4 26 09105-08011-000 BOLT, REAR SPROCKET 4
35 35 08322-01063-000 WASHER 1
9 36 36 09440-09004-000 SPRING 1
37 37 09209-11002-000 PIN 1
38 09150-06001-000 NUT 1
39 08322-01053-000 WASHER 1
38 34
40 04111-20208-000 PIN, COTTER 1
44
5 09471-12203-000
09471-23FA0-000
09481-10501-000
09482M00568-000
22
21
23
1
-
-
-
-
8
4
2
10
12211-20G00-000
12221-20G00 -000
12261-20G00-000
12261-20G10-000
5
5
5
5
-
-
-
-
5
1
2-1
2-2
13291-29900-000
13295-29900-000
13341-20G00-000
13372-09G10-000
8
8
8
8
-
-
-
-
28
29
19
14 20000
25510-20G00-000
25520-20G01-000
25600-23F20-000
25652-16500-000
14
14
14
14
-
-
-
-
22
19
27
28
33410-20G00-000
33510-20G00-000
33541-09G00-000
33542-38B00-000
18
18
18
18
-
-
-
-
5
9
8
10