COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING

QTY ITEM NO. DESCRIPTION REF WGT(#) EACH PART NO.

6 1 LOCK,ASSEMBLY,170 IDx59LONG 19.0 82245473

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING
REMOVAL 2
2
2
2
3
4
LOCK,ASSEMBLY,170 ID
LOCK,ASSEMBLY,170 IDx100L
PIN,HOIST
14.0
19.0
109.0
82245474
82245476
S069036
1 5 PIN,HOIST 333.0 S069037
1 6 BUSHING,PILOT 1.06 82139977
1 7 SOCKET,HEX BIT,12MM 0.0 81309312

PEDESTAL GEARCASE PEDESTAL GEARCASE PEDESTAL

T-BOLT
3 3
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

PIN

SECTION A-A
BUSHINGS

B T-BOLT
A

A B
PIN
4 4

BUSHINGS SECTION B-B

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

REVISION DATA REISSUE DATE 01-13-2010

PIN & BUSHING REMOVAL INSTRUCTIONS: SOLIDWORKS

20102018013
DRAWING

REVISED INSTALLATION OF LOCKING ASSY & LOCK

1. REMOVE THE HOIST MOTOR COUPLING SHAFT. REMOVE THE ROOF PANELS AND A-FRAME PLATFORM AS NECESSARY
FOR CRANE ACCESS TO THE GEARCASE. THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2009 Bucyrus International, Inc. ALL RIGHTS RESERVED.
2. DRAIN THE HOIST GEARCASE OIL. DISCONNECT THE SUCTION & RETURN HOSES LEADING TO THE OIL COOLER. ALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED

ASSY INSTRUCTION NOTES ON SHEET 2.

ECN
MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIED

3. REMOVE THE SCREWS CONNECTING THE HOIST BULL GEAR GUARD TO THE HOIST GEAR CASE. 1.
2.
2 PLACE DECIMAL DIMENSIONS
3 PLACE DECIMAL DIMENSIONS
.01 FOR EACH 12 MAX ± .09
.005 UP TO 36, .010 OVER 36

01-13-2010
3.
4.
CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.
PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES Bucyrus
4. REMOVE THE COTTER PINS, TEE BOLTS, & PINS SUPPORTING THE GEARCASE.
AND/OR HOLE CENTERLINES 0 7' (.002 INCH/INCH)
FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED
R
International, Inc.
1. MATERIAL THICKNESS DIMENSIONS TOLERANCE
A. LESS THAN .12 0 TO 36 .03

5. USING A PENCIL GRINDER, GRIND OUT THE WELDS ON THE 4 BUSHINGS OF THE REAR HOIST PEDESTAL. REMOVE THE BUSHINGS. OVER 36 .06

DATE
B. .12 TO .50 0 TO 36 .06
OVER 36 .12
C. .50 TO 1.00 0 TO 36 .09 DESCRIPTION

6. MOVE THE GEARCASE BACK TOWARDS THE REAR A-FRAME LEG TO GRANT ACCESS TO THE GEARCASE BUSHINGS. D. OVER 1.00
OVER 36
0 TO 36
.19
.19 MOD,PINS & BUSHINGS,HOIST G.C.
OVER 36 .25

TJS
REF DWGS
2. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL S031802
THICKNESS (MAX 3 )
MODEL UNIT FIN WGT
7. GRIND OUT & REMOVE THE GEARCASE BUSHINGS AND REMAINING HOIST PEDESTAL BUSHINGS. WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED
DET
495 1300
(MM-DD-YYYY)
(LBS) 766.0
DATE

BY
1. DIMENSION MATERIAL THICKNESS TOLERANCE REV
SWIECICHOWSKI T. 11-09-2009

DESCRIPTION
8. INSPECT ALL GEARCASE AND PEDESTAL BORES. DIMENSIONS ARE TO BE 9.000+.003/-.000. IF BORES ARE NOT TO
A. UP TO 36"

B. 36" TO 10'
UP TO 1"
1" AND GREATER
UP TO 1"
.06
.12
.12
ENG
CONTACT KOWALSKI T.
DWG
SIZE D 1

1
S069038
NO. SHEET
SPECIFICATIONS, CONTACT YOUR BUCYRUS SERVICE REPRESENTATIVE FOR CORRECTIVE ACTION.
1" AND GREATER .19

1 OF 2
C. 10' TO 30' UP TO 1" .19

REV
1" AND GREATER .25
D. OVER 30' ALL .25

COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING
 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING

INSTALLATION 1 PIN AND LOCK ASSEMBLY INSTRUCTIONS:

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING
1. MOVE THE GEARCASE BACK INTO POSITION AND ALIGN THE GEARCASE AND PEDESTAL BORES.

2. INSTALL THE GEARCASE'S REAR LOCKING ASSEMBLIES (ITEMS 2 AND 3) AND TWO REAR PINS (ITEM 4),
USING PILOT BUSHINGS (ITEM 6) WITH ITEM 2. MAINTAIN PIN & BUSHING DIMENSIONS IN SECTION C
AND TORQUE AS SPECIFIED BELOW.

3. INSTALL THE GEARCASE'S FRONT LOCKING ASSEMBLIES (ITEMS 2 AND 3) AND FRONT PIN (ITEM 5),
USING PILOT BUSHINGS (ITEM 6) WITH ITEM 2. MAINTAIN PIN & BUSHING DIMENSIONS IN SECTION B
AND TORQUE AS SPECIFIED BELOW.

4. INSTALL THE PEDESTAL'S FOUR REAR LOCKING ASSEMBLIES (ITEM 1).

5. INSTALL THE PEDESTAL'S 2 FRONT LOCKING ASSEMBLIES (ITEM 1). TORQUE ALL PEDESTAL LOCKING
ASSEMBLIES AS SPECIFIED BELOW.
2.85 2.72
2.79 2.66

3 1.00 1 2 1.50
3 3
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

4
4

D
C
1

C D 1

SECTION C-C
REAR PINS

2.72
2.66
3 2
1.00

4 1 INSTALLATION OF LOCKING ASSEMBLIES 4

(ITEMS 1,2 & 3)

1. CLEAN AND LIGHTLY OIL ALL PARTS OF LOCKING ASSEMBLY, SHAFT & HOUSING BORE. 5
2. (ITEMS 1 & 3 ONLY) LOOSEN ALL LOCKING SCREWS, REMOVE 3 OF THE LOCKING SCREWS
AND PLACE THEM IN THE "PUSH OFF THREADS" TO KEEP THE INNER AND OUTER RING OF
THE COLLAR SEPARATED WHILE LOCATING THE LOCKING ASSEMBLY IN THE BORE.
3. (ITEM 2 ONLY) INSERT 3 EQUALLY SPACED PILOT BUSHINGS (ITEM 6) INTO ITEM 2 AND
TIGHTEN LONGER SOCKET HEAD SCREWS FURNISHED WITH BUSHING SET. SEE DETAIL "E".
2 4. INSTALL LOCKING ASSEMBLY INTO HOUSING AND ONTO END OF PIN. 1

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

5. (ITEMS 1 & 3 ONLY) AFTER LOCATING BUSHING, REMOVE THE 3 LOCKING SCREWS AND
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

3
REPLACE THEM IN THEIR ORIGINAL LOCATION.
6. HAND TIGHTEN THE LOCKING SCREWS. USE A TORQUE WRENCH AND SET IT 5% HIGHER
THAN THE SPECIFIED FINAL TORQUE. TIGHTEN LOCKING SCREWS USING ONLY 1/4 TURNS.
ONCE A FULL 1/4 TURN IS NO LONGER ACHIEVED, CONTINUE TO OVER TORQUE FOR 1
OR 2 MORE PASSES.
6a. (ITEM 2 ONLY) ONCE AT LEAST 50% OF FINAL TORQUE REQUIREMENT HAS BEEN
SATISFIED, REMOVE LONG SOCKET HEAD SCREWS AND PILOT BUSHINGS. REPLACE
WITH SCREWS FURNISHED WITH LOCKING ASSEMBLY. TIGHTEN THESE SCREWS TO
1.04 SECTION D-D
6 "CATCH UP" TO THE OTHER SCREWS, THIS PILOT BUSHING SET SHOULD THEN BE
RETAINED FOR FUTURE USE.
3.34
3.28
FRONT PIN
7. RESET THE TORQUE WRENCH TO THE FINAL TORQUE AND CHECK ALL LOCKING SCREWS,
NO SCREW SHOULD TURN AT THIS POINT, IF A SCREW TURNS, REPEAT STEP 6 FOR 1 TO 2
MORE PASSES.
REISSUE DATE 01-13-2010

DETAIL E FINAL TIGHTENING TORQUE: 5% OVER FINAL TORQUE: SOLIDWORKS

(ITEM 1 NOT SHOWN) DRAWING
170 FT. LBS. ITEM 1 179 FT. LBS. ITEM 1
138 FT. LBS. ITEM 2 145 FT. LBS. ITEM 2 THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
166 FT. LBS. ITEM 3 174 FT. LBS. ITEM 3 ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2009 Bucyrus International, Inc. ALL RIGHTS RESERVED.
***DO NOT OVER TORQUE*** ***DO NOT OVER TORQUE*** DESCRIPTION

MOD,PINS & BUSHINGS,HOIST G.C.

Bucyrus DWG SIZE REV
R International, Inc. D 1

S069038
NO. SHEET

2 OF 2
COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING