KTR Catalog
KTR Catalog
Bellhousings
Damping elements
Cooling systems
Oil tanks
www.ktr.com
FUTURE WITH A SYSTEM.
KTR have consistently continued to extend their expertise So what would be more obvious than adapting our com-
in building systems over the past few decades. Today we pany name to this development? KTR Kupplungstechnik
are a leading manufacturer providing solutions with highest GmbH has become KTR Systems GmbH.
quality standards in the fields of drive technology, brake
and cooling systems as well as hydraulic components to The change of name takes account of the growing diversity
our global business partners. of our performance range demonstrating the global mar-
kets and our customers that we are prepared to take over
just more responsibility in machines and plants.
The power of hydraulics has moved mountains since the beginning. Thanks to the high processing quality of com-
1960s. Since the rapid development in hydraulic techno- ponents and our design engineers' expertise, this industry
logy had finally reached mechanical and plant engineering soon became a second pillar for KTR besides mechanical
as well. KTR took part in this development from the very drive technology.
Up and down, open and closed, forth and back: No matter Competence under one roof
as to which motions your machines are to perform, this will
work powerfully, accurately and reliably with KTR hydraulic Another option is to have your special design developed by
components. our design engineers in the new Power Transmission Center
Just as manifold as the motions are the applications of cus- (PTC). It was opened in Rheine, the location of KTR’s head-
tomers trusting in the quality of KTR hydraulic components. quarters, in April 2015, combining the fields of research &
No matter if mobile or stationary hydraulics are concerned - development, quality management, mechatronics and as-
KTR can provide the right components for every application. sembly under one roof.
The huge selection will allow you to find the suitable bell- To have enough space for good ideas, KTR built one of the
housings, foot flanges, cooling systems and many more. In latest R & D centers in North Rhine-Westphalia on a total
other words: Everything is available by one-stop shopping. surface of approx. 8,800 square metres. Among others hy-
And this is a way of shopping that even men like. draulic components such as bellhousings and damping ele-
ments for global use are developed, designed and optimized
A specialist - also for here.
custom-made designs It is obvious that the components shall operate smoothly. To
ensure a smooth operation, the products are continuously
The standard programme already covers all demands: bell- tested and further developed by KTR. For this purpose more
housings and couplings, foot flanges, damping elements, than 25 hydraulic and electric test benches are available to
oil/air and oil/water coolers, tank heaters, oil tanks, control the engineers in the PTC. In this context we test our pro-
and monitoring. Supplying standard products only does not ducts under realistic conditions - since nothing is harder
meet with our standard. That is why we surely supply special than reality.
sizes and designs. Whatever you like. Tailor-made. It goes
without saying that you can specify the parameters of your
product yourselves either by drawing, computer graphics or
manual sketch - we will be pleased to support you with op-
timizing your product.
5
A short touch of a button assists you when you
are pressed for time.
6
A matter of selection: the functional
online configuration
A few clicks only will guide you to the aim: KTR is the only
manufacturer of couplings providing for an extensive online
selection program for hydraulic components. The operati-
on is quite simple: First you define the pump manufactu-
rer, type of pump and electric motor. In a matter of seconds
the program provides a selection of suitable couplings and
bellhousings. Depending on the application you can select
extra components such as damping ring or foot flange. Af-
terwards the components selected can be displayed true to
scale via Webviewer or as a PDF file. Having completed the
selection you can order your individual online offer or order
the components required directly in the KTR shop. This is
functional– taking pressure off the timetable.
www.ktr.com
7
8
Summary of Products
Oil/air cooler
Cooling system OAC 28 Temperature control and monitoring
Cooling system OAC eco 32
Diagrammes of performance and pressure loss 34 Temperature feeler 81
Dimensions 37 Level and temperature switch 82
Cooling system OPC 43 Electric temperature switch 83
Dimensions 44 Industrial control system 84
Tank heater 86
List of resistance 89
Accessories
Combined coolers
9
BELLHOUSINGS
HYDRAULIC COMPONENTS
Oil bleed
available on request
Screw tightening torque
Distance sleeves
with property class 5.6
available on request
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
10 For continuously updated data please refer to our online catalogue at www.ktr.com
Other types of bellhousings
kW Dimensions [mm]
Foot
IEC motor with Gasket
Bellhousing flange Min. Venting hole Oil bleed
size (shaft n= DP
size PTFL/
end) d1 x l3 1500 size
PTFS *)
rpm A B B1 B3 h K M L1 L3 L5 1) B5 B4 B9 L7 B20 L21
71 0.25 PFK 160/6/.. 79 30 35
160 160 160 130 110 110 4 9 M8 13 13 140 25 7.5 28
(14 x 30) 0.37 PFL 160/6/.. 101 60 46
80 0.55 PK 200/11/.. 45 10 15 30
97 10
(19 x 40) 0.75 PL 200/11/.. 55 144 18
PK 200/13/.. 200 200 200 165 130 145 4 11 M10 152 16 30 36 71 7.5
12 36
90S/90L 1.1 PK 200/30/.. 79 142 30
37 25
(24 x 50) 1.5 PL 200/30/.. 90 127 37
PK 250/13/.. 159 186 77 40 69
100L/112M 2.2 PK 250/15/.. 61 10 20
250 250 250 215 180 190 5 14 M12 18 12 187 97 7.5 43
(28 x 60) 3 PL 250/15/.. 79 20 29
4 PK 250/17/.. 100 186 74 40 39
PK 300/8/.. 110 225 95 40 45
5.5 PK 300/9/.. 85 30 32
132S/132M 97
PL 300/9/.. 300 300 300 265 230 234 5 14 M12 99 20 15 231 40 37 7.5 45
(38 x 80)
7.5 PL 300/13/.. 210 57 95
50
PK 300/15/. 138 221 56 57
11 PK 350/8/.. 204 259 53 90
160M/160L 25 15
15 PK 350/11/.. 130 97 52
(42 x 110) 252
18.5 PL 350/11/.. 350 350 350 300 250 260 6 17 M16 146 26 18 92 50 60 7.5 51
180M/180L
22 PK 350/18/.. 159 244 67
(48 x 110) 25 15 77
PL 350/18/.. 184 252 80
PL 400/3/.. 165 290 97 73
200L
30 PK 400/12/.. 400 400 400 350 300 300 6 17 M16 170 25 20 50 75 7.5 51
(55 x 110) 260 95
PL 400/12/.. 184 82
PK 450/5/.. 165 260 73
25 120
PL 450/5/.. 185 325 83
225S/225M 37
PK 450/6/.. 450 450 450 400 350 350 6 17 M16 176 26 20 259 98 50 80 7.5 51
(60 x 140) 45
PFL 450/9/.. 253 370 137 116
25
PK 450/12/.. 204 260 97 90
250M 55 PK 550/4/.. 190/192 26 355 129 88
(65 x 140) PL 550/4/.. 207 330 124 96
550 550 550 500 450 450 2) 6 17 M16 26 50 7.5 51
280S/280M 75 PK 550/8/.. 217 25 340 97 100
(75 x 140) 90
315S/315M 110- PK 660/3/.. 247 465 80 115
660 660 660 600 550 550 2) 8 22 M20 32 30 50 7.5 60
(80 x 170) 160 PL 660/3/.. 260 340 156 122
355L/400M 355 PK 800/1/.. 335 40 36 520 149 140
800 900 800 740 680 680 2) 8 22 M20 50 7.5 70
(100 x 210) 710 P 800/3/.. 443 37 38 500 305 206
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
1)
Bottom of pot does not consist of solid material ribbed
2)
Passing from dimension B3 to flange radius R = 5
*) For vertical or lateral mounting on the tank, gaskets (type DP, see page 20) are available. For the detailed order designation please refer to our PC/Internet selection program or specify the IEC
motor size and detailed pump type for selection. If venting holes or oil bleeds are required, please specifiy in your order.
PL PK P 450 3 8
Ordering
example: Bellhousing type, Bellhousing type, Former bellhousing Flange diameter of In-house modifica-
Serial model code
long short type IEC Motor tion code
For continuously updated data please refer to our online catalogue at www.ktr.com 11
BELLHOUSINGS
HYDRAULIC COMPONENTS
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
If venting holes or oil bleeds are required, please specifiy in your order.
PL PK 250 2 8
Ordering
example: Flange diameter of IEC In-house modification
Bellhousing type, long Bellhousing type, short Serial model code
Motor code
12 For continuously updated data please refer to our online catalogue at www.ktr.com
BELLHOUSINGS
HYDRAULIC COMPONENTS
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
If venting holes or oil bleeds are required, please specifiy in your order.
PG 250 1 4
Ordering
example: Bellhousing type made of cast
Flange diameter of IEC Motor Serial model code In-house modification code
iron
For continuously updated data please refer to our online catalogue at www.ktr.com 13
BELLHOUSINGS
HYDRAULIC COMPONENTS
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
PSG 200/1/.. 200 200 200 165 130 145 7 11 M10 124 16 12 170 55 36 60 7.5 36
PSG 250/1/.. 250 250 250 215 180 190 7 13.5 M12 175 19 12 225 70 40 77 7.5 43
For servo and PSG 250/2/.. 250 250 250 215 180 190 7 13.5 M12 155 19 14 180 69 40 65 7.5 43
IEC motors
PSG 350/10/.. 350 350 350 300 250 260 7 17.5 M16 228 26 17 255 95 50 102 7.5 51
PSG 350/16/.. 350 350 350 300 250 260 7 17.5 M16 204 26 17 350 139 50 87 7.5 51
If venting holes or oil bleeds are required, please specifiy in your order.
PSG 250 1 4
Ordering
example: Bellhousing type
Flange diameter of IEC Motor Serial model code In-house modification code
for servo drives
14 For continuously updated data please refer to our online catalogue at www.ktr.com
DAMPING RINGS
HYDRAULIC COMPONENTS
Please specify in the order if the bellhousing is needed in oilproof design (extra charge)!
For continuously updated data please refer to our online catalogue at www.ktr.com 15
DAMPING RINGS
HYDRAULIC COMPONENTS
1)
Preferred combinations with short bellhousings, other combinations on request (see page 10 and 11). Phone: +49 5971 798-0
* Passing from dimension B3 to flange radius R = 5
� Make sure your power pack provides for a separation of piping, e. g. by hoses or elastic flanges (see page 22).
� As another measure for noise reduction we recommend to use damping rods (from page 25) or DT/DTV rings (see page 24).
For the detailed order designation please refer to our PC/Internet selection program or specify the IEC motor size and detailed pump type for selection.
PL PK 250 15 92 D 150 23
Ordering
example: Bellhousing Bellhousing Flange diameter Serial model In-house modifi- In-house modifi-
Damping ring Size
type, long type, short of IEC Motor code cation code cation code
16 For continuously updated data please refer to our online catalogue at www.ktr.com
FOOT FLANGES PTFL
HYDRAULIC COMPONENTS
In order to reach the full loading capacity of foot flanges, all fastening holes have to be screwed to the bellhousing.
PTFL 350 Al
Ordering
example: Foot flange type Size Material
For continuously updated data please refer to our online catalogue at www.ktr.com 17
FOOT FLANGES PTFS
HYDRAULIC COMPONENTS
PTFL 350 Al
Ordering
example: Foot flange type Size Material
18 For continuously updated data please refer to our online catalogue at www.ktr.com
ACCESSORIES FOR BELLHOUSINGS
HYDRAULIC COMPONENTS
ZO 300
Ordering
example: Mounting flange size
For continuously updated data please refer to our online catalogue at www.ktr.com 19
ACCESSORIES FOR BELLHOUSINGS
HYDRAULIC COMPONENTS
Gasket DP Gasket DZ
Material:
Perbunan
DP 300
Ordering
example: Type and size of gasket
20 For continuously updated data please refer to our online catalogue at www.ktr.com
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Damping elements
KTR has a sound measuring room integrated in the R&D test center allowing for low-reflecting testing conditions. Comparative measu-
rements are performed on a realistic hydraulic power pack to test and optimize the efficiency of KTR damping elements. In addition to
stationary measuring in the laboratory the efficiency of the damping measures used can be proven locally.
Examples of application:
Bellhousings DT ring
Damping ring
E-motor
Pump
Mode of operation:
The efficiency of the KTR damping elements is based on the reflection of the structure-borne noise vibrations by means of the vulcanized,
non-prestressed rubber layer in the acoustic frequency range from about 200 Hz. The reduction of the structure-borne noise vibrations
causes a reduced radiation of the airborne noise generated by the power pack.
80
79
Average sound pressure level LA [dBA]
For continuously updated data please refer to our online catalogue at www.ktr.com 21
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Elastic flange
View A
View A
Elastic flange
Bulkhead pipe
fitting Washer
Thread M
or Ød
Elastic flange
Elastic flange Bulkhead pipe fitting *)
Type L light- Type S heavy- Pilot bore Remark
Size A B a b D1 D2 dL Thread M
weight weight for Ød
80-2.11 SV 28-L SV 25-S M36 x 2 Ø34
80-2.10 SV 22-L SV 20-S M30 x 2 Ø28
80-2.9 SV 18-L − M26 x 1.5 Ø24.5
80-2.8 − SV 16-S M24 x 1.5 Ø22.5
80-2.7 SV 15-L − M22 x 1.5 Ø20.5
80-2.6 80 68 4 6 78 60 6.6 − SV 12-S M20 x 1.5 Ø18.5
80-2.5 SV 12-L SV 10-S M18 x 1.5 Ø16.5
80-2.4 SV 10-L SV 8-S M16 x 1.5 Ø14.5
80-2.3 SV 8-L SV 6-S M14 x 1.5 Ø12.5
80-2.2 SV 6-L − M12 x 1.5 Ø10.5
80-2.1 − − − Ø10 Standard design
100-2.5 SV 42-L **) SV 38-S **) M52 x 2 Ø50
100-2.4 − SV 30-S M42 x 2 Ø40
100-2.3 100 82 5 8 95 65 9 SV 28-L SV 25-S M36 x 2 Ø34
100-2.2 SV 22-L SV 20-S M30 x 2 Ø28
100-2.1 − − − Ø25 Standard design
130-2.4 SV 42-L SV 38-S M52 x 2 Ø50
130-2.3 SV 35-L − M45 x 2 Ø43
130 110 6 10 125 95 9
130-2.2 − SV 30-S M42 x 2 Ø40
130-2.1 − − − Ø35 Standard design
22 For continuously updated data please refer to our online catalogue at www.ktr.com
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Integrated gasket
1)
Pitch circle diameter on request.
2)
Tightening torque according to property class 5.6
3)
Number of connecting bores on request.
Permissible radial and axial weight load of damping rings based on an ambient temperature of +60 °C
Size D 150 D 190 D 230 D 260 D 330
Distance of center of gravity
100 100 100 200 200
for radial load L [mm]
Perm. weight Fmax. [N] 650 1800 3000 2300 4100
With a modified distance of center of gravity LX the permissible weight load is converted. If LX < L, Fmax. = Fperm.
The permissible weight load Fperm. must not be exceeded by the
Fperm. = Fmax. L / LX [N]Fperm.
existing weight load FG (neither radially nor axially).
D 230 14
Ordering
example: Damping ring Size In-house modification code
For continuously updated data please refer to our online catalogue at www.ktr.com 23
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Sealing lips on
both sides
Fperm. ≥ FP + FM Mb perm. ≥ FM l1 - FP l2
DT 250
Ordering
example: Damping ring Size
24 For continuously updated data please refer to our online catalogue at www.ktr.com
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Type DSM
Damping rods type DSM for electric motors type IMB 35, protection class IP54
Dimensions [mm]
Damping rod size For motor size
L L1 L2 L3 h h1 h2 b b1 b2 d D M1 M2
DSM 71 71 196 156 90 40 8 12 50 21 25 14 20 M6
DSM 80 80 176 146 100 40 8 12 50 22 25 14 20 M8
DSM 90 S 90S 196 156 100 40 8 12 50 24.5 25 14 20 M8
DSM 90 L 90L 240 205 125 40 8 12 50 24 25 14 20 M8
DSM 100 L/112 M 100L/112M 240 205 140 40 8 12 50 22 25 14 20 M10
DSM 132 S/132 M 132S/132M 280 245 140 178 45 8 12 50 20 25 14 20 M10 M10
DSM 160 M 160M 340 300 210 60 15 15 70 28 35 18 26 M12
DSM 160 L 160L 416 370 254 60 15 15 70 28 35 18 26 M12
DSM 180 M 180M 416 370 241 60 15 15 70 35 35 18 26 M12
DSM 180 L 180L 446 400 279 60 15 15 70 35 35 18 26 M12
DSM 200 L 200L 492 430 305 60 15 15 70 35 35 22 33 M16
DSM 225 S 225S 492 430 286 60 15 15 70 35 35 22 33 M16
DSM 225 M 225M 492 445 311 60 15 15 70 35 35 22 33 M16
DSM 250 M 250M 492 445 349 60 15 15 100 50 50 22 33 M20
DSM 280 S/280 M 280S/280M 614 570 368 419 60 15 15 100 50 50 22 33 M20 M20
DSM 315 S/315 M 315S/315M 614 570 406 457 60 15 15 120 60 60 22 33 M24 M24
DSM 315 L 315L 704 660 508 60 15 15 120 60 60 22 33 M24
For continuously updated data please refer to our online catalogue at www.ktr.com 25
DAMPING ELEMENTS
HYDRAULIC COMPONENTS
Damping rods type DSK for bellhousings type PIK with integrated oil cooler with feet
Dimensions [mm]
Damping rod size For cooler size
L L1 L2 h h1 h2 b b1 b2 d D M
DSK 200 PIK 200 240 210 154.5 40 8 12 50 25 25 14 20 M12
DSK 250 PIK 250 270 240 175.5 40 8 12 50 25 25 14 20 M12
DSK 300 PIK 300 280 250 199.5 45 8 12 50 25 25 14 20 M12
DSK 350 PIK 350 325 295 243.5 60 15 15 70 35 35 14 20 M12
––
Damping rods reduce the noise level and dampen vibrations
––
Special lengths or types available on request
––
Damping rods are made of natural rubber (NR)
––
Thrust loading (V1) not permissible
––
Available from stock
DSFS 300
Ordering
example: Damping rod Size
26 For continuously updated data please refer to our online catalogue at www.ktr.com
Type DSFL Type DSFS Type DSK
For continuously updated data please refer to our online catalogue at www.ktr.com 27
Oil/air coolers type OAC
Cooling systems
A compact and high-performance cooler series comprising twelve sizes was developed for high-performance cooling of hydraulic and
lubricating oils.
Application:
––
Construction machinery ––
Hydraulic power packs
––
Agricultural machinery ––
Wind power
––
Rail technology ––
Hydraulic presses
––
Machine tools ––
Iron and steel industry, etc.
Structure:
––
Cooler core (plate and bar) made of aluminium with industrial lamina in black (RAL 9005)
––
Fan cover made of steel in black (RAL 9005)
––
Fan made of nylon PAG
––
Protective grid made of steel in black (RAL 9005)
––
Fan 12/24V IP68, 230/400V, 400/690V, IP55
––
Fan with hydraulic drive
Marine design:
––
Cooler core, frame, fan cover with double-component paint
––
Electric motor with special painting and protection class IP56
ATEX design:
––
Electric motor in ATEX design II 2 G Exell T3
––
Special fan for ATEX design: II 2G c IIB+H2 T X, II 3D c T X
––
Special fan (stainless steel) for ATEX design: II 2G c IIC T X
Accessories:
––
Thermal bypass valves
––
Oil thermostat valve (OTV)
––
Protective grid
––
Temperature switch (TSC)
28 For continuously updated data please refer to our online catalogue at www.ktr.com
Selection system
To select the suitable cooler you need to know the following details:
Q [kW] Heat to be dissipated
V [l/min] Oil flow
Toil [°C] Inlet temperature of oil into cooler
TL [°C] Inlet temperature of ambient air into cooler
kW/K
V = 75 l/min
Toil = 65 °C
TL= 30 °C
Voil [l/min]
Voil [l/min]
For continuously updated data please refer to our online catalogue at www.ktr.com 29
Oil/air coolers type OAC
Cooling systems
OAC 200 M - 03 B - 4 - A - 0 - 0
Size of cooler
100 700
200 800
300 850
400 900
500 1000
600 2000
Type
No specification = standard
M = Marine (seawater resistance)
ExG = ATEX (gas-protected area)
ExD = ATEX (dust-protected area)
M-ExG = Marine & ATEX (gas)
M-ExD = Marine & ATEX (dust)
Engine
00 = Without engine
01 = Direct current 12V
02 = Direct current 24V
03 = Alternating current
04 = Hydraulic
09 = Special
Effective direction
Sucking = standard (no specification required)
Pressing = B
6 = Displacement
8 = Displacement
11 = Displacement
14 = Displacement
19 = Displacement
Voltage
To be omitted if not applicable
A = 230/400V 50 Hz
B = 400/690V 50 Hz
C = 230V 50/60 Hz (single-phase)
Z = Special voltage *
Bypass
0 = Without bypass
TB6 = Thermal bypass (6 bar/50 °C)
DB6 = Pressure bypass (2, 4, 6 bar)
DB4F = Pressure bypass (4 bar)
30 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers type OAC
Cooling systems
Technical data
12V and 24V fan drive
Speed Perm. pressure [bar] Max. volume flow
Cooler type 1)
Voltage [V] Drive [kW] Amperage [A] Protection class Fan Ø [mm] Weight [kg]
[rpm] Static Dynamic [l/min]
OAC100-01 12 0.09 3950 7.2 IP68 190 6
50
OAC100-02 24 0.06 3625 2.6 IP68 190 6
OAC200-01 12 0.10 2838 8.2 IP68 280 11
100
OAC200-02 24 0.11 2925 4.4 IP68 280 11
OAC300-01 12 0.22 3080 18.4 IP68 350 16
160
OAC300-02 24 0.23 2730 9.4 IP68 350 16
OAC400-01 12 0.22 3080 18.4 IP68 350 22
OAC400-02 24 0.23 2730 9.4 IP68 350 22
26 14 200
OAC500-01 12 0.24 2600 20.2 IP68 385 30
OAC500-02 24 0.24 2700 9.8 IP68 385 30
OAC600-01 12 2 x 0.10 2838 2 x 8.2 IP68 280 43
250
OAC600-02 24 2 x 0.11 2925 2 x 4.4 IP68 280 43
OAC700-01 12 2 x 0.24 2600 2 x 20.2 IP68 385 53
OAC700-02 24 2 x 0.24 2700 2 x 9.8 IP68 385 53
350
OAC800-01 12 2 x 0.24 2600 2 x 20.2 IP68 385 81
OAC800-02 24 2 x 0.24 2700 2 x 9.8 IP68 385 81
1)
Max. media temperature: 110 °C (higher temperatures on request)/Max. ambient temperature: 60 °C
2)
Max. media temperature: 110 °C (higher temperatures on request)/Max. ambient temperature: 40 °C
For continuously updated data please refer to our online catalogue at www.ktr.com 31
Oil/air cooler type OAC eco
Cooling systems
––
Energy consumption optimised to requirements
––
Variable-speed fan motor
––
Infinitely variable adaptation of cooling capacity based on requirements
––
Operating voltage 24V
––
Protection class IP65
––
Cooling capacity up to 25 kW with ∆T: 40 °K
––
CE certification
––
High-performance cooler core made of aluminium for a maximum static operating pressure of 10 bar
––
Three temperature curves pre-set
––
Cleaning operation & program change at the touch of a button during operation
––
Oil inlet temperature is permanently displayed
Structure
––
Cooler core made of aluminium
––
Fan cover made of steel
––
Fan made of nylon incl. protective grid
––
Motor 24V, IP65
––
TFSC (Temperature Fan Speed Control)
––
Temperature sensor
The OAC eco series is based on the previous standard, reduces noise which is generated and the energy consumption without accepting
any loss in performance.
Type code
OAC 300 eco - 02 - 1 - 0 - 0
Size of cooler
300
400
500
600
700 (on request)
800 (on request)
Type
eco
Engine
02 = Direct current 24V
Control
0 = Without control
1 = With control
Bypass
0 = Without bypass
TB = Thermal bypass (6 bar/50 °C)
DB = Pressure bypass (2, 4, 6 bar)
32 For continuously updated data please refer to our online catalogue at www.ktr.com
Operation
% motor speed
The control module TSFC is part of the cooler series eco controlling the
speed of the motor. For that purpose the temperature value of the sensor
is immediately assigned to the motor speed. For various loads three tem-
perature curves defined by the manufacturer are available (mode 2, 3, 4).
In addition the fan can be permanently switched on or off, mode 1 and 5.
2 A1 Temperature curve 40 - 50 °C
4 A3 Temperature curve 50 - 60 °C
5 HI FAN 100 %
The TSFC is operated via three buttons. The device is switched on or off via “ON/OFF”, while it is started as a standard in the control
mode (mode 2) which is set by the manufacturer. Via „MENU“ you can switch between control mode and setting mode (mode 1, 2, 3, 4, 5).
With the control mode the current temperature of the sensor is displayed, with the setting mode the operating mode selected is displayed.
The button "SET" serves for changing the parameters 1 - 5.
Control mode
Button / “SET“
Reversing operation (60 seconds)
(2 sec.)
Automatic return to control mode
Pressing the button SET may call the cleaning operation in addition. Here the fan rotates with full speed in opposite direction during 60
seconds. In the meantime the display counts down the remaining time in seconds. On completion the device restarts in the control mode.
The cleaning operation can be interrupted by pressing the button “MENU” at any time.
For continuously updated data please refer to our online catalogue at www.ktr.com 33
Oil/air coolers type OAC
Cooling systems
Performance diagramme
OAC600 (12/24V)
OAC500 (12/24V)
OAC400 (12/24V)
OAC300 (12/24V)
OAC200 (12/24V)
OAC100 (12/24V)
kW/°C
Voil [l/min]
OAC600 (12/24V)
OAC500 (12/24V)
OAC400 (12/24V)
OAC300 (12/24V)
OAC200 (12/24V)
Pressure loss [bar]
OAC100 (12/24V)
Voil [l/min]
34 For continuously updated data please refer to our online catalogue at www.ktr.com
Performance diagramme
OAC700 (230/400V)
OAC700 (hydraulics)
OAC600 (230/400V)
OAC600 (hydraulics)
OAC500 (230/400V)
OAC500 (hydraulics)
OAC400 (230/400V)
kW/°C
OAC400 (hydraulics)
OAC300 (230/400V)
OAC300 (hydraulics)
OAC200 (230V single-phase)
OAC200 (230/400V)
OAC200 (hydraulics)
Voil [l/min]
OAC700 (230/400V)
OAC700 (hydraulics)
OAC600 (230/400V)
OAC600 (hydraulics)
OAC500 (230/400V)
OAC500 (hydraulics)
Pressure loss [bar]
OAC400 (230/400V)
OAC400 (hydraulics)
OAC300 (230/400V)
OAC300 (hydraulics)
OAC200 (230V single-phase)
OAC200 (230/400V)
OAC200 (hydraulics)
Voil [l/min]
For continuously updated data please refer to our online catalogue at www.ktr.com 35
Oil/air coolers type OAC
Cooling systems
Performance diagramme
OAC850 (230/400V)
OAC850 (hydraulics)
OAC800 (230/400V)
OAC800 (hydraulics)
Voil [l/min]
OAC2000
OAC1000
OAC900 (230/400V)
OAC900 (hydraulics)
OAC850 (230/400V)
OAC850 (hydraulics)
Pressure loss [bar]
OAC800 (230/400V)
OAC800 (hydraulics)
Voil [l/min]
36 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers type OAC
Cooling systems
For continuously updated data please refer to our online catalogue at www.ktr.com 37
Oil/air cooler type OAC eco
Cooling systems
38 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers type OAC
Cooling systems
For continuously updated data please refer to our online catalogue at www.ktr.com 39
Oil/air coolers type OAC
Cooling systems
40 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers type OAC
Cooling systems
For continuously updated data please refer to our online catalogue at www.ktr.com 41
Oil/air coolers type OAC
Cooling systems
42 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers / cooling-pumping unit type OPC
Cooling systems
The OPC oil cooler unit is a system specifically developed for cooling in the bypass flow as an independent unit. The unit consists of a
cooler, fan, electric motor, pump and may be supplemented by a filter on request of the customer.
Application:
––
Machine tools ––
Add-on coolers
––
Elevators ––
Bypass flow cooling
––
Test benches
Structure:
––
Cooler core (plate and bar) made of aluminium with industrial lamina in black (RAL 9005)
––
Fan cover made of steel in black (RAL 9005)
––
Fan made of nylon PAG
––
Protective grid made of steel in black (RAL 9005)
––
Electric motor 230/400V, IP55
––
Bellhousing and coupling
––
Gear feed pump with pressure relief valve 0 - 15 bar, recommened setting 5 bar,
max. media temperature 80 °C (higher temperatures on request)
––
Filter with visual maintenance display, as an option
Marine design:
––
Cooler core, frame, fan cover with double-component paint
––
Electric motor with special painting and protection class IP56
ATEX design:
––
Electric motor in ATEX design II 2 G Exell T3
––
Special fan
Accessories:
––
Thermal bypass valves
––
Oil thermostat valve (OTV)
––
Protective grid
––
Temperature switch (TSC)
For continuously updated data please refer to our online catalogue at www.ktr.com 43
Oil/air coolers / cooling-pumping unit type OPC
Cooling systems
OPC200 - OPC400
Technical data
Current Speed Dimensions [mm] Weight
Cooler type Voltage l/min kW/°C
[A] [rpm] A B C D E F G H I J K L M [kg]
OPC200-4D-0.75kW 5.5 0.07
572 426 G 3/4"
OPC200-12D-0.75kW 16.7 0.09 350 460 65 255 115 360 174 530 100 330 35
OPC200-16D-0.75kW 21.4 0.10 596 435 G 1"
230/400V 50 Hz
44 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers / cooling-pumping unit type OPC
Cooling systems
OPC500 - OPC600
Technical data
Current Speed Dimensions [mm] Weight
Cooler type Voltage l/min kW/°C
[A] [rpm] A B C D E F G H I J K L M N [kg]
OPC500-16D-2.2kW 21.5 0.35
740 547 G 1" 75
OPC500-25D-2.2kW 33.4 0.40
460 740 95 405 150 157.5 657 130 720 30 330.0
230/400V 50 Hz
For continuously updated data please refer to our online catalogue at www.ktr.com 45
Oil/air coolers / cooling-pumping unit type OPC
Cooling systems
Technical data
Current Speed Dimensions [mm] Weight
Cooler type Voltage l/min kW/°C
[A] [rpm] A B C D E F G H I J K L M N [kg]
OPC800-50D-4kW 8.2 1460 69 1.00 701 981 1096 140 521 350 340 920 280 670 20 292 829 38 111.5
OPC800-80D-4kW 8.2 1460 112 1.15 701 981 1130 140 521 350 340 920 280 670 20 292 845 38 113
400/690V 50 Hz
OPC850-80D-5.5kW 12 970 72 1.12 870 1002 1046 95 523 373 390 910 350 590 20 180 804 38 146
OPC850-125D-5.5kW 12 970 113 1.32 870 1002 1081 95 523 373 390 910 350 590 20 180 824 63.5 160
OPC900-80D-5.5kW 12 970 72 1.34 995 1312 1046 95 678 373 390 1182 440 615 20 210 804 38 189
OPC900-125D-5.5kW 12 970 113 1.71 995 1312 1081 95 678 373 390 1182 440 615 20 210 824 63.5 203
OPC1000-125D-5.5kW 12 970 113 1.88 995 1312 1119 113 678 373 390 1182 440 615 20 210 844 63.5 217
OPC1000-180D-5.5kW 12 970 167 2.33 995 1312 1136 113 678 373 390 1182 440 615 20 210 854 76.2 220
46 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers / cooling-pumping unit type OPC
Cooling systems
Size of cooler
100
200
300
400
500
600
700
800
900
1000
Type
No specification = standard
M = Marine (seawater resistance)
ExG = ATEX (gas-protected area)
ExD = ATEX (dust-protected area)
M-ExG = Marine & ATEX (gas)
M-ExD = Marine & ATEX (dust)
Motor power
0.75 kW
2.2 kW
Voltage
A = 230/400V 50 Hz or 460V 60 Hz (up to OPC600)
B = 400/690V 50 Hz
Z = Special voltage *
Filter
To be omitted if not applicable
F10 = Filter (permeability up to 10μ) with visual display
F25 = Filter (permeability up to 25μ) with visual display
Bypass
0 = Without bypass
TB6 = Thermal bypass (6 bar/50 °C)
DB6(F) = Pressure bypass (2, 4, 6 bar)
For continuously updated data please refer to our online catalogue at www.ktr.com 47
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Temperature switch
control TSC
and monitoring
––
Simple, solid design
––
Electrical insert easy to disassemble
––
With plug acc. to DIN 43650 straight cable outlet direction
swinging by 360°
––
Copper seal
––
Protection class IP65
Technical data
Switching point:
Switching element: Bi metal TSC 40 = 40 °C
Switching operation: NO = make contact TSC 50 = 50 °C
Switching temperature: +25 °C to +80 °C TSC 60 = 60 °C
Material of probe: Brass TSC 70 = 70 °C
Max. operating pressure : 15 bar TSC 80 = 80 °C
Operating temperature: 20 °C to +100 °C
Plug: according to DIN 43650 - 3 poles + PE, protection class IP65, cable fitting PG11
Copper seal
24V DC - 5A
TSC 50
Ordering
example: Temperature switch Switching point 50 °C
48 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air cooler accessories
Cooling systems
OTV 1 55
Ordering
example: Oil thermostat valve Size Inlet temperature
For continuously updated data please refer to our online catalogue at www.ktr.com 49
Oil/air coolers type PIK
Cooling systems
Air exit
From size 250
8 threads
Air inlet
View pump side View motor side
Assembly
With assembly and disassembly of the oil connection pipes please hold up with a hexagon key (max. tightening torque 40 Nm). No reduction
of the cross section behind the cooler. Return filter to be installed in front of the cooler (dynamic pressure, danger of bursting). Tensions
inside the connection pipes have to be avoided! Vibration of the piping is to be avoided (should possibly be intercepted in front of the
connection). Supply and discharge to be chosen alternatively. Please note that several hydraulic systems produce pressure peaks of more
than 12 bar in the reverse motion (danger of bursting)! Please observe our assembly instructions at www.ktr.com.
For PIK sizes 200 and 350 please specify the IEC motor sizes in your order.
PIK 300 3 5 15
Ordering
example: Serial model code
Ordering Bellhousing with Flange diameter of IEC In-house modification Standard type
(code referring to
example: integrated oil cooler Motor code 15 - V1 design
length)
50 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/air coolers type PIK
Cooling systems
PIK 250 Cooling capacity PK [kW] PIK 250 Pressure difference p [bar]
PIK 300 Cooling capacity PK [kW] PIK 300 Pressure difference p [bar]
PIK 350 Cooling capacity PK [kW] PIK 350 Pressure difference p [bar]
The diagrammes shown are based on actual measurements of the Viscosity measured up to 100 mm2/s.
PIK oil cooler performed in KTR’s R&D test center. With 3000 rpm Higher viscosity on request.
the cooling capacity is increased by approx. 50 %.
For continuously updated data please refer to our online catalogue at www.ktr.com 51
Oil/water cooler PHE
Cooling systems
Technical data
Plate heat exchanger made of stainless steel 1.4401 soldered to copper. The stamped plates generate a high power density in a tight space.
Compared to a bundle of pipes heat exchanger, the plate heat exchanger only requires approx. 25 % - 30 % of space with less weight.
Applications are, as an example, machine tools, test benches, moulding machines, pump units, waste heat utilization, etc. It is possible to
use other media like, for example, oil, water-glycol, water, refrigerating agents, air, etc.
PHE 100 20
Ordering
example: PHE = Plate heat exchanger Size Number of plates
52 For continuously updated data please refer to our online catalogue at www.ktr.com
Cooling capacity
PHE100-20
PHE200-20
PHE200-40
PHE200-60
PHE300-40
PHE300-60
PHE300-80
PHE500-40
PHE500-60
0 20 40 60 80 100
kW
Fastening retainer
a b c d e
BH100-20 80 56 114 75 134
BH200/300-20 59
BH200/300-40 107
120 150 118 170
BH200/300-60 155
BH200/300-80 207
BH500-40 107
200 235 193 260
BH500-60 155
For continuously updated data please refer to our online catalogue at www.ktr.com 53
Oil/water cooler TAK/T
Cooling systems
The cooler series TAK/T have been designed specifically for hydraulic systems, but they are equally suitable for cooling lubricating oils,
heat recovery, etc.
The tube bundle is designed such that it may expand to both sides, consequently minimizing thermal stresses. The unique tube-to-tube
plate joint ensures high reliability. The 27 and 28 ranges have twin seals to provide maximum protection against fluid cross-contamination.
Materials used:
Marine version (special designs for severely polluted or poor water quality)
Tubes 70/30 copper/nickel ISO: CuNi30Mn1Fe
Tube plates 90/10 copper/nickel ISO: CuNi10Fe1Mn
Headers Gunmetal ISO: GCuSn5Pb5Zn5
54 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/water cooler TAK/T
Cooling systems
For continuously updated data please refer to our online catalogue at www.ktr.com 55
Oil/water cooler TAK/T
Cooling systems
56 For continuously updated data please refer to our online catalogue at www.ktr.com
Oil/water cooler TAK/T
Cooling systems
Series 23 and 25
A B
A - medium to be cooled
B - medium cooled
TAK/T Series 23
A B C D E ØF Weight Oil volume Water volume
Type
[mm] [mm] [mm] [BSP] [mm] [mm] [kg] [l] [l]
TAK/T 2312 175 59 1)
G 1/2“ - 29.1 3 0.3 0.4
TAK/T 2322 259 135 117 G 3/4“ - 36 4 0.5 0.5
TAK/T 2332 345 221 203 G 3/4“ - 36 5 0.7 0.6
TAK/T 2342 443 319 301 G 3/4“ 263 36 5 1.0 0.7
TAK/T 2352 571 447 429 G 3/4“ 391 36 6 1.3 0.9
TAK/T 2362 717 587 575 G 1“ 537 - 7 1.7 1.1
TAK/T 2372 895 765 753 G 1“ 715 - 8 2.2 1.4
With model range 2310 only 2 fastening threads M6x12 are located centrally below the oil connections.
1)
A B
A - medium to be cooled
B - medium cooled
TAK/T Series 25
A B C D E ØF Weight Oil volume Water volume
Type
[mm] [mm] [mm] [BSP] [mm] [mm] [kg] [l] [l]
TAK/T 2512 291 129 75 G 1“ - 45 10 1.4 1.4
TAK/T 2522 377 199 161 G 1 1/4“ - 53 12 1.9 1.7
TAK/T 2532 475 297 259 G 1 1/4“ - 53 13 2.5 2.1
TAK/T 2542 603 425 387 G 1 1/4“ 333 53 14 3.5 2.6
TAK/T 2552 749 571 533 G 1 1/2“ 479 59 17 4.5 3.2
TAK/T 2562 927 749 711 G 1 1/2“ 657 59 20 5.8 3.9
TAK/T 2572 1129 951 913 G 1 1/2“ 859 59 23 7.3 4.8
TAK/T 2582 1381 1203 1165 G 1 1/2“ 1111 59 27 9.0 5.8
TAK/T 2592 1727 1549 1511 G 1 1/2“ 1457 59 32 11.5 7.2
Add suffix -H to part number for 1 1/2” BSP water connections (A = +14 mm).
Max. perm. oil temperature 100 °C. Max. oil pressure 30 bar. Max. water pressure 10 bar.
TAK/T 231 2 SW
Ordering Type Series/size 2 = Industrial version (standard) Additional details
example:
3 = Industrial version with viton seals, SW = seawater version
temperature >100 °C
4 = Marine version
5 = Marine version with viton seals,
temperature >100 °C
6 = Special marine version for severely polluted or
poor quality water
7 = Special marine version for severely polluted or
poor quality water with viton seals,
temperature >100 °C
For continuously updated data please refer to our online catalogue at www.ktr.com 57
Oil/water cooler TAK/T
Cooling systems
Series 27 and 28
A B
A - medium to be cooled
B - medium cooled
TAK/T Series 27
A B C D Weight Oil volume Water volume
Type
[mm] [mm] [mm] [BSP] [kg] [l] [l]
TAK/T 2712 650 326 306 G 2“ 38 5.5 5.0
TAK/T 2722 796 472 452 G 2“ 43 7.0 6.0
TAK/T 2732 974 650 630 G 2“ 48 9.0 7.5
TAK/T 2742 1176 852 832 G 2“ 55 11.0 9.0
TAK/T 2752 1428 1104 1084 G 2“ 63 14.0 10.5
TAK/T 2762 1777 1453 1433 G 2“ 74 17.5 13.0
Max. perm. oil temperature 100 °C. Max. oil pressure 20 bar. Max. water pressure 10 bar.
M12x24
(Pitch circle Ø150)
A B
A - medium to be cooled
B - medium cooled
D
C - cooling water „on“
TAK/T Series 28
A B C D Weight Oil volume Water volume
Type
[mm] [mm] [mm] [BSP] [kg] [l] [l]
TAK/T 2812 684 326 306 G 3“ 48 9.0 7.5
TAK/T 2822 830 472 452 G 3“ 54 11.5 9.0
TAK/T 2832 1008 650 630 G 3“ 62 15.0 10.5
TAK/T 2842 1210 852 832 G 3“ 71 18.5 13.0
TAK/T 2852 1462 1104 1084 G 3“ 82 23.0 15.5
TAK/T 2862 1811 1453 1433 G 3“ 97 29.5 19.0
Max. perm. oil temperature 100 °C. Max. oil pressure 20 bar. Max. water pressure 10 bar.
TAK/T 271 2 SW
Ordering Type Series/size 2 = Industrial version (standard) Additional details
example:
3 = Industrial version with viton seals, SW = seawater version
temperature >100 °C
4 = Marine version
5 = Marine version with viton seals,
temperature >100 °C
6 = Special marine version for severely polluted or
poor quality water
7 = Special marine version for severely polluted or
poor quality water with viton seals,
temperature >100 °C
58 For continuously updated data please refer to our online catalogue at www.ktr.com
Combined cooler type MMC
Cooling systems
The MMC cooler series is used on construction machines, agricultural machines and stationary I. C.-engines. Being used as a water coo-
ler, series MMC tempers the cooling water. Being used as an oil cooler it ensures cooling of hydraulic or gear oil, as a charge air cooler
it operates cooling of the combustion air. As a result such kind of high-power cooling system meets with all demands on the temperature
regulation of media, including applications as fuel coolers.
It goes without saying that such cooling systems are developped individually, taking into account the necessary cooling power and in a close
cooperation with the customers. If cooling of several media is requested, the cooling elements can be arranged either „side by side“ or one
after another. Depending on the application the MMC coolers are equipped with fans which are driven either by hydraulic fan drives, 12/24V
or 230/400V electric motors, the hydraulic systems having the benefit of higher efficiency, lower sound emission and better adaptability to
the different operating conditions on bigger machines. Regardless of the mode of drive the latest types of fans are used which are not only
operating very efficiently, but also very quietly.
Potential applications
For continuously updated data please refer to our online catalogue at www.ktr.com 59
ALUMINIUM TANK BAK
HYDRAULIC COMPONENTS
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
11.5 L RS 13 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
40 L RS 40/44 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
60 For continuously updated data please refer to our online catalogue at www.ktr.com
Tank with oil collecting groove BAK 70
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
63 L RS 63/70 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
Gasket with oil collecting groove RS-O (as an alternative to BAK with oil collecting groove)
For continuously updated data please refer to our online catalogue at www.ktr.com 61
ALUMINIUM TANK BAK
HYDRAULIC COMPONENTS
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
9.5 L FD 10 G 3/8“ = 50 Nm 100 °C 0.5 bar
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
18 L FD 20 G 3/8“ = 50 Nm 100 °C 0.5 bar
62 For continuously updated data please refer to our online catalogue at www.ktr.com
Tank without oil collecting groove BAK 27
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
27 L RS 30 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
40 L RS 40/44 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
For continuously updated data please refer to our online catalogue at www.ktr.com 63
ALUMINIUM TANK BAK
HYDRAULIC COMPONENTS
BAK 63
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
63 L RS 63/70 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
BAK 100
View X
Effective volume Gasket Tightening torque of drain plug Max. media temperature Max. permissible pressure
95 L RS 100 NBR G 1/2“ = 80 Nm 100 °C 0.5 bar
64 For continuously updated data please refer to our online catalogue at www.ktr.com
BAK 10 - ST 10 BAK 13 - ST 13 / AL 13 BAK 20 - ST 20 / AL 20 BAK 30-70 BAK 100 - ST 100 / AL 100
St: 3 mm thick; 1.9 kg St: 4 mm thick; 2.2 kg St: 5 mm thick; 5.8 kg ST 30-70 St: 6 mm thick; 17.8 kg
St: 5 mm thick; 1.0 kg St: 5 mm thick; 5.8 kg AL 30-70 Al: 8 mm thick; 8.2 kg
Tank cover made of steel and aluminium, accessories for aluminium tank
Cover Dimensions [mm] Cover thickness Weight [kg]
For tank
Steel Alu A A1 A2 B B1 B2 R St Al St Al
ST 30 AL 30 BAK 30 475 460 449 325 310 299 25 5 5 6 2.1
ST 44 AL 44 BAK 40/BAK 44 515 500 485 415 400 385 32 5 8 8.5 4.6
ST 70 AL 70 BAK 63/BAK 70 605 590 575 465 450 435 32 5 8 10.5 6.1
Oil sump pan BAKW made of steel for KTR aluminium tanks BAK/available acc. to WHG (Water Resources Act)
Oil sump Volume of oil sump Dimensions [mm] Available from stock
For tank
pan pan L1 L2 B1 B2 B3 H1 H2 t1 t2 z D Standard WHG
BAKW 13 BAK 13 11.8 l 380 188 310 60 118 110 100 3 3 4 9 –
BAKW 20 BAK 20 20 l 570 400 350 60 150 110 100 3 3 4 12
BAKW 30 BAK 30 33 l 550 300 400 60 150 160 150 3 5 4 12
BAKW 44 BAK40/BAK 44 45 l 600 341 500 60 241 160 150 3 5 4 12
BAKW 70 BAK 63/BAK 70 63.5 l 730 422.5 580 60 282.5 160 150 3 5 4 12
BAKW 100 BAK 100 104 l 920 497 770 60 337 160 150 3 5 4 12 –
For continuously updated data please refer to our online catalogue at www.ktr.com 65
STEEL TANK BSK
HYDRAULIC COMPONENTS
Series BSK
up to NG 200
G 1" incl.
drain plug
from NG 250
BSK 100 92 70 633 553 - - 474 460 414 30 560 407 399 205 357 248 324 4 4 6 1 V 324-6
BSK 160 152 86 810 730 - - 604 590 544 30 560 410 400 205 360 248 324 4 4 6 1 V 324-6
BSK 200 184 101 900 820 - - 654 640 594 30 560 410 399 205 360 248 324 4 4 6 1 V 324-6
BSK 250 235 138 1010 930 410 710 704 690 644 30 580 430 418 215 380 248 324 4 4 7 2 V 324-6
BSK 300 272 144 1208 1128 410 809 714 700 654 30 580 412 400 206 362 248 324 4 4 7 2 V 324-6
BSK 400 375 201 1514 1434 750 1132 749 735 689 30 580 430 417 215 380 248 324 4 7 7 2 V 324-6
= Standard programme available from stock and in short term.
BSK 250 E
Ordering
example: KTR standard tank Nominal size of tank Cover type “E”
66 For continuously updated data please refer to our online catalogue at www.ktr.com
Tank cover
Cover type E
For NG 40-300 For NG 400
Washer made of
nylon PA
from NG 400 = 40
Self-adhesive cellu-
lar rubber seal
Scope of delivery:
Cover type “E” - bore pattern for filler filter KE02
Dimensions [mm] Number - bore pattern for oil level indicator
NG - cleaning cover incl. cap nut and gasket
L3 L4 L5 B4 B5 B6 S3 of bores
- cover seal NBR 15 x 5 self-adhesive
40 492 448 - 349 305 - 6 8x - cover fastening screws
63 492 448 - 349 305 - 6 8x - oil drain plug G 1“
100 615 571 - 442 398 - 6 8x
Coating:
160 792 748 - 572 528 - 6 8x
200 882 838 - 622 578 - 6 8x - Our tanks are primed with mineral oil-resistant 2K-EP paint as a standard
250 992 948 - 672 628 - 7 8x Please contact us:
300 1190 1146 - 682 638 - 7 8x
- Tanks are available without tank cover on request
400 1490 1440 480 717 667 222 7 12x - We will be pleased to paint your tanks as specified by you
- We will be pleased to do remachining (e. g. additional sleeves, drilling holes, etc.)
- Accessories such as fillers, oil level indicators, heaters, etc. can be additionally ordered from the KTR delivery range
- We are able to produce all tanks made of stainless steel
For continuously updated data please refer to our online catalogue at www.ktr.com 67
STEEL TANK BNK
HYDRAULIC COMPONENTS
up to NG 250
1)
Fastening holes for BSK oil sump pans
from NG 400
= modified or added
BNK 250 A E
Ordering
example: KTR standard tank Nominal size of tank Tank design "A" Cover type “E”
68 For continuously updated data please refer to our online catalogue at www.ktr.com
Tank cover
Cover type E
For NG 63-250 For NG 400-2000
Washer made of
nylon PA
from NG 400 = 40
Self-adhesive cellu-
lar rubber seal
Scope of delivery:
Cover type “E” t=10 mm
- bore pattern for filler filter KE02
Dimensions [mm] Number of
NG - bore pattern for oil level indicator
L3 L4 L5 B4 B5 B6 bores - cleaning cover incl. cap nut and gasket
63 492 448 - 349 305 - 8 - cover seal NBR 15 x 5 self-adhesive
100 615 571 - 442 398 - 8 - cover fastening screws
- oil drain plug G 1“
160 792 748 - 572 528 - 8
250 992 948 - 672 628 - 8 Coating:
400 1490 1440 480 717 667 222 12 - Our tanks are primed with mineral oil-resistant 2K-EP paint as a standard
630 1490 1440 480 927 877 292 12
800 1990 1940 647 880 830 277 12 Please contact us:
1000 1990 1940 647 1045 995 332 12 - Tanks are available without tank cover on request
1250 1990 1940 647 1315 1265 422 12 - We will be pleased to paint your tanks as specified by you
- We will be pleased to do remachining (e. g. additional sleeves, drilling holes, etc.)
1600 1990 1940 647 1408 1358 478 12 - Accessories such as fillers, oil level indicators, heaters, etc. can be additionally ordered from the KTR delivery range
2000 2290 2240 1120 1528 1478 558 14 - We are able to produce all tanks made of stainless steel
For continuously updated data please refer to our online catalogue at www.ktr.com 69
STEEL TANK BEK
HYDRAULIC COMPONENTS
Series BEK
Sleeve G 1/2"
up to BEK 60
Sleeve G 1"
from BEK 75
BEK 100 E
Ordering
example: KTR standard tank Nominal size of tank Cover type “E”
70 For continuously updated data please refer to our online catalogue at www.ktr.com
Tank cover
Cover type E
up to NG 75 from NG 100
Scope of delivery:
Cover type “E”
- bore pattern for filler filter KE02
Dimensions [mm] Number of - bore pattern for oil level indicator
NG
S1 L1 B1 L3 B4 L4 B5 L5 bores - cleaning cover incl. cap nut and gasket
12 4 310 298 279 267 160 148 - 8 - cover seal NBR 15 x 5 self-adhesive
20 4 400 298 369 267 250 148 - 10 - cover fastening screws
- oil drain plug G 1“
35 5 470 298 439 267 320 148 - 10
50 5 500 388 469 357 350 238 - 10 Coating:
60 5 550 388 519 357 400 238 - 10 - Our tanks are primed with mineral oil-resistant 2K-EP paint as a standard
75 5 550 388 519 357 400 238 - 10
100 6 700 388 669 357 550 238 184 10 Please contact us:
150 6 750 488 719 457 600 338 200 10 - Tanks are available without tank cover on request
225 8 900 588 869 557 750 438 250 10 - We will be pleased to paint your tanks as specified by you
- We will be pleased to do remachining (e. g. additional sleeves, drilling holes, etc.)
300 8 900 688 869 657 750 538 250 10 - Accessories such as fillers, oil level indicators, heaters, etc. can be additionally ordered from the KTR delivery range
- We are able to produce all tanks made of stainless steel
For continuously updated data please refer to our online catalogue at www.ktr.com 71
OIL SUMP PANS
HYDRAULIC COMPONENTS
Oil sump pan without feet Oil sump pan with feet
160 160 36 47 1000 730 570 722 800 544 490 590 200 100
All oil sump pans
200 200 42 54 1100 820 - 812 850 594 - 640 220 100
250 250 50 64 1250 930 770 922 1000 644 590 690 200 100
300 300 57 69 1400 1128 - 1120 900 654 - 700 250 100
400 400 72 87 1720 1434 1274 1426 980 689 635 735 250 100
630 630 93 112 1810 - 1274 1426 1190 - 845 945 300 100
800 800 110 138 2410 - 1774 1926 1190 - 800 900 300 100
1000 1000 123 155 2420 - 1774 1926 1380 - 965 1065 300 100
1250 1250 156 184 2380 - 1774 1926 1770 - 1235 1335 300 100
1600 1600 322 352 2580 - 1774 1926 2070 - 1330 1530 300 100
2000 2000 409 440 3200 - 2074 2402 2200 - 1504 1704 300 100
Ö 63 BSK F
Ordering
example: F = with feet
Oil sump pan Nominal size of tank Tank type
O = without feet
72 For continuously updated data please refer to our online catalogue at www.ktr.com
STEEL TANKS TYPE BNK
HYDRAULIC COMPONENTS
Transport eyes:
1/6 volume
1/6 volume
2 drain
sleeves
Seams:
Type 1 Type 2 Type 3 Type 4
For continuously updated data please refer to our online catalogue at www.ktr.com 73
CERTIFICATES
74 For continuously updated data please refer to our online catalogue at www.ktr.com
Storage CNC plasma cutting Sawing
For continuously updated data please refer to our online catalogue at www.ktr.com 75
STEEL TANKS
VARIANTS/SPECIAL TYPES
76 For continuously updated data please refer to our online catalogue at www.ktr.com
Special tanks 6-1000 l
For continuously updated data please refer to our online catalogue at www.ktr.com 77
ACCESSORIES FOR OIL TANKS
HYDRAULIC COMPONENTS
Cleaning cover
Cleaning cover V250-4 PRD Cleaning cover V324-6 acc. to DIN 24339
Technical data
Screw tightening torque Max. permissible pressure HFC liquids Perm. temperature range Logo
10 Nm 0.5 bar Order suffix/HFC -30 °C to +100 °C On request
78 For continuously updated data please refer to our online catalogue at www.ktr.com
Cleaning covers
Cleaning cover V580-8 Type W aluminium/polycarbonate (inspection glass)
––
Screw tightening torque max. 10 Nm
––
Max. permissible pressure = 0.5 bar
––
Permissible temperature range type W -20 °C to +90 °C
Cleaning cover
Dimensions [mm]
Size
D1 D D3 D4 D5 Inspection glass Number of bores x y
V250-4 PRD 229 193 - 250 - 4 170 80
V324-6 / V324-6 HFC 304 268 350 324 - 235 100
V324-6 mould * 304 268 350 324 - - -
V324-6 /W 304 268 350 324 Ø250 6 276 158
11.5
V449-6 / V449-6 HFC 429 393 475 449 - 276 158
V449-6 /W 429 393 475 449 Ø250 - -
V530-12 / V530-12 HFC 505 471 560 530 - 12 276 158
V580-8 / V580-8 HFC 560 523 620 580 - 8 370 210
1 2 3 4 5
List of components:
1 Fixing cross 4 Gasket Usit 22 x 16
2 O-Ring 214 x 5 5 Screw M 16 x 40 tightening torque max. 40 Nm
3 Cover Perm. temperature range -30 °C to +100 °C
For continuously updated data please refer to our online catalogue at www.ktr.com 79
ACCESSORIES FOR OIL TANKS
HYDRAULIC COMPONENTS
With (KOT) and without (KO) With visual/electrical monitoring Combined with temperature switch
temperature indicator of liquid level in the tank TS60, TS70 or TS80
KOO/KOS
Technical data:
KOT 01: Display range +20 °C to +80 °C Technical data (break contact/NC) of temperature switch:
KOT 02: Display range +20 °C to +80 °C Switching temperature: TS60: Switching temperature
KOO: Electric switch as break contact 60 °C/140 °F
KOS: Electric switch as make contact TS70: Switching temperature
Operating range: -10 °C to +80 °C 70 °C/158 °F
Switching temperature
Recommended screw tightening torque: 8 Nm
80 °C/176 °F
Preload pressure of tank: max. 0.8 bar
Hysteresis: 20 °C
Tolerance of the shifting tempe- ± 5 °C
rature:
Elecrical connections and functions:
Contact load: AC current:
KOS max. 10 W Max. voltage -250V Thermostat
KOO max. 5 W Max. current with 10,000 circuits Cable 8
2.5 A with - cos φ = 1.0
Switching voltage: 1.6 A with - cos φ = 0.6 Mass
50V AC/DC Max. current with 100,000 circuits
Terminal 3 not assigned 0.5 A with cos φ = 1.0 Thermostat
~0.25 A with cos φ = 0.6 Cable 1
Switching current: Min. switching current 50 mA
KOS max. 0.50 A
KOO max. 0.25 A DC current:
Wiring box with PG9 Max. voltage 42V
Protection class IP65 Max. current with 10,000 circuits 1 A
Terminal 3 not assigned
KO 02 + TS80
Ordering
example: With temperature switch
Type [KO, KOT KOO or KOS] Size [01, 02 or 03]
[TS60, TS70 or TS80]
80 For continuously updated data please refer to our online catalogue at www.ktr.com
ACCESSORIES FOR OIL TANKS
HYDRAULIC COMPONENTS
Technical data
Screwing and immersion sleeve: 1.4571 (stainless steel) - brass on request
Lengths available: 100, 200 and 300 mm available from stock (special lengths up to 1000 mm)
Operating pressure: 10 bar with immersion sleeve made of stainless steel
Operating temperature/ measuring range: -40 °C to +100 °C
Resistance feeler element: PT-100 category B DIN/IEC 751
Max. S-wire current PT-100: 1 mA
Flexible gasket
Plug: According to DIN 43650 - 3 poles + PE, protection class IP65, cable fitting (NBR)
PG11
Wiring diagram:
Installation depth
min. 50
TE PT-100 300
Ordering
example: Electronic temperature feeler Resistance feeler element Length of immersion sleeve
For continuously updated data please refer to our online catalogue at www.ktr.com 81
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
With EOLASTIC
nylon gasket
BD R3/4
Switching tube
Operating pressure Max. 1 bar
Operating temperature Max. 80 °C Plug-in connection D03 Plug-in connection DM12
3 poles + PE DIN 43650 4 poles
Density of fluid Min. 0.8 kg/dm3
Float PU
Switching tube MS
Flange MS
Level contacts
Function NC (break contact)
Max. operating voltage 230V
Max. switching current 0.5 A
Contact load 10 VA
NVT 22 2 60 D3
Ordering Type Size Type Switching temperature Voltage
example:
22 = 220 mm contact pipe 1 = 2 switch contact area H and L O = without tempera- D3 = max. 230 volts
37 = 370 mm contact pipe 2 = 1 switch contact area L and ture switch (standard)
45 = 450 mm contact pipe 1 temperature switch 60 = 60 °C DM12 = max. 24 volts
Other types on request 70 = 70 °C
80 = 80 °C
82 For continuously updated data please refer to our online catalogue at www.ktr.com
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Technical data
NVT-E 20 4 M12
Ordering
example: Type 20 = 200 mm contact pipe 4 = Switching points to be assi- M12 = M12 plug base
28 = 280 mm contact pipe gned freely 4 poles
37 = 370 mm contact pipe 2NT = 2 switch. terminals to be
50 = 500 mm contact pipe programmed freely and 2 ana-
logue outputs (level and temp.)
For continuously updated data please refer to our online catalogue at www.ktr.com 83
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Industrial controller IR
R: Immersion sleeve on the right H: Immersion sleeve at the back S1: with 1 hose
L: Immersion sleeve on the left U: Immersion sleeve at the bottom S3: with 2 hoses
Housing edge
Pins
84 For continuously updated data please refer to our online catalogue at www.ktr.com
Pin assignment each controller IR
PE assignment (customer)
PE
Controller 1 ... X
Connection 6.3 AMP
Insulated plug
Type IR
Technical data
Contact selection: Single-pole changeover Accuracy of display: Class 3 according to DIN 16203
Contact material: Hard silver Ag Housing material: Polycarbonate (Makrolon)
Setting range: ~ 30 °C to +160 °C Immersion sleeve: 1.4301
Switching accuracy: ~ 4 °C Cable fitting: Polyamide
Ambient temperature: ~ 35 °C to +80 °C Probe + capillary tube: Cu
Test certificates: VDE 0631, NF, SEMKO, Demko, Switching power: 16 A (2.5)/250V AC
ÖVE, KEMA 10 A (1.5)/400V AC
Insulation: According to VDE 0.5 A/24V DC
Protection category: IP65 Other data on request
Cable fitting: M16 with strain relief Disruptive strength: 2000V AC between combined
Max. operating pressure contacts and mass
of immersion sleeve: 16 bar 1150V AC between
Thermometer display: ~ 30 °C to +160 °C open contacts
IR 200 H A01 03 - 02 - 02 - T1
Ordering
example: Requested controller or thermometer (max. 7).Sequence as re-
Length of Position of quested.
Electrical con-
Type immersion immersion If LED is requested to be assembled, the figure 0 in the
nection
sleeve sleeve controller name is replaced by the respective index number
(e. g. controller 02 and LED red = 32).
For continuously updated data please refer to our online catalogue at www.ktr.com 85
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Type TI
non-heated
As an alternative: control of tank heater via KTR temperature controller (NVT-E/IR). In this case the temperature controller on the tank heater can be done without. Other types on request.
Please observe our assembly instructions at www.ktr.com.
86 For continuously updated data please refer to our online catalogue at www.ktr.com
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Type EH - G 1 1/2"
without temperature controller
Type TA
As an alternative: control of tank heater via KTR temperature controller (NVT-E/IR). In this case the temperature controller on the tank heater can be done without. Other types on request.
Please observe our assembly instructions at www.ktr.com.
For continuously updated data please refer to our online catalogue at www.ktr.com 87
TEMPERATURE CONTROL AND MONITORING
HYDRAULIC COMPONENTS
Cover
Magnetic clamp
Technical data:
Switching accuracy: ±3°
Voltage: 230V (other voltage up to a maximum of 2 x 400V available on request)
Operating temperature: -30 °C to +80 °C
Surface load: 1.2 W/cm²
(0.6 W/cm² on request)
Connection cable: 3 poles, 2.5 m long, incl. cable fitting
M20x1.5
As an alternative: control of tank heater via KTR temperature controller (NVT-E/IR). In this case the temperature controller on the tank heater can be done without. Other types on request.
Please observe our assembly instructions at www.ktr.com.
88 For continuously updated data please refer to our online catalogue at www.ktr.com
LIST OF RESISTANCE
HYDRAULIC COMPONENTS
List of resistance
KTR Product Medium
HFD,
HFD-R, Hydraulic fluid on Biological hydraulic oils
Component Material HFA HFB HFC
HFD-S, mineral oil base
HFD-T HETG HEES HEPG
Bellhousings P, PK, PL Alu 6
Bellhousings PG/PSG GJL/GJS 6 6 6 6 6
Bellhousings PS Steel 6 6 6 6 6
Damping ring D, DT, DTV Alu/NBR 6 1
PIK bellhousing with integrated oil cooler Steel/Alu 6 1
Oil/water cooler TAK - 6 6 6 6 6
Foot flange PTFL, PTFS Alu 6
Foot flange PTFL, PTFS Steel/GJS 6 6 6 6 6
ZO flange Alu 6
Alu 6
Pump bracket K
Steel 6 6 6 6 6
Alu tank BAK with feet Alu 6
Oil sump pan BAKW Steel 6 6 6 6 6
Steel tank Steel 6 6 6 6 6
Tank cover ST Steel 3 6 6 3
Tank cover AL Alu 6
Oil level indicator - 5 6 6 6
Oil level sight glass - 5 6 6 6
Filler breather - 5 6 6 6
Cleaning cover Alu 6
O-ring seal NBR 1/2
Spline seal NBR 1/2
Gaskets DP, DZ NBR 1/2
Damping rod Steel/NR 1 1 1 5 1 6 6 6
Elastic flange Steel/NBR 1
Elastic cover support EDL Steel/NBR/Alu 7 1
Industrial control system IR, IRD Stainless steel
Level and temperature switch NVT Brass/NBR 5 5 5 5 5 5 5
Temperature feeler TE-PT-100 Stainless steel/NBR
Temperature switch TS Steel (anodized)
Tank heater EH Brass/stainless steel
Tank heater EHP Steel/fibre NBR 6
Tank heater TEHM Stainless steel/copper 5 5 5 5 5 5 5
Plate heat exchanger PHE Stainless steel/copper 6 6 6 6 6
BoWex® sleeve PA
BoWex® hub Steel 3 4 4 3
ROTEX® spider standard made of Polyurethane PUR 1 1 1 5 1 6 6 6
ROTEX® hub Steel 4 4 3
ROTEX® hub Alu 6
Please note:
The figures specified may only be considered as a general standard. In case of doubt we recommend to run a test. The aforementioned
details do not entitle for any legal claims, we decline any liability and warranty. The chemical and mechanical resistance only is not sufficient
to assess whether a product is suitable or not. The standards have to be considered in particular, as an example, with flammable liquids
(explosion protection).
For continuously updated data please refer to our online catalogue at www.ktr.com 89
ROTEX®
Flexible jaw couplings
Standard or
large hub
ROTEX® couplings for standard IEC motors, protection class IP 54/IP 55 (spider 92 Shore A)
A. C. motor 50 Hz Motor power n= Motor power n= Motor power n= Motor power n=
ROTEX® ROTEX® ROTEX® ROTEX®
Shaft end dxl [mm] 3000 rpm 2 poles 1500 rpm 4 poles 1000 rpm 6 poles 750 rpm 8 poles
coupling coupling coupling coupling
Size Power P Torque size Power P Torque size Power P Torque size Power P Torque size
2 poles 4, 6, 8 poles
[kW] T [Nm] [kW] T [Nm] [kW] T [Nm] [kW] T [Nm]
0.09 0.32 0.06 0.43 0.037 0.43
56 9 x 20 9 1) 9 1) 9 1)
0.12 0.41 0.09 0.64 0.045 0.52
0.18 0.62 0.12 0.88 0.06 0.7
63 11 x 23
0.25 0.86 0.18 1.3 0.09 1.1
14 14 14
0.37 1.3 0.25 1.8 0.18 2 0.09 1.4
71 14 x 30 14
0.55 1.9 0.37 2.5 0.25 2.8 0.12 1.8
0.75 2.5 0.55 3.7 0.37 3.9 0.18 2.5
80 19 x 40
1.1 3.7 0.75 5.1 19 0.55 5.8 19 0.25 3.5 19
19
90S 1.5 5 1.1 7.5 0.75 8 0.37 5.3
24 x 50
90L 2.2 7.4 1.5 10 1.1 12 0.55 7.9
2.2 15 0.75 11
100L 3 9.8 24 1.5 15 24 24
28 x 60 24 3 20 1.1 16
112M 4 13 4 27 2.2 22 1.5 21
5.5 18 5.5 36 2.2 30
132S 3 30
7.5 25
38 x 80 28 28 28 28
7.5 49 4 40 3 40
132M
5.5 55
11 36 11 72 4 54
160M 7.5 75
42 x 110 15 49 38 38 38 5.5 74 38
160L 18.5 60 15 98 11 109 7.5 100
180M 22 71 18.5 121
48 x 110
180L 22 144 15 148 11 145
42 42 42
30 97 42 30 196 18.5 181 15 198
200L 55 x 110
37 120 22 215
225S 37 240 48 18.5 244 48
55 x 110 60 x 140
225M 45 145 45 292 30 293 55 22 290 55
55
250M 60 x 140 65 x 140 55 177 48 55 356 37 361 30 392 65
65 2)
280S 75 241 75 484 65 2) 45 438 37 483 65 2)
75 x 140 55
280M 90 289 90 581 55 535 45 587
75
315S 110 353 110 707 75 75 727 75 55 712
315M 132 423 65 132 849 90 873 75 971
80 x 170
65 x 140 160 513 160 1030 110 1070 90 1170
90
315L 200 641 200 1290 132 1280 110 1420
90 90
75 160 1550 132 1710
85 x 170 250 802 250 1600 200 1930 160 2070
315
315 1010 315 2020 250 2410 100 200 2580 100
355 1140 355 2280 100
355 75 x 140 95 x 170 400 1280 90 400 2570 315 3040 110 250 3220 110
500 1600 500 3210 110 400 3850 315 4060 125
125
560 1790 560 3580 450 4330 355 4570
125
400 80 x 170 110 x 210 630 2020 630 4030 500 4810 400 5150 140
710 2270 100 710 4540 560 5390 140 450 5790
800 2560 800 5120 140 630 6060 500 6420
450 90 x 170 120 x 210 900 2880 900 5760 710 6830 560 7190 160
110 160
1000 3200 1000 6400 160 800 7690 630 8090
The coupling selection is based on an ambient temperature up to +30 °C. The selection is based on a minimum safety factor of 2
versus the max. coupling torque (TK max). A detailed selection is possible according to catalogue "Drive Technology" page 10 et
seqq. Drives with periodical torque curves must be selected according to DIN 740 part 2. If requested, KTR will perform the selection.
Torque T = rated torque according to Siemens catalogue M 11 · 1994/95.
1)
For dimensions see ROTEX® GS series
2)
For motor hub made of steel see page 96
90 For continuously updated data please refer to our online catalogue at www.ktr.com
ROTEX®
Flexible jaw couplings
For continuously updated data please refer to our online catalogue at www.ktr.com 91
ROTEX®
Flexible jaw couplings
Basic programme of spline bores acc. to DIN 9611 - ISO 500 (p.t.o. shaft connection)
Size Width of keyway No. of teeth Tip circle Root circle
1 3/₈” 8.69 6 34.93 29.65
1 3/₈” – 21 34.95 34.80 3
1 3/4” 11.07 6 44.45 37.74
1 3/4” – 20 45.20 40.20
Spline clamping hubs are often adapted to the shafts of hydraulic pumps/hydraulic motors. Please contact us for the respective hub length of the spline code!
1)
For clamping hubs only, with plug-in hubs use code PT or PQ.
2)
Profile correction different from DIN
3)
Similar to code PA-S
92 For continuously updated data please refer to our online catalogue at www.ktr.com
COUPLING SELECTION ACCORDING TO
DIN 740 PART II WITH SPECIFIC FACTORS
Factors
Temperature factor St
-20 °C/
-50 °C -40 °C -30 °C ≤ +40 °C ≤ +50 °C ≤ +60 °C ≤ +70 °C ≤ +80 °C ≤ +90 °C ≤ +100 °C ≤ +110 °C ≤ +120 °C ≤ +200 °C
+30 °C
ROTEX® GS
Polyurethane 80 ShA-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.55 1.8 – – – – –
Polyurethane 92 ShA-GS – 1.0 1.0 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – – –
Polyurethane 98 ShA-GS – – 1.0 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – – –
Polyurethane 64 ShD-GS – – – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 3.0 3.0 – –
Polyurethane 72 ShD-GS – – – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 3.0 3.0 – –
Hytrel 64 ShD-H-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.5 1.6 1.8 2.0 2.3 2.8 –
Hytrel 72 ShD-H-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.5 1.6 1.8 2.0 2.3 2.8 –
TOOLFLEX®
Size 5 to 12 – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 – – –
Size 16 to 65 – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.1
RADEX-NC®
EK and DK – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.1
Operating factor SB
ROTEX® GS*
Backlash-free drives
Main spindle drive of machine tools 2.0 - 5.0
Moderate shocks Grinders, small milling machines/drills 1.6 - 2.4
Average shocks Milling machines/drills with interrupted cut 2.4 - 3.0
Heavy shocks Fly cutters etc. 3.0 - 5.0
Positioning drives
Ball screw drive/toothed belt drive 2.5 - 4.0
i3-≤5 8.0
Gearbox i>5-≤7 5.0
i>7 3.0
Servo-hydraulic drives
With pulsating load 1)
1.2 - 1.3
With alternating load 2) 1.3 - 1.5
TOOLFLEX®, RADEX®-NC
Uniform motion 1.5
Unequal motion 2.0
Shock motion 2.5 - 4.0
For drives on machine tools (servo motors) values from 1.5 - 2.0 must be used.
Starting factor SZ
Starting frequency per minute * When using the spider 64 ShD-GS or 72 ShD-GS a minimum
< 20 1.0 factor of 4 or steel hubs have to be used.
< 60 1.2
1)
With dynamic load the use of aluminium is permissible.
2)
With vibratory load please make use of steel hubs.
< 120 1.4
< 180 1.6 Shaft encoder drives: Subject to the low torques to be transmitted
< 240 1.8 the coupling size for shaft encoder drives is selected according to the
> 240 2.0 shaft diameters to be connected.
Coupling selection
The coupling selection of the backlash-free servo couplings is based on DIN 740 part 2, but with specific factors. The coupling has to be
dimensioned in a way that the permissible coupling load is not exceeded during any operating condition. For this purpose the actual loads
have to be compared to the permissible parameters of the coupling. The shaft-hub-connection needs to be inspected by the customer.
The size of the coupling must be selected such that the following conditions are met.
Please note:
For general applications (not backlash-free applications) please observe coupling selection according to DIN 740 part 2 (see catalogue
"Drive Technology" page 10 et seqq.).
For continuously updated data please refer to our online catalogue at www.ktr.com 93
ROTEX®
Flexible jaw couplings
Degree of hardness
Increasing hardness
T-PUR®
Size 14 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -40 °C to +90 °C
Short-term temperature -50 °C to +150 °C -50 °C to +120 °C
T-PUR®
Size 14 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -30 °C to +90 °C
Short-term temperature -50 °C to +150 °C -40 °C to +120 °C
T-PUR®
Size 14 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -30 °C to +110 °C
Short-term temperature -50 °C to +150 °C -30 °C to +130 °C
94 For continuously updated data please refer to our online catalogue at www.ktr.com
ROTEX®
Flexible jaw couplings
Temperature factor St
-30 °C
-50 °C +40 °C +50 °C +60 °C +70 °C +80 °C +90 °C +100 °C +110 °C +120 °C
+30 °C
T-PUR ®
1.0 1.0 1.1 1.2 1.3 1.45 1.6 1.8 2.1 2.5 3.0
PUR – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – –
Unless explicitly specified in your order, we will supply spiders with Shore hardness 92 Shore A T-PUR®.
For peripheral speeds exceeding v = 30 m/s dynamic balancing is required. For circumferential speeds exceeding v = 35 m/s only steel or nodular iron.
For continuously updated data please refer to our online catalogue at www.ktr.com 95
ROTEX® Standard
Flexible jaw couplings
120
100 1 3300 4950 6185 50-115 270 110 50 38 6 225 113 180 89 M12 30 40
110 1 4800 7200 9000 60-125 295 120 55 42 6.5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
140 1 8550 12800 16000 60-160 375 155 65 50 7.5 320 165 255 124 M20 45 140
160 1 12800 19200 24000 80-185 425 175 75 57 9 370 190 290 140 M20 50 140
180 1 18650 28000 35000 85-200 475 195 85 64 10.5 420 220 325 156 M20 50 140
=Unless any material is specified in the order, it is defined with the calculation/order.
1)
Maximum torque of the coupling TK max = rated torque of the coupling TK rated x 2. For selection please see catalogue "Drive Technology" on page 10 et seqq.
96 For continuously updated data please refer to our online catalogue at www.ktr.com
Components
1 2 1a 1 2 1a 1b
Al-D (thread opposite the keyway) GJL / GJS (thread on the keyway)
1 2 1a 1b
For continuously updated data please refer to our online catalogue at www.ktr.com 97
ROTEX® Standard
Flexible jaw couplings
120
100 1 3300 4950 6185 0-115 270 110 50 38 6 225 113 180 89 M12 30 40
110 1 4800 7200 9000 0-125 295 120 55 42 6.5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
140 1 8550 12800 16000 60-160 375 155 65 50 7.5 320 165 255 124 M20 45 140
160 1 12800 19200 24000 80-185 425 175 75 57 9 370 190 290 140 M20 50 140
180 1 18650 28000 35000 85-200 475 195 85 64 10.5 420 220 325 156 M20 50 140
=Unless any material is specified in the order, it is defined with the calculation/order.
1)
Maximum torque of the coupling TK max = rated torque of the coupling TK rated x 2. For selection please see catalogue "Drive Technology" on page 10 et seqq.
98 For continuously updated data please refer to our online catalogue at www.ktr.com
DIN EN 10204 - 3.1 and 3.2 material test certificate
Components
1 2 1
1b
1 2 1a
1)
S355 suitable for feather key connections, 42CrMoS4+QT for oil press-fits
2)
Notch impact strength with -40 °C
3)
Notch impact strength with -20 °C
Marine programme:
Hub materials S355J2+N and 42CrMo4+QT acc. to DIN EN 10204 - 3.1+3.2, size 75 - 180 available from stock.
UL
Use in fire pumps
ROTEX® couplings comply with the specifications of NFPA 20 standard for the installation of stationary pumps for fire protection and due to completion of the
endurance tests required they also comply with the specifications of UL 448A, flexible couplings and connection shafts for stationary fire pumps.
For continuously updated data please refer to our online catalogue at www.ktr.com 99
BoWex® M, I
Curved-tooth gear coupling®
100
Components
1 2 1 1 8 2a 1
Type M Type I
100 For continuously updated data please refer to our online catalogue at www.ktr.com
BoWex® M...C
Curved-tooth gear coupling®
120
1 2 Ex 1
Type M...C
For continuously updated data please refer to our online catalogue at www.ktr.com 101
BoWex®
Curved-tooth gear coupling®
Taper bores
BoWex® with taper bore
Tot.
102 For continuously updated data please refer to our online catalogue at www.ktr.com
Notes
For continuously updated data please refer to our online catalogue at www.ktr.com 103
Summary of literature
No matter if a perfect drive, a brake that takes effect, space-saving cooling or accurate hydraulics is required, if on land, by
sea or at an airy height - KTR’s product portfolio is just as manifold as its applications. The following catalogues and leaflets
provide for a survey. Available at www.ktr.com
Product catalogues
104
105
KTR Germany:
Headquarters: Schleswig-Holstein, Nord-Niedersachsen, Berlin, Mecklenburg-Vorpommern
KTR Systems GmbH Hamburg, Bremen Südost, Sachsen-Anhalt, Brandenburg
Carl-Zeiss-Straße 25 Martin Lau, Maschinenbautechniker Thüringen Nord, Sachsen
D-48432 Rheine KTR, Ingenieurbüro Hamburg Harald Scholze, Dipl.-Ing. (TU)
Phone: +49 5971 798-0 Geschwister-Scholl-Allee 44 KTR Ingenieurbüro Wittenberg
Fax: +49 5971 798-698 and 798-450 25524 Itzehoe August-Bebel-Straße 7
E-mail: mail@ktr.com Phone: +49 4821 4050812 06886 Lutherstadt-Wittenberg
Internet: www.ktr.com Mobile: +49 172 5310014 Phone: +49 3491 663526
E-mail: m.lau@ktr.com Mobile: +49 172 5329887
E-mail: h.scholze@ktr.com
NRW: Reg.-Bez.: Düsseldorf
KTR Brake Systems GmbH Günter Enk, Dipl.-Ing. Baden-Württemberg Nord
Competence Center for Brake Systems KTR Ingenieurbüro Bocholt Eberhard Maier, Dipl.-Ing. (FH)
Zur Brinke 14
D-33758 Schloß Holte-Stukenbrock Stormstraße 17 Hortensienweg 1
Phone: +49 5207 99161-0 46397 Bocholt 70374 Stuttgart, Sommerrain
Phone: +49 2871 227488 Phone: +49 7116 5842957
Mobile: +49 175 2650033
Mobile: +49 172 5355704 Mobile: +49 172 5355056
Fax: +49 5207 99161-11
E-mail: g.enk@ktr.com E-mail: e.maier@ktr.com
Leiter Vertrieb Bremsen Wind
Jürn Edzards, Dipl.-Ing. (FH) Pia Wiesmann, Maschinenbautechnikerin Baden-Württemberg Süd
Zur Brinke 14 KTR Ingenieurbüro Bocholt Jochen Glöckler, Maschinenbautechniker
D-33758 Schloß Holte-Stukenbrock Stormstraße 17 KTR Ingenieurbüro Balingen
Phone: +49 5207 99161-0 46397 Bocholt Hölzlestraße 44
Mobile: +49 175 2650033 Phone: +49 2871 227488 72336 Balingen
E-mail: j.edzards@ktr.com Mobile: +49 172 5730670 Phone: +49 7433 91381
E-mail: p.wiesmann@ktr.com Mobile: +49 172 5310049
Leiter Vertrieb Bremsen Industrie E-mail: j.gloeckler@ktr.com
Thomas Wienkotte, Dipl.-Ing. (FH) Emsland, Mitte- und Süd-Niedersachsen,
Peter-Schumacher-Straße 102 Ostwestfalen Bayern-Nord, Thüringen Süd
D-50171 Kerpen Rainer Lüttmann Eduard Schadly, Ingenieur
Phone: +49 2237 971796 KTR Ingenieurbüro Prebitz
KTR Systems GmbH
Mobile: +49 172 5859448 In der Heide 27
Carl-Zeiss-Straße 25
E-mail: t.wienkotte@ktr.com 95473 Prebitz-Engelmannsreuth
48432 Rheine
Phone: +49 5971 798-340 Phone: +49 9270 9666
Außendienst Norddeutschland für Hydraulik- Mobile: +49 172 5322164 Mobile: +49 172 5329967
Komponenten E-mail: r.luettmann@ktr.com E-mail: e.schadly@ktr.com
Gunnar Ehlers
Finkenstieg 4b Ruhrgebiet, Siegerland, Hessen-Nord Bayern-Süd, Baden-Württemberg Ost
21629 Neu Wulmstorf René Pottmann, Maschinenbautechniker Peter Benkard, Dipl.-Ing. (FH)
Mobile: +49 174 3301536 KTR Ingenieurbüro Dortmund KTR Ingenieurbüro Adelsried
E-mail: g.ehlers@ktr.com Lindemannstraße 9 Am Mittelfeld 13
44137 Dortmund 86477 Adelsried
Außendienst Bayern, Baden-Württemberg Phone: +49 231 91259060 Phone: +49 8293 960504
und Österreich für Hydraulik-Komponenten Mobile: +49 162 2186045 Mobile: +49 172 5313059
Klaus-Peter Sprödhuber E-mail: r.pottmann@ktr.com E-mail: p.benkard@ktr.com
Hussengutstr. 55
95445 Bayreuth Hessen, Rheinland-Pfalz, Saarland
Phone: +49 921 16388991 Martin Dietrich, Ingenieur
Mobile: +49 172 1096496 KTR Ingenieurbüro Frankfurt
E-mail: k.sproedhuber@ktr.com Schorbachstr. 9
35510 Butzbach
Phone: +49 6033 9248494
Mobile: +49 172 5329968
E-mail: m.dietrich@ktr.com
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KTR worldwide:
Algeria France Norway Switzerland
KTR Alger KTR France S.A.R.L. KTR Systems Norge AS KTR Systems Schweiz AG
Algeria Business Center - 5 CHEMIN DE LA BROCARDIERE Fjellbovegen 13 Bahnstr. 60
Pins Maritimes F-69570 DARDILLY N-2016 Frogner CH-8105 Regensdorf
DZ-16130 Alger Mohammadia Phone: +33 478 64 54 66 Phone: +47 64 83 54 90 Phone: +41 4 33 11 15 55
Phone: +213 661 92 24 00 Fax: +33 478 64 54 31 Fax: +47 64 83 54 95 Fax: +41 4 33 11 15 56
E-Mail: ktr-dz@ktr.com E-Mail: ktr-fr@ktr.com E-Mail: ktr-no@ktr.com E-Mail: ktr-ch@ktr.com
Headquarters
KTR Systems GmbH
Carl-Zeiss-Straße 25
D-48432 Rheine
Phone: +49 5971 798-0
Fax: +49 5971 798-698 or 798-450
E-mail: mail@ktr.com
Internet: www.ktr.com