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Rockets

Rockets have evolved significantly over thousands of years from early experiments with steam-powered devices to modern rockets used to launch satellites and astronauts. Key developments included the use of gunpowder in Chinese rockets in the 13th century, advances in rocket theory by scientists like Newton, Tsiolkovsky and Goddard in the 17th-20th centuries, and the pioneering of liquid-fueled rocket technology by Germany in the 1940s which led to rockets like the V-2. After World War 2, captured German rocket scientists like von Braun helped the US and Soviet Union develop powerful ICBMs and launch vehicles, opening the space age.

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0% found this document useful (0 votes)
120 views23 pages

Rockets

Rockets have evolved significantly over thousands of years from early experiments with steam-powered devices to modern rockets used to launch satellites and astronauts. Key developments included the use of gunpowder in Chinese rockets in the 13th century, advances in rocket theory by scientists like Newton, Tsiolkovsky and Goddard in the 17th-20th centuries, and the pioneering of liquid-fueled rocket technology by Germany in the 1940s which led to rockets like the V-2. After World War 2, captured German rocket scientists like von Braun helped the US and Soviet Union develop powerful ICBMs and launch vehicles, opening the space age.

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bala
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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1

Space Technology: Chapter 1 – Rockets | 1


ROCKETS
Rocket in simple words is a type of vehicle which is used to take spacecraft to space by
producing huge amount of thrust.
The principles of rocketry were tested more than 2,000 years ago, but it's only been used in
the past 70 years for space exploration. Earlier rockets were used for war but today, rockets
take satellites to space, astronauts to the International Space Station (ISS), carry supplies to
ISS, land on their own and are proposed to be reused. Rockets routinely take spacecraft to the
Moon and other planets in our Solar system. Here, we will learn how Rockets' concept
evolved over the time and get to know about a few of the brightest minds behind the making
of rockets. We will also go through a few of the missions which paved the way to a whole
new world and enhanced the capabilities of humankind.

Rockets in History:
One of the early devices that used the rocket
propulsion principle was a small bird-shaped
apparatus. The bird's belly had a boiler setup that
would heat the water and convert it into steam. The
steam would escape from the nozzle at the rear
end, which would propel the bird. Archytas (428 - Fig. 1: The steam-powered pigeon of
347 BC), a Greek philosopher, mathematician, and Archytas, the flying machine
astronomer, was said to have constructed and of antiquity. (Credits: Reese, M. R. 2014)
flown this device.

Another device invented by Hero of Alexandria used the principle of


rocket propulsion. Aeolipile, also known as Hero's engine, consisted of a
metal sphere mounted on top of a water kettle. A fire underneath the
kettle heated the water, and the steam produced would travel through the
tubes and escape in opposite directions. The rapidly escaping jet of steam
produces a force on the sphere, which caused it to rotate.
Fig. 2: Illustration of
Hero’s Engine

Another important invention is gunpowder. The origin of gunpowder is


unknown. However, based on scriptures, historians suggest that the
Chinese used a mixture of saltpetre, sulphur and charcoal for their
rituals. The mixtures produced sparks and bright smoke when ignited.
Bamboo tubes were filled with this black mixture and sealed at both
ends. The tubes would then be tossed into the flame. The tubes would
explode with a bright flash of light and a loud noise, which was part of
their ritual. Sometimes, one of the sealed ends would rupture, and
instead of an explosion, the hot gases escaped through the open end,
thereby sending the tube into the sky. Observing this phenomenon, the
Fig. 3: The oldest known
Chinese attached these bamboo tubes to arrows and were used against
depiction of rocket arrows,
the Mongols in the battle of Kai-Keng in 1232 AD. Thus, the rocket from the Huolongjing.
was born.

Space Technology: Chapter 1 – Rockets | 2


Birth of Modern Rocketry:
In the 17th century, Sir Isaac Newton laid the foundations of modern rocketry. Newton
published his understanding of the physical motion of objects in the form of three scientific
laws that could explain the motion of everyday objects, including rockets.
During the 18th and early 19th centuries, the rockets
that had been used as a weapon of war had an
upgrade. In 1792, Tippu Sultan used rockets against
the British during the Anglo-Mysore wars. The
rocket as a weapon was destructive not because of
its accuracy but of its sheer number. This caught the
interest of an artillery expert, Colonel William
Congreve. Later the British re-designed rockets for
their military and used this to be successful in their
battles. The technology of rockets spread across the Fig. 4: Painting of 1780-Battle of Guntur,
world as a weapon of choice, yet the idea of using Confrontation of East India company with
rockets for space exploration was far ahead. Tippu Sultan's Mysorean rockets.
(Credits: Charles Hubbell)

Between 1880 and 1930, the interest in using rockets


for space exploration grew among the public.
Inspired by the fiction writers such as Jules Verne,
the Russian school teacher Konstantin E. Tsiolkovsky
proposed the idea of space travel using rockets. In a
report published in 1903, he suggested using liquid
propellants for rockets to improve their range. He
also stated that the speed and range of a rocket were
limited only by the exhaust velocity of escaping
gases. This was a revolutionary idea and helped
would be in the coming decades and would help
other pioneers in the field to improve rocket Fig. 5: Konstantin Tsiolkovsky (right) is one of
designs. the founding fathers of rocketry and space travel.
(Credits: Science Photo Library)

Robert H. Goddard, an American Scientist, followed the works


of Konstantin Tsiolkovsky and conducted various experiments
from 1908 to 1945. In 1915, he began experimenting with
various types of solid fuels to increase the exhaust velocities of
the burning gases. With the results he obtained while working
on solid-propellant rockets, Goddard became convinced that a
rocket could be propelled better by liquid fuel.
His works included the development of the world's first liquid
propellant rocket in 1926. The rocket-powered by liquid oxygen
and gasoline, flew for just two and a half seconds, climbing
Fig. 6: Robert H. Goddard with 12.5 metres, and landed 56 metres away in a cabbage patch.
his first liquid rocket engine. Even though by today's standards, the flight was unimpressive,
it paved the way for other pioneers in the field to contribute to
the rocket design.

Space Technology: Chapter 1 – Rockets | 3


Hermann Oberth of Germany also made equal contributions to the theory and design of
rockets. Hermann played a vital role in advancing the practical application of rocket
propulsion that led to the development of rockets in Germany during the 1930s.
Due to these pioneers' contributions and many others in unwritten history, the evolution of
rocket design took a leap during the Second World War. The most notable achievements in
rocket technology happened in Germany. On October 3, 1942, German rocket scientist
Wernher von Braun, a student of Hermann Oberth, developed and launched the V-2 rocket
from Peenemunde, an island off Germany's Baltic coast.
The V-2 rocket was
one of the most
advanced of its time.
Even though the
technological leap was
huge from the Chinese
era black powder
rockets to the most
advanced liquid fuel
V-2 rockets, people
still used them for war
applications.
Fig. 7: A German V-2 rocket ready for launching at Cuxhaven in Luneburg
district, Lower Saxony (1945).

By the end of the Second World War and the fall of Nazi Germany, many unused V-2 rockets
and their components were captured by the Allies (mainly the United States). German
Scientists, including Wernher von Braun, surrendered to the Allies and later played a vital
role in developing American rockets.

Missiles to Launch Vehicles:

An Intercontinental Ballistic Missile (ICBM) is a missile capable of delivering nuclear


warheads from one continent to another. The first and practical design of an ICBM came
from the V-2 program of Germany. With the success of V-2 rockets and the fall of Nazi
Germany, the need for an ICBM grew larger in fear of another World war. The capture of
unused V-2 rockets from fallen Germany by its allies led to the faster development of the
missiles.

From 1954 to 1957, Soviet rocket designer Sergei Korolëv headed the development of the R-
7, an ICBM that would later be modified to launch Sputnik. Successfully flight tested in
August 1957, the R-7 missile was powerful enough to launch a nuclear warhead or send a
spacecraft into orbit.

On October 4, 1957, the R7 missile was modified to launch the world's first human-made
object to enter space, the Sputnik satellite. With the launch of Sputnik, our journey to space
began. This event would be so pivotal in the history of humanity that the perspective of our
existence in this vast expanse changed forever.

Space Technology: Chapter 1 – Rockets | 4


Fig. 8: (Left) A Soviet R-7 rocket lifts off from the Baikonur Cosmodrome in Kazakhstan, sending Sputnik into
orbit and kicking off the space age. This view comes from a 1967 documentary film titled "Ten Years of the
Space Age." (Right) Sputnik -1 Satellite

This event led to an important period in the history of space


exploration, the Space Race, between the U.S. and the Soviet Union.
Following the launch of Sputnik, the United States launched their
satellite, Explorer 1, on January 31, 1958; The same year, NASA
came into existence. In 1961, the Soviets launched the first crewed
spacecraft - Vostok, which carried cosmonaut Yuri Gagarin. Humans
reaching space was not fiction anymore. Eventually, more countries
were added to the list of space-faring nations.

Fig. 9: Explorer 1 (Credits: NASA)


Physics behind the Rockets:
After understanding the brief history on evolution of Rocket Technology, let us now explore
the fundamental principles behind the motion of a Rocket and its ability to lift off against
Earth's gravity.

Anatomy of a Rocket
First, let us know the various parts and systems of a Rocket, then learn about them in the
upcoming sections. Rockets that launch up into space comprise four significant systems (Fig.
10). They are:
I. Structural System: This makes up the frame/body that holds the entire Rocket
together. The cylindrical body comprising motor cases, inter structures, nose cones,
nozzles, propellant tanks, heat shields, engines and other frames make up the
structural system. The structural systems contribute to the total integrity of launch
vehicle holding propellants and other subsystems. All the structures are fabricated and
machined to the required accuracies.

II. Propellants: This occupies the most amount volume of the Rocket and is responsible
for providing the required force for the Rocket to lift off and travel against gravity.
The solid propellants will be cast into the segments and stored before launch, whereas
earth storable/liquid and cryogenic (cryo) propellants are filled into the stages before
the launch. Cryo propellants are continuously cooled through chillers just before the
launch.

Space Technology: Chapter 1 – Rockets | 5


III. Navigation, Guidance and Control system:
Automatic inflight stabilising of the attitude, the
angular orientation of the vehicle, and steering
its path from launchpad to orbit injection
constitute the functions of the control and Payload
guidance system. The system enables its
sensors to detect the instantaneous velocity and
position of the vehicle and charts out the
remaining path by continuously recalculating
the vehicle attitude as well as the central
NGC
propulsion system. The navigation system is
generally based on high precision acceleration,
high speed, and high accuracy computations.

IV. Payloads: Payloads are the objects carried by


the Rockets and injected into the orbits to Structural
derive the applications in space. Payloads such System
as satellites, astronauts, spacecraft, and
telescopes depend on the type of mission. Other
satellites may contain different payloads Propellants
depending on the application, such as optical,
communication, navigation, scientific
instruments, sensors, etc.

For a Rocket to be launched into space, all these


systems must work together in order to overcome the
force of gravity and complete a mission.

Fig. 10: Rocket Systems of GSLV MK-III

Thrust and Propulsion


To understand Thrust and propulsion in Rocketry, let us use the analogy of a balloon (Fig.
11a). An inflated balloon is a flexible chamber containing pressurised gas. The moment we
release the pressurised gas through the opening, the gas rushes out, propelling the balloon in
the opposite direction. Thrust is defined as the force acting along the longitudinal axis of the
balloon, provided by exhaust gases to propel the balloon forward.

Fig. 11a - Comparison of Balloon and 11b - Rocket propulsion

Space Technology: Chapter 1 – Rockets | 6


In the case of Rockets (Fig. 11b), the pressurised gas is produced by burning propellants
inside the Rocket. Propellants are usually a combination of fuel and oxidisers that burn when
ignited, paving the way to hot pressurised gases which exit the nozzle and generate the Thrust
required to propel the Rocket.

Newton’s Laws of Motion – Applied to a Rocket

1st Law: Objects at rest will stay at rest and objects in motion will stay in motion in a
straight line unless acted upon by an unbalanced force.

Applying the first law to a Rocket, we can say that:


• A Rocket standing on a launch pad is at rest and
remains in the same state unless acted upon by the
thrust produced due to the exhaust gases. We say that
the Rocket is in a balanced state when it is on a
launchpad, it is because the gravity acting on the
Rocket is balanced by the force with which the launch
pad pushes against the Rocket.
Fig. 12: PSLV Rocket on Launch Pad
• Once the engines ignite and the Rocket lifts off, the
thrust from the exhaust gases unbalances the Rocket
and propels it forward from its initial state of rest.
The Rocket continues to be in the state of motion
until the propellants are completely utilized. Once the
propellant is over, the Rocket loses its propelling
force and hence stops from further increase in
velocity. Fig. 13: PSLV Rocket Lift-off

2nd Law: Force is equal to mass times acceleration. (F = ma)

Applying the second law to a Rocket, we can say that:


• The Thrust (F) produced by a Rocket engine is determined by the mass of
the burnt propellant (m) and the acceleration of the exhaust gases (a)
F
exiting the nozzle.
m
a
• Another way of interpreting the 2nd law is by saying that Force is equal
to the rate of change of momentum. This interpretation will make
us understand the Rocket Thrust equation discussed further in this section.

3rd Law: For every action there is always an opposite and equal reaction

Space Technology: Chapter 1 – Rockets | 7


This is the most important law in Rocketry. Applying the third law
to a Rocket (Fig.14), we can say that:
• For the action of hot pressurised gases expelling from the
Rocket, the reaction is the Rocket lifting off to space.
• In our case, we have a Rocket that we want to launch into
space. The third law tells us that if we can get the Rocket to
push against the ground with enormous force, then the
ground will respond by pushing the Rocket upwards with Fig. 14: PSLV Rocket Lift-off
an equivalent amount of force. (Action and Reaction)

Conservation of Momentum in a Rocket (Time for some Math!)

The law of conservation of Momentum happens to be the outlying principle behind Rocket
propulsion. The law states that:

“For two or more bodies in an isolated system acting upon each other, their total
momentum remains constant unless an external force is applied”.

This law can also be stated as:


Net momentum before acting upon each other = Net momentum after acting upon each
other

The momentum of a body is defined as the product of mass (M) and velocity (V) of the body.
i.e., Momentum = M x V. When we apply the law to a Rocket system,
Consider,
Body 1 = Propellants (Mass = Mp, Velocity = VP)
Body 2 = Rocket (Mass = Mr, Velocity = Vr)

Case 1: Before mass ejection Case 2: After mass ejection


(Rocket is stationary) (Rocket is in motion)
VP1 = 0 VP2 ≠ 0
Vr1 = 0 Vr2 ≠ 0
Net momentum (Pnet1) = Mp1 VP1 + Mr1 Vr1 Net momentum (Pnet2) = Mp2 VP2 + Mr2 Vr2
Since both the velocities are 0, Since both the velocities are finite,
Pnet1 before mass ejection = 0 Pnet2 after mass ejection ≠ 0

According to the law, Pnet1 = Pnet2


Mp1 VP1 + Mr1 Vr1 = Mp2 VP2 + Mr2 Vr2
0 = Mp2 VP2 + Mr2 Vr2

Mr2 Vr2 = - Mp2 VP2


We can observe from the final equation that Vr2 and VP2 are in opposite directions (Negative
symbol). This means the Rocket gets a net momentum equal to the momentum of the ejected
propellants in the opposite direction which propels the Rocket upward.

Space Technology: Chapter 1 – Rockets | 8


Rocket Thrust Equation:
The law of Conservation of momentum and Newton’s laws clarifies that the Thrust acting on
a Rocket due to the ejected propellants, propels the Rocket upwards. In this section, let us
derive an equation for the Thrust produced by a Rocket engine (Fig. 15).

Ae Me V0
V
M0 0

V0
Ve
P0
Pe

Fig. 15: Parameters involved in a Rocket thrust equation

The exhaust gases and mass from the burnt propellants enter the nozzle with a momentum
M0V0 and exit the nozzle with a momentum MeVe. From Newton’s 2nd law, force is defined
as the rate of change of momentum. In this case, Thrust is our force. Therefore, we can write:
𝑴𝒆 𝑽𝒆 − 𝑴𝟎 𝑽𝟎
𝑻𝒉𝒓𝒖𝒔𝒕 (𝑻) =
𝑻𝟐 − 𝑻𝟏
T1 is the time when the exhaust gases enter the nozzle and T2 is the time when exhaust gases
exit the nozzle. The thrust equation can be re-written as,
𝑻 = 𝒎̇𝒆 𝑽𝒆 − 𝒎̇𝟎 𝑽𝟎
Where, 𝑚̇𝑒 and 𝑚̇0 are the mass flow rates at exit and entry of the nozzle respectively. This
thrust is obtained solely due to the rate of change of momentum of burnt propellants. Hence,
it is defined as Momentum thrust.
There is a second term in the thrust equation that is obtained due to the difference in
pressures at the exit over the exit area. It is known as the Pressure thrust.
Pressure Thrust = (Pe – Po) Ae

Normally the magnitude of this Pressure Thrust is very less compared to the Momentum
Thrust.

Total Thrust = Momentum thrust + Pressure Thrust


𝑻𝒕𝒐𝒕 = 𝒎̇𝒆 𝑽𝒆 − 𝒎̇𝟎 𝑽𝟎 + (Pe – Po) Ae

Question:
1. Calculate the total thrust of a Rocket if momentum thrust is 5350 kN and
pressure thrust is 2470 kN.
2. If the total thrust produced by a PSLV Rocket is 4221 kN and the
momentum thrust is 3995 kN, then calculate the pressure thrust produced by
the Rocket.

Space Technology: Chapter 1 – Rockets | 9


The Trajectory of a Rocket
The term “Trajectory” is widely used in discussions regarding Rocketry. It should not be
misunderstood with “Path” as there is a subtle difference between both. A path is just the
route taken by an object to move from point A to point B. In a trajectory, the time factor
comes into the picture along with the route taken. It is defined as: A Trajectory is the path
that an object in motion follows through space as a function of time.
There are four important stages in a rocket’s trajectory (Fig. 16).
1. Launch
2. Powered Ascent
3. Staging
4. Cutoff

The Launch begins when the Rocket's propulsion system


generates a massive thrust. Once the Rocket generates more
thrust than its weight, it lifts into the air to begin its Powered
Ascent. During this phase of the flight, the Rocket's weight
will constantly change as the fuel continues to burn off. As a
result, most space-bound Rockets use Staging to reduce dead
weight and increase efficiency. We will discuss staging more
in the final section. As the Rocket continues into Orbit, its
sophisticated guidance system maintains balance and steers
to keep the flight trajectory on track. The upper stage
engine Cuts off at the correct altitude and speed, completing
the Rocket's journey from Earth's surface into Orbit.
Fig. 16: Phases of Flight trajectory

Stages:
All the rockets produce Thrust, and it is generated by a propulsion system to overcome the
rocket's weight and the Earth's gravitational force. The weight of the payload is a tiny portion
of the total lift-off mass of a Rocket. Most of the mass is propellant (the fuel and oxidizer).
Once the propellant is utilized, the empty storage tanks and engine are of no use, and they
also add dead weight to the total weight of the rocket.

Instead of carrying those empty propellant tanks and achieving


a certain orbital velocity, we must reduce the rocket's weight;
hence, we use the concept of stages. We divide the propellant's
total mass into small segments and store it separately. As
explained earlier, once the propellant from each stage is
utilized, the small empty tanks and engines are detached and
discarded from the rest of the rocket body. They fall into the
ocean/water bodies. Once the first stage is detached, the next
set of stage gets automatically initiated and works similarly
until the payload is delivered to its intended orbit.

There are two types of Rocket staging.


• Serial Staging - Stacking engines on one top of the other.
• Parallel Staging - Having the engine placed parallel to the other engine.

10

Space Technology: Chapter 1 – Rockets | 10


Stage 4

Stage 3

Serial Staging

Stage 2

Parallel Staging
Stage 1

Fig. 17: Types of Staging

Payload of the Rocket:


Payload technically means the object that has to be carried to space in a rocket. Based on the
payload, we categorize the rockets as follows;
I. Uncrewed Space Flight: A rocket capable of carrying a satellite, Spacecraft, cargo
materials to ISS, Lander, Rover, etc., to space and inserted at the right orbit.
II. Crewed Space Flight: A rocket capable and well equipped to provide the ideal
conditions in order to take humans to space.

The orbital module of Gaganyaan

Fig. 18: (Left) GSLV Mk III with Chandrayaan 2 Lander as payload and
(right) Human rated Launch vehicle for Gaganyaan Mission
11

Space Technology: Chapter 1 – Rockets | 11


The Rocket Speed!
Escape Velocity
We have discussed about propulsion and how the thrust generated helps a Rocket lift-off.
However, the goal of a Rocket mission is to escape the Earth’s gravitational pull to put the
payload in Space. This is where the concept of Escape Velocity comes into the
picture. Escape velocity is the speed at which an object must travel to break free of a planet
or moon's gravitational force. Escape Velocity of Earth is 11.2 km/s. If the Rocket's velocity
is less than the escape velocity, the Rocket falls back to Earth without putting the
payload/satellite in space.
We now have a clear understanding of how the Rockets are launched against Earth’s gravity.
Let us find out on what factors the size of a Rocket depends.

How big should our Rocket be?


Primarily, the Rocket chosen for a space mission depends on two factors.
• The size/volume/mass of payload to be delivered.
• The orbit in which the payload has to be placed.

These two factors determine the amount of fuel and oxidiser (propellants)
required by the Rocket to launch the payload to space which in turn decides the
size of the Rocket.
We know that the payload bay encapsulates our payload. This volume of the
payload bay is different for different Rockets. Hence, the Rocket we choose
must be such that it accommodates our payload without falling short of
space. The size of the Rocket is directly proportional to the size of the payload
decided for the mission.
Similarly, depending on the altitude at which we would want to detach the
payload or the orbit to which we intend to deliver, the fuel requirements of the
Rocket vary, massively changing the size of our vehicle.

For example: GSLV MK III can carry around 4000 kg payload to GEO
(Geostationary Orbit – 35780 km), whereas it can carry around 10,000 kg payload to
LEO (Low Earth Orbit – 200-2000 km).

This is the reason behind the insane size of the Rockets, as they have to carry large and heavy
payloads and travel long distances defying Earth’s gravity.

How to control our Rocket during the flight?


Following the launch of a Rocket, it is essential to make sure the Rocket maintains its attitude
and does not deviate from its course, resulting in a mission failure. To know how this is done,
one must first understand the forces (fig. 8) acting on a Rocket and the meaning of a Rocket
Trajectory.

12

Space Technology: Chapter 1 – Rockets | 12


Forces on a Rocket
i. Thrust: As discussed in the earlier section, this force is generated by the Rocket's
propulsion system. The exhaust gases expel through the nozzle imparting a reaction
force on the Rocket, propelling it upwards. This force acts about the Centre of Gravity
(Cg).
ii. Weight: This is the force on the Rocket due to its mass being acted upon by the
gravitational acceleration of the Earth about the Centre of Gravity.
iii. Lift: The component of Aerodynamic force acting perpendicular to the flight
direction caused due to the airflow over the Rocket surface about the Centre of
Pressure (Cp).
iv. Drag: The Aerodynamic force component acting parallel to the flight direction is
caused due to the airflow over the Rocket surface about the Centre of Pressure.

Centre of Gravity (Cg) is the location of the point


where the entire weight of the body is concentrated.

Centre of Pressure (Cp) is the point in a body at


which the resultant pressure acts when the body is
placed in a fluid. (In our case, fluid is the
atmosphere)
Figure SEQ Figure \* ARABIC 5: Forces on a Rocket during Flight
(Source: Design Spark)

Fig. 19: Forces on a Rocket during Flight

Rocket Propulsion:
Rocket goes to space by producing the Thrust using the propulsion system. The propulsion
system includes an Engine or a Motor and the Propellants. Propellants are a combination of
Fuel and Oxidizer. An oxidizer is taken in a rocket due to the absence of Oxygen in Space.
Rockets are also categorized into various types based on the propulsion system as follows.
1. Solid fuel Rocket Propulsion
2. Liquid fuel Rocket Propulsion
3. Hybrid Rocket Propulsion
4. Cryogenic fuel Rocket Propulsion
5. Ion Propulsion
6. Nuclear Propulsion

Let us know more about each one in brief:


1. Solid fuel Rocket Propulsion:
The solid motor will have a cylindrical body filled with solid propellant. A solid
propellant is a mixture of fuel and oxidizer in its solid form. The solid propellant has a
cylindrical hole in the centre which acts as the combustion chamber. A small part of
the propellant surface is ignited, which will start the combustion process. As a
response to combustion, a huge amount of exhaust gas is produced from the nozzle at
high temperature and pressure, accelerating the rocket and pushing it upwards.

13

Space Technology: Chapter 1 – Rockets | 13


If the propellant is ignited once, we cannot turn off the engine until the whole
propellant is burned completely. Hence the solid Rocket motors cannot be controlled.
A solid Rocket engine produces a huge amount of thrust compared to others. Due to
these two reasons, solid rocket motors are primarily used in the first stage and booster
stages.

2. Liquid Fuel Rocket Propulsion:


A liquid fuel rocket engine utilizes a bipropellant configuration in which fuel and
oxidizer are stored in separate tanks. The propellants are drawn from the tanks using
separate pumps, or the propellants can also be forced into the combustion chamber
with a pressure-fed system (high-pressure gases). Since the propellants are stored
separately and are managed through pumps, The liquid systems are controllable,
which means we can turn on and off the engines and regulate the flow of propellants
in other ways to control the thrust. Liquid Engines have a higher specific impulse
(energy content) and can be tested prior to use. It also has several parts in the engine,
which makes it structurally less efficient.

3. Hybrid Fuel Rocket Propulsion:


A hybrid rocket engine (HRE) is a type of rocket engine that uses both solid and
liquid propellants. The fuel will be in a solid-state like in our solid motors without an
oxidizer that acts as the combustion chamber, and then the oxidizer will be in a liquid
state that could be regulated using pumps.

Fig. 20: Types of Rocket Engines


4. Cryogenic Engines
The cryogenic engines use Liquid Oxygen (LOX) and Liquid
Hydrogen (LH2) as propellants liquefied at -183 deg C and -253
deg C, respectively. LOX and LH2 are stored in separate tanks,
and they are pumped individually to ensure a controlled flow rate
of propellants inside the combustion chamber. A cryogenic rocket
engine consists of a combustion/thrust chamber, igniter, fuel
injector, fuel cryopumps, oxidizer cryopumps, gas turbine, cryo
valves, regulators, fuel tanks and a rocket engine nozzle.
Cryogenic fuels are fuels that require storage at extremely low
temperatures in order to maintain them in a liquid state.
Fig. 21: Cryogenic Engine of ISRO

14

Space Technology: Chapter 1 – Rockets | 14


5. Ionic Propulsion System:
Ionic propulsion is a new type of propulsion
system under electronic propulsion. This setup
creates thrust by accelerating ions using
electricity. A neutral gas is ionized, i.e. the gas
is stripped of its electrons using some form of
external energy (e.g. heat), creating a cloud of
ions which are then accelerated using electricity
due to Coulomb force. Ion thrusters are ideal for
long-range vacuum trajectories and not for lift- Fig. 22: The illustrative image of NASA's
off stages due to their low thrust capacities. This Dawn spacecraft arriving at the dwarf
is one of the significant fields of research in the planet Ceres (lower right). (Credits:
field of propulsion. NASA/JPL-Caltech)

6. Nuclear Propulsion System:


A process in which a highly radioactive element is used to extract energy in a
controlled setup is called nuclear fission. The controlled setup includes control rods,
moderators, lead casings, etc. This extracted energy is called nuclear energy, which is
used as a form of thrust in nuclear thrusters. Nuclear thrusters are still under research
and development. This type of propulsion has very little loss of energy and hence high
efficiency. One of the major challenges in having such thrusters is core designing and
redundant systems to prevent radiation leaks and other hazards.

Humans to Space:
Towards the end of World War II, Russia acquired the technology of the German V2 rockets
from the captured manufacturing plants. Russia studied and soon made replicas of the V2
rocket called R-1, which helped improve its missile and rocket technology. The improved
version R-1, called R-7, was modified to become the first satellite launch vehicle called
Sputnik 727 and launched the Sputnik satellite. Whereas another version of their rocket -
Vostok, launched the first man -
Yuri Gagarin to space. Russia
went on to develop multiple
launch vehicles which are even
used to this day, such as Proton,
Soyuz, etc. Proton was used to
launch the first-ever module of
ISS called the Zarya, and Soyuz
was used to launch humans to
space. From the time America's
Space Shuttle Program retired
until the crew dragon was
introduced, Soyuz was the only
rocket capable of launching
humans to the ISS. Russia is now
developing the next generation of Fig. 23: Soyuz Rocket being Assembled.
reusable rockets called Amur.

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Space Technology: Chapter 1 – Rockets | 15


After launching a set of first satellites, all the space nations went on to send animals and
humans to Space. The next step after reaching space was exploring other worlds. On May 25,
1961, U.S. President John F. Kennedy, in his famous speech, announced the ambitious goal
of sending an American safely to the Moon before the end of the decade.
NASA established the Apollo missions to achieve the
goal of landing a human on the lunar surface. The
rocket that accomplished this feat was Saturn V. The
Saturn V rocket was a pinnacle of rocket engineering
in the 1960s. It was 111 meters tall, about the height
of a 36-storey building. Fully fuelled for lift-off, the
Saturn V weighed 2.8 million kilograms, comparable
to the mass of about 400 elephants. At lift-off, the
engines of the Saturn V rocket generated enough
power equivalent to 160,000 sports cars.
On July 20, 1969, as Neil Armstrong took his first
steps towards the surface of the moon, he uttered the
famous words, "That's one small step for a man, one
giant leap for mankind."

Fig. 24: Saturn V rocket soaring up to the


space. (Credits: NASA)

With new goals and technological advancements, the design of the


rockets further evolved across the world. One such advancement is
the space shuttle. It was intended to provide NASA with a low-cost
way to send humans and payloads* to Low Earth Orbit (LEO).
Space shuttles launched vertically like a regular rocket and
returned to Earth like a glider and landed like an aircraft on a
runway.
Space shuttles made the construction of ISS (International Space
Station) possible. They were also used to launch and service the
Hubble Space Telescope, visit Mir, the Russian space station and
launch numerous probes* and satellites. Fig. 25: NASA’s first space
shuttle mission, STS-1

Although we read at the beginning of the chapter, Rockets were first


used in China (900 A.D.), they did not participate in the Space Race.
But in 1950, China made an effort to pursue the Chinese National Columbia.
Space Program. Initially, through the Missile program and later by a
cooperation agreement with Soviet Union and gained enough
(Credits: Space Centre)
knowledge about rocket technology through the Soviet R-2
program. Later in 1960, China began to work on its Rocket Program
and worked on the Crewed mission program. Today China, through
China National Space Administration (CNSA) stands as the only
third country to have the capability to launch humans to Space.
Fig. 26: CNSA Rocket – Long March

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Space Technology: Chapter 1 – Rockets | 16


Rockets of India:
The launch of the US-made ‘Nike Apache’, the first sounding rocket of India from Thumba
near Thiruvananthapuram, Kerala, on November 21, 1963, at 0625 pm IST, marked the
beginning of the Indian Space Programme.
Later days saw the launching of two-stage rockets imported from Russia (M-100) and France
(Centaure). From 1967, ISRO started launching its own series of sounding rockets under the
Rohini series from TERLS, which was made in India. The sounding rocket programme was
indeed the strong base on which the edifice of launch vehicle technology was built.

Fig. 27: (Left) First Launch of Nike Apache and (right) Rohini series – Indian Sounding Rockets

Evolution of ISRO Launch Vehicles:


After gaining experience with the sounding rockets, ISRO went on to build the rockets
capable of launching satellites from India. From the below picture, Satellite Launch Vehicle
(SLV) and Augmented Satellite Launch Vehicle (ASLV) are not operational at present. Polar
Satellite Launch Vehicle (PSLV) and Geosynchronous Satellite Launch Vehicle (GSLV Mk
II and Mk III) are the Rockets which ISRO using till date.

Fig. 28: Genesis of Indian Rockets

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Space Technology: Chapter 1 – Rockets | 17


Satellite Launch Vehicle (SLV):

SLV-3 is a four-stage rocket launched during 1979-


1983 by ISRO. It weighs around 17 tonnes (1 tonne =
1000 kg) and can carry 40 kg of payload to LEO.
SLV used solid propellant for all four stages during its
flight time. The first two stages used PBAN
(Polybutadiene acrylonitrile), and the last two stages
used HEF-20.

SLV-3 program successfully put the RS-1(Rohini)


Satellite in its intended orbit from Satish Dhawan
Space Centre (SDSC), Sriharikota, on July 18, 1980.
RS-1 became the first Indian satellite indigenously
built and launched from India. With this success, India
became the 6th nation to join the list of Space faring
nations.

Fig. 29: SLV -3 on Launch Pad

Augmented Satellite Launch Vehicle (ASLV):

ASLV was the intermediate step before achieving


indigenous launcher capability for heavier
communication and remote sensing satellites.
ASLV differed from SLV mainly in its increased
payload capacity of 150 kg, which helped to carry
a lot more sensors onboard. To achieve this higher
payload capability, ASLV had five stages and used
solid propellant in all its stages. ASLV had two
Strap on boosters in the first stage, which helped to
carry heavy payloads.

ASLV served between the period 1987 to 1994.


During this period, ISRO launched four missions
to deliver satellites to Low Earth Orbit (LEO). Out
of four, only two were successful. Though ASLV
usage in the Indian space history is less, it paved a
new path for space engineers to explore new
technologies such as vertical integration, closed-
loop guidance, strap-on technology, inertial
navigation, and bulbous heat shield. These
developments helped India to reach farther in
Space Technology.

Fig. 30: ASLV coming out of Launch


Vehicle Assembly Building

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Space Technology: Chapter 1 – Rockets | 18


Polar Satellite Launch Vehicle (PSLV):

PSLV also known as the workhorse of ISRO, was initially designed to launch
satellite into Sun Synchronous Orbit (SSO) / LEOs. As the years progressed,
there were many developments that enhanced the payload capacity of PSLV
from 1000 kg to 1900 kg and widened the capability of transferring satellites to
LEO, SSO, Sub-GTO, and GTO.

PSLV is a four-stage rocket launch vehicle excluding boosters. The number of


boosters used by the PSLV launch vehicle is dependent on mission
requirements. Based on the number of strap-on motors, there are different
versions in PSLV like core-alone, XL, QL, and DL.

PSLV is a four-stage rocket, with 320 tonnes of lift-off mass and can carry 1850
kg of Payload to Sun-synchronous Polar orbits. The first and third stages and
the Strap-on boosters use HTPB based solid propellant. Whereas a liquid-
propellant engine propels the second and fourth stages of PSLV. The engine
used in the 2nd stage of PSLV, known as the VIKAS engine, was developed in
collaboration with France. The 4th stage of PSLV uses a twin pressure fed
engine known as the PS4 engine.

The first launch of PSLV, dated September 20, 1993, was unsuccessful. The
debut failure did not make the ISRO setback. After that, ISRO came back with
consecutive 25 successful launches. Some of the notable successful launches of
PSLV are Chandrayaan-1, Mars Orbiter Mission (MOM) aka Mangalyaan, and
record-breaking 104 satellites in a single launch.

Fig. 31: PSLV

Geosynchronous Satellite Launching Vehicle (GSLV):

GSLV is a three-stage launch vehicle with four boosters with the capability of
414 tonnes of lift-off mass, can carry 2500 kg of Payload to GTO and 5000 kg
to LEO.

The part of GSLV which makes it unique from other launch vehicles is the final
stage; it uses a cryogenic stage which was very new to ISRO. For the GSLV
MK-I version, the cryo stage was imported from Russia. After developing the
Indian-made cryogenic engine CE-7.5, the GSLV series was named GSLV
MK-II. Parallelly ISRO put efforts for developing indigenous Cryo Upper stage
(CUSP) and qualified C12.5 stage and inducted it into GSLV Mk II
programme.

The first launch of GSLV was on April 18, 2001, and the last GSLV launch
happened on August 12, 2021. Fourteen launches were made during this period,
including MK-I and MK-II series. Out of them, eight were successful, two were
partially successful, and four were failures. From 2014, GSLV marked six
continuous successful launches.
Fig. 32: GSLV MkII
Did you know?

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Space Technology: Chapter 1 – Rockets | 19


GSLV Mk III
GSLV MK-III is the fourth generation launch vehicle for lifting 10-
ton category satellites to LEO and 4-ton category satellites to GTO.
Moreover, GSLV MK-III is planned to be the first human-rated
launch vehicle developed by ISRO for the Gaganyaan mission.
GSLV Mk III has many unique features like it has two boosters with
solid propellant, are considered the first stage that uses 200-ton HTPB
based solid propellants on each. In contrast, the second stage is
powered with two Vikas engines and uses a 110-ton hypergolic
propellant combination UH25+N2O4. The uppermost last stage uses
an upgraded C20 cryogenic engine that works with the Hydrolox
combination (LOX+LH2).
Subsequent flights of MK-III were used to launch GSAT-19, GSAT-
29 and Chandrayaan-II. Chandrayaan-II is the heaviest spacecraft
ISRO has launched as of now. GSLV MK-III also called as Fat Boy
of ISRO, has been successful in all of its four missions. The first
Indian designed and built human space flight launch mission,
‘Gaganyaan’, is also planned to go on GSLV MK-III.
Fig. 33: GSLV Mk III

The Future Launch Vehicle:


Reusable Launch Vehicle (RLV – TD):
RLV is the most complex vehicle designed by ISRO. The technology
demonstrator of RLV, viz, RLV – TD is a fusion of aircraft and rocket
technology. It is envisaged to maintain integrity between both systems and
make the mission successful. It uses the scramjet engine to achieve
supersonic and hypersonic flight.
Currently, ISRO completed HEX on May 23, 2016, and the mission was
successful in the first attempt itself. RLV-TD reached a peak altitude of 65
km and started the descent phase in hypersonic speed. RLV-TD reached the
designated area in the Bay of Bengal, 450 km away from the Sriharikota
launch station. Total flight was 770 seconds, and throughout this duration,
RLV-TD was tracked and the performance of autonomous* navigation and
control system, thermal protection system, and re-entry mission
management from ground stations at Sriharikota and ship-borne terminal –
all were monitored. In the end, RLV-TD splashed down at the designated
point in the Bay of Bengal.

Fig. 34: RLV – TD

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Space Technology: Chapter 1 – Rockets | 20


Small Satellite Launch Vehicle (SSLV):

SSLV is the latest launch vehicle by ISRO. The objective of the SSLV project
is the development of a vehicle capable of launching small, micro and nano
satellites. This vehicle is capable of launching up to 500 kg satellite into a 500
km planar orbit. The vehicle is configured with three solid propulsion stages
and a liquid propulsion-based Velocity Trimming Module (VTM) terminal
stage.

SSLV is 2m in diameter and 34m in length with a lift-off weight of ~120 tons.
It will be able to launch multiple small satellites into orbit on a single mission
and is designed to be low cost and reduce development time for commercial
launches on-demand.

It is designed to cater to the emerging global small satellite launch service


market. A new launch pad is being built in Sriharikota, which will reduce the
turnaround time and capability to launch 6-8 missions per year.
Fig. 35: SSLV

Reusable Launch Vehicle:


Throughout the history of the rockets, most of the designs were expendable, which means
when the rocket’s stage spent all the fuel it contains, it is discarded and falls back to earth.
The only exception was NASA’s Space shuttle, which could re-use the orbiter but still, the
boosters and the main fuel tanks were discarded. Elon musk’s rocket company, SpaceX wants
to make space access cheaper and has designed Its rockets to be re-usable. Falcon 9, was the
first orbital-class rocket to land back after being launched. The first stage of the rocket after
releasing the payload lands back using steerable grid fins and deployable landing legs. Even
though the technology used have been used and tested before, landing back an orbital class
rocket pioneered a whole new class of launch vehicles.

Fig. 36: First stage boosters of Falcon Heavy landing. (Credits: SpaceX)

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After the launch of Falcon 9, the first
stage carries the rocket to an altitude
of 50 miles (80km), at which the
stage separation occurs. After the
first stage separation, it doesn’t
immediately turn back, but it
continues on its trajectory for a while
due to its momentum. At the same
time, the second stage continues to
propel forward in order to complete
the next phase of the mission. During
the coasting phase, the cold gas
thrusters flip the stage 180 degrees so
that the bottom end of the booster
points towards the Earth for landing. Fig. 37: Mission Flight Path of SpaceX Crew Dragon

While entering the Earth’s atmosphere, the surface area of the booster creates drag force,
thereby reducing the velocity of the booster. Once the booster enters the lower atmosphere,
the grid fins steer the booster towards the landing pad. The velocity of the booster is further
reduced by re-igniting one of the engines. Finally, the booster lands with the help of landing
legs which deploy during the touchdown. With the success of Falcon 9, SpaceX went on to
build falcon heavy and is in the process of designing the Starship, the first fully re-useable
rocket aimed to take people to Mars.

Launch Pads
Rockets cannot be launched from any random place, for the same reason, we have space ports
for the space agency’s where they launch their rockets from. The criteria for selecting the
Spaceports/Launching stations are as follows:

Fig. 38: Satish Dhawan Space Centre, Sriharikota.

1. Eastward Launches and Nearness to the Equator: We know that the Earth rotates
and revolves on its axis. With that, it causes angular momentum. This angular
momentum boosts the rocket flight path, which helps decrease the amount of fuel
required. Earth’s maximum angular momentum is observed from the equatorial

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Space Technology: Chapter 1 – Rockets | 22


region, and as one moves away from the equator towards poles, angular momentum
decreases.

2. Inhabited Landmass / Closeness to sea: As the trajectory of the launch vehicle is


towards east or south, for geosynchronous and sun-synchronous missions,
respectively, the flight path should avoid the populated landmasses. There are
chances for failure during the launch of a rocket. It might happen at any stage; also, it
is unpredictable. Sometimes, rocket manoeuvres can be controlled even after a
system failure via standby systems. In that case, destruct mode is authorised, and the
rocket will be plunged into the sea. In the worst case, if the rocket is uncontrollable,
it would be better to crash in the sea than in populated zones.

3. Geographical location stability/ Safety distances: Vast free land is essential to


locate the facilities prone to explosion. Geographic location plays a vital role in
choosing a launching station. As the amount of thrust and vibration produced during
a launch is tremendous, the ground should be capable of providing that support. The
landmass should be vast enough to hold all the workstations and storage areas
needed.

Apart from the above-discussed criteria, there are other factors such as climate variation
throughout the year, geomagnetic field, etc., which is also considered while selection of
Spaceport. ISRO has the spaceports in the following across India;
• Vikram Sarabhai Space Centre (VSSC), Thiruvananthapuram, Kerala.
• Satish Dhawan Space Centre (SDSC), Sriharikota, Andrapradesh.
• Balasore Range, Odisha (not operational)

Fig. 39: Location of Spaceports of India

-----------------------------------------------x—x—x—x—x--------------------------------------------

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