Electrical Distribution
Electrical Distribution
OVERVIEW
A number of different types of communication network are incorporated into the vehicle wiring harnesses for the transmission
of commands and information between control modules. The configuration installed on a particular vehicle depends on the
model and equipment level.
NOTE: The control diagrams shown later in this section are schematics reflecting communications networks fitted to LH
(left-hand) vehicles only. For detailed layouts of the various communications networks fitted to LHD (left-hand drive) and RHD
(right-hand drive) vehicles, refer to the Electrical Guide.
The communications networks available on the vehicle are shown in the table below.
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Published: 11-May-2011
Module Communications Network - Communications Network - System
Operation and Component Description
Description and Operation
Control Diagram
NOTE:
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Item Description
O = LIN (local interconnect network) bus
1 CJB (central junction box)
2 Battery backed sounder
3 Intrusion detection module
4 Rain/Light sensor
5 RJB (rear junction box)
6 Battery monitoring system module
7 Rear view camera
8 TCM (transmission control module)
9 Generator
10 Driver's door switch pack
11 Rear door control module
12 Driver's door control module
13 ECM (engine control module)
14 Electronic transmission selector
15 Driver's seat module
16 Driver's seat switch pack
17 Rear door control module
18 Front passenger door control module
19 Clockspring
20 Audio and telephone steering wheel switches
21 Instrument cluster
22 Start control module
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CONTROL DIAGRAM - LIN BUS - SHEET 2 OF 2
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Item Description
O = LIN bus
1 ATC (automatic temperature control) module
2 Stepper motor - Windshield defrost
3 Stepper motor - Face/feet distribution
4 Stepper motor - LH (left-hand) temperature blend
5 Stepper motor - RH (right-hand) temperature blend
6 Electric booster heater
7 Stepper motor - RH outer face level vent
8 Stepper motor - RH inner face level vent
9 Stepper motor - LH inner face level vent
10 Stepper motor - LH outer face level vent
CONTROL DIAGRAM - MEDIUM SPEED CAN BUS
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Item Description
N = Medium speed CAN (controller area network) bus
1 Parking aid module
2 RJB
3 Keyless vehicle module
4 RH blind spot monitoring module
5 Driver's seat module
6 Front seat climate control module
7 Information control module
8 ATC module
9 CJB
10 Diagnostic socket
11 Instrument cluster
12 Integrated control panel
13 Front passenger door control module
14 Tire Pressure Monitoring System (TPMS) module
15 Driver's door control module
16 LH blind spot monitoring module
CONTROL DIAGRAM - HIGH SPEED CAN BUS
Item Description
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D = High speed CAN bus
1 Electric steering column lock
2 Instrument cluster
3 Diagnostic socket
4 Adaptive speed control module
5 Electronic transmission selector
6 Occupant classification system control module
7 Headlamp leveling module
8 ABS (anti-lock brake system) module
9 ECM
10 TCM
11 Pedestrian protection system control module
12 Electric park brake module
13 RCM (restraints control module)
14 Adaptive damping control module
CONTROL DIAGRAM - MOST RING
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Item Description
P = MOST ring
1 Entertainment system control module
2 Software download socket
3 Touch Screen Display (TSD)
4 Portable audio interface
5 Bluetooth® telephone module
6 Integrated audio module
7 Multi-media module
8 DAB/SDARS receiver
9 Television (TV) tuner
10 Audio system amplifier
System Operation
OPERATION
Refer to the relevant system section for details of system operation.
Component Description
DESCRIPTION
Refer to the relevant system section for details of system description.
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Published: 25-Nov-2013
Module Communications Network - Communications Network
Diagnosis and Testing
Principles of Operation
For a detailed description of the Communications Network, refer to the relevant Description and Operation sections in the
workshop manual. REFER to: (418-00 Module Communications Network)
Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not guarantee
confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result.
Visual Inspection
Electrical
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Loose or corroded connections
Routing of fibre optic harnesses
Correct engagement of optical connectors
Correct placement of optical connectors (ring order)
Correct assembly of optical connectors (backout, etc)
Damage to fibre (chafing, abrasion, kinking, cuts, etc)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index
Symptom Chart
Control modules are connected to the CAN harness either in a 'loop' or 'spur' configuration. In the 'loop' type configuration the
CAN harness loops into the module (via two connector pins) and then loops out of the module (via another two connector
pins). In the 'spur' type configuration, a harness spur is spliced into the main 'backbone' of the CAN harness and the module is
connected to the harness spur via two connector pins.
CAN Harness Architecture
For a detailed description of the CAN Networks and architecture, refer to the relevant Description and Operation section in the
Workshop Manual.
If a control module is suspected of non-communication, the Network Integrity test application available on the manufacturer
approved diagnostic system can be used to confirm if communication is possible between the control modules on the vehicle
and the manufacturer approved diagnostic system (via the J1962 diagnostic connector ). The results from the test can be used
to determine if either a single module or multiple modules are failing to communicate.
If the Network Integrity test indicates that one or more module on one of the CAN networks (HS or MS) are failing to
communicate, there are several checks that can be made. The first step is to identify if both of the CAN terminating modules
on each individual CAN Bus are communicating. If both CAN terminating modules for each individual CAN Bus are
communicating (identified via the Network Integrity test), then it can be confirmed that the main 'backbone' of the CAN
harness is complete. The main 'backbone' of the CAN harness consists of all the modules connected to the CAN harness via a
'loop' configuration and also includes the two terminating modules.
Communication with both CAN terminating modules via the Network Integrity test confirms the physical integrity of the main
'backbone' of the CAN harness (and the harness spur to the J1962 diagnostic connector). This means that there is no
requirement to check the resistance of the CAN Network. This is because the standard check for 60 ohms across the CAN High
and CAN Low lines will not provide any additional information regarding the physical condition of the CAN harness, beyond
what has already been determined from the Network Integrity test.
If a Network Integrity test reveals a terminating module is failing to communicate it can indicate a break in the main
'backbone' of the CAN harness. The first checks should always be to confirm the power and ground supplies to the
non-communicating module are correct. Providing these are correct, the resistance between the CAN High and CAN Low lines at
the J1962 connector can be checked to determine the integrity of the main 'backbone' of the CAN harness. After disconnecting
the battery a reading of 120 ohms would indicate an open circuit in the main 'backbone' of the CAN harness. Alternatively, a
reading of 60 ohms would indicate that there is no open circuit fault with the main 'backbone' of the CAN harness.
It is worth noting that even if one of the terminating modules is disconnected from the CAN harness, communications between
the modules still connected may still be possible. Therefore communication between the manufacturer approved diagnostic
system and the connected modules may also be possible.
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Locating CAN Harness Open Circuits
In the case where multiple modules, including a terminating module, are failing to communicate, having first confirmed the
power and ground supplies are correct, the approximate location of the open circuit can be identified from analysis of the
Network Integrity test results and reference to the relevant CAN network circuit diagrams. For example, if an open circuit
existed in a certain position on the CAN harness, any module positioned on the Network between the J1962 connector and the
open circuit should return a response during the Network Integrity test. No responses would be returned from any modules
past the open circuit fault in the Network.
If, after the initial checks (Network Integrity test using the manufacturer approved diagnostic system, and power and ground
supplies to the module have been checked and confirmed as correct), a module that is connected to the CAN harness via a
'spur' type configuration is suspected of not communicating, then the physical integrity of the CAN harness 'spur' can be
checked.
This is most easily undertaken by individually checking the continuity of the CAN High and CAN Low lines between the
non-communicating module connector (with the module disconnected) and the J1962 diagnostic connector.
As well as the methods described so far in this document, which can be used to determine the location of an open circuit in
the CAN harness, 'Lost Communications' DTCs can also be used for this purpose. Lost communication DTCs mean that a
module is not receiving CAN information from another module.
For example, if a global DTC read were to be carried out, only DTCs stored in the modules that the manufacturer approved
diagnostic system could communicate with would be displayed. If there was an open circuit fault in a certain position on the
CAN harness, the modules that could display DTCs would all be prior to the open circuit on the Network, and these modules
should display 'Lost Communications' DTCs with all the modules located on the Network past the open circuit fault.
The references to bus and its condition refer to the network concerned and the modules on that network.
If a module logs a 'Bus Off' DTC, it means that the module has detected CAN transmission errors and has disabled it's own
CAN transmissions and disconnected itself from the network in an attempt to allow the rest of the network to function. At this
point the 'Bus Off' DTC is set. A common cause of 'Bus Off' DTCs can be a short circuit in the CAN network.
Media Oriented Systems Transport (MOST)
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NOTE: Items 1, 2, 3 and 6 will always be present. The remaining items are optional and/or market specific.
Item Description
1 Information and entertainment control module
2 MOST diagnostic connector
3 Touch screen display
4 Telephone module
5 Portable audio interface module
6 Integrated audio module
7 Power amplifier
8 Navigation control module
9 DAB tuner module
10 Television receiver
Overview
The basic guidelines are covered in the description and operation section, such as not attempting to repair fibre optic cables,
but additional precautions include:
Do not touch the exposed ends of the optical fibres (grease from skin can contaminate the fibre)
Whenever the fibre optic cable is disconnected, cover the connectors to prevent dust contamination
Do not expose the fibre optic cable to heat
Do not bend the fibre optic cable through less than a 25 mm (one inch) radius
Do not use laser pens to test the fibre optic cable's ability to pass light
There are two dedicated tools for testing the MOST system:
MOST tester. The MOST tester is connected to the MOST network in place of a control module. It will confirm receipt of any
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existing MOST signal and transmit it to the next control module on the network. Perform the following tests to validate the
operation of the MOST tester. GO to Pinpoint Test A.
MOST prism. The MOST prism is connected in the same way as the MOST tester but will simply reflect any existing signal
onward to the next control module. Using the MOST prism before or after a long run of harness may cause a ring break as a
good signal may be too weak after travelling the extended distance. Also, the MOST prism will pass light in either direction so
will not detect reversed MOST terminals elsewhere in the network. For these reasons, the MOST tester is the preferred tool and
should be used unless limited access does not permit it
A ring break in the MOST network is indicated by a blank touch screen display if the break is before the touch screen display or
a flashing logo of the break is after the touch screen display. Possible causes of ring breaks are listed in the symptom chart
Pinpoint Tests
'2+0' indicates that the loop harness connector consists of 2 fibre optic terminals and 0 electrical terminals.
The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does not
indicate a fault.
'2+4' indicates that the loop harness connector consists of 2 fibre optic terminals and 4 electrical terminals.
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The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does not
indicate a fault.
NOTE: The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does
not indicate a fault.
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
B1: MOST NETWORK INITIAL TEST 1
NOTE: When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector
switch to match the socket in use
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
C1: MOST NETWORK DOWNSTREAM TEST 1
1 Refer to the electrical circuit diagrams and identify the succeeding control module on the MOST network
Is this control module the information and entertainment control module?
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Yes
GO to Pinpoint Test F.
No
GO to C2.
C2: MOST NETWORK DOWNSTREAM TEST 2
1 Disconnect the MOST harness connector
2 Direct the MOST harness connector at a suitable surface and check for the presence of red light
Is red light present?
Yes
Disconnect the MOST harness connector from the MOST tester and reconnect it to the control module.
GO to C3.
No
The fault is in the MOST harness between the MOST tester and the disconnected MOST harness
connector. Install a new MOST harness as necessary
C3: MOST NETWORK DOWNSTREAM TEST 3
NOTE: When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector
switch to match the socket in use
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
D1: MOST NETWORK UPSTREAM TEST 1
1 Refer to the electrical circuit diagrams and identify the preceding control module on the MOST network
Is this control module the touch screen display?
Yes
GO to Pinpoint Test G.
No
GO to D2.
D2: MOST NETWORK UPSTREAM TEST 2
1 Disconnect the MOST harness connector from the control module
2 Direct the MOST harness connector at a suitable surface and check for the presence of red light
Is red light present?
Yes
The MOST network fault is in the control module or the MOST harness to the succeeding control
module. GO to D3.
No
The MOST network fault is located upstream of the disconnected control module. Reconnect the MOST
harness connector to the control module. GO to D1.
D3: MOST NETWORK UPSTREAM TEST 3
NOTE: When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector
switch to match the socket in use
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
E1: CONTROL MODULE TEST 1
NOTES:
When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector switch to
match the socket in use
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The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does not
indicate a fault.
1 Connect the MOST tester to the relevant control module using the adapter harness
2 Operate the test switch and check the MOST tester beep/LED
Did the MOST tester emit a tone or illuminate the LED?
Yes
MOST signal received. Tests inconclusive. Reconnect the MOST harness connector to the control module
and confirm that the MOST network fault is still present. Repeat the tests from the beginning. GO to
Pinpoint Test B.
No
GO to E2.
E2: CONTROL MODULE TEST 2
1 Refer to the electrical circuit diagrams and test the relevant control module power and ground circuits for
open circuit, high resistance
Are the power and ground circuits within specification?
Yes
GO to E3.
No
Repair the power and/or ground circuit
E3: CONTROL MODULE TEST 3
1 Reconnect the MOST harness to the control module
2 Check the touch screen display for indication of a MOST network fault
Has the MOST network been restored?
Yes
Tests inconclusive. Repeat the tests from the beginning. GO to Pinpoint Test B.
No
Install a new control module
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
F1: MOST NETWORK FINAL DOWNSTREAM TEST 1
NOTES:
When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector switch to
match the socket in use
The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does not
indicate a fault.
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
G1: MOST NETWORK FINAL UPSTREAM TEST 1
NOTE: The MOST tester may continue to emit a tone or illuminate the LED after the test switch is released. This does
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not indicate a fault.
1 Disconnect the MOST harness connector from the touch screen display
2 Connect the MOST tester to the touch screen display using the adapter harness
3 Operate the test switch and check the MOST tester beep/LED
Did the MOST tester emit a tone or illuminate the LED?
Yes
The fault is in the MOST harness between the touch screen display and the succeeding control module.
Install a new MOST harness as necessary
No
GO to G2.
G2: MOST NETWORK FINAL UPSTREAM TEST 2
1 Reconnect the MOST harness to the touch screen display
2 Check the touch screen display for indication of a MOST network fault
Has the MOST network been restored?
Yes
Tests inconclusive. Repeat the tests from beginning. GO to Pinpoint Test B.
No
Install a new touch screen display
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
H1: BLANK SCREEN TEST 1
NOTE: When connecting the MOST tester, use the 2+0 or 2+4 socket as appropriate and set the connector selector
switch to match the socket in use
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PINPOINT TEST I : INFORMATION AND ENTERTAINMENT CONTROL MODULE TESTS
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
I1: INFORMATION AND ENTERTAINMENT CONTROL MODULE TEST 1
1 Using the manufacturer approved diagnostic system, check the information and entertainment control
module for related DTCs
Is communication possible between the manufacturer approved diagnostic system and the information and
entertainment control module?
Yes
Refer to the relevant DTC index
No
GO to I2.
I2: INFORMATION AND ENTERTAINMENT CONTROL MODULE TEST 2
1 Refer to the electrical circuit diagrams and test the information and entertainment control module power
and ground circuits for open circuit, high resistance
Are the power and ground circuits within specification?
Yes
GO to I3.
No
Repair the power and/or ground circuit
I3: INFORMATION AND ENTERTAINMENT CONTROL MODULE TEST 3
1 Using the manufacturer approved diagnostic system, perform a CAN network integrity test. Refer to the
electrical circuit diagrams and test the medium speed CAN bus circuit for short circuit to ground, short
circuit to power, open circuit, high resistance
Is the medium speed CAN bus within specification?
Yes
Install a new information and entertainment control module
No
Repair the medium speed CAN bus circuit
TEST DETAILS/RESULTS/ACTIONS
CONDITIONS
J1: TOUCH SCREEN DISPLAY TEST 1
1 Refer to the electrical circuit diagrams and test the touch screen display power and ground circuits for
open circuit, high resistance
Are the power and ground circuits within specification?
Yes
GO to J2.
No
Repair the power and/or ground circuit
J2: TOUCH SCREEN DISPLAY TEST 2
1 Reconnect the MOST harness to the touch screen display
2 Check the touch screen display for indication of a MOST network fault
Has the MOST network been restored?
Yes
Tests inconclusive. Repeat the tests from beginning. GO to Pinpoint Test B.
No
Install a new touch screen display
DTC Index
CAUTIONS:
Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not guarantee
confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle
When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part number
3548-1358-00
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
warranty policy and procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component
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Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to
the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the
manufacturer-approved diagnostic system)
When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places and with a
current calibration certificate. When testing resistance, always take the resistance of the digital multimeter leads into account
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion
If diagnostic trouble codes are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent
concern may be the cause. Always check for loose connections and corroded terminals
Where an 'on demand self-test' is referred to, this can be accessed via the 'diagnostic trouble code monitor' tab on the
manufacturers approved diagnostic system
Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required
B00D512 Restraint System Refer to the electrical circuit diagrams and check PAD
Passenger Disable PAD lamp supply circuit - short lamp supply circuit for short to power
Indicator to power
B00D513 Restraint System Refer to the electrical circuit diagrams and check PAD
Passenger Disable PAD lamp supply circuit - open lamp supply circuit for open circuit
Indicator circuit
DTC Description Possible Cause Action
B100951 Ignition Check ignition, power and ground supplies to CJB and
Authorisation Faulty instrument cluster instrument cluster. Re-synchronize ID by re-configuring
Target SID re-synchronisation the instrument cluster as a new module. Check CAN
error following programming communications between instrument cluster and tester
CAN fault
B100963 Ignition Check Power and Ground supplies to CJB and instrument
Authorisation CJB fault cluster. Check CAN communications between CJB and
Low speed CAN fault instrument cluster. Check battery is in fully charged and
Instrument cluster fault serviceable condition, refer to the battery care manual
Low battery voltage <9V
B100964 Ignition Check power and ground supplies to CJB and instrument
Authorisation CJB fault cluster. Check CAN communications between CJB and
Low speed CAN fault instrument cluster
Instrument cluster fault
B102B67 Passive Key Check power and ground supplies to CJB and RKE
CJB fault module. Check CAN communications between CJB and
Low speed CAN fault RKE module. Re-synchronise ID by re-configuring the RKE
Remote Keyless Entry (RKE) module as a new module
module fault
Write target SID
synchronisation error following
re-programming
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B102B87 Passive Key Check power and ground supplies to CJB, RKE module
CJB fault and receiver. Check CAN communications between CJB
Low speed CAN fault and instrument cluster. Check key fob battery. Confirm
RKE module fault vehicle surroundings, move vehicle. Check CAN network
Key fob battery low/battery for interference/EMC related issues. Disconnect battery,
contact issue then re-connect - confirm operation by re-programming
Interference from other RF keys. Check serial circuit between receiver and RKE
signal module. Confirm spare key works. Refer to the electrical
EMC/noise circuit diagrams and test circuits to all 3 antennas. Check
Receiver fault whereabouts of key
Receiver not programmed
correctly
Serial communications fault
(between receiver and RKE
module)
Key fault
Passive antenna fault
Confirm placement of key
within vehicle
B108413 Boot/Trunk Motor Refer to the electrical circuit diagrams and check trunk
Close Switch Trunk latch open signal circuit - latch open signal circuit for open circuit
open circuit
B108783 LIN Bus "A" Check operation of rain/light sensor by covering sensor or
Checksum of the received LIN applying water to screen, install a new sensor as
frame from battery backed required
sounder, roof header console,
and/or rain/light sensor is
incorrect
B108788 LIN Bus "A" Carry out any pinpoint tests associated with this DTC
Bus off. Battery backed using the manufacturer approved diagnostic system.
sounder, roof header console, Refer to the electrical circuit diagrams and check battery
and/or rain/light sensor LIN backed sounder, roof header console, and rain/light
circuit - short to ground, power sensor LIN circuit for short to ground, power
B108A11 Start Button Refer to the electrical circuit diagrams and check
Start/Stop switch analogue Start/Stop switch analogue input circuits 1 and 2 for
input circuits 1 or 2 - short to short to ground
ground
DTC Description Possible Cause Action
B108A12 Start Button Refer to the electrical circuit diagrams and check
Start/Stop switch analogue Start/Stop switch analogue input circuits 1 and 2 for
input circuits 1 or 2 - short to short to power
power
B109512 Wiper On/Off Relay Carry out any pinpoint tests associated with this DTC
Wiper On/Off relay control using the manufacturer approved diagnostic system.
circuit - short to power Refer to the electrical circuit diagrams and check wiper
On/Off relay control circuit for short to power
B109514 Wiper On/Off Relay Refer to the electrical circuit diagrams and check wiper
Wiper On/Off relay control On/Off relay control circuit for short to ground, open
circuit - short to ground, open circuit
circuit
B109612 Wiper High/Low Carry out any pinpoint tests associated with this DTC
Relay Wiper Fast/Slow relay control using the manufacturer approved diagnostic system.
circuit - short to power Refer to the electrical circuit diagrams and check wiper
Fast/Slow relay control circuit for short to power
B109614 Wiper High/Low Refer to the electrical circuit diagrams and check wiper
Relay Wiper Fast/Slow relay control Fast/Slow relay control circuit for short to ground, open
circuit - short to ground, open circuit
circuit
B109712 Heated Windshield Carry out any pinpoint tests associated with this DTC
Relay Heated windshield relay control using the manufacturer approved diagnostic system.
circuit - short to power Refer to the electrical circuit diagrams and check heated
windshield relay control circuit for short to power
B109714 Heated Windshield Refer to the electrical circuit diagrams and check heated
Relay Heated windshield relay control windshield relay control circuit for short to ground, open
circuit - short to ground, open circuit
circuit
B10A612 Main Light Switch Refer to the electrical circuit diagrams and check master
Master light switch signal from light switch signal from roof header console circuit for
roof header console circuit - short to power
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short to power
B10A623 Main Light Switch Carry out any pinpoint tests associated with this DTC
Master light switch signal from using the manufacturer approved diagnostic system.
roof header console signal Refer to the electrical circuit diagrams and check master
stuck low. Switch is read as ON light switch signal from roof header console for short to
for too long a time ground
B10AD09 Rain Sensor Carry out any pinpoint tests associated with this DTC
Component failures using the manufacturer approved diagnostic system.
Suspect the rain/light sensor, check and install a new
sensor as required
B10AD11 Rain Sensor Carry out any pinpoint tests associated with this DTC
Rain/light sensor power circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check
rain/light sensor power circuit for short to ground
B10AD96 Rain Sensor Suspect the rain/light sensor, check and install a new
Component internal failure sensor as required
B10E511 PCM Wake-up Refer to the electrical circuit diagrams and check ECM
Signal ECM wake-up signal circuit - wake-up signal circuit for short to ground
short to ground
B10E512 PCM Wake-up Refer to the electrical circuit diagrams and check ECM
Signal ECM wake-up signal circuit - wake-up signal circuit for short to power
short to power
B10E513 PCM Wake-up Refer to the electrical circuit diagrams and check ECM
Signal ECM wake-up signal circuit - wake-up signal circuit for open circuit
open circuit
B10F111 Key In Switch Carry out any pinpoint tests associated with this DTC
Keyless vehicle module, key IN using the manufacturer approved diagnostic system.
status circuit - short to ground Refer to the electrical circuit diagrams and check keyless
vehicle module, key IN status circuit for short to ground
B10F112 Key In Switch Refer to the electrical circuit diagrams and check keyless
Keyless vehicle module, key IN vehicle module, key IN status circuit for short to power
status circuit - short to power
B10F113 Key In Switch Refer to the electrical circuit diagrams and check keyless
Keyless vehicle module, key IN vehicle module, key IN status circuit for open circuit
status circuit - open circuit
DTC Description Possible Cause Action
B10F211 Sunroof Control Carry out any pinpoint tests associated with this DTC
Sunroof enable signal circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check sunroof
enable signal circuit for short to ground
B10F212 Sunroof Control Refer to the electrical circuit diagrams and check sunroof
Sunroof enable signal circuit - enable signal circuit for short to power
short to power
B10F213 Sunroof Control Refer to the electrical circuit diagrams and check sunroof
Sunroof enable signal circuit - enable signal circuit for open circuit
open circuit
B10F311 Left Front Position Carry out any pinpoint tests associated with this DTC
Light Left front side lamps circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check left
front side lamps circuit for short to ground
B10F315 Left Front Position Carry out any pinpoint tests associated with this DTC
Light Left front side lamps circuit - using the manufacturer approved diagnostic system.
short to power, open circuit Refer to the electrical circuit diagrams and check left
front side lamps circuit for short to power, open circuit
B10F411 Right Front Position Carry out any pinpoint tests associated with this DTC
Light Right front side lamps circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check right
front side lamps circuit for short to ground
B10F415 Right Front Position Carry out any pinpoint tests associated with this DTC
Light Right front side lamps circuit - using the manufacturer approved diagnostic system.
short to power, open circuit Refer to the electrical circuit diagrams and check right
front side lamps circuit for short to power, open circuit
B10F812 Accessory socket 'A' Carry out any pinpoint tests associated with this DTC
relay Accessory socket 'A' relay using the manufacturer approved diagnostic system.
control circuit - short to power Refer to the electrical circuit diagrams and check
accessory socket 'A' relay control circuit for short to
power
B10F814 Accessory socket 'A' Refer to the electrical circuit diagrams and check
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relay Accessory socket 'A' relay accessory socket 'A' relay control circuit for short to
control circuit - short to ground, ground, open circuit
open circuit
B10F912 Accessory socket 'B' Refer to the electrical circuit diagrams and check front
relay Front powerpoint, trailer tow powerpoint, trailer tow connector, road pricing connector,
connector, road pricing sunblind power supply circuits for short to power
connector, sunblind power
supply circuits - short to power
B10F914 Accessory socket 'B' Refer to the electrical circuit diagrams and check front
relay Front powerpoint, trailer tow powerpoint, trailer tow connector, road pricing connector,
connector, road pricing sunblind power supply circuits for short to ground, open
connector, sunblind power circuit
supply circuits - short to
ground, open circuit
B10F993 Accessory socket 'B' Carry out any pinpoint tests associated with this DTC
relay Front powerpoint, trailer tow using the manufacturer approved diagnostic system.
connector, road pricing Refer to the electrical circuit diagrams and check front
connector, sunblind power powerpoint, trailer tow connector, road pricing connector,
supply circuits - short to power, sunblind power supply circuits for short to power, ground,
ground, open circuit open circuit
B10FA93 Delayed Power Off Carry out any pinpoint tests associated with this DTC
relay ADRC ECM, roof header console using the manufacturer approved diagnostic system.
lamp, glove box lamp , RH/LH Refer to the electrical circuit diagrams and check ADRC
footwell lamps, JAG Sense ECM, roof header console lamp, glove box lamp , RH/LH
glove box module, RH/LH footwell lamps, JAG Sense glove box module, RH/LH
sunvisor lamps, rear dome sunvisor lamps, rear dome lamps switched power circuits
lamps switched power circuits - for short to power, open circuit
short to power, open circuit
B10FF11 Ignition control Carry out any pinpoint tests associated with this DTC
ECM and FPDB ignition control using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check ECM and
FPDB ignition control circuit for short to ground
B10FF13 Ignition control Carry out any pinpoint tests associated with this DTC
ECM and FPDB ignition control using the manufacturer approved diagnostic system.
circuit - open circuit Refer to the electrical circuit diagrams and check ECM and
FPDB ignition control circuit for open circuit
DTC Description Possible Cause Action
B110011 O2 sensor heater Carry out any pinpoint tests associated with this DTC
relay FPDB O2 sensor heater relay using the manufacturer approved diagnostic system.
control circuit - short to ground Refer to the electrical circuit diagrams and check FPDB O2
sensor heater relay control circuit for short to ground
B113D12 Sunroof Global Carry out any pinpoint tests associated with this DTC
Open/Close Control Roof opening panel global using the manufacturer approved diagnostic system.
open/close control circuit - Refer to the electrical circuit diagrams and check roof
short to power opening panel global open/close control circuit for short
to power
B113D14 Sunroof Global Refer to the electrical circuit diagrams and check roof
Open/Close Control Roof opening panel global opening panel global open/close control circuit for short
open/close control circuit - to ground, open circuit
short to ground, open circuit
B114011 Engine Crank Carry out any pinpoint tests associated with this DTC
Authorisation Engine crank authorisation using the manufacturer approved diagnostic system.
signal circuit - short to ground Refer to the electrical circuit diagrams and check engine
crank authorisation signal circuit for short to ground
B114211 Ignition Status 1 Carry out any pinpoint tests associated with this DTC
Ignition supply 1 circuits - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check all
ignition supply 1 circuits for short to ground
B114311 Ignition Status 2 Carry out any pinpoint tests associated with this DTC
Ignition supply 2 circuits - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check all
ignition supply 2 circuits for short to ground
B114411 Heated Steering Carry out any pinpoint tests associated with this DTC
Wheel Supply Heated steering wheel supply using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check heated
steering wheel supply circuit for short to ground
B114511 Glovebox Locking Carry out any pinpoint tests associated with this DTC
Motor Glovebox latch locking motor using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check
glovebox latch locking motor circuit for short to ground
cat.a.logs
B114512 Glovebox Locking Refer to the electrical circuit diagrams and check
Motor Glovebox latch locking motor glovebox latch locking motor control circuit for short to
control circuit - short to power power
B114513 Glovebox Locking Refer to the electrical circuit diagrams and check
Motor Glovebox latch locking motor glovebox latch locking motor control circuit for open
control circuit - open circuit circuit
B114612 Passive sounder Refer to the electrical circuit diagrams and check security
Supply Security passive sounder passive sounder control circuit for short to power
control circuit - short to power
B114614 Passive sounder Refer to the electrical circuit diagrams and check security
Supply Security passive sounder passive sounder control circuit for short to ground, open
control circuit - short to ground, circuit
open circuit
B115811 Front Passenger Carry out any pinpoint tests associated with this DTC
Seat Heater Sensor Front passenger seat heater using the manufacturer approved diagnostic system.
sensor circuit - short to ground Refer to the electrical circuit diagrams and check front
passenger seat heater sensor circuit for short to ground
B115813 Front Passenger Carry out any pinpoint tests associated with this DTC
Seat Heater Sensor Front passenger seat heater using the manufacturer approved diagnostic system.
sensor circuit - open circuit Refer to the electrical circuit diagrams and check front
passenger seat heater sensor circuit for open circuit
B115911 Driver Seat Heater Carry out any pinpoint tests associated with this DTC
Sensor Driver seat heater sensor using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check driver
seat heater sensor circuit for short to ground
B115913 Driver Seat Heater Carry out any pinpoint tests associated with this DTC
Sensor Driver seat heater sensor using the manufacturer approved diagnostic system.
circuit - open circuit Refer to the electrical circuit diagrams and check driver
seat heater sensor circuit for open circuit
B115A11 Front Passenger Carry out any pinpoint tests associated with this DTC
Seat Heater Front passenger seat heater using the manufacturer approved diagnostic system.
supply circuit - short to ground Refer to the electrical circuit diagrams and check front
passenger seat heater supply circuit for short to ground
B115A15 Front Passenger Carry out any pinpoint tests associated with this DTC
Seat Heater Front passenger seat heater using the manufacturer approved diagnostic system.
supply circuit - short to power, Refer to the electrical circuit diagrams and check front
open circuit passenger seat heater supply circuit for short to power,
open circuit
DTC Description Possible Cause Action
B115B11 Driver Seat Heater Carry out any pinpoint tests associated with this DTC
Driver seat heater supply circuit using the manufacturer approved diagnostic system.
- short to ground Refer to the electrical circuit diagrams and check driver
seat heater supply circuit for short to ground
B115B15 Driver Seat Heater Carry out any pinpoint tests associated with this DTC
Driver seat heater supply circuit using the manufacturer approved diagnostic system.
- short to power, open circuit Refer to the electrical circuit diagrams and check driver
seat heater supply circuit for short to power, open circuit
B117513 Driver Door Ajar Refer to the electrical circuit diagrams and check driver
Switch Driver door ajar switch signal door ajar switch signal circuit for open circuit
circuit - open circuit
B117613 Passenger Door Refer to the electrical circuit diagrams and check
Ajar Switch Passenger door ajar switch passenger door ajar switch signal circuit for open circuit
signal circuit - open circuit
B117712 Screenwash Level Refer to the electrical circuit diagrams and check
Switch Screenwash level switch signal screenwash level switch signal circuit for short to power
circuit - short to power
B11C013 Driver Side Rear Refer to the electrical circuit diagrams and check left rear
Door Ajar Switch Left rear door ajar switch signal door ajar switch signal circuit for open circuit
circuit - open circuit
B11C113 Passenger Side Refer to the electrical circuit diagrams and check right
Rear Door Ajar Right rear door ajar switch rear door ajar switch signal circuit for open circuit
Switch signal circuit - open circuit
B122223 Master Lock/Unlock Refer to the electrical circuit diagrams and check master
Switch Master lock or unlock switch lock and unlock switch digital input circuits for short to
digital input circuit - signal ground, open circuit
stuck low
B123711 Gear Shift Module Carry out any pinpoint tests associated with this DTC
Early Wake-up Transmission shift module using the manufacturer approved diagnostic system.
cat.a.logs
wake-up control circuit - short Refer to the electrical circuit diagrams and check
to ground transmission shift module wake-up control circuit for
short to ground
B123712 Gear Shift Module Refer to the electrical circuit diagrams and check
Early Wake-up Transmission shift module transmission shift module wake-up control circuit for
wake-up control circuit - short short to power
to power
B123713 Gear Shift Module Refer to the electrical circuit diagrams and check
Early Wake-up Transmission shift module transmission shift module wake-up control circuit for
wake-up control circuit - open open circuit
circuit
B123E13 Crank Enable Refer to the electrical circuit diagrams and check OK to
OK to crank signal circuit - crank signal circuit for open circuit
open circuit
B1C4513 Front Wiper Park Refer to the electrical circuit diagrams and check
Position Switch Windshield wiper motor park windshield wiper motor park switch signal circuit for open
switch signal circuit - open circuit
circuit
B1C4523 Front Wiper Park Refer to the electrical circuit diagrams and check front
Position Switch Signal stuck low wiper park position switch input circuit for short, open
circuit
B1C7812 Powerwash Relay Refer to the electrical circuit diagrams and check
Powerwash relay control circuit powerwash relay control circuit for short to power
- short to power
B1C7814 Powerwash Relay Refer to the electrical circuit diagrams and check
Powerwash relay control circuit powerwash relay control circuit for short to ground, open
- short to ground, open circuit circuit
B1C7911 Front Washer Pump Refer to the electrical circuit diagrams and check
Screenwash pump control screenwash pump control circuit for short to ground
circuit - short to ground
DTC Description Possible Cause Action
B1C7913 Front Washer Pump Carry out any pinpoint tests associated with this DTC
Screenwash pump control using the manufacturer approved diagnostic system.
circuit - open circuit Refer to the electrical circuit diagrams and check
screenwash pump control circuit for open circuit
B1C9812 Left Corner Lamp Refer to the electrical circuit diagrams and check left
Circuit Left front corner lamp control front corner lamp control circuit for short to power
circuit - short to power
B1C9814 Left Corner Lamp Refer to the electrical circuit diagrams and check left
Circuit Left front corner lamp control front corner lamp control circuit for short to ground, open
circuit - short to ground, open circuit
circuit
B1C9912 Right Corner Lamp Refer to the electrical circuit diagrams and check right
Circuit Right front corner lamp control front corner lamp control circuit for short to power
circuit - short to power
B1C9914 Right Corner Lamp Refer to the electrical circuit diagrams and check right
Circuit Right front corner lamp control front corner lamp control circuit for short to ground, open
circuit - short to ground, open circuit
circuit
B1D0011 Left Low Beam Carry out any pinpoint tests associated with this DTC
Left dip beam control circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check left dip
beam control circuit for short to ground
B1D0012 Left Low Beam Refer to the electrical circuit diagrams and check left dip
Left dip beam control circuit - beam control circuit for short to power
short to power
B1D0013 Left Low Beam Refer to the electrical circuit diagrams and check left dip
Left dip beam control circuit - beam control circuit for open circuit
open circuit
B1D0111 Right Low Beam Carry out any pinpoint tests associated with this DTC
cat.a.logs
Right dip beam control circuit - using the manufacturer approved diagnostic system.
short to ground Refer to the electrical circuit diagrams and check right dip
beam control circuit for short to ground
B1D0112 Right Low Beam Refer to the electrical circuit diagrams and check right dip
Right dip beam control circuit - beam control circuit for short to power
short to power
B1D0113 Right Low Beam Refer to the electrical circuit diagrams and check right dip
Right dip beam control circuit - beam control circuit for open circuit
open circuit
B1D0211 Left High Beam Refer to the electrical circuit diagrams and check left high
Circuit Left high beam control circuit - beam control circuit for short to ground
short to ground
B1D0212 Left High Beam Refer to the electrical circuit diagrams and check left high
Circuit Left high beam control circuit - beam control circuit for short to power
short to power
B1D0213 Left High Beam Refer to the electrical circuit diagrams and check left high
Circuit Left high beam control circuit - beam control circuit for open circuit
open circuit
B1D0311 Right High Beam Refer to the electrical circuit diagrams and check right
Circuit Right high beam control circuit high beam control circuit for short to ground
- short to ground
B1D0312 Right High Beam Refer to the electrical circuit diagrams and check right
Circuit Right high beam control circuit high beam control circuit for short to power
- short to power
B1D0313 Right High Beam Refer to the electrical circuit diagrams and check right
Circuit Right high beam control circuit high beam control circuit for open circuit
- open circuit
B1D1711 Battery Backed Refer to the electrical circuit diagrams and check battery
Sounder Battery backed sounder backed sounder inclination sensor control circuit for short
inclination sensor control circuit to ground
- short to ground
B1D1811 Volumetric Sensor Carry out any pinpoint tests associated with this DTC
Intrusion sensor module supply using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check
intrusion sensor module supply circuit for short to ground
DTC Description Possible Cause Action
B1D2711 Heater Coolant Carry out any pinpoint tests associated with this DTC
Pump Heater coolant pump control using the manufacturer approved diagnostic system.
circuit - short to ground Refer to the electrical circuit diagrams and check heater
coolant pump control circuit for short to ground
B1D2713 Heater Coolant Carry out any pinpoint tests associated with this DTC
Pump Heater coolant pump control using the manufacturer approved diagnostic system.
circuit - open circuit Refer to the electrical circuit diagrams and check heater
coolant pump control circuit for open circuit
B1D9796 Tilt Sensor Suspect the battery backed sounder, check and install a
Component internal failure new battery backed sounder as required
P057112 Brake Switch A Refer to the electrical circuit diagrams and check
Circuit Footbrake switch circuit - short footbrake switch circuit for short to power
to power
P080111 Reverse Inhibit Carry out any pinpoint tests associated with this DTC
Control Circuit Electrochromic rear view mirror, using the manufacturer approved diagnostic system.
reverse inhibit circuit - short to Refer to the electrical circuit diagrams and check
ground electrochromic rear view mirror, reverse inhibit circuit for
short to ground
P080112 Reverse Inhibit Refer to the electrical circuit diagrams and check
Control Circuit Electrochromic rear view mirror, electrochromic rear view mirror, reverse inhibit circuit for
reverse inhibit circuit - short to short to power
power
P080113 Reverse Inhibit Refer to the electrical circuit diagrams and check
Control Circuit Electrochromic rear view mirror, electrochromic rear view mirror, reverse inhibit circuit for
reverse inhibit circuit - open open circuit
circuit
P085013 Park/Neutral Switch Refer to the electrical circuit diagrams and check
Input Circuit Park/Neutral signal circuit - Park/Neutral signal circuit for open circuit
open circuit
P162413 Anti-theft System Refer to the electrical circuit diagrams and check RJB
cat.a.logs
RJB anti-theft signal circuit - anti-theft signal circuit for open circuit
open circuit
P254F13 Engine Hood Switch Refer to the electrical circuit diagrams and check hood
Circuit/Open Hood ajar switch signal circuit - ajar switch signal circuit for open circuit
open circuit
U001988 Low Speed CAN Carry out any pinpoint tests associated with this DTC
Communication Bus Bus OFF using the manufacturer approved diagnostic system.
U014200 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With Body Control
Module "B"
U015500 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With Instrument
Panel Cluster (IPC)
Control Module
U015600 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With Information
Center "A"
U016400 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With HVAC Control
Module
U016800 Lost Check power and ground supplies to vehicle security
Communication No sub type information module
With Vehicle
Security Control
Module
U019900 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With "Door Control
Module A"
U020000 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With "Door Control
Module B"
DTC Description Possible Cause Action
U021400 Lost Carry out any pinpoint tests associated with this DTC
Communication No sub type information using the manufacturer approved diagnostic system.
With Remote
Function Actuation
U023100 Lost Check power and ground supplies to rain sensing module.
Communication No sub type information LIN circuit fault
With Rain Sensing
Module
U030000 Internal Control Suspect the CJB. Check and install a new CJB as
Module Software No sub type information required, refer to the new module/component installation
Incompatibility note at the top of the DTC Index
U1000-00 Solid State Driver
Protection Active - Central junction box output
NOTE: The relevant output is disabled while this
Driver Disabled - circuit - Short circuit to ground,
DTC is set. Do not clear the DTC until the fault has been
No sub type short circuit to power
rectified
information
Using the manufacturer approved diagnostic
system, check for other central junction box short
circuit to ground and/or short circuit to power
DTCs and refer to the relevant DTC index for
corrective actions
Once circuit faults have been rectified, clear DTC
and retest
U1A1449 CAN Initialisation Suspect the CJB. Check and install a new CJB as
Failure Internal electronic failure required, refer to the new module/component installation
note at the top of the DTC Index
U200813 Sensor Cluster Refer to the electrical circuit diagrams and check
Instrument cluster security instrument cluster security signal circuit for open circuit
signal circuit - open circuit
U201012 Switch Illumination Refer to the electrical circuit diagrams and check
Switch/interior illumination switch/interior illumination PWM supply circuit for short
PWM supply circuit - short to to power
cat.a.logs
power
U201014 Switch Illumination Refer to the electrical circuit diagrams and check
Switch/interior illumination switch/interior illumination PWM supply circuit for short
PWM supply circuit - short to to ground, open circuit
ground, open circuit
U210000 Initial Configuration Re-configure the RJB using the manufacturer approved
Not Complete RJB configuration (parameters) diagnostic system
failure
U300055 Control Module Re-configure the RJB using the manufacturer approved
Not configured diagnostic system. Check the correct CJB is installed to
vehicle market/specification. Install a new/correct CJB as
required, refer to the new module/component installation
note at the top of the DTC Index
U300087 Control Module Carry out CAN network integrity test using the
Missing message manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check CAN network
between RJB and CJB for short, open circuit. Check RJB
and then CJB for related DTCs and refer to the relevant
DTC Index
U300281 Vehicle Suspect the CJB has previously been installed to another
Identification Invalid serial data received vehicle. Check and install the original or a new CJB
Number
U300317 Battery Voltage Carry out any pinpoint tests associated with this DTC
Circuit voltage above threshold using the manufacturer approved diagnostic system.
DTC Description Possible Cause Action
U300362 Battery Voltage Carry out any pinpoint tests associated with this DTC
Mis-match in battery voltage, using the manufacturer approved diagnostic system.
of 2 volts or more, between
CJB and RJB
CAUTIONS:
Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not guarantee
confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle
When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part number
3548-1358-00
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
warranty policy and procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component
Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to
the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the
manufacturer-approved diagnostic system)
When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places and with a
current calibration certificate. When testing resistance, always take the resistance of the digital multimeter leads into account
cat.a.logs
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion
If diagnostic trouble codes are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent
concern may be the cause. Always check for loose connections and corroded terminals
Where an 'on demand self-test' is referred to, this can be accessed via the 'diagnostic trouble code monitor' tab on the
manufacturers approved diagnostic system
Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required
P046015 Fuel Level Sensor Carry out any pinpoint test associated with this DTC using the
A Circuit Fuel level sensor A manufacturer approved diagnostic system. Refer to the electrical
analogue input circuit - circuit diagrams and check fuel level sensor A analogue input
short to power, open circuit for short to power, open circuit
circuit
P057112 Brake Switch A Refer to the electrical circuit diagrams and check footbrake switch
Circuit Footbrake switch digital digital input signal circuits for short to power
input signal circuits -
short to power
P123012 Fuel Pump Low Refer to the electrical circuit diagrams and check fuel pump
Speed High Side output not delivery module for short to power
Malfunction driven - Diagnosis
(VLCM) feedback indicates output
is short to power
DTC Description Possible Causes Action
P123014 Fuel Pump Low Refer to the electrical circuit diagrams and check fuel pump
Speed High Side output not delivery module for short to ground, open circuit
Malfunction driven - Diagnosis
(VLCM) feedback indicates output
is short to ground, open
circuit
P123093 Fuel Pump Low Carry out any pinpoint test associated with this DTC using the
Speed High Side output not manufacturer approved diagnostic system. Refer to the electrical
Malfunction driven - Diagnosis circuit diagrams and check fuel pump delivery module for short to
(VLCM) feedback indicates output power, open circuit
is at open load or short
to power
P134611 Fuel Level Sensor Carry out any pinpoint test associated with this DTC using the
B Circuit Fuel level sensor B manufacturer approved diagnostic system. Refer to the electrical
analogue input circuit - circuit diagrams and check fuel level sensor B analogue input
short to ground circuit for short to ground
P134615 Fuel Level Sensor Carry out any pinpoint test associated with this DTC using the
B Circuit Fuel level sensor B manufacturer approved diagnostic system. Refer to the electrical
analogue input circuit - circuit diagrams and check fuel level sensor B analogue input
short to power, open circuit for short to power, open circuit
circuit
P162413 Anti-theft System Refer to the electrical circuit diagrams and check anti-theft signal
Anti-theft signal circuit circuit from CJB for open circuit
from CJB - open circuit
C111A11 Right Stop Lamp Carry out any pinpoint test associated with this DTC using the
Right stomp lamp control manufacturer approved diagnostic system. Refer to the electrical
circuit - short to ground circuit diagrams and check right stomp lamp control circuit for
short to ground
C111A12 Right Stop Lamp Refer to the electrical circuit diagrams and check right stomp
Right stomp lamp control lamp control circuit for short to power
cat.a.logs
circuit - short to power
C111A13 Right Stop Lamp Refer to the electrical circuit diagrams and check right stomp
Right stomp lamp control lamp control circuit for open circuit
circuit - open circuit
C111B11 Left Stop Lamp Carry out any pinpoint test associated with this DTC using the
Left stomp lamp control manufacturer approved diagnostic system. Refer to the electrical
circuit - short to ground circuit diagrams and check left stomp lamp control circuit for
short to ground
C111B13 Left Stop Lamp Refer to the electrical circuit diagrams and check left stomp lamp
Left stomp lamp control control circuit for open circuit
circuit - open circuit
C112011 Reversing lamp Carry out any pinpoint test associated with this DTC using the
Reverse lamp control manufacturer approved diagnostic system. Refer to the electrical
circuit - short to ground circuit diagrams and check reverse lamp control circuit for short
to ground
C112012 Reversing lamp Refer to the electrical circuit diagrams and check reverse lamp
Reverse lamp control control circuit for short to power
circuit - short to power
C112013 Reversing lamp Refer to the electrical circuit diagrams and check reverse lamp
Reverse lamp control control circuit for open circuit
circuit - open circuit
B100A51 Fuel Pump Check power and ground supplies to RJB. Check CAN
Authorisation RJB fault communications between RJB and instrument cluster. Check
Low speed CAN fault power and ground supplies to instrument cluster
Instrument cluster fault
B100A62 Fuel Pump Check CAN communications between RJB and instrument cluster.
Authorisation Low speed CAN fault Check power and ground supplies to RJB and instrument cluster.
RJB fault Confirm correct module installed. Re-synchronise ID by
Instrument cluster fault re-configuring the RJB as a new module. Check CAN network for
Incorrect module interference/EMC related issues
installed (RJB/Instrument
cluster)
DTC Description Possible Causes Action
Write target SID
synchronisation error
following re-programming
Noise/EMC related error
B100A63 Fuel Pump Check power and ground supplies to RJB and instrument cluster.
Authorisation RJB fault Check CAN communications between RJB and instrument cluster.
Low speed CAN fault Check battery is in fully charged and serviceable condition, refer
Instrument cluster fault to the battery care manual
Low battery voltage <9V
B102612 Steering Column Refer to the electrical circuit diagrams and check steering column
Lock Steering column lock lock ground circuit for short to power
ground circuit - short to
power
B108783 LIN Bus "A" Check the battery monitoring system and rear parking aid system
The checksum of the for DTCs and refer to relevant DTC Index
received LIN frame is
incorrect
B108786 LIN Bus "A" Carry out any pinpoint test associated with this DTC using the
The header of the LIN manufacturer approved diagnostic system. Check the battery
message received is monitoring system and rear parking aid system for DTCs and
incorrect refer to relevant DTC Index
B108788 LIN Bus "A" Carry out any pinpoint test associated with this DTC using the
Battery monitoring manufacturer approved diagnostic system. Refer to the electrical
system LIN circuit - short circuit diagrams and check battery monitoring system LIN circuit
to ground, power for short to ground, power
B108A23 Start Button Carry out any pinpoint test associated with this DTC using the
Start/Stop switch digital manufacturer approved diagnostic system. Refer to the electrical
input signal circuit - circuit diagrams and check Start/Stop switch digital input signal
stuck low circuit for short to ground
cat.a.logs
B10A111 Trailer Tow Carry out any pinpoint test associated with this DTC using the
Detection Trailer tow detection manufacturer approved diagnostic system. Refer to the electrical
digital input circuit - circuit diagrams and check trailer tow detection digital input
short to ground circuit for short to ground
B10AF12 Blower Fan Relay Refer to the electrical circuit diagrams and check blower motor
High Side output not supply circuit for short to power
driven - Diagnosis
feedback indicates output
is short to power
B10AF14 Blower Fan Relay Refer to the electrical circuit diagrams and check blower motor
High Side output not supply circuit for short to ground, open circuit
driven - Diagnosis
feedback indicates output
is short to ground, open
circuit
B10AF93 Blower Fan Relay Carry out any pinpoint test associated with this DTC using the
High Side output not manufacturer approved diagnostic system. Refer to the electrical
driven - Diagnosis circuit diagrams and check blower motor supply circuit for short
feedback indicates output to power, open circuit
is at open load or short
to power
B10DD11 Airbag Deployed Carry out any pinpoint test associated with this DTC using the
Airbag deployed digital manufacturer approved diagnostic system. Refer to the electrical
input signal circuit - short circuit diagrams and check airbag deployed digital input signal
to ground circuit for short to ground
B10DD15 Airbag Deployed Carry out any pinpoint test associated with this DTC using the
Airbag deployed digital manufacturer approved diagnostic system. Refer to the electrical
input signal circuit - short circuit diagrams and check airbag deployed digital input signal
to power, open circuit circuit for short to power, open circuit
B10DD38 Airbag Deployed Check the RCM for related DTCs and refer to the relevant DTC
Signal frequency incorrect Index
B10DE11 Low Fuel Warning Carry out any pinpoint test associated with this DTC using the
Switch Diesel run-dry switch manufacturer approved diagnostic system. Refer to the electrical
analogue input circuit - circuit diagrams and check diesel run-dry switch analogue input
short to ground circuit for short to ground
DTC Description Possible Causes Action
B10DE15 Low Fuel Warning Carry out any pinpoint test associated with this DTC using the
Switch Diesel run-dry switch manufacturer approved diagnostic system. Refer to the electrical
analogue input circuit - circuit diagrams and check diesel run-dry switch analogue input
short to power, open circuit for short to power, open circuit
circuit
B111211 Park Aid Ignition Carry out any pinpoint test associated with this DTC using the
Parking aid ignition manufacturer approved diagnostic system. Refer to the electrical
supply circuit - short to circuit diagrams and check parking aid ignition supply circuit for
ground short to ground
B111212 Park Aid Ignition Refer to the electrical circuit diagrams and check parking aid
Parking aid ignition ignition supply circuit for short to power
supply circuit - short to
power
B111511 High Mounted Carry out any pinpoint test associated with this DTC using the
Stop Lamp High mounted stop lamp manufacturer approved diagnostic system. Refer to the electrical
Control control circuit - short to circuit diagrams and check high mounted stop lamp control circuit
ground for short to ground
B111611 Left Tail Lamp Carry out any pinpoint test associated with this DTC using the
Left hand tail lamp manufacturer approved diagnostic system. Refer to the electrical
control circuit - short to circuit diagrams and check left hand tail lamp control circuit for
ground short to ground
B111711 Right Tail Lamp Carry out any pinpoint test associated with this DTC using the
Right hand tail lamp manufacturer approved diagnostic system. Refer to the electrical
control circuit - short to circuit diagrams and check right hand tail lamp control circuit for
ground short to ground
B111A11 Number Plate Carry out any pinpoint test associated with this DTC using the
Lamps Right hand or left hand manufacturer approved diagnostic system. Refer to the electrical
number plate lamp circuit diagrams and check right hand and left hand number plate
control circuits - short to lamp control circuits for short to ground
cat.a.logs
ground
B111A12 Number Plate Refer to the electrical circuit diagrams and check right hand and
Lamps Right hand or left hand left hand number plate lamp control circuits for short to power
number plate lamp
control circuits - short to
power
B111A13 Number Plate Refer to the electrical circuit diagrams and check right hand and
Lamps Right hand or left hand left hand number plate lamp control circuits for open circuit
number plate lamp
control circuits - open
circuit
B111D12 Boot/Trunk Motor Carry out any pinpoint test associated with this DTC using the
Open Luggage compartment lid manufacturer approved diagnostic system. Refer to the electrical
latch actuator control circuit diagrams and check luggage compartment lid latch
circuit - short to power actuator control circuit for short to power
B111D14 Boot/Trunk Motor Carry out any pinpoint test associated with this DTC using the
Open Luggage compartment lid manufacturer approved diagnostic system. Refer to the electrical
latch actuator control circuit diagrams and check luggage compartment lid latch
circuit - short to ground, actuator control circuit for short to ground, open circuit
open circuit
B111E11 Boot/Trunk Lamps Carry out any pinpoint test associated with this DTC using the
Luggage compartment manufacturer approved diagnostic system. Refer to the electrical
lamp control circuit - circuit diagrams and check luggage compartment lamp control
short to ground circuit for short to ground
B111E12 Boot/Trunk Lamps Refer to the electrical circuit diagrams and check luggage
Luggage compartment compartment lamp control circuit for short to power
lamp control circuit -
short to power
DTC Description Possible Causes Action
B111E13 Boot/Trunk Lamps Refer to the electrical circuit diagrams and check luggage
Luggage compartment compartment lamp control circuit for open circuit
lamp control circuit -
open circuit
B112312 Restraints Carry out any pinpoint test associated with this DTC using the
Ignition Relay High Side output not manufacturer approved diagnostic system. Refer to the electrical
driven - diagnosis circuit diagrams and check restraints ignition relay output for
feedback indicates output short to power
is short to power
B112314 Restraints Carry out any pinpoint test associated with this DTC using the
Ignition Relay High Side output not manufacturer approved diagnostic system. Refer to the electrical
driven - diagnosis circuit diagrams and check restraints ignition relay output for
feedback indicates output short to ground, open circuit
is short to ground, open
circuit
B112393 Restraints Carry out any pinpoint test associated with this DTC using the
Ignition Relay High Side output not manufacturer approved diagnostic system. Refer to the electrical
driven - diagnosis circuit diagrams and check restraints ignition relay output for
feedback indicates output open load or short to power
is at open load or short
to power
B112411 Lamp Fade Refer to the electrical circuit diagrams and check interior lamp
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Control Interior lamp fade control fade control circuit for short to ground
circuit - short to ground
B112412 Lamp Fade Refer to the electrical circuit diagrams and check interior lamp
Control Interior lamp fade control fade control circuit for short to power
circuit - short to power
B113C12 Hazard Switch Refer to the electrical circuit diagrams and check hazard switch
Illumination Hazard switch illumination control circuit for short to power
illumination control
circuit - short to power
B113C14 Hazard Switch Refer to the electrical circuit diagrams and check hazard switch
Illumination Hazard switch illumination control circuit for short to ground, open circuit
illumination control
circuit - short to ground,
open circuit
B113E12 External Refer to the electrical circuit diagrams and check external
Boot/Trunk External luggage luggage compartment lid release switch digital input circuit for
Release Switch compartment lid release short to power
switch digital input circuit
- short to power
B113E23 External Carry out any pinpoint test associated with this DTC using the
Boot/Trunk External luggage manufacturer approved diagnostic system. Refer to the electrical
Release Switch compartment lid release circuit diagrams and check external luggage compartment lid
switch digital input circuit release switch digital input circuit for short to ground
- signal stuck low
B11D949 Vehicle Battery Check battery is in fully charged and serviceable condition using
Vehicle battery the Midtronics battery tester and the battery care manual
damaged/worn out
B11DB49 Battery Suspect the battery monitoring module. Check and install a new
Monitoring Internal electronic failure module as required, refer to the new module/component
Module installation note at the top of the DTC Index
B11DB87 Battery Carry out any pinpoint test associated with this DTC using the
Monitoring Battery monitoring manufacturer approved diagnostic system. If additional DTCs
Module module connector B108783, B108786, B108787 are logged, suspect the RJB. Check
dis-connected/poor and install a new RJB as required, refer to the new
connection Battery module/component installation note at the top of the DTC Index.
monitoring If additional DTCs B108783, B108786, B108787 are NOT logged,
module to RJB LIN circuit check for good/clean contact at battery monitoring module
- open circuit
DTC Description Possible Causes Action
Battery monitoring connector, refer to electrical circuit diagrams and check battery
module to battery monitoring module to RJB LIN circuit and battery monitoring
positive monitor circuit - module to battery positive monitor circuit for open circuit. Clear
open circuit DTC and repeat automated diagnostic procedure using
Battery monitoring manufacturer approved diagnostic system. If DTC remains
module/RJB failure suspect the battery monitoring module, check and install a new
battery monitoring module as required, refer to the new
module/component installation note at the top of the DTC Index
B123A11 Left Front Turn Refer to the electrical circuit diagrams and check left front turn
Indicator Left front turn signal signal lamp control circuit for short to ground
lamp control circuit -
short to ground
B123A12 Left Front Turn Refer to the electrical circuit diagrams and check left front turn
Indicator Left front turn signal signal lamp control circuit for short to power
lamp control circuit -
short to power
B123A13 Left Front Turn Refer to the electrical circuit diagrams and check left front turn
Indicator Left front turn signal signal lamp control circuit for open circuit
lamp control circuit -
open circuit
B123B11 Right Front Turn Refer to the electrical circuit diagrams and check right front turn
Indicator Right front turn signal signal lamp control circuit for short to ground
lamp control circuit -
short to ground
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B123B12 Right Front Turn Refer to the electrical circuit diagrams and check right front turn
Indicator Right front turn signal signal lamp control circuit for short to power
lamp control circuit -
short to power
B123B13 Right Front Turn Refer to the electrical circuit diagrams and check right front turn
Indicator Right front turn signal signal lamp control circuit for open circuit
lamp control circuit -
open circuit
B124711 Left Rear Turn Refer to the electrical circuit diagrams and check left rear turn
Indicator Left rear turn signal lamp signal lamp control circuit for short to ground
control circuit - short to
ground
B124712 Left Rear Turn Refer to the electrical circuit diagrams and check left rear turn
Indicator Left rear turn signal lamp signal lamp control circuit for short to power
control circuit - short to
power
B124713 Left Rear Turn Refer to the electrical circuit diagrams and check left rear turn
Indicator Left rear turn signal lamp signal lamp control circuit for open circuit
control circuit - short to
power, open circuit
B124811 Right Rear Turn Refer to the electrical circuit diagrams and check right rear turn
Indicator Right rear turn signal signal lamp control circuit for short to ground
lamp control circuit -
short to ground
DTC Description Possible Causes Action
B124812 Right Rear Turn Refer to the electrical circuit diagrams and check right rear turn
Indicator Right rear turn signal signal lamp control circuit for short to power
lamp control circuit -
short to power
B124813 Right Rear Turn Refer to the electrical circuit diagrams and check right rear turn
Indicator Right rear turn signal signal lamp control circuit for open circuit
lamp control circuit -
open circuit
B126113 Fuel Flap/Door Refer to the electrical circuit diagrams and check fuel filler flap
Release Switch Fuel filler flap digital digital input signal circuit for open circuit
input signal circuit - open
circuit
B1A7911 Rear Fog Lamp Carry out any pinpoint test associated with this DTC using the
Rear fog lamp control manufacturer approved diagnostic system. Refer to the electrical
circuit - short to ground circuit diagrams and check rear fog lamp control circuit for short
to ground
B1A7912 Rear Fog Lamp Refer to the electrical circuit diagrams and check rear fog lamp
Rear fog lamp control control circuit for short to power
circuit - short to power
B1A7913 Rear Fog Lamp Refer to the electrical circuit diagrams and check rear fog lamp
Rear fog lamp control control circuit for open circuit
circuit - open circuit
B1C5512 Horn Relay Refer to the electrical circuit diagrams and check horn control
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Horn control circuit - circuit for short to power
short to power
B1C5514 Horn Relay Refer to the electrical circuit diagrams and check horn control
Horn control circuit - circuit for short to ground, open circuit
short to ground, open
circuit
B1C8312 Rear Defog Relay Refer to the electrical circuit diagrams and check heated rear
High Side output not window power supply circuit for short to power
driven - diagnosis
feedback indicates output
is short to power
B1C8314 Rear Defog Relay Refer to the electrical circuit diagrams and check heated rear
High Side output not window power supply circuit for short to ground, open circuit
driven - diagnosis
feedback indicates output
is short to ground, open
circuit
B1C8393 Rear Defog Relay Carry out any pinpoint test associated with this DTC using the
High Side output not manufacturer approved diagnostic system. Refer to the electrical
driven - diagnosis circuit diagrams and check heated rear window power supply
feedback indicates output circuit for open load and short to power
is at open load or short
to power
B1C9112 Fuel Flap/Door Refer to the electrical circuit diagrams and check fuel filler flap
Lock Relay Coil Fuel filler flap locking locking motor control circuit for short to power
Circuit motor control circuit -
short to power
B1C9114 Fuel Flap/Door Refer to the electrical circuit diagrams and check fuel filler flap
Lock Relay Coil Fuel filler flap locking locking motor control circuit for short to ground, open circuit
Circuit motor control circuit -
short to ground, open
circuit
B1D3512 Hazard Switch Refer to the electrical circuit diagrams and check hazard warning
Hazard warning lamp lamp switch digital input circuit for short to power
switch digital input circuit
- short to power
DTC Description Possible Causes Action
B1D3523 Hazard Switch Carry out any pinpoint test associated with this DTC using the
Hazard warning lamp manufacturer approved diagnostic system. Refer to the electrical
switch digital input circuit circuit diagrams and check hazard warning lamp switch digital
- signal stuck low input circuit for short to ground
U001988 Low Speed CAN Carry out any pinpoint test associated with this DTC using the
Communication Bus off manufacturer approved diagnostic system
Bus
U014000 Lost Carry out any pinpoint test associated with this DTC using the
Communication No sub type information manufacturer approved diagnostic system
With Body
Control Module
U015500 Lost Carry out any pinpoint test associated with this DTC using the
Communication No sub type information manufacturer approved diagnostic system
With Instrument
Panel Cluster
(IPC) Control
Module
U015900 Lost Carry out any pinpoint test associated with this DTC using the
Communication No sub type information manufacturer approved diagnostic system
With Parking
Assist Control
Module "A"
U016400 Lost Carry out any pinpoint test associated with this DTC using the
Communication No sub type information manufacturer approved diagnostic system
With HVAC
Control Module
U021400 Lost Carry out any pinpoint test associated with this DTC using the
Communication No sub type information manufacturer approved diagnostic system
With Remote
Function
Actuation
U030046 Internal Control Suspect the RJB. Check and install a new RJB as required, refer
Module Software Calibration/parameter to the new module/component installation note at the top of the
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Incompatibility memory failure DTC Index
U100000 Solid State Driver Carry out any pinpoint test associated with this DTC using the
Protection Active No sub type information manufacturer approved diagnostic system
-Driver Disabled
U1A1449 CAN Initialisation Suspect the RJB. Check and install a new RJB as required, refer
Failure Internal electronic failure to the new module/component installation note at the top of the
DTC Index
U300049 Control Module Suspect the RJB. Check and install a new RJB as required, refer
Internal electronic failure to the new module/component installation note at the top of the
DTC Index
U300055 Control Module Re-configure the RJB using the manufacturer approved diagnostic
Not configured system
Published: 11-May-2011
Module Communications Network - Auxiliary Junction Box (AJB)
Removal and Installation
Removal
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and
Cables, General Procedures).
3.
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Installation
Removal
All vehicles
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation,
Removal and Installation).
3.
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All vehicles
4.
5.
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Installation
Introduction
CAUTION: Do not use any other heat shrink sleeve other than the approved glue lined heat shrink sleeve mentioned in
the repair procedure.
The purpose of this document is to promote quick and efficient minor repair to harness connectors or cables using approved
methods. Repairs may only be made to cables and connectors which have been mechanically, not electrically damaged. It also
applies where the whole extent of the damage can be clearly identified and rectified.
Caution:
This harness repair guide, does not approve repairs to any of the following circuits:
If any harness(s) with defective electrical connector terminals or wires from the above circuits are a concern, new
components must be installed.
Repair Components
CAUTION: Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient
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heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat
shrink sleeve so that the wiring harness insulation becomes damaged.
A suitable heat source, for shrinking heat shrink sleeves will be required.
The pre-insulated diamond grip range of electrical connector terminals and in-line, butt splice connectors are the only
acceptable product for the repairs of wiring harnesses. The butt connectors not only grip the wire but also the insulation,
making a very secure joint.
If an electrical connector terminal is not available approval for the repair is NOT given and in these circumstances a new wiring
harness must be installed.
The pre-terminated wiring harness(s) are supplied with the insulation in one of three colors, red, blue or yellow. The colors do
not apply to any particular circuit but to the harness wire size. See the Relationship Table in the Repair Method section.
Butt splice connectors are also supplied with red, blue or yellow coverings, which must be matched to the pre-terminated
wiring harness insulation color.
Pre-Terminated Wiring Harness(s)
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The pre-terminated wiring harness(s) which are available via Jaguar/Land Rover authorised parts.
The part number of the pre-terminated wiring harness
The letter showing the extractor tip which must be used to remove this type of electrical connector terminal
Those electrical connector terminals which are gold
Some of the pre-terminated wiring harness(s) have seals installed to the insulation for sealed connector applications. It is
essential for prevention of moisture ingress that a sealed pre-terminated wiring harness must be used where a sealed terminal
was removed.
CAUTION: Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient
heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat
shrink sleeve so that the wiring harness insulation becomes damaged.
Two sizes of heat shrink sleeving are available. Each heat shrink sleeve contains a sealant glue. These must be used when
connecting wiring harness(s) or electrical connector terminal(s) at all times. The smaller diameter heat shrink sleeve is to be
used with the red and blue butt splice connectors and the larger diameter sleeve with the yellow butt splice connectors.
For ease and speed, some of the pre-terminated wiring harness(s) may already have the insulation partly stripped at the splice
end. If the repair requires insulation to be stripped from the cable, refer to the Relationship Table for the correct length of
insulation to be stripped.
The Pre-Terminated Wiring Harness(s) illustration shows the electrical connector terminal type, the part number of the
pre-terminated wiring harness and the letter of the extractor tip which must be used to extract the electrical connector
terminal from the connector housing. Additionally, those electrical connector terminal(s) which are gold are identified, all
others are therefore, tinned and not gold.
A selection of colored sleeves are available for maintaining the wiring harness cable identification on the pre-terminated wiring
harness. Place the correct colored sleeve(s) over the pre-terminated wiring harness insulation as near to the electrical
connector as possible with the main wiring harness cable color nearest to the electrical connector.
For example, if the original wiring harness cable color is pink with a black trace put the pink wiring harness cable identification
sleeve on the pre-terminated wiring harness first followed by a black sleeve, and slide both along the wiring harness cable to
the electrical connector terminal.
List of Parts
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inclusive
Glue Lined Heat Shrink Pack – small diameter 418-104 25 per pack
Glue Lined Heat Shrink Pack – larger diameter 418-105 10 per pack
Case Assembly Comprising – carry case, lid, inner lid, base, insert, trays foam 418-106 1
spacers
Butt Splice Connector – Red 418-107 50 per pack
Butt Splice Connector – Blue 418-108 50 per pack
Butt Splice Connector – Yellow 418-109 20 per pack
Sleeve Identification Pack – for Red insulation 418-112 500
Sleeve Identification Pack – for Blue insulation 418-113 500
Sleeve Identification Pack – for Yellow insulation 418-114 500
Harness repair components can be ordered from Jaguar/Land Rover authorised parts.
Repair Tools
The wiring harness repair tools comprises:
Crimping pliers
A wire cutter and insulation stripper
An electrical connector terminal extraction handle and tips
The extraction handle, in conjunction with the correct tip, is used to remove a terminal from an electrical connector. Each tip is
marked with an identification letter, A to K inclusive. Each tip has been specially designed to extract a particular type of
electrical connector terminal. The use of any other tool is not recommended and is liable to cause damage to the electrical
connector. The tip is fastened to the handle by a screw which holds the tip firmly yet allows it to be easily replaced.
Extraction Handle and Tips
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Insulation Stripper
The moving jaw has an adjuster wheel which has a series of holes in it. Turning the wheel and placing the cable in the
matching size hole will automatically adjust the jaw to the correct pressure. Note that some wiring harness(s) may have a
harder insulation and slight adjustment of the wheel may be needed to make a clean strip but exercise care not to damage the
wire.
Insulation Stripper
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By pressing the outer edges of the wiring harness cable length stop together the adjuster can be slid up or down the jaw. This
decreases or increases the length by which the wiring harness cable insulation will be stripped from the pre-terminated wiring
harness or wiring harness wire. The adjuster has a position indicator to align with a graduated scale and this sets the correct
length in millimetres, of insulation to be stripped. The amount of insulation to be stripped is shown in the Relationship Table.
The illustration shows the insulation stripper tool and a wiring harness correctly gripped in the jaws. A wire cutter is provided
on the outer side of the fixed jaw.
Crimping Pliers
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The crimping pliers have a moving jaw and a stationary jaw, with three different sized crimping enclosures. Each of the
enclosures is identified by a red, blue or yellow coloured dot which corresponds to the three colours of the pre-terminated
wiring harness(s) and butt splice connector colors.
Ironstone Way
Brixworth
Northants
NN6 9UD
United Kingdom
Email: css.uk@bosch-automotive.com
Repair Methods
CAUTION: Several different types and sizes of terminal may be found in a single electrical connector housing.
It is necessary to identify:
Use of the approved diagnostic tool will greatly assist in the quick identification of electrical connectors and faulty pin
terminal(s).
Reference can also be made to the vehicle Electrical Guides, held by Dealers, to identify wiring harness(s) and electrical
connector(s).
By using the Relationship Table, the wiring harness conductor (wire) size can be related to a suitable pre-terminated wiring
harness by the color of the insulation. Also, the correct length of insulation to be stripped from the wiring harness lead is
identified.
Relationship Table
It must be noted that some electrical connector(s) have anti-backout devices which prevent the terminals from being removed
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from the electrical connector. Some examples of these are shown in following illustrations. The anti-backout device must be
released before attempting to remove the terminal from the electrical connector. Some anti-backout devices require a special
tip to release the device. Most can be released by carefully using a suitable small screwdriver.
Various types of electrical connector have seals installed internally or externally to prevent moisture ingress. These normally
do not have to be removed but make sure that they are installed when the electrical connectors are connected.
The illustrations show examples of each tip used on different types of electrical connector(s). There are a large number of
different types of electrical connector used on vehicles therefore only one example using each tip is shown. Technicians
experience and judgement will dictate which type of tip should be used for those electrical connector(s) which are not shown.
Care should be exercised to avoid further damage when removing the terminals from the electrical connector.
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NOTE: The chart shows the electrical connector types, terminal pins/sockets, extractor tip and anti-backout tip.
Electrical connector terminal type Pin or socket Extractor tip Anti-backout tip
Mulitlock 040 series D A
Mulitlock 040 series B A
Mulitlock 070 series B B
Mulitlock 040 series D B
Econoseal III 070 series D B
Econoseal III 070 series B B
Econoseal III 070 series B B
Econoseal III J2 D B
Econoseal III 250 series B F
Econoseal III 250 series D B
Econoseal III 250 series B F
Econoseal III 250 series D B
Micro-timer II 1.5mm D C
Micro-timer II 1.5mm B C
Std power timer 4.8 flat D G
Std power timer 5.8 flat B D
Std power timer 5.8 flat B D
Std power timer 2.8 flat D D
Std power timer 4.8 flat D G
Std power timer 5.8 flat B D
Ford 2.8 flat D E H
Mulitlock 070 series D B
Mulitlock 070 series B B
Junior power timer 2.8 flat D D
Sumitomo TS90 connector B B H
Modu IV gold plated D B
Mulitlock 040 series gold plated D A
Micro qualock D I
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EECV D B
EECV D B
Kostal dia 1.50 series D J
AMP 6.3 flat D B
Junior power timer 2.8 flat D D
2.8 series D B I
Sumitomo TS90 connector D B H
Ducon 0.60 gold plated D K
AMP 6.3 flat D D
Econoseal III 250 series B F
Repair Procedure
CAUTIONS:
Do not use crimping pliers, insulation strippers, butt splice connectors, heat shrink sleeves or pre-terminated wiring
harness(s) that are not supplied with by authourised Jaguar/Land Rover parts. Each part has been designed to be used only
with the other parts available from Jaguar/Land Rover parts.
Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat to the
glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat shrink
sleeve so that the wiring harness insulation becomes damaged.
It is not correct to make more than five repair joints on the wiring harness to any electrical connector and if more damage is
found at the same electrical connector then a new wiring harness must be installed.
1. Remove the faulty terminal from the electrical connector using the extractor tool and correct tip. Make sure that any
anti-backout device is released before trying to remove the terminal.
2. CAUTION: A number of electrical connector terminals are gold plated or gold flashed. When defective, they must
be installed with a gold pre-terminated wiring harness(s). It is not always easy to identify the female as gold but the
male pins are visually easier, therefore always check both male and female terminals to identify those which are gold.
Under no circumstances are gold and tin terminals to be mixed as this will lead to early failure of the electrical contact.
NOTE: Never use a harness lead with a smaller diameter than the original harness lead.
Select the correct size and type of pre-terminated wiring harness and butt splice connector.
3. Using the wire cutter on the stripping tool, cut the pre-terminated wiring harness and the harness cable to the required
length.
From the Relationship Table, find the correct length of insulation to be stripped from the pre-terminated wiring harness
and set the adjustable cable length stop to the correct length. Place the pre-terminated wiring harness in the wire
stripper and remove the insulation.
5. Put the cable identification sleeve(s) on to the wiring harness with the main cable colour nearest to the terminal.
6. During this next step do not over tighten. Place the selected butt splice connector in the crimping tool, matching the
aperture and the butt connector colours. Make sure that the window indentation in the butt connector is resting over
the guide bar on the lower jaw. Partially close the grip until the butt connector is securely held in the aperture. This will
give support to the butt connector while the pre-terminated wiring harness is inserted into it.
Insert the pre-terminated wiring harness into the butt connector and make sure that the wire is against the wire stop.
Close the grip firmly, crimping the lead to the butt connector. When the handles have been completely closed the butt
connector will be freed from the tool as the handles are released. If the handles have not been completely closed then
the jaws will hold the butt connector and it cannot be removed from the tool until the crimp is fully made by closing the
handles completely.
8. Make sure that the harness cable has been squarely cut and the correct length of insulation removed. If more than one
splice is needed the butt connectors must be not be crimped to the wiring harness at the same distance from the
connector. The splices must be staggered to prevent a bulk of splices in the same area of the wiring harness.
9. It is preferable to cover the butt splice joint with heat shrink sleeve. This is desirable not essential, except where the
electrical connector is a sealed electrical connector. Use the smaller diameter sleeve for red and blue pre-terminated
wiring harness(s) and the large diameter sleeve for the yellow pre-terminated wiring harness(s). It is advisable to place
the heat shrink over the completed joint but in some instances the sleeve will not pass over the terminal. Check, and if
required, place the correct size sleeve onto the harness cable or pre-terminated wiring harness before crimping the butt
splice to the wiring harness.
10. Place the harness cable into the butt splice with the splice window over the guide bar. Make sure that the cable harness
wire is against the stop in the butt splice, crimp the butt splice connector to the wiring harness.
11. Gently pull the harness cables each side of the butt splice to make sure that a secure joint has been made.
12. WARNING: Do not use a naked flame in areas where fuel or oil have been spilt. Clean the area of residual oil and
fuel and wait until the fuel spill has fully evaporated.
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CAUTIONS:
When using a heat source make sure that it is localised and causes no damage to surrounding materials.
Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat
to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined
heat shrink sleeve so that the wiring harness insulation becomes damaged.
Using a suitable heat source, shrink the sleeve over the butt splice.
13. If further pre-terminated wiring harness(s) are to be installed to the same electrical connector, make sure that the lead
is cut at a different length to the previous joint. This makes sure that the splices will, where possible, be staggered on
the wiring harness and prevent a bulk of splices in one area.
14. When all of the splices have been made, fit the terminal(s) to the electrical connector, taking care that the terminals
are correctly orientated.
15. Install the wiring harness cover and secure with adhesive electrical tape. Do not cover the wiring harness right to the
electrical connector as the terminals must have a little movement and not be firmly bound to the electrical connector or
wiring harness. Make sure that the cable identification sleeve(s) are showing at the wiring harness electrical connector.
Stripping Insulation
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Splice Correctly Located
Published: 11-May-2011
Wiring Harnesses - Wiring Harness Repair
General Procedures
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Published: 11-May-2011
Wiring Harnesses - Luggage Compartment Lid Wiring Harness
Removal and Installation
Removal
Refer to: Luggage Compartment Lid Trim Panel (501-05 Interior Trim and
Ornamentation, Removal and Installation).
2.
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3.
Installation