CAREER OVERVIEW

 An accomplished professional with 9 + Years of experience in

automotive sector Quality Assurance department.
 Currently working with Advik Hi-tech Pvt Ltd as Deputy Manager.
 Worked with Endurance Technology Limited in Central Quality
Assurance department as Lead Executive.
 Past experience in Quality department as a Quality Head at
Impression Auto Components Pvt Ltd & in production as Production
Sambhaji Madhukar Engineer at Sebros Auto PVT. LTD

Gaikwad  In-depth knowledge of IATF 16949:2016, VDA-6.3 & QMS

Documentation.
Total Experience: 9 + Years  Lean Six Sigma yellow belt certified.
 Proven abilities in Quality, Supplier development/Audits, New
Working With Advik Hi-tech Pvt
product development, Supplier/Customer complaint handling & 8D
Ltd As submission, PPAP documentation, IMDS submission, leading the
Dy.Manager|Ex.Endurance|IACP supplier improvement program.
L|Ex.Sebros  An effective communicator with excellent relationship management
skills and strong analytical, leadership, decision making, problem
solving & organizational abilities.
8087349585/8237579757  Having the good knowledge of machining operations (CNC/VMC),
Pressure die casting, Assemblies of gear box etc.
sambhaji55555@gmail.com ORGANIZATION PROFILE

Skills:
Last Experience: March 2023 to June 2023 at Endurance technology
limited (Pune) in Lead Central Quality Department as Executive. Tier 1
 Customer Support
Organization Profile:
 8 D Analysis
Endurance Technologies is one of India's leading automotive component
 Knowledge of Casting & manufacturing companies. It manufacturing of aluminum castings,
Machining process(HPDC & Machining, surface treatment process, transmission, braking system and
CNC,VMC) in the suspension commodity in Pune, Aurangabad, Sanand, Pantnagar,
Chennai, Karnataka, Italy and Germany location. Total 19 units in India
 7 QC Tools and 9 units across globally. 4 units for R & D facilities.
 5 Core Tools
 APQP Job Roles:
 Internal QMS Auditor(IATF Lead Central Quality Executive for casting and machining deviation
16949:2016) across all plants in India.
 Six Sigma Yellow Belt  Mapping all the casting and machining process across all plant wise.
 Review the existing process and procedures as per the existing
Certified standards.
 IMDS Creation  Standardize the each process and the procedures as per the IATF and
 Internal & Supplier Audit- customer guide lines.
Product & Process  Improve the process and monitor the effectiveness of the
standardized procedures.
 Horizontally deploy all the standard processes and the procedures
Experience: w.r.t all plant in India.
 Weekly improvement activities adherence report submit to HOD.
 Advik Hi-tech – Working
 Endurance – 4 Months
 Impression Auto – 5 year &
7 month
 Sebros Auto – 3 years
 Middle Experience: July 2017 to Feb 2023 at Impression Auto
Components Pvt. Ltd. (Pune) in quality Department as a Quality
Education: Head(QA/QC).(IATF 16949:2016) Tier 2
Organization Profile:
The Impression Company has established and applies a Quality
 B.E in Electronics with Management System IATF 16949:2016. It manufacturing of Aluminium
69.46 % Die Casting & machining such as PDC,GDC,LPDC,Tilt Poring,CNC,VMC,
 HSC – 65.67 % Powder coating etc. Major customer’s Mahle Anand Thermal System ind
 SSC – 71.38 % pvt ltd, Mahle Anand Filter System ind pvt ltd, Gabriel India
Ltd(Pune,Hosur,Nashik), Flash Electronics pvt ltd, , Mitsubishi Electricals
pvt ltd, Scorpious Trackers,Sedemac Mechatronics pvt ltd, Premium
Transmission, Woodfiled,Combtoor Amphenol Interconnect ind pvt ltd
etc. It Manufacture two & four wheelers & Commercial vehicles engine
cooling fan sub assembly castings, EGR, Heat shrink’s, oil filter cast,
powder coating parts(AL/MS), Starter motor covers, Shock absorbers,
Solar attic ventilator gear box etc.

Training: Job Roles

Team Leader :
 Six Sigma-Yellow Belt  Preparing & leading the IATF 16949:2016 audits, Customer audit
 VSME documentation.
 TPM – QM  Preparing the QMS Manual, Procedure, Process Manuals, Work
 5 Core Tools Instructions of all processes.
 New product developments planning & control.
 Handling & Monitoring the department wise KPI’s of each team
members. (12 Engineers)
 Monthly department wise Quality MIS & improvement activities are
submitted to the top management.(Inhouse/Customer/Supplier-
Complaints,PPM,Rej%,COPQ,Kaizen,NPD status, etc)
Customer Quality Assurance:
 Responsible for customer complaints & submission of the 8D reports
on customer portal.
 Addressing customer specific requirements to meets the quality
targets.
 Leading the customer projects MSIP,MSIL,VSME,Quality
Circle,MBF,Zero Defect,process & sustem audits,VDA 6.3 audits etc.
 Addressing & planning of advance risk assessment to prevent from
failure mode.
 Co-ordinate & submission of PPAP Documentation,IMDS creation &
initial samples submission for the NPD parts with customer.
Supplier Quality Assurance:
 Plan & conduct the supplier audits, to upgrade product & process
quality of supplier.
 Review & monitor supplier quality,delivery performance & take
countermeasure on supplier issues.
 Analysis & verify the supplier action plan against the non-
conformities.(Complaints/PPM/Rating)
 Leading the supplier improvement projects.(5’s,VSME,8D Analysis,
FMEA)
 Planning & review the Quality inspection plan with
supplier(SPC,PFMEA,Layout)
In-house Quality Control :
 Review & ensure all in-house process as per the QMS procedure.
 Responsible for internal IATF audit prepareness &
readiness.(Internal Auditor)
 Executing & implementation of systems through inspection activities
& audits. (such as Product Audit, Process Audit, Layout & Dock Audit)
 Actions implement to reduce the In-house rejection PPM and COQP.
 Conducting process rejection analysis through 7QC tools & taken
countermeasure against the each defect.
 Review & analysis of shop floor activities like 5’s,SOP,Kaizen &
Pokayoke etc.
 Review a awareness given to the inprocess enginner,supervisor &
operators regarding customer complaints,internal rejections & its
corrective action implementation.

First Experience: July 2014 to June 2017 at Sebros Auto Pvt. Ltd. (Pune)
in Production Department as a Production Engineer.(ISO 9001:2015)
Tier 2
ORGANIZATION PROFILE

The SEBROS Company has established and applies a Quality Management

System ISO 9001 for manufacturing of HVAC AC pipes (Aluminum) for
Mahle Anand Thermal System,Subros Ltd,GM,Tata Toyoto,Fiat etc. It
Manufacture 4 wheelers Hose Assemblies of Al, Al Connector Sub-
Assemblies and Tubular Components for Automotive Applications.

Job Roles

 Monthly production plan, check loading ratio & freeze the plan into
weekly/daily.(Heijunka workload)
 Daily production planning monitor & completion as per
target.(Heijunka workload)
 Preparation & updation of PPAP documents.
 Submission of 8D reports when non-confirmity occurred.(Customer
& In-house)
 Addressing the quality issues during production run & take concreate
action on it.
 Making a defect Matrix for each process wise defects.
 Responsible for daily rejection and rework activities.
 Display the Quality alert,WI,OPL,SOP on each concern work station.
 Responsible & take necesorry actions on Customer & Firewall
complaints.
 Responsible & verifying 1st piece & inprocess report on hourly basis.
 Process validation to be done during new product launches.
 Calibration & validation of fixture/gauges.

I am sure that the synthesis of my knowledge managerial aptitude with

people orientation makes me suitable for the required position & would
help me play a vital role in the growth of your esteemed organization.

Date:

Place: Pune Sambhaji M Gaikwad