Parts Catalog

Commercial Vehicle

ape' Romanza

PIAGGIO VEHICLES PRIVATE LIMITED

Registered Office: Bund Garden Road ,Opp. Residency Club , Pune (India)
 Print Date: 06-Dec-2019
PLATES INDEX
Sr No. Plate Name Plate No. Page No.

1 ENGINE ASSEMBLY 1 1-2

2 CRANKCASE 2 3-4

3 Crankshaft 3 5-6

4 CYLINDER-PISTSTON-WRIST PIN UNIT 4 7-8

5 HEAD UNIT - VALVE 5 9-10

6 ROCKING LEVERS SUPPORT UNIT 6 11-12

7 CYLINDER HEAD COVER 7 13-14

8 OIL PUMP 8 15-16

9 STATER - ELECTRIC STARTER 9 17-18

10 FLYWHEEL MAGNETO 10 19-20

11 FLYWHEEL MAGNETO COVER - OIL FILTER 11 21-22

12 GEAR-BOX COMPONENTS 12 23-24

13 CLUTCH 13 25-26

14 DIFFERENTIAL 14 27-30

15 CARBURETTOR, ASSEMBLY - UNION PIPE 15 31-32

16 CARBURETORS COMPONENTS 16 33-34

17 SILENCER 17 35-36

18 BOBINA A.T. 18 37-38

19 AIR FILTER 19 39-40

20 FRAME/BODYWORK 20 41-42

21 ENGINE MOUNTING 21 43-44

22 FRONT DOOR - GLASS 22 45-46

23 PASSENGER COMPARTMENT - DOORS 23 47-48

24 WINDSHIELD - GLASS AND HOOD FRAME ASSY 24 49-50

25 WHEEL HUOSING - MUDGUARD 25 51-52

26 PLATES-EMBLEMS 26 53-54

27 FRONT SEATS 27 55-56

28 REAR SEATS 28 57-58

29 INTERIOR - COVERING 29 59-60

30 DRIVING MIRROR/S 30 61-62

 Print Date: 06-Dec-2019
PLATES INDEX
Sr No. Plate Name Plate No. Page No.

31 LOCKS 31 63-64

32 FUEL TANK 32 65-66

33 METER COMBINATION - CRUSCOTTO 33 67-68

34 HANDLEBARS - MASTER CIL. 34 69-70

35 FORK/STEERING TUBE - STEERING BEARING UNIT 35 71-74

36 REAR SUSPENSION - SHOCK ABSORBER/S 36 75-78

37 FRONT AND REAR WHEELS 37 79-80

38 REAR TRANSMISSION 38 81-82

39 BRAKING SYSTEM - TRANSMISSIONS 39 83-84

40 BRAKING SYSTEM - CABALS 40 85-86

41 BRAKING SYSTEM 41 87-88

42 CONTROL PEDALS - LEVERS 42 89-90

43 SELECTORS - SWITCHES - BUTTONS 43 91-92

44 FRONT HEADLAMPS - TURN SIGNAL LAMPS 44 93-94

45 REAR HEADLAMPS - TURN SIGNAL LAMPS 45 95-96

46 MAIN CABLE HARNESS 46 97-98

47 ELECTRICAL DEVICES 47 99-100

48 FRONT AND REAR WINDSCREEN WIPER 48 101-102

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-1 ENGINE ASSEMBLY PLATE-2 CRANKCASE

Page No. :1-2 Page No. :3-4

PLATE-3 Crankshaft PLATE-4 CYLINDER-PISTSTON-WRIST PIN

UNIT

Page No. :5-6 Page No. :7-8

PLATE-5 HEAD UNIT - VALVE PLATE-6 ROCKING LEVERS SUPPORT UNIT

Page No. :9-10 Page No. :11-12

PLATE-7 CYLINDER HEAD COVER PLATE-8 OIL PUMP

Page No. :13-14 Page No. :15-16

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-9 STATER - ELECTRIC STARTER PLATE-10 FLYWHEEL MAGNETO

Page No. :17-18 Page No. :19-20

PLATE-11 FLYWHEEL MAGNETO COVER - OIL PLATE-12 GEAR-BOX COMPONENTS

FILTER

Page No. :21-22 Page No. :23-24

PLATE-13 CLUTCH PLATE-14 DIFFERENTIAL

Page No. :25-26 Page No. :27-30

PLATE-15 CARBURETTOR, ASSEMBLY - UNION PLATE-16 CARBURETORS COMPONENTS
PIPE

Page No. :31-32 Page No. :33-34

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-17 SILENCER PLATE-18 BOBINA A.T.

Page No. :35-36 Page No. :37-38

PLATE-19 AIR FILTER PLATE-20 FRAME/BODYWORK

Page No. :39-40 Page No. :41-42

PLATE-21 ENGINE MOUNTING PLATE-22 FRONT DOOR - GLASS

Page No. :43-44 Page No. :45-46

PLATE-23 PASSENGER COMPARTMENT - DOORS PLATE-24 WINDSHIELD - GLASS AND HOOD
FRAME ASSY

Page No. :47-48 Page No. :49-50

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-25 WHEEL HUOSING - MUDGUARD PLATE-26 PLATES-EMBLEMS

Page No. :51-52 Page No. :53-54

PLATE-27 FRONT SEATS PLATE-28 REAR SEATS

Page No. :55-56 Page No. :57-58

PLATE-29 INTERIOR - COVERING PLATE-30 DRIVING MIRROR/S

Page No. :59-60 Page No. :61-62

PLATE-31 LOCKS PLATE-32 FUEL TANK

Page No. :63-64 Page No. :65-66

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-33 METER COMBINATION - CRUSCOTTO PLATE-34 HANDLEBARS - MASTER CIL.

Page No. :67-68 Page No. :69-70

PLATE-35 FORK/STEERING TUBE - STEERING PLATE-36 REAR SUSPENSION - SHOCK

BEARING UNIT ABSORBER/S

Page No. :71-74 Page No. :75-78

PLATE-37 FRONT AND REAR WHEELS PLATE-38 REAR TRANSMISSION

Page No. :79-80 Page No. :81-82

PLATE-39 BRAKING SYSTEM - TRANSMISSIONS PLATE-40 BRAKING SYSTEM - CABALS

Page No. :83-84 Page No. :85-86

 Print Date: 06-Dec-2019

PICTORIAL PLATES INDEX

PLATE-41 BRAKING SYSTEM PLATE-42 CONTROL PEDALS - LEVERS

Page No. :87-88 Page No. :89-90

PLATE-43 SELECTORS - SWITCHES - BUTTONS PLATE-44 FRONT HEADLAMPS - TURN SIGNAL

LAMPS

Page No. :91-92 Page No. :93-94

PLATE-45 REAR HEADLAMPS - TURN SIGNAL PLATE-46 MAIN CABLE HARNESS

LAMPS

Page No. :95-96 Page No. :97-98

PLATE-47 ELECTRICAL DEVICES PLATE-48 FRONT AND REAR WINDSCREEN
WIPER

Page No. :99-100 Page No. :101-102

 Print Date: 06-Dec-2019
PLATE-1
ENGINE ASSEMBLY

1
 Print Date: 06-Dec-2019
PLATE-1
ENGINE ASSEMBLY

Fig. No. Part No. Description Qty Remarks

1 CM168806 (D) ENG.200 4S/3V BSIII APÉ PAX EXP PETR 1

2
 Print Date: 06-Dec-2019
PLATE-2
CRANKCASE

3
 Print Date: 06-Dec-2019
PLATE-2
CRANKCASE

Fig. No. Part No. Description Qty Remarks

1 SP940037 COMPLETE CRANKCASE 1
2 B014755 STUD SCREW 4

3 1A000708 DOWEL (Ø7,5, H=12) 4

4 1A011246 TAPER THREAD PLUG 1

5 B042486 BUSH 1
5 B042486 BUSH 1

6 1A002685 SEAL RING 35X47X6 1

7 B015591 REFERENCE DOWEL 2

8 165121014 PIN 1
9 117404 SPEEDOMETER GEAR 1

10 117401 BUSH 1
11 117402 OIL SEAL 1

12 880255211R DEEP GROOVE BALL BEARING 25X52X15 1

13 B017178 WASHER 1

14 B018718 EXAG. SOCKET CYLIND.HEAD SCREW M5X14 1

15 120212012 NEEDLE BUSH 1

16 B015592 REFERENCE DOWEL (D.9,5 H=15) 2

17 B019246 DOWEL 1

18 884222808 NEEDLE BUSH 22X28X12 2

19 1A007663R CRANKSHAFT STUB UPPER HALF BEARING 2

20 1A007664R CRANKSHAFT STUB LOWER HALF BEARING 2

21 484034 SIZING NOZZLE 1

22 B019219 OIL SUCTION INSERT 1

23 B015941 HALF-CRANKCASE GASKET 1

24 269755 SOCKET HEAD SCREW (M8X12) 1

25 485703 WASHER 1

26 829661 OIL PRES.VALVE 1

27 485655 SPRING FOR OIL PRESSURE VALVE 1

28 432142 HEXAGONAL RANGE HEAD SCREW (M6X35) 22

4
 Print Date: 06-Dec-2019
PLATE-3
Crankshaft

5
 Print Date: 06-Dec-2019
PLATE-3
Crankshaft

Fig. No. Part No. Description Qty Remarks

1 SP1A007011 CRANKSHAFT ASSEMBLY WITH OIL DOWEL 1
2 B016144 WASHER 2

3 1A008613 CONNECTING ROD WITH IP-CRANK PIN GROUP 1

6
 Print Date: 06-Dec-2019
PLATE-4
CYLINDER-PISTSTON-WRIST PIN UNIT

7
 Print Date: 06-Dec-2019
PLATE-4
CYLINDER-PISTSTON-WRIST PIN UNIT

Fig. No. Part No. Description Qty Remarks

1 B019317 CYLINDER 1
2 B019006 PISTON Ø62.6 1

3 - NOT SERVICEABLE 1 NS
4 - NOT SERVICEABLE 1 NS

5 1A009621R PISTON RING GROUP 1

6 482335 PISTON PIN 1

7 963486 CIRCLIP FOR PISTON WRIST 2

8 B014555 HEAD CYLINDER GASKET 1

9 CM166201 CRANKCASE/ CYLINDER GASKET 0.4 MM 1

9 CM166202 CRANKCASE/ CYLINDER GASKET 0.6 MM 1

9 CM166203 CRANKCASE/ CYLINDER GASKET 0.8 MM 1

10 435571 REFERENCE DOWEL 4

8
 Print Date: 06-Dec-2019
PLATE-5
HEAD UNIT - VALVE

9
 Print Date: 06-Dec-2019
PLATE-5
HEAD UNIT - VALVE

Fig. No. Part No. Description Qty Remarks

1 SP1A012928 CYLINDER HEAD ASSY 1
2 B017230 INTAKE VALVE SEAT 2

3 B017336 EXHAUST VALVE SEAT 1

4 B014680 INTAKE VALVE GUIDE 2

5 B014681 EXHAUST VALVE GUIDE 1

6 434716 CYLINDER HEAD/MUFFLER GASKET 1

7 B016368 SPECIAL STUD 2

8 B014684 INTAKE VALVE Ø20 2

9 83053R VALVE SEAL RING 2

10 B014706 VALVE SPRING (INTAKE) 2

11 B017456 UPPER CUP 3

12 B015288 HALF-CONE 6

13 B017438 EXHAUST VALVE Ø22 1

14 483711 LOWER CUP 1

15 83054R VALVE SEAL RING 1

16 B014705 VALVE SPRING (EXHAUST) 1

17 844719 FLANGED NUT M8X1.25 4

18 B018854 HEXAGONAL HEAD FLANGED SCREW M6X90 2

10
 Print Date: 06-Dec-2019
PLATE-6
ROCKING LEVERS SUPPORT UNIT

11
 Print Date: 06-Dec-2019
PLATE-6
ROCKING LEVERS SUPPORT UNIT

Fig. No. Part No. Description Qty Remarks

1 83062R ROCKER ARM GROUP 1
2 B017323 VALVE ADJUSTMENT SCREW 1

3 B017431 ROCKER ARM NUT 1

4 B017323 VALVE ADJUSTMENT SCREW 2

5 B017431 ROCKER ARM NUT 2

6 B017113 ROCKER ARM SHAFT 2

7 83040R DEEP GROOVE BALL BEARING 1

8 B017746 CAMSHAFT WITH I.P. 1

9 83041R DEEP GROOVE BALL BEARING 1

10 B014760 CAMSHAFT CONTAINMENT SHEET-STEEL 1

11 B018946 COUNTERSUNK SCREW M6X18 1

12 1A002358 TIMING CROWN 1

13 B015483 DECOMPRESSION SPRING 1

14 SP1A006405 CENTRIFUGAL MASS WITH I.P. 1

15 1A008397 CENTRIFUGAL MASS CONTAINMENT SHEET 1

17 B015017 TIMING PINION 1

18 1A015692 TIMING CHAIN SOUNDLESS TYPE 1

19 B014997 FIXED PAD 1

20 1A004875 CHAIN TIGHTENING ROD 1

21 485868 SPACER FOR CHAIN TIGHTNING ROD 1

22 B016774 FLANGED HEXAGONAL SCREW M6X25 1

23 847928 CHAIN SUPPORT GASKET 1

24 B017165 CHAIN TENSIONER DEVICE 1

25 434541 SCREW 2

26 485703 WASHER 1

27 269755 SOCKET HEAD SCREW (M8X12) 1

12
 Print Date: 06-Dec-2019
PLATE-7
CYLINDER HEAD COVER

13
 Print Date: 06-Dec-2019
PLATE-7
CYLINDER HEAD COVER

Fig. No. Part No. Description Qty Remarks

1 1A006545 HEAD COVER 1
2 018639 SCREW M6X20 4

3 B018533 CYLINDER HEAD COVER GASKET 1

4 B014732 SPARK PLUG HOLE GASKET 1

5 680217 EARTHING CABLE 1

14
 Print Date: 06-Dec-2019
PLATE-8
OIL PUMP

15
 Print Date: 06-Dec-2019
PLATE-8
OIL PUMP

Fig. No. Part No. Description Qty Remarks

1 82948R OIL PUMP ASSEMBLY 1
2 829593 FLANGED HEXAGONAL HEAD SCREW 2

3 B015943 CRANKCASE/ OIL PUMP GASKET 1

4 B017042 OIL PUMP CROWN 1

5 436695 BELLEVILLE SPRING Ø6,4XØ20X2 1

6 833722 FLANGED HEXAGONAL HEAD SCREW 1

7 B015026 OIL PUMP CHAIN 48 PITCHES 1

8 1A002947 OIL BULKHEAD 1

9 830061 FLANGED HEXAGONAL HEAD SCREW 2

10 B018356 WASHER 1

11 1A001905R OIL PUMP PINION 1

12 B016472 OIL DIPSTICK ASSY 1

13 1A009397 O-RING GASKET 1

14 B015598 OIL FILTER PLUG 1

14 B015598 OIL FILTER PLUG 1

15 285536 O-RING GASKET 31.47X1.78 1

16 83065R INTAKE OIL FILTER COMPLETE 1

17 1A009762 OIL FILTER SCREW 1

18 833722 FLANGED HEXAGONAL HEAD SCREW 1

19 1D001138 MINIMUM PRESSURE OIL SWITCH 1

20 1A011500 WASHER 1

21 1A001283 OIL FILTER PROTECTION BRACKET (N.I.) 1

16
 Print Date: 06-Dec-2019
PLATE-9
STATER - ELECTRIC STARTER

17
 Print Date: 06-Dec-2019
PLATE-9
STATER - ELECTRIC STARTER

Fig. No. Part No. Description Qty Remarks

1 1D000425R STARTER MOTOR 1
2 B016774 FLANGED HEXAGONAL SCREW M6X25 2

3 B017189 ELECTRIC STARTER INTERMED GEAR WITH P.I. 1

4 B019425 CAM CLUTCH HUB 1

5 B016148 WASHER 1
6 B016147 RING NUT 1

7 1A010696R ONE WAY CLUTCH 1

8 B019420 CONICAL SPRING KNURLED WASHER 3

9 1A000402 SOCKET HEAD SCREW 3

10 1A000742 ELASTIC PIN 1

11 B015942 STARTER COVER GASKET 1

12 1A001187R TOOTHED CROWN ELECTRIC STARTER 1

14 B016120 SEAL RING 25X35X7 1

15 B015888 STARTER COVER 1

16 B018853 FLANGED HEXAGONAL HEAD SCREW M6X30 10

18
 Print Date: 06-Dec-2019
PLATE-10
FLYWHEEL MAGNETO

19
 Print Date: 06-Dec-2019
PLATE-10
FLYWHEEL MAGNETO

Fig. No. Part No. Description Qty Remarks

1 58295R COMPLETE A.C.GENERATOR 1
2 680070 ROTAR ASSY WITH HUB 1

2 680070 ROTAR ASSY WITH HUB 1

3 680075 STATOR ASSLY 1
CYLINDRICAL HEAD WITH CROSS MOULD
4 1A000404 3 ECN
SCREW
5 B018851 CYLINDRICAL HEAD METRICAL SCREW M5X16 2

6 1A006988 NUT WITH SPRING WASHER 1

7 000267 WOODRUFF KEY 1
20
 Print Date: 06-Dec-2019
PLATE-11
FLYWHEEL MAGNETO COVER - OIL FILTER

21
 Print Date: 06-Dec-2019
PLATE-11
FLYWHEEL MAGNETO COVER - OIL FILTER

Fig. No. Part No. Description Qty Remarks

1 B017377 FAN COVER 1
2 1A000024 SELF TAPPING SCREW (3X20) 10

3 B015931 FAN COVER SUPPORT 1

4 018639 SCREW M6X20 4

5 B016192 WASHER 6.2X20X2 4

6 1A000831 ASSY FAN 1

7 1A002691 FLANGED HEX HEAD SCREW M6X20 CL10 3

8 B019047 WASHER 3

9 B018023 COMPLETE SHROUD INTAKE SIDE 1

10 B018025 SHROUD EXHAUST SIDE 1

11 B016620 SCREW WITH CYLINDRICAL HEAD M5X21 1

22
 Print Date: 06-Dec-2019
PLATE-12
GEAR-BOX COMPONENTS

23
 Print Date: 06-Dec-2019
PLATE-12
GEAR-BOX COMPONENTS

Fig. No. Part No. Description Qty Remarks

1 1A002020 FIRST GEAR SHAFT WITH I.P. 1
2 1A003607R CLUSTER GEAR (NEW) 1

2 1A003607R CLUSTER GEAR (NEW) 1

3 122032014 INNER RING - CLUSTER GEAR 1

4 B016205 INTERNAL RING (FLY WHEEL SIDE) 1

5 B016206 SHOULDER WASHER 2

6 1A007850 STEM 1
7 B018471 SECONDARY GEAR SHAFT 1

8 B003924 CROSS 1
9 B018473 O-RING 1

10 1A003603R SPEED GEAR 1ST (NEW) 1

11 1A003604R SPEED GEAR 2ND (NEW) 1

12 1A003605R SPEED GEAR 3RD (NEW) 1

13 1A003606R SPEED GEAR 4TH (NEW) 1

14 523011013R SHOULDER RING 2

14 523012017 SHOULDER RING 1.7 MM THK 2

14 523014015 SHOULDER RING 2.0MM THK 2

15 842004808 CIRCLIP DIA.48 (EXT) 2

16 B018472 SPACER 1

17 B017177 SEAL RING 1

18 128081017 GASKET HOUSING GEAR SHIFTER HOUSING 1

19 003056 PLAIN WASHER 2

20 016406 SPRING WASHER 2

21 1A003060 FLANGED HEX. HEAD SCREW M6X45 2

22 SP1A006196 COMPLETE GEAR SELECTOR BOX 1

23 SP1A003853 SECTOR AND LEVER ASSLY APE PAX - SPD 1

24 1A005178 O- RING 1

25 SP126050014 BKT. WITH ROLLER ASSLY - SPD 1

26 126003011 SPRING GEAR SHIFTER ASSY. 1

27 126054010 SCREW FOR BRACKET 1

28 B042758 GEAR SHIFTER HOUSING (NEW) 1

24
 Print Date: 06-Dec-2019
PLATE-13
CLUTCH

25
 Print Date: 06-Dec-2019
PLATE-13
CLUTCH

Fig. No. Part No. Description Qty Remarks

1 SP1A006004 CLUTCH ASSY 1
2 1A001455 CLUTCH HOUSING 1

3 127757011 CUP - CLUTCH SPRING 6

4 B023890 CLUTCH SPRING 6

5 1A006005 CLUTCH HUB WITH P.I. 1

6 127530011 DRIVEN PLATE ASLY 5

7 127692015 DRIVING PLATE THK. 2.0 MM 4

8 127693019 PRESSURE PLATE OUTER (VE) 1

9 1A005414R RING CLUTCH BOX 1

10 127754019 CIRCLIP - CLUTCH BOX 1

11 127758015 SHIM 1
12 1A008668R DRIVE GEAR 1

13 286406 SPRING CLIP 1

14 1A011547R THRUST BEARING 1

14A 1A011547R THRUST BEARING 1

15 B018678 SCREW M8X30 1

16 1A006634 BELLEVILLE WASHER 1

17 129011019 WASHER FOR CLUTCH ASSY. 1

18 B016160 SPACER WASHER 1

19 SPB015863 CLUTCH COVER 1

20 127012019 BELLOW CLUTCH ACTUATING 1

21 120170018 HOSE CLIP - CLUTCH COVER BELOW 1

22 127460010 LINK ASSLY - CLUTCH (IMPROVED) 1

23 842001600 CIRCLIP DIA.16(EXT) 1

24 120164019 RETAINING PLATE 1

25 127185012 SPRING - CLUTCH COVER 1

26 1A001457 PLUNGER SHAFT 1

27 822031942 SPRING PIN 3 X 19 1

28 B019220 O- RING (PLUNGER SHAFT) 1

29 127013013 PIN CLUTCH 1

30 843000809 CIRCLIP DIA.8(EXT) TYPE C 2

31 B018358 CLUTCH COVER OIL BULKHEAD 1

32 830061 FLANGED HEXAGONAL HEAD SCREW 2

33 B018549 CLUTCH COVER GASKET 1

34 B018853 FLANGED HEXAGONAL HEAD SCREW M6X30 12

26
 Print Date: 06-Dec-2019
PLATE-14
DIFFERENTIAL

27
 Print Date: 06-Dec-2019
PLATE-14
DIFFERENTIAL

Fig. No. Part No. Description Qty Remarks

1 B016170 DIFF. GEAR COVER WITH I.P. Â?? LPG, PTL 1
2 B018990 REVERSE SHAFT 1

3 841005506 CIRCLIP DIA. 55 (INT) 1

4 880305509R DEEP GROOVE BALL BEARING 30X55X13 1

5 842003000 CIRCLIP DIA. 30 (EXT.) 1

6 1A000236 OIL SEAL 1
COMPLETE INVERTER LEVER SECTOR-SPD-
7 SP1A009310 1
PTL/LPG
8 17702 SPRING PIN 1

9 B017493 SLIDER - PETROL / LPG 1

10 843000500 CIRCLIP DIA.5 (EXT) TYPE C 1

11 120322013 LEVER (R C GEAR) (41929) 1

12 1A005176 O- RING 1

13 B042486 BUSH 1
14 111353 CIRCLIP 1

15 7066R RADIAL BALL BEARING 1

16 1A000826 GASKET 1

17 1A000817 FAREMETER 1
18 434541 SCREW 3

19 434541 SCREW 10
20 112898 OIL LEVEL ARM WITH PLUG 1 Old

20 1A014592 OIL DIPSTICK 1 New aluminiun clutch

21 127016015 DIPSTICK SEALING WASHER 1

22 B017077 SENSOR SUPPORT PLATE 1

23 1A016964 CSK PHILIPS HEAD SCREW 2
BRAKE/REVERSE LIGHT SW (INTEGRAL CAP)-
24 567498R 1
PAV
25 003054 PLAIN WASHER 2

26 15996 PHIL RD HD SCREW M4X12 2

27 1A008666R REVERSE GEAR 1

28 006450 EXT CIRCLIP DIA 48 1

29 1A008667R SLIDING PINION 1

30 SPB016171 COMPLETE DIFFERENTIAL GEAR-SPD 1

31 1A004807 SCREW 6

32 B003155 LOCK PLATE 3

33 288730 DIFFERENTIAL CAGE 1

34 132129 PIN 1
28
 Print Date: 06-Dec-2019
PLATE-14
DIFFERENTIAL

29
 Print Date: 06-Dec-2019
PLATE-14
DIFFERENTIAL

Fig. No. Part No. Description Qty Remarks

35 940028 GEAR SUN AND DIFFERENTIAL GEAR 2
36 NS- NOT SERVICEABLE PART 2 Serviceable as Kit - 940028

37 220575 WASHER 65X3 1

38 132134 CIRCLIP 1

39 1A008665R DIFFERENTIAL GEAR CROWN 1

40 132244 STOPPER THK=1.0 1

41 822051647 SPRING PIN 5X16 1

42 127111011 REVERSE GEAR SPRING 1

43 128307019 BOLT R.C. SPRING RETAINING 1

44 B018991 PLUG FOR FAREMETER 1

30
 Print Date: 06-Dec-2019
PLATE-15
CARBURETTOR, ASSEMBLY - UNION PIPE

31
 Print Date: 06-Dec-2019
PLATE-15
CARBURETTOR, ASSEMBLY - UNION PIPE

Fig. No. Part No. Description Qty Remarks

1 CM166104 CARBURETOR UVD 22 PETROL 1
2 B018442 INTAKE FITTING GASKET 1

3 B018775 INTAKE FITTING 1

4 018639 SCREW M6X20 2

5 B016016 INTAKE FITTING GASKET WITH O-RING 1

6 B016774 FLANGED HEXAGONAL SCREW M6X25 2

7 B042566 CHOKE CONTROL CABLE ASSY 1

8 B042356 ACCELERATOR CABLE WITH JONT (NEW) 1

32
 Print Date: 06-Dec-2019
PLATE-16
CARBURETORS COMPONENTS

33
 Print Date: 06-Dec-2019
PLATE-16
CARBURETORS COMPONENTS

Fig. No. Part No. Description Qty Remarks

1 B016869 CABLE ADJUSTER KIT 2
2 B016825 GAS VALVE COVER KIT 1

3 B016827 THROTTLE VALVE 1

4 NS NOT SERVICEABLE 1

5 CM264701 AIR SCREW KIT 1

6 B016828 IDLE ADJUSTER KIT 1

7 NS NOT SERVICEABLE 1
8 CM167901 JET HOLDER (PETROL) 1

9 CM167803 PILOT JET (PETROL) 1

10 B016834 FLOAT CHAMBER GASKET 1

11 B016822 FLOAT CHAMBER BODY ASSY KIT 1

12 B016823 FLOAT PIN 1

13 B016829 SPRING (PV) 1

14 1A000542 STARTER KIT 1

34
 Print Date: 06-Dec-2019
PLATE-17
SILENCER

35
 Print Date: 06-Dec-2019
PLATE-17
SILENCER

Fig. No. Part No. Description Qty Remarks

1 B017921 MUFFLER ASSY-PETROL\LPG 1
2 433122 SCREW M10X6 1

3 16195 WASHER 1
4 436947 FLANGED NUT M7X1 H=8 2

5 016408 SPRING WASHER 2

6 30074 HEX HEAD BOLT M8 X 40 CL 8.8 2

7 31089 HEX HEAD SCREW M6X18 CL 8.8 2

8 016406 SPRING WASHER 2

9 003056 PLAIN WASHER 2

36
 Print Date: 06-Dec-2019
PLATE-18
BOBINA A.T.

37
 Print Date: 06-Dec-2019
PLATE-18
BOBINA A.T.

Fig. No. Part No. Description Qty Remarks

1 1A001794 COMPLETE H.T.COIL 1
2 642537 PROTECTION CAP 1

3 643149 SPARK PLUG CAP 1

4 1A001795 SPARK PLUG PROTECTION COLLAR 1

5 643367 SPARK PLUG 1

6 B016552 COIL SUPPORT BRACKET WITH I.P. 1

7 B014063 BUFFER DAMPER 2

8 B014066 SPACER 2

9 018639 SCREW M6X20 2

10 643156 GROUND WIRE 1

11 013880 PLAIN WASHER 2

12 872816 FLANGED NUT 2

38
 Print Date: 06-Dec-2019
PLATE-19
AIR FILTER

39
 Print Date: 06-Dec-2019
PLATE-19
AIR FILTER

Fig. No. Part No. Description Qty Remarks

1 B024450 COMPLETE AIR FILTER 1
2 932279 AIR FILTER ELEMENT 1

3 645037 HEX HEAD SCREW M8 X 22 CL 8.8 3

4 016408 SPRING WASHER 3

5 B019289 SNORKEL AIRBOX 1

6 B018072 AIR BOX SNORKEL 1

7 604756 HOSE CLIP 4

8 604553 WORM CLIP 1

40
 Print Date: 06-Dec-2019
PLATE-20
FRAME/BODYWORK

41
 Print Date: 06-Dec-2019
PLATE-20
FRAME/BODYWORK

Fig. No. Part No. Description Qty Remarks

1 B077588WR MAIN FRAME ASSLY- ROMANZA-WR 1
1 B077588BW MAIN FRAME ASSLY- ROMANZA-WW 1
PASSENGER BODY WITH FASTENERS-CLX IND-
2 B074764WR 1
WR
PASSENGER BODY WITH FASTENERS-CLX IND-
2 B074764BW 1
BW
3 680217 EARTHING CABLE 1

4 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 2

5 013880 PLAIN WASHER 2

6 B024402 REAR FLAP 1

8 013880 PLAIN WASHER 1

9 B025672CED REAR VISUAL BARRIER ASSY. 1

10 31116 HEX HD. SCREW M8X16 5

11 016408 SPRING WASHER 5

12 116831 PLAIN METALLIC WASHER (826000828) 5
13 B001636 ENGINE INSPECTION HATCH 1

14 31116 HEX HD. SCREW M8X16 6

15 016408 SPRING WASHER 6

16 003058 PLAIN WASHER 15X8.4X1.5 6

17 B074146 REAR LUGGAGE RACK 1

18 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 4

19 658722 PLAIN WASHER 6,4X12X1,6 4

20 B074117 DOOR STOP FIXING PLATE 2

21 B006792 BEADING (INSULATION ENG. COMP. COVER) 2

22 B003654 RUBBER BUSH ENGINE DOO 2

23 B001423 KNOB REAR DOOR 2
42
 Print Date: 06-Dec-2019
PLATE-21
ENGINE MOUNTING

43
 Print Date: 06-Dec-2019
PLATE-21
ENGINE MOUNTING

Fig. No. Part No. Description Qty Remarks

1 B008921 FRT CROSS MEMBER ASSY. ENG. MTG. 1
2 568689 HEX HEAD BOLT M10X100 2

3 286328 PLAIN WASHER 20X10.2X2 2

4 231370 SELF BREAKING NUT M10 2

5 604948 HEX.HDD BOLT M8 X 110 WITH POINTING 2

6 002383 PLAIN WASHER M20X8.5X2 2

7 569377 PLATE 2
8 267065 SPACER FRONT 2

9 265091P DUMPER ENGINE MOUNTING 2

10 569244 PLATE 2

11 002383 PLAIN WASHER M20X8.5X2 2

12 016408 SPRING WASHER 2

13 15335 HEX HD NUT M8 2

14 B008893 CROSS MEMBER ENGINE SUPPORT REAR 1

15 31154 HEX HDD SCREW M10X22 CL 8.8 2

16 286328 PLAIN WASHER 20X10.2X2 2

17 016410 SPRING WASHER 2

18 20110 HEX NUT M10 2

SUPPORT ARM ENGINE REAR SUB ASSY WITH
19 B008898 1
IP
20 002383 PLAIN WASHER M20X8.5X2 4

21 016408 SPRING WASHER 4

22 1A003946 FLANGED EXAGONAL HEAD SCREW 4

23 272178 HEX. HDD BOLT M8 X 122 CL 10.9 1

24 002383 PLAIN WASHER M20X8.5X2 1

25 569375 PLATE 1
26 265091P DUMPER ENGINE MOUNTING 1

27 267065 SPACER FRONT 1

28 B003286 REAR AVM SUPPORT BKT. ASSY. 1

29 569244 PLATE 1

30 002383 PLAIN WASHER M20X8.5X2 1

31 15335 HEX HD NUT M8 1

32 604887 HEX HEAD BOLT M8X140 2

33 016408 SPRING WASHER 2

34 020108 HEXAGONAL NUT 2

44
 Print Date: 06-Dec-2019
PLATE-22
FRONT DOOR - GLASS

45
 Print Date: 06-Dec-2019
PLATE-22
FRONT DOOR - GLASS

Fig. No. Part No. Description Qty Remarks

1 B074513 RH FRONT DOOR 1
2 B073607R COMPLETE LOCK 1

3 658820 SELF-LOCKING DOME CAP NUT 4

4 658887 PLAIN WASHER 10X5,3X1 4

5 17702 SPRING PIN 2

6 B074049 UPPER FRONT HINGE 1

7 658848 TBCEI SCREW M6X12 4

8 658722 PLAIN WASHER 6,4X12X1,6 4

9 1E000361 HANDLE PROTECTION 4

10 B074508 LH FRONT DOOR 1

11 B074043 RH HINGE SUPPORT 1

12 B003365 RH FRONT DOOR STOP 1

13 B077358 STOP BUFFER 4

14 660168 PAN SELF TP. SCREW 10 SGX13AB 4

15 658825 SELF-LOCKING DOME CAP NUT M6 1

16 1E000388 LH HINGE SUPPORT 1

17 B003366 LH FRONT DOOR STOP 1

18 B074517 LH FRONT DOOR 1

19 - NOT SERVICEABLE 2 NS

20 17701 SPRING PIN 6 X 50 2

21 B074518 RIGHT REAR DOOR 1

22 1E000193 REAR VEHICLE SIDE HALF-HINGE 2

23 1E000274 LH REAR DOOR STOP 1

24 1E000279 RH REAR DOOR STOP 1

25 658721 TBCEI SCREW M6X16 4

26 B074117 DOOR STOP FIXING PLATE 2

46
 Print Date: 06-Dec-2019
PLATE-23
PASSENGER COMPARTMENT - DOORS

47
 Print Date: 06-Dec-2019
PLATE-23
PASSENGER COMPARTMENT - DOORS

Fig. No. Part No. Description Qty Remarks

1 B074737ED COMPLETE WINDSHIELD FRAME 1
2 B002164 LOWER SHIELD 1

3 30242 SLOT CH. HD. SCREW 10

4 16405 SPRING WASHER M5 10
PLAIN WASHER / MULTI TOOTH LOCK WASHER
5 12546 10
M5
6 020105 HEXAGONAL NUT 10

7 B024645 RIM COVERAGE JOINT 1

8 190462 PLATE ASSY. 5

9 003054 PLAIN WASHER 5

10 20104 HEX NUT M4 5

11 B024855 TERMINAL 2
12 15911 PAN SELF TAP SCREW 8SG X 16 AB 2

13 14034 ‘O’ RING 2

14 - NOT SERVICEABLE 1 NS

15 - NOT SERVICEABLE 2 NS
16 B002509 PLUG FOR SQ. 7 HOLE ON DOME 2
48
 Print Date: 06-Dec-2019
PLATE-24
WINDSHIELD - GLASS AND HOOD FRAME ASSY

49
 Print Date: 06-Dec-2019
PLATE-24
WINDSHIELD - GLASS AND HOOD FRAME ASSY

Fig. No. Part No. Description Qty Remarks

1 587963 LAMINATED WINSHIELD GLASS 1 E - Marked (Export)
2 109012P WINDSHIELD PACKING 1

3 B077627 HOOD STRUCTURE & FASTENERS KIT 2

50
 Print Date: 06-Dec-2019
PLATE-25
WHEEL HUOSING - MUDGUARD

51
 Print Date: 06-Dec-2019
PLATE-25
WHEEL HUOSING - MUDGUARD

Fig. No. Part No. Description Qty Remarks

1 B024452 FR. MUDGUARD & TRIM ASSLY 1
2 31089 HEX HEAD SCREW M6X18 CL 8.8 4

3 078307 SPRING WASHER 4

4 013880 PLAIN WASHER 4

5 020106 HEXAGONAL NUT 4

6 568703 GASKET FOR FRONT MUDGUARD 1

7 B025603 FR. MUD. TRIM 1

8 B001493 PAN SELF TAP SCREW 4SG X 16AB 2

9 97756 METALLIC PLAIN WASHER 2

10 B025598BW CENTRAL COVER-WHITE 1

10 B025598WR CENTRAL COVER-RED 1

11 568692 PAN SELF TAP SCREW 6SG X 16AB 2

12 B001493 PAN SELF TAP SCREW 4SG X 16AB 2

13 B074375 HEX EMBLEM-LOGO SUPPORT-CALEX IND 1

14 B073852 MUDGUARD REAR LH 1

15 B073853 RR MUDGUARD RH 1

16 604603 RIVET 8

17 16603 PLAIN WASHER (METALLIC) 8

18 B041054 MUD FLAP FRONT 1

19 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 4

20 016406 SPRING WASHER 4

21 013880 PLAIN WASHER 4

22 020106 HEXAGONAL NUT 4

23 B001789 MUDFLAP MUDGAURD REAR 2

24 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 6

25 016406 SPRING WASHER 6

26 013880 PLAIN WASHER 6

27 B001788 CLAMP MUDFLAP REAR 1

28 020106 HEXAGONAL NUT 4

52
 Print Date: 06-Dec-2019
PLATE-26
PLATES-EMBLEMS

53
 Print Date: 06-Dec-2019
PLATE-26
PLATES-EMBLEMS

Fig. No. Part No. Description Qty Remarks

1 B075746 STICKER APE ROMANZA 1
2 B025128 PIAGGIO SHIELD 1

3 B003261 ORNAMENT CREST 1

54
 Print Date: 06-Dec-2019
PLATE-27
FRONT SEATS

55
 Print Date: 06-Dec-2019
PLATE-27
FRONT SEATS

Fig. No. Part No. Description Qty Remarks

1 B074263 DRIVER BACKREST 1
2 604606 HEX HD. SCREW M5X20 CL8.8 4

3 16405 SPRING WASHER M5 4

4 B077000 DRIVER S SEAT 1

5 B077001 PIPE ASSLY - DRIVER SEAT BSIV EXPORT 1

6 31122 HEX HD. SCREW M8X30 CL 8.8 4

7 013880 PLAIN WASHER 8

8 016406 SPRING WASHER 8

9 31086 SCREW M6X12 8

10 002383 PLAIN WASHER M20X8.5X2 2

11 31118 SCREW M8X20 2

12 658840 PLAIN WASHER 8,4X16X1,6 2

13 658842 CAP SELF-LOCKING NUT M8 2

56
 Print Date: 06-Dec-2019
PLATE-28
REAR SEATS

57
 Print Date: 06-Dec-2019
PLATE-28
REAR SEATS

Fig. No. Part No. Description Qty Remarks

1 B074252 PASSENGER SEAT S/A-ROMANZA 1
2 31116 HEX HD. SCREW M8X16 2

3 B024512 PASSENGER BACKREST 1

4 658848 TBCEI SCREW M6X12 3

5 003058 PLAIN WASHER 15X8.4X1.5 3

6 B074277 RH SIDE PANEL 1

6 B074276 LH SIDE PANEL 1

58
 Print Date: 06-Dec-2019
PLATE-29
INTERIOR - COVERING

59
 Print Date: 06-Dec-2019
PLATE-29
INTERIOR - COVERING

Fig. No. Part No. Description Qty Remarks

1 B074162 ROM SOFT TOP ASSLY (OPEN)-CALEX IND 1
2 - NOT SERVICEABLE 1 NS

4 B074157 TCCEI SCREW M5X20 7

5 003055 RAW WASHER(808000527) 7

6 B074098 NUT, SELF-LOCKING M5 (SS) 7

7 658870 TENAX BUTTON 12

8 660121 RIVET 24
9 B074167 KIT COVER-DOOR -IND CALEX 1

10 - NOT SERVICEABLE 1 NS
10 - NOT SERVICEABLE 1 NS

11 - NOT SERVICEABLE 1 NS
12 - NOT SERVICEABLE 1 NS

13 - NOT SERVICEABLE 1 NS
14 - NOT SERVICEABLE 1 NS

15 B074162 HL FINISHING KIT 1

16 - NOT SERVICEABLE 1 NS

17 - NOT SERVICEABLE 1 NS

18 - NOT SERVICEABLE 1 NS

19 - NOT SERVICEABLE 1 NS

20 - NOT SERVICEABLE 1 NS

60
 Print Date: 06-Dec-2019
PLATE-30
DRIVING MIRROR/S

61
 Print Date: 06-Dec-2019
PLATE-30
DRIVING MIRROR/S

Fig. No. Part No. Description Qty Remarks

1 B075222 REAR VIEW MIRROR ASSLY LH_CALEX IND 1
2 B074043 RH HINGE SUPPORT 1

3 B075223 REAR VIEW MIRROR ASSLY RH_CALEX IND 1

4 B074042 HINGES SUPPORT, RIGHT 1

5 B074101 FLAT WASHER 4

6 - NOT SERVICEABLE 1 NS

7 643613 REAR VIEW MIRROR ATTACHMENT 2

8 30072 HEX HEAD BOLT M8 X 35 2

9 13861 PLAIN WASHER 20X8.2X2.5 2

10 12540 SPRING WASHER M8 2

11 020108 HEXAGONAL NUT 2

62
 Print Date: 06-Dec-2019
PLATE-31
LOCKS

63
 Print Date: 06-Dec-2019
PLATE-31
LOCKS

Fig. No. Part No. Description Qty Remarks

1 B024683 LOCK SET 1
2 B006949 NUT WITH LOCKING 1

3 - NOT SERVICEABLE 1 NS
4 604965 CAP, FUEL TANK LOCK (BODY CAP) 1

5 B042503 BUFFER FOR TAIL GATE 1

6 B024532 KEY IGNITION SWITCH W/COUPLER (PAVNA) 1

7 661230 STEERING LOCK 1

8 661231 CIRCLIP STEERING LOCK DIA 16 (INT) 1

9 569150 SPRING; STEERING LOCK (MODIFIED) 1

64
 Print Date: 06-Dec-2019
PLATE-32
FUEL TANK

65
 Print Date: 06-Dec-2019
PLATE-32
FUEL TANK

Fig. No. Part No. Description Qty Remarks

1 B076903 FUEL TANK ASSLY WITH T.UNIT CITY DSL/PTL 1
2 567878R TANK UNIT 1

3 31056 HEX HEAD SCREW M5 X 12 CL. 8.8 6

4 16405 SPRING WASHER M5 6

5 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 4

6 016406 SPRING WASHER 4

7 013880 PLAIN WASHER 4

8 B009618 FUEL FILTER SUPPORT 1

9 008265 SELF TAPPING SCREW 1

10 604756 HOSE CLIP 2

11 B003116 TUBE FUEL TANK FILLER-ALL 1

12 B003115 TUBE FUEL TANK FILLER ASSY 1

13 604909 BANJO BOLT (M14X1.5) 1

14 224644 COPPER WASHER M10 2

15 604908 BANJO 1

16 662571 HOSE CLAMP 4

17 B009582 FUEL PIPE TANK TO FILTER 1

18 B024908 FUEL TUBE 1

RUBBER PACKING PRIMARY FUEL FILTER
19 652105 1
(PETROL & CNG/LPG)
20 616738R FUEL FILTER 1
66
 Print Date: 06-Dec-2019
PLATE-33
METER COMBINATION - CRUSCOTTO

67
 Print Date: 06-Dec-2019
PLATE-33
METER COMBINATION - CRUSCOTTO

Fig. No. Part No. Description Qty Remarks

1 B074215 DASHBOARD, ASSY 1
2 660168 PAN SELF TP. SCREW 10 SGX13AB 4

3 008080 SPRING PLATE 4

4 B074216 INSTR. CLUSTER (PETROL) 1

5 661925 PHILIP PAN HEAD SCREW (M5 X 0.8 X 1.6) 4

6 006078 WASHER 4

7 - NOT SERVICEABLE 1 NS
8 - NOT SERVICEABLE 1 NS

68
 Print Date: 06-Dec-2019
PLATE-34
HANDLEBARS - MASTER CIL.

69
 Print Date: 06-Dec-2019
PLATE-34
HANDLEBARS - MASTER CIL.

Fig. No. Part No. Description Qty Remarks

1 B002823 HANDLE (‘T’ TYPE) 1
2 30104 MOUNTING BOLT M10 X 75 1

3 16626 PLAIN WASHER (18X10.5X2) 2

4 B041653 SPRING WASHER 1

5 20110 HEX NUT M10 1

6 B073817 COVER 1

7 632158 CSK HEAD SCREW 1

8 126902 PROTECTION COLLAR CABLE 1

9 B024579 CHANGE CENTRAL TUBE WITH I.P. 1

10 109404 WASHER OF RABBET(41737) 2

11 60565 SPRING WASHER 1

12 109775 GEAR CONTROL LEVER S/A 1

13 003055 RAW WASHER(808000527) 2

14 016406 SPRING WASHER 2

15 31089 HEX HEAD SCREW M6X18 CL 8.8 2

16 109635 THROTTLE CONTROL LEVER WITH IP 1

17 587902 ACCELERATOR TUBE ASSY. 1

18 B073848 HANDLE BAR GRIP - LH 2

18 B073849 HANDLE BAR GRIP - RH 2

19 164906 CLUTCH CONTROL LEVER 1

20 15618 SLT PAN HD SCREW 1

21 16319 BENT SPRING WASHER 1

22 125181 SPACER 1

23 16620 PLAIN WASHER 1

24 12138 NYLOCK NUT M6 1

25 B006853 SPRING HANDLE BAR 1

70
 Print Date: 06-Dec-2019
PLATE-35
FORK/STEERING TUBE - STEERING BEARING UNIT

71
 Print Date: 06-Dec-2019
PLATE-35
FORK/STEERING TUBE - STEERING BEARING UNIT

Fig. No. Part No. Description Qty Remarks

1 B008177SP STEERING COLUMN TUBE 1
2 109066 WASHER WITH PROTECTION FOR BEARING 1

3 567993 BEARING RACE LOWER BOTTOM 1

4 662422 SOLID OIL BALL CAGE (LOWER) 7104 1

5 567992 BEARING RACE LOWER TOP 1

6 109064 DUST COVER 1

7 109265 SPLASH GUARD DUST COVER 1

8 567990 BEARING RACE UPPER BOTTOM 1

9 662423 SOLID OIL BALL CAGE (UPPER) 7105 1

10 567991 BEARING RACE UPPER TOP 1

11 108873 STOP WASHER FOR HOLDING 1

12 108874 SECURING RING NUT 1

13 604758 PROTECTION 1
14 604759 RUBBER CAP STEERING COLUMN (N.I.) 1

15 B008117 FRONT SHOCK ABSORBER 1

16 - NOT SERVICEABLE 1 NS

17 568095 NYLOCK NUT 1

18 87067 PLAIN WASHER 30.5X14.3X2 2

RUBBER BUSH (FRT SHOCK ABSORBER) -
19 566545 1
MODIFIED
RUBBER BUSH (FRT SHOCK ABSORBER) /
20 109117 1
RING
21 B024018 FRONT SUSPENSION ARM 1
22 643772R FRONT WHEEL AXLE 1

23 196302 OIL SEAL 1

24 125289 NEEDLE BEARING, CRANKASE, FRONT WHEEL 1

25 B001302 FRONT HUB ASSLY. 1

26 B042438 BRAKE DRUM ASSY. COMPLETE 1

27 B001323 STUD M10 - BRAKE DRUM 4

28 B041181 SPACER DISC FRONT WHEEL MTG (ALUMIN) 1

29 016410 SPRING WASHER 4

30 20110 HEX NUT M10 4

31 30209R BALL BEARING FRONT WHEEL HUB 1

32 567473 CIRCLIP DIA. 42 INT. (841004203) 1

33 180431 COIN WASHER 1

34 74521 NUT M14 X 1.5 1

35 107871 CAP 1
72
 Print Date: 06-Dec-2019
PLATE-35
FORK/STEERING TUBE - STEERING BEARING UNIT

73
 Print Date: 06-Dec-2019
PLATE-35
FORK/STEERING TUBE - STEERING BEARING UNIT

Fig. No. Part No. Description Qty Remarks

RUBBER BUSH/BUFFER FOR COUPLING SHOCK
36 74414 2
ABSORBE
37 006066 PL WASHER 10.5X38X9 1

38 016410 SPRING WASHER 1

39 20110 HEX NUT M10 1

40 107718 ROLLER BUSH 2

41 137235 STEERING PIN 1

42 150579 RING FOR HOLDING TYPE J F101 17A 2

43 008771 OIL SEAL (18-24-4) 2

44 006733 O RING 2
74
 Print Date: 06-Dec-2019
PLATE-36
REAR SUSPENSION - SHOCK ABSORBER/S

75
 Print Date: 06-Dec-2019
PLATE-36
REAR SUSPENSION - SHOCK ABSORBER/S

Fig. No. Part No. Description Qty Remarks

1 B009603 ARM ASSLY LH SUSPENSION WITH BUSH-PAX 1
2 226662 RING FOR ELASTIC SUPPORT 1

3 226661 INTERNAL BUSH 1

4 661266 SHOULDER WASHER 2

5 226596 BUSH FRONT RING FOR ELASTIC SUPPORT 1

6 267065 SPACER FRONT 1

7 B009605 ARM ASSLY RH SUSPENSION WITH BUSH-PAX 1

8 226662 RING FOR ELASTIC SUPPORT 1

9 226661 INTERNAL BUSH 1

10 661266 SHOULDER WASHER 2

11 226596 BUSH FRONT RING FOR ELASTIC SUPPORT 1

12 267065 SPACER FRONT 1

13 643741 HEX HDD BOLT M10 X 80 CL 12.9 2

14 231370 SELF BREAKING NUT M10 2

15 643741 HEX HDD BOLT M10 X 80 CL 12.9 2

16 231370 SELF BREAKING NUT M10 2

17 B002470 RUBBER BUMPER 2

18 B008117 FRONT SHOCK ABSORBER 2

19 157103 BUSH - SHOCK ABSORBER 4

20 006066 PL WASHER 10.5X38X9 2

21 016410 SPRING WASHER 2

22 20110 HEX NUT M10 2

23 267068 HEX HEAD BOLT M10 X 60 CC 10.9 2

24 286328 PLAIN WASHER 20X10.2X2 2

25 231370 SELF BREAKING NUT M10 2

FRAME ASSY. SUSPENSION & ENGINE
26 B024838 1
SUPPORT
27 016410 SPRING WASHER 8
28 20110 HEX NUT M10 8

29 016410 SPRING WASHER 8

30 20110 HEX NUT M10 8

31 B042438 BRAKE DRUM ASSY. COMPLETE 2

32 B024374 REAR AXLE COMPLETE (APE CITY) 2

33 12790 SPLIT PIN 2

34 B002486 BOLT M8 X 35 6G CL 12.9 8

35 016408 SPRING WASHER 8

76
 Print Date: 06-Dec-2019
PLATE-36
REAR SUSPENSION - SHOCK ABSORBER/S

77
 Print Date: 06-Dec-2019
PLATE-36
REAR SUSPENSION - SHOCK ABSORBER/S

Fig. No. Part No. Description Qty Remarks

36 20359 SEAL RING 2
37 661282 NEEDLE ROLLER BEARING 2

38 B002344 REAR WHEEL HUB 2

39 243303R DEEP GROVE BALL BRG-RR WH AXLE 2

40 006650 CIRCLIP DIA 50 (INT) 2

41 661267 RING 2

42 196302 OIL SEAL 2

43 109892 PROTECTION CUP RR HUB 2

44 15594 HEX HDD BOLT M10 X 35 3

ELASTIC JOINT CONNECTION HUB (WHL -
45 587617 2
SIDE)
46 128633 CONE 2
47 003068 PLAIN WASHER 2

48 21118 HEX NUT M18 X 1.5P 2

49 177559 CAP 2

50 231370 SELF BREAKING NUT M10 3

51 237246 SHIM WASHER 20X10.2X1 3

52 604535P FLEXIBLE COUPLING 2

53 237246 SHIM WASHER 20X10.2X1 3

54 231370 SELF BREAKING NUT M10 3

55 15594 HEX HDD BOLT M10 X 35 3
78
 Print Date: 06-Dec-2019
PLATE-37
FRONT AND REAR WHEELS

79
 Print Date: 06-Dec-2019
PLATE-37
FRONT AND REAR WHEELS

Fig. No. Part No. Description Qty Remarks

1 B074590R WHEEL RIM OUTTER - PAINTED 3
2 B074588R WHEEL RIM ASSLY INNER - PAINTED 3

3 016410 SPRING WASHER 12

4 20110 HEX NUT M10 12

5 B001315 TYRE (4.0 X 8,4 PR) 3

6 B001316 INNER TUBE FOR TYRE 4.0 X 8 INCH 3

7 940084 WHEEL CAP SET WITH BKT-APE CITY-PP SL 3

8 - NOT SERVICEABLE 1 NS

80
 Print Date: 06-Dec-2019
PLATE-38
REAR TRANSMISSION

81
 Print Date: 06-Dec-2019
PLATE-38
REAR TRANSMISSION

Fig. No. Part No. Description Qty Remarks

1 112867R SLIDER BLOCK PROP. SHAFT 4
2 B023940 PROP. SHAFT S/A 2

3 113278 BRACKET RETAINER RING (41736) 2

4 6C000312R SEAL RING 2 Chassis cut off MBX0003BFXE848267

5 198618P BELLOW 2
6 111356 COVER 2

7 016406 SPRING WASHER 8

8 31092 HEX. HD SCREW M6X25 8

9 111498 ELASTIC HUB 2

10 B024614 HEX HEAD BOLT M10X45 CL 10.9 2

11 016410 SPRING WASHER 2

12 231370 SELF BREAKING NUT M10 2

82
 Print Date: 06-Dec-2019
PLATE-39
BRAKING SYSTEM - TRANSMISSIONS

83
 Print Date: 06-Dec-2019
PLATE-39
BRAKING SYSTEM - TRANSMISSIONS

Fig. No. Part No. Description Qty Remarks

1 B003014 WHEEL CYLINDER ASSY. DIA.25.4 MM 1
2 B003328 MAJOR KIT WHEEL CYLINDER 1

3 B003299 CAP 2
4 B003300 BLEEDER SCREW 2

5 925574 MINOR KIT WHL CYL. RR 1

6 63440 BOLT M6X12 4

7 12536 SPRING WASHER 4

8 B001225 BRAKE PLATE ASSY. LH (N.I.) 1

8 B001228 BRAKE PLATE ASSY. RH 1

9 B003004 SHOE RETURN SPRING (UPPER) 2

10 B003012 STRUT REAR 2

11 B003002 STRUT SPRING 1

12 B003003 SHOE RETURN SPRING (LOWER) 2

13 B003330 REAR BRAKE SHOE KIT LH 1

13 B003331 REAR BRAKE SHOE KIT RH (NI) 1

14 B003327 SHOE HOLD DOWN KIT 1

15 B006509 CLIP & PIN KIT 1

16 B003017 WHEEL CYLINDER ASSY. 1

17 B003324 MAJOR KIT WHEEL CYLINDER 1

18 B003295 CAP 1

19 B003296 BLEEDER SCREW 1

20 B003325 MINOR KIT WHEEL CYLINDER 1

21 63440 BOLT M6X12 2

22 12536 SPRING WASHER 2

23 B003003 SHOE RETURN SPRING (LOWER) 1

24 B003008 STRUT FRONT 1

25 B003002 STRUT SPRING 1

26 B003003 SHOE RETURN SPRING (LOWER) 1

27 KIT95033 FRONT BRAKE LINERS KIT 1

28 KIT95036 SHOE HOLD DOWN KIT 1

29 B006509 CLIP & PIN KIT 1

84
 Print Date: 06-Dec-2019
PLATE-40
BRAKING SYSTEM - CABALS

85
 Print Date: 06-Dec-2019
PLATE-40
BRAKING SYSTEM - CABALS

Fig. No. Part No. Description Qty Remarks

1 B041774 PARKING BRAKE CABLE ASSY 1
2 B042566 CHOKE CONTROL CABLE ASSY 1

3 B042356 ACCELERATOR CABLE WITH JONT (NEW) 1

4 B024774 SLEEVE FOR ACC. AND CHOKE CABLE 2

5 B073467R CLUTCH CONTROL TRANSMISION ASSY. 1

6 587633 CABLE, REVERSE GEAR CONTROL ASSY. 1

7 B076329 CABLE, GEAR CONTROL ASSLY (BLACK) 1

8 B076330 CABLE,GEAR CONTROL ASSLY NO.2(WHITE) 1

9 118806 PROTECTION BELLOW 2

10 288611 SCREW 2

12 604560 SCREW TERMINAL ASSY. - GEAR CONTROL 2

13 B006853 SPRING HANDLE BAR 1

14 197071 ADJUSTER SCREW M6 2

15 020106 HEXAGONAL NUT 2

15 109227 PROTECTION GROMMET 1

16 158495 SCREW AND NUT 1

17 604560 SCREW TERMINAL ASSY. - GEAR CONTROL 1

18 645124 SPEEDO CABLE 1

86
 Print Date: 06-Dec-2019
PLATE-41
BRAKING SYSTEM

87
 Print Date: 06-Dec-2019
PLATE-41
BRAKING SYSTEM

Fig. No. Part No. Description Qty Remarks

1 B075485 TMC ASSY.(19.05) 1
2 31122 HEX HD. SCREW M8X30 CL 8.8 2

3 016408 SPRING WASHER 2

4 020108 HEXAGONAL NUT 2

5 107038 PIN FOR LEVER 1

6 003058 PLAIN WASHER 15X8.4X1.5 1

7 567920 SPLIT PIN 1

8 B075490 BRAKE BUNDY TUBE TMC TO FRONT WHEEL 1

9 B023786 BRAKE HOSE RR, FLEXIBLE PIPE 1

10 21216 HEX NUT M16 X 1.5 1

11 138237 CAP 1
12 604502 CUP RETAINING SPRING (41733) 1

13 48197 PL WASHER 24X16X1.5 1

14 587624R FLEXIBLE PIPING FOR FRONT WHEEL BRAKE R 1

15 B003228 LOCK PLATE FRONT BRAKE HOSE 1

16 587829 BENJO BOLT 1

17 127927R PACKING 1

18 136916 PLATE FOR RETAINING THE BRAKE FLEX. PIPE 3

19 643692 THREE WAY UNION 1

20 644814R FLEXIBLE BRAKE HOSE 2

21 B041161 BRAKE-PUMP TUBE OF LEFT REAR WHEEL 1

22 B041160 BRAKE-PUMP TUBE OF RIGHT REAR WHEEL 1

23 177949 GROMMET FOR BUNTY TUBE 2

88
 Print Date: 06-Dec-2019
PLATE-42
CONTROL PEDALS - LEVERS

89
 Print Date: 06-Dec-2019
PLATE-42
CONTROL PEDALS - LEVERS

Fig. No. Part No. Description Qty Remarks

1 B075697 HAND BRAKE CONTROL ASSLY 1
2 B075475 PULLEY FOR HAND BRAKE 1

3 B042794 RATCHET , HAND BRAKE CONTROL 1

4 567899 CLEVIS PIN 1

5 567920 SPLIT PIN 1

6 016408 SPRING WASHER 1

7 006411 EXT CIRCLIP DIA 11 1

8 020108 HEXAGONAL NUT 1

9 020106 HEXAGONAL NUT 2

10 016406 SPRING WASHER 2

11 B075492 BRAKE PEDAL WITH FOOT REST ASSLY 1

12 567461 RUBBER PROTECTION FOR PEDAL 1

13 B073800 TORSIONAL SPRING 1

14 568737 SPLIT PIN 4 X 25 (821 0425 2 2) 1

15 229524 WASHER 21X14.3X2 1

16 125411 BACKING COMMAND LEVER 1

17 604717 KNOB FOR R.C. 1

18 567690 REVERSE GEAR COUPLING SPRING 1

19 005969 CIRCLIP DIA 9 E TYPE 1

20 006173 METALLIC PLAIN WASHER (808001026) 2

21 108785 SPRING 1

22 006173 METALLIC PLAIN WASHER (808001026) 1

23 016408 SPRING WASHER 1

90
 Print Date: 06-Dec-2019
PLATE-43
SELECTORS - SWITCHES - BUTTONS

91
 Print Date: 06-Dec-2019
PLATE-43
SELECTORS - SWITCHES - BUTTONS

Fig. No. Part No. Description Qty Remarks

1 B073850 HANDLE BAR SWITCH 1
2 15640 SCREW SECURING SWITCH 1
HAZARD WARNING SWITCH WITH CROWN CAP
3 660826R 1
(12V)(VE)
WIPER MOTOR SWITCH/ SWITCH WIPER
4 587974R 1
MOTOR
5 587670R SWITCH 3 POSITION 1
BRAKE/REVERSE LIGHT SW (INTEGRAL CAP)-
6 567498R 1
PAV
7 15996 PHIL RD HD SCREW M4X12 2

8 003054 PLAIN WASHER 2

9 B024577 CLUTCH SWITCH 1

10 568058 COVER 1
92
 Print Date: 06-Dec-2019
PLATE-44
FRONT HEADLAMPS - TURN SIGNAL LAMPS

93
 Print Date: 06-Dec-2019
PLATE-44
FRONT HEADLAMPS - TURN SIGNAL LAMPS

Fig. No. Part No. Description Qty Remarks

1 B023816R ASSY. HEAD LAMP WITH LATERAL LAMP LH 1
2 B023817R ASSY. HEAD LAMP WITH LATERAL LAMP RH 1

3 219528 BULB 12V 35/35W 2

4 567593 BULB 12V 5W / LAMP 4W 2
INDICATOR LIGHT BULB 12V 21W AMBER
5 925581 2
COLOUR
6 008432 SCREW X LEGSHIELD BEADING TIGHTEN. FLAP 6

7 B025601SL HEAD LAMP COVER LH-SILVER 1

8 B025600SL HEAD LAMP COVER RH-SILVER 1

9 008455 SCREW/PANSELF TAPPING SCREW 2

10 008080 SPRING PLATE 2

11 CM017408 SPRING PLATE 2

PROTECTION SECURING SPRING/SPR. FOR
12 119735 2
PROTECTION
13 119975 GROMMET 2
94
 Print Date: 06-Dec-2019
PLATE-45
REAR HEADLAMPS - TURN SIGNAL LAMPS

95
 Print Date: 06-Dec-2019
PLATE-45
REAR HEADLAMPS - TURN SIGNAL LAMPS

Fig. No. Part No. Description Qty Remarks

1 B024642BW RIGHT REAR LAMPS SUPPORT 1
1 B024642CB RIGHT REAR LAMPS SUPPORT 1

1 B024642WR RIGHT REAR LAMPS SUPPORT 1

2 71633 STOP AND PARKING BULB 12V 10/5 W 6

3 B024643BW LEFT REAR LAMPS SUPPORT 1

3 B024643CB LEFT REAR LAMPS SUPPORT 1

3 B024643WR LEFT REAR LAMPS SUPPORT 1

4 15911 PAN SELF TAP SCREW 8SG X 16 AB 4

5 003055 RAW WASHER(808000527) 4

6 605450 REAR LIGHTS CONNECTION PLATE 4

7 015900 TAPPING CUP HEAD SCREW 4

8 003055 RAW WASHER(808000527) 4

9 294519 REFLECTOR 2
10 180095 PAD 4

11 181351 PLATE FOR FRONT MUDGUARD REFLECTOR 4

12 150915R REGISTRATION PLATE LAMP ASSY 1 E - Marked (Export)

13 71633 STOP AND PARKING BULB 12V 10/5 W 1

14 008432 SCREW X LEGSHIELD BEADING TIGHTEN. FLAP 2

15 568721 SPRING WASHER M4 2

16 643661 LICENSE PLATE MTG. BKT. 1

17 031058 HEXAGONAL HEAD SCREW (M5X16) 2

18 003055 RAW WASHER(808000527) 2

19 16405 SPRING WASHER M5 2

20 020105 HEXAGONAL NUT 2

96
 Print Date: 06-Dec-2019
PLATE-46
MAIN CABLE HARNESS

97
 Print Date: 06-Dec-2019
PLATE-46
MAIN CABLE HARNESS

Fig. No. Part No. Description Qty Remarks

1 B073203 W/HS MAIN_NEUTRAL SW(CITY 200 PETROL) 1
2 B075333 W/H INST PANEL WITH H/L COUPLER-(CITY P) 1

3 B042063 BATTERY CABLE NEGATIVE 1

4 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 1

5 003056 PLAIN WASHER 1

6 016406 SPRING WASHER 1
BATTERY +VE CABLE-CUT STARTER MOTOR
7 B002183 1
(LPG/CNG)
8 B023968 ENGINE WIRING HARNESS (PET) (CNG&LPG) 1
98
 Print Date: 06-Dec-2019
PLATE-47
ELECTRICAL DEVICES

99
 Print Date: 06-Dec-2019
PLATE-47
ELECTRICAL DEVICES

Fig. No. Part No. Description Qty Remarks

1 B006544 BATTERY 12V-35AH 1
2 632508 TENSION ROD ASSY. (BATTERY MOUNTING.) 1

3 604954 TENSION ROD 1

4 B003978 BATTERY HOLDING PLATE 1

5 003058 PLAIN WASHER 15X8.4X1.5 1

6 020108 HEXAGONAL NUT 1

7 616649 BATTERY TRAY 1

8 B003978 BATTERY HOLDING PLATE 1

9 13861 PLAIN WASHER 20X8.2X2.5 4

10 016408 SPRING WASHER 4

11 31118 SCREW M8X20 4

12 1D001781 CONTROL DEVICE IGNITION_PTL 1

13 B023727R CONTACTOR 1
14 31057 HEX HEAD SCREW M5 X 14 CL 8.8 1
PLAIN WASHER / MULTI TOOTH LOCK WASHER
15 12546 1
M5
16 003055 RAW WASHER(808000527) 1

17 020105 HEXAGONAL NUT 1

18 680166 SAFETY STARTER RELAY 1

19 020105 HEXAGONAL NUT 1

20 003055 RAW WASHER(808000527) 1

21 587671R 4 ST RELAY SOLENOID 1

22 020105 HEXAGONAL NUT 2

23 16405 SPRING WASHER M5 2

24 003055 RAW WASHER(808000527) 2

25 1D000671R VOLTAGE REGULATOR 1

26 020106 HEXAGONAL NUT 2

27 016406 SPRING WASHER 2

28 020106 HEXAGONAL NUT 2

29 B041000R HORN 3 WH _ E MARK 1

30 31116 HEX HD. SCREW M8X16 1

31 016408 SPRING WASHER 1

32 003058 PLAIN WASHER 15X8.4X1.5 1

33 645041 HORN PROTECTION 1

34 645153R MOBILE CHARGER SOCKET 1

35 568103 MTG BKT ONE WAY FUSE - HOLDER 1

100
 Print Date: 06-Dec-2019
PLATE-48
FRONT AND REAR WINDSCREEN WIPER

101
 Print Date: 06-Dec-2019
PLATE-48
FRONT AND REAR WINDSCREEN WIPER

Fig. No. Part No. Description Qty Remarks

1 632995 WIPER MOTOR ASSY. WITH MTG. BKT. (N.I.) 1
2 569166 WIPER MOTOR MOUNTING BRACKET 1

3 569177 STRAP ASSY FOR WIPER MOTOR (N.I.) 1

4 003056 PLAIN WASHER 2

5 016406 SPRING WASHER 2

6 020106 HEXAGONAL NUT 2

7 569178 RUBBER PAD FOR WIPER MOTO (N.I.) 1

8 003056 PLAIN WASHER 4

9 016406 SPRING WASHER 4

10 020106 HEXAGONAL NUT 4

11 652060 PIPE 1
12 652445 PIPE 1

13 569197 WHEEL BOX ASSY. (MOD.) 1

14 NS NOT SERVICEABLE 1

15 569165 DOME NUT 1

16 652003 WINDSCREEN BRUSH COMPLETE WITH ARM 1

102