MODELS 571 & 512 Programmable Power Sources for Orbital Weld Heads Use with: * Orbital Tube Weld Heads ¢ Rotary Fixtures « Dedicated Weld Stations WELDING TOOLS FOR INCREASED PRODUCTIVITY The Tubemaster is a migroprovessor-based programmable GTAW power Source with models available in a range of amperage outputs Designed to be used with weld Hoad models for tube, pipe and tubesheet welding applications, the compact portable design is equally suitable for shop and field uso. Precise and repeatabie, the Tubemaster makes welds meeting all quality standards in diverse applications ane industries including: aerospace, pharmaceutical, food precessing, land power generation. Whether your concer is meeting applicable quality standards or increasing preduetion, the Tubemaster will bring the fopetitive precision and high duty cyclo of mechanized welding to your apaltcation. FEATURES © Microprocessor-based with slosed-toop regulation of all parameters © Programming of weld current torch cotation speed, and fille wire speed © 100/180/200 Amp output © Operates many madels of Magnatech weld Heads (GTAW process} © Fusion welding aniy or with filer wire © Simple, intuitive programming and operation guided by simple prompts. © Remote Pendant with 8m (25°) cable provides cantral of all functions at the weld © Stores. 190 weld programs ternally with 32 parameter toveis in a program © Programmable overrides limits provides process contral © Keyswitch lacks out unauthorized personnel Weld parameter monitering/out-of- limits reporting for QC purposes ¢ Meets all applicable NEMA, CE, and GSA siandards * Integral siviteh prevents welding without torch gas flow ¢ Program iransfer using solid-state data card “© Menu selectable language and mettie/inch units of measurement © User-selectable steady slate or pulsed eurrent operation ‘© Teach mode allows rapid “fine-tuning” of programs ® Auto rewind feature retumns weld Hoad to "Home" position at wald ‘completion “© €m (25') Ground Gable and iniot Gas Hose included OPTIONS ‘© Integral printer * Detachable coolant reci mounts beneath power source: with integral water flaw switet * Gilline programming capability Using standard PC also. provides structured fling system *° Extension cables available ® Heavy duty cart with battle rack © Dual head switcher allows two heads 1a be used altemately for high duty overs APPLICATIONS Aerospace ‘* Pharmaceutical/Biotechnology '® Power Generation © Sanitary (Hyglenic}Process Pino * Faod ProcessingiDairy Instrumentation Lines © Semiconductor'High Purity © Shipbuilsing © Chemical/Refining © Welding LathesMODELS 517 & 512 Programmable-Power Sources for-Orbital-Weld-Heads PROGRAMMABLE CONTROL Tho microprecessor-based aster provides internal joo! TOO wold progea using the latest technology in selid Slale memory. A-slandard eroit- card-sized data-card provides external storage -of-30-weld (OPTIONAL) ‘The Model 902 attaches directiy below the Tubemaster for appli- cations requiring water cooling. proqrams-and transfer of programs: ‘paweon-systoms. ‘SIMPLIFIED: PROGRAMMING: ‘Programming.is:time-based.-Each rogram consists of a maximum oF five weld passes. sith six parameter Fevels. per pa including + KEY SWITCH ‘upsioperdownsiope). ing Daramelers may be-changed at ‘each 1ovel. gis guided by simp prompts in plein language, Al-weld Heads functions are p ‘can be used with many models-of Wagnaleoh welding Head (GTAW- ANTEGRAL PRINTER ‘Allows print out of programe from memory Prevents unautfiorized changes to programs, as well as preset limits on operator override and GG parameters ° PURGE SWITCH Allows tharoUgh purging of entire gas system at frst useprocess) fer orbital tobe; pipe, 7 tubesheet, and welding lathe: applications. -The-Tibemaster provides te-cantrel over weld current s including Upslope! Downslopo, and Current Paleing Wold: Head functions. ct Actatien-anc Wire Feed operation may be synchronized ) pulsed curren ‘The user selects the weld Head model fo bo used and ontors tho. doshad tion speed. The. revolution at the pregrammed speediis: mmarhatoly displayed, eliminating the — PROGRAMMABLE OVERRIDES PROVIDE SELECTIVE CONTROL The welder may override any of the pre-progeammed weld parameters, but only within settabie limit. The override limits are individually programmed for each parameter (0-100% of program WELD MONITORING/QG New software provides the welder with instant information on weld Quality. Acceptable = limits are programmed for each of the critical weld parameters. Althe completion of each weld, a printout records the weld IO number, date and time, the operator's nams, and whether the weld was performed within the dofined limits for acceptable weld quality. If any of the critical parameters fall outside the defined limits, the operator is immediately notified, as well as: ‘© which parameter was out of limits '* maximum deviation from the programmed value ‘© maximum time that the error occurred “ exact location in the weld where the error occured, ‘The print out also indicates whether the operator changed the preprogrammed values during the course of the weld. QC reports can be transferred to a sold state PO data card anda standard FC. A Windows-based pregram allows tho dala to be rovieriéd by QC personnel and stored for record keeping purposes. IMMASTER ORAL CONTHOLFDEEN ore er Cee, SPECIFICATIONS "Application For use with many weld Head models (TG process), Rdtary Welding Fadures) ‘and dedicated Welding Systems. ¢ = ie Functions Controlled Welding Current Outpul/Current Pulsing * Weld Head Rotation + Wold Head Wire Feed Speed 4100 Weld Pragiams (each program 5 passes with Motric and inch (selectable) ‘Solid State Data Card (PCMCIA) Welder ‘Current Level, High Pulse Current, Low Pulse Cu “(Available for C-Heads and Redhead Models oniy) INPUT POWER REQUIREMENTS [Rated Load) Models Model 512 Input Power, Vac 100 = 115 or 200 =280 208 / 230 / 460 of 280/415 or 460/575 Phase i} 30 (Also 19 on 208230 Input) Gutput Power 0-100 Aor0= 150A 0=300.A "Are Start Type HV HV Frequoncy ‘S0i60 Hz 50/60 Hz DIMENSIONS/WEIGHTS 2 902 Water Coal Length ) ‘Bem (19°) si Width _ 560m (22°) ‘S6em (227) Height “Mom (18.5), 49cm (19.57) Trem(6.5) Weight ne ___87kg (81 Ibs) 62kg (137108) 18kg (93s) OPTIONAL EQUIPMENT/ACCESSORIES j MAGNATECH Headquarters: MAGNATECH LIMITED PARTNERSHIP 6 Kripes Road, P.O, Box 260 East Granby ISA 06026-0260 Telephono: (+1) 860 653-2573 Fax: (+1) 860 652-0486 E-Mail: magnatech.dsd @snetne p.com European Office: HIGH TECH SYSTEMS - MAGNATECH EUROPE Ambachtsho! 15, 8251 KV Dronten The Netherlands Telephone: (+31) 321 98 0210 Fax: (+31) 321 31 4165 Oifine programming 2 E-Mail: inlo@orbiwold.com wo ano